John Deere Tractors Models 6090MC, 6090RC, 6100MC, 6100RC, 6110MC, 6110RC Repair Service Manual (TM406619)
Catalog:
Model:
Complete Repair Technical Manual for John Deere Tractors 6090MC, 6090RC, 6100MC, 6100RC, 6110MC, 6110RC, with workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 2WD or MFWD Tractors 6090MC, 6100MC, 6110MC, 6090RC, 6100RC & 6110RC (Worldwide Edition) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm406619 English- Tractors 6090MC - 6110MC,6090RC - 6110RC Repair - (Worldwide Edition) Technical Manual.pdf
tm406611 Bulgarian - Трактори 6090MC - 6110MC, 6090RC - 6110RC Ремонт -: (Световна версия)
tm406616 Czech - Traktory 6090MC – 6110MC, 6090RC – 6110RC Opravy -: (Celosvětové vydání)
tm406618 Dutch - Tractoren 6090MC - 6110MC, 6090RC - 6110RC repareren -: (Wereldwijde uitgave)
tm406622 Finnish - Traktorit 6090MC - 6110MC, 6090RC - 6110RC, korjaus -: (Maailmanlaajuinen painos)
tm406625 Latvian-lettish - Traktoru 6090MC – 6110MC, 6090RC – 6110RC remonts -: (Starptautisks izdevums)
tm406626 Lithuanian - Traktorių 6090MC - 6110MC, 6090RC - 6110RC remontas -: (Tarptautinis leidinys)
tm406628 French - Tracteurs 6090MC - 6110MC, 6090RC - 6110RC Remise en état -: (Édition mondiale)
tm406629 German - Traktoren 6090MC - 6110MC, 6090RC - 6110RC Reparatur -: (Weltweite Ausgabe)
tm406635 Hungarian - 6090MC - 6110MC, 6090RC - 6110RC Traktorok Javítás -: (Egész világon érvényes kiadás)
tm406639 Italian - Riparazione dei trattori 6090MC - 6110MC, 6090RC - 6110RC -: (Edizione universale)
tm406654 Portuguese - Tratores 6090MC - 6110MC, 6090RC - 6110RC - Reparação -: (Edição Mundial)
tm406658 Romanian - Repararea tractoarelor 6090MC - 6110MC, 6090RC - 6110RC -: (Ediţie mondială)
tm406667 Swedish - Reparation av traktorer 6090MC - 6110MC, 6090RC - 6110RC -: (Världsupplaga)
tm406674 Danish - Traktor 6090MC - 6110MC, 6090RC - 6110RC reparation -: (Global udgave)
tm406676 Slovak - Traktory 6090MC - 6110MC, 6090RC - 6110RC oprava -: (Celosvetové vydanie)
tm406678 Norwegian - Traktorer 6090MC - 6110MC, 6090RC - 6110RC, reparasjon -: (Global versjon)
tm406680 Turkish - Traktörler 6090MC - 6110MC, 6090RC - 6110RC Onarım -: (Dünya Çapındaki Sürüm)
tm406682 Slovenian - Traktorji 6090MC - 6110MC, 6090RC - 6110RC Popravila -: (Izvedba za vse celine in države)
tm4066a5 Croatian - Traktori 6090MC - 6110MC, 6090RC - 6110RC Popravak -: (Svjetsko izdanje)
tm111119 English - JDPS Master Tool Manual -: (Worldwide Edition) Technical Manual
tm112219 English - GreenStar™ 3 2630 Display Technical Manual
tm117919 English - StarFire™ 3000 Technical Manual
tm123119 English - 4640 Universal Display Technical Manual
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Total Pages: 1,675 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English etc.
MAIN SECTIONS
Foreword
Safety
Safety
General
General Information - Specifications
General Information - Tests and Adjustments
General Information - Predelivery Inspection
Engine
Engine – Removal and Installation of Components
Fuel, Air-Intake, Cooling, and Exhaust System
Fuel System
Air Intake System
Cooling System
Exhaust System
Electrical System
Electrical System - Connectors
Electrical System - Charging Circuit
Electrical System - Starter Circuit
Electrical System - Headlights
Electronic Control Units
Removal and Installation of Control Units
Terminating Resistors, Removal and Installation
Drive Train (without Transmission)
Drive Train (without Transmission) - Removal and Installation of Components
Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers
Drive Train (without Transmission) - Mechanical Front-Wheel Drive
Drive Train (without Transmission) - Differential
Drive Train (without Transmission) - Hydraulic Pump Drive
Drive Train (without Transmission) - Final Drives
Drive Train (without Transmission) - Rear PTO Options
Drive Train (without Transmission) - Front PTO
Drive Train (without Transmission) - Front Implement Drive
PowrQuad™ Transmission
PowrQuad™ Transmission - Removal and Installation of Components
PowrQuad™ Transmission - Transmission Shift Control
PowrQuad™ Transmission - PowrQuad™ Module
PowrQuad™ Transmission - Creeper Transmission
PowrQuad™ Transmission - Option Transmission
PowrQuad™ Transmission - Range Transmission
Steering
Steering - Hydrostatic Steering
Brakes
Brakes - Brake Valve
Brakes - Rear Brakes
Brakes - Hydraulic Trailer Brake
Brakes - Air-Brake System
Brakes - Park Brake
Hydraulic System
Hydraulic System - General Information
Hydraulic System - Controls
Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump
Hydraulic System - Priority 1 to 3 Control Blocks
Hydraulic System - Rear Hitch
Hydraulic System - Selective Control Valves (SCVs) and Couplers
Hydraulic System - Independent Control Valves (ICVs)
Machine-Specific Systems
Machine-Specific Systems - Removal and Installation of Components
Machine-Specific Systems - Main Frame
Machine-Specific Systems - Fenders, Front Wheels, and Rear Wheels
Machine-Specific Systems – Trailer Hitch and Swinging Drawbar
Machine-Specific Systems - Hydraul. Pick-Up Hitch
Suspension Systems
Suspension Systems - Suspended Front-Wheel Drive Axle
Operator's Cab
Removal and Installation of Components
Operator's Cab - Operation and Control Devices
Operator's Cab - Air-Conditioning System
Operator's Cab - Seats
Operator's Cab - Operator's Cab
Special Tools
General Information
tm406619 - Tractors 6090MC - 6110MC,6090RC - 6110RC Repair -: (Worldwide Edition)
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
General Information - Safety - Summary of References
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Operating the Tractor Safely
Operating the Loader Tractor Safely
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Handling Batteries Safely
Prepare for Emergencies
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Stay Clear of Rotating Drivelines
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Avoid Hot Exhaust
Exhaust Filter Cleaning
Clean Exhaust Filter Safely
Read Operator Manuals for ISOBUS Implements
Use Steps and Handholds Correctly
Use Seat Belt Properly
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Service Accumulator Systems Safely
Service Tires Safely
Use Proper Tools
Service Front-Wheel Drive Tractor Safely
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Section 10: General Information
Group 05: General Information - Specifications
Specifications - Summary of References
Engine Specifications
PTO Power Output
Capacities
Air Intake System
Electrical System
Hydraulic System
Clutch Operation
PowrQuad PLUS™ Transmission
Differential
Differential Lock
Final Drives
Front-Wheel Drive
FWD Axle with TLS
Cab Suspension
Hydraulic Brakes
Auxiliary Brake
Park Lock
Hitch
Immobilizer
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Handling and Storing Diesel Fuel
Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
John Deere Break-In™ Plus Engine Oil
Transmission and Hydraulic Oil
Oil for Front-Wheel Drive Axle
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Component Serial Number Plate
Plate for Product Identification Number
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Subassembly Serial Numbers
Group 10: General Information - Tests and Adjustments
Tests and Adjustments - Summary of References
Using High-Pressure Washers
Preliminary Engine Test
Visual Inspection of the Fuel System
Check the Fuel Filter
Check the Function of the Fuel Transfer Pump
Bleeding the Fuel System
Primary Air Cleaner Element, Removal and Installation
Check the Secondary (Safety) Element
Drain Coolant
Check Transmission/Hydraulic System Oil Level
Group 15: General Information - Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine – Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Engine – Removal and Installation of Components, Special Tools
Engine - Removal and Installation of Components, Repair Specifications
Remove the Engine, Preliminary Work
Remove the Engine
Install Engine
Install the Engine, Additional Work
Engine Mounting
Replace the Engine Mountings, Preliminary Work
Replace the Front Engine Mountings
Replace the Rear Engine Mounting
Replace the Engine Mountings, Further Work
Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems
Group 10: Fuel System
Fuel System - Summary of References
Electric Conductivity of the Fuel Hoses
Fuel Tank, Removal and Installation
Fuel Level Sensor, Removal and Installation
Bleeding the Fuel System
Group 15: Air Intake System
Air Intake System - Summary of References
Visual Inspection of the Air Intake System
Primary Air Cleaner Element, Removal and Installation
Check the Secondary (Safety) Element
Group 20: Cooling System
Cooling System - Summary of References
Open the Hood
Hood, Removal and Installation
Cooler Package, Removal and Installation
Radiator, Removal and Installation
Replace the Drive Belt
Routing of Drive Belt
Automatic Belt Tensioner, Removal and Installation
Group 30: Exhaust System
Exhaust System - Summary of References
Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter
Exhaust Cleaning System, Important Information
Exhaust System to Top Right, Removal and Installation
Section 40: Electrical System
Group 05: Electrical System - Connectors
Electrical System - Connectors, Summary of References
CRIMP SNAP IN Connectors
General
Using high-pressure washers
Strip Wire Ends
Install Electrical Terminal
WEATHER PACK Connectors
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connector with Terminal Lock at the Front
METRI PACK Connectors
Connectors for Electronic Control Units
Connector
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Bosch™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair Molex™ Connectors
Repair SUMITOMO™ Connectors
Repair YAZAKI™ Connectors
Group 10: Electrical System - Charging Circuit
Electrical System - Charging Circuit, Summary of References
Electrical System - Disconnect the Electrical Circuit
Electrical System - Remove and Install Battery
Electrical System - Alternator Removal and Installation
Group 15: Electrical System - Starter Motor Circuit
Electrical System - Starter Circuit, Summary of References
Electrical System - Starter Removal and Installation
Group 20: Electrical System - Headlights
Electrical System - Lights, Summary of References
General information
Electrical System - Adjust Headlights
Adjusting the Lights on the Cab Frame
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Section 45: Electronic Control Units
Group 05: Removal and Installation of Control Units
Electronic Control Units - Summary of References
Instructions when Replacing a Control Unit
Central Control Unit - Removal and Installation
Instrument Unit - Removal and Installation
Front Chassis Control Unit - Removal and Installation
Immobilizer Control Unit - Removal and Installation
Group 10: Terminating Resistors - Removal and Installation
Terminating Resistors - Summary of References
Terminating Resistor A002 in Instrument Unit
CAN Bus Terminating Resistor A010 (CAN Bus - Vehicle)
CAN BUS Terminating Resistor A053 (CAN BUS - Implement)
A131 - CAN BUS Terminating Resistor (Engine CAN Bus)
Section 50A: Drive Train (without Transmission)
Group 00: Drive Train (without Transmission) - Removal and Installation of Components
Drive train (without transmission) - Removal and installation of components, Summary of references
Drivetrain (without Transmission) - Special Tools
Drivetrain (without Transmission) - Repair Specifications
Drain Transmission/Hydraulic Oil
Fill with Transmission/Hydraulic Oil
Remove the Final Drives
Install the Final Drives
Rear PTO Removal
Install the Rear PTO
Remove Front PTO
Installing of the front PTO
Group 10: Drivetrain (without Transmission) - Universal-Jointed Shafts and Torsion Dampers
Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers, Summary of References
U-Jointed Shafts and Torsion Dampers - Repair Specifications
U.J. Shafts and Torsion Dampers - Removing the U.J. Shaft (MFWD)
Universal-joint shafts and torsion dampers - Reconditioning the u.j. shaft (MFWD)
U.J. Shafts and Torsion Dampers - Installing the U.J. Shaft (MFWD)
U.J. Shafts and Torsion Dampers - Remove the Engine U.J. Shaft
Universal-Joint Shafts and Torsion Dampers - Installing the Engine Universal-Joint shafts
Universal-Joint Shafts and Torsion Dampers - Removing the Torsion Dampers
Universal-Joint Shafts and Torsion Dampers - Replacing the Torsion Damper Bearing
Universal-Jointed Shafts and Torsion Dampers - Installing the Torsion Damper
Group 15: Drivetrain (without Transmission) - Mechanical Front-Wheel Drive
Drive Train (without Transmission) - Mechanical Front-Wheel Drive, Summary of References
Mechanical Front-Wheel Drive - Special Tools
Mechanical Front-Wheel Drive - Repair Specifications
Mechanical Front-Wheel Drive - Reconditioning the MFWD Solenoid Valve
Mechanical front-wheel drive - Sectional view
Mechanical Front Wheel Drive - Exploded View
Removing the Mechanical Front-Wheel Drive
Mechanical front-wheel drive - Removing the FWD clutch
Mechanical Front-Wheel Drive - Repair the Front-Wheel Drive Clutch
Mechanical Front-Wheel Drive - Installing the FWD Clutch
Mechanical front-wheel drive - Adjusting axial play of output driveshaft
Installing the Mechanical Front-Wheel Drive
Group 20: Drivetrain (without Transmission) - Differential
Drive Train (without Transmission) - Differential, Summary of References
Differential - Special Tools
Differential - Repair Specifications
Differential - Handling KJD10672 - Lifting tool for differential
Differential - Replacing wheel speed sensor
Differential - Replacing Solenoid Valve for Differential Lock
Differential - Sectional view
Differential - Exploded view
Removing the differential
Recondition the Differential
Install Differential
Differential - Adjusting the Tapered Roller Bearing and Backlash
Group 25: Drive Train (without Transmission) - Hydraulic Pump Drive
Drive Train (without Transmission) - Hydraulic Pump Drive, Summary of References
Hydraulic Pump Drive - Special Tools
Hydraulic Pump Drive - Repair Specifications
Hydraulic Pump Drive - Sectional View
Hydraulic Pump Drive - Exploded View
Remove Hydraulic Pump Drive
Installing the Hydraulic Pump Drive
Adjusting the Hydraulic Pump Drive
Hydraulic Pump Drive - Check and Adjust the Backlash of the Pump Drive Pinion
Group 30: Drivetrain (without Transmission) - Final Drives
Drive Train (without Transmission) - Final Drives, Summary of References
Final Drives - Special Tools
Final Drives - Repair Specifications
Final Drives - Sectional View
Exploded View of Final Drives
Disassemble the Final Drives
Reconditioning the Final Drives
Assemble the Final Drives
Final Drives - Checking and Adjusting Rolling Drag Torque
Group 35: Drivetrain (without Transmission) - Rear PTO Options
Drive Train (without Transmission) - Rear PTO Options, Summary of References
Rear PTO Options - Special Tools
Rear PTO Options - Repair Specifications
Rear PTO Options - Replacing the Output Shaft Seal Ring (540 rpm)
Rear PTO Options - Replacing the Output Shaft Seal Ring
Rear PTOs - Replacing the O-ring for reversible PTO shaft
Rear PTOs - Sectional view
Rear PTOs - exploded view
Rear PTO Options - Removing the PTO Clutch
Rear PTO Options - Reconditioning the PTO Clutch
Rear PTOs - Reconditioning the PTO brake
Rear PTO Options - Installing the PTO Clutch
Rear PTO Options - Removing the PTO Drive Train
Rear PTO Options - Reconditioning the Output Shaft
Rear PTO Options - Reconditioning the Countershaft
Rear PTOs - Reconditioning the PTO shifter
Rear PTO Options - Install the PTO Drive Train
Rear PTOs - Removing the PTO gear transmission (reversible)
Rear PTOs - Reconditioning the output driveshaft (reversible)
Rear PTOs - Reconditioning the countershaft (reversible)
Rear PTOs - Installing the PTO gear transmission (reversible)
Rear PTOs - Adjusting the tapered roller bearing of the output driveshaft (540 rpm)
Rear PTO Options - Adjusting the Tapered Roller Bearing of the Countershaft
Rear PTO Options - Adjusting the Tapered Roller Bearing of the Bearing Support
Rear PTO Options - Reconditioning the PTO Shaft Spline Identifier
Rear PTO Options - Removing the Modulating Valve
Rear PTO Options - Reconditioning the Modulating Valve
Rear PTO Options - Installing the Modulating Valve
Rear PTOs - Reconditioning Y04 solenoid valve for rear PTO
Rear PTOs - Replacing B06 sensor for rear PTO speed
Rear PTOs - Reconditioning the oil sight glass
Group 40: Drivetrain (without Transmission) - Front PTO
Drive train (without transmission) - Front PTO, Summary of references
Front PTO - Repair Specifications
Front PTO - Sectional View
Front PTO - Exploded view
Front PTO - Changing the Oil Filter
Disassembling the Front PTO
Assemble Front PTO
Front PTO - Replacing the front PTO speed sensor
Front PTO - Replacing the front PTO proportional solenoid valve
Front PTO - Replacing the Oil Cooler
Group 45: Drivetrain (without Transmission) - Front Implement Drive
Drive Systems - Front Implement Drive, Summary of References
Front Implement Drive - General Information
Front Implement Drive - Repair Specifications
Front Implement Drive - Exploded View
Removing the Front Implement Drive
Reconditioning the Front Implement Drive
Installing the Front Implement Drive
Section 50C: PowrQuad™ Transmission
Group 00: PowrQuad™ Transmission - Removal and Installation of Components
PowrQuad™ Transmission - Removal and Installation of Components, Summary of References
PowrQuad™ Transmission – Installation and Removal of Components, Special Tools
PowrQuad™ Transmission - Removal and Installation of Components, Repair Specifications
PowrQuad™ Plus transmission, Removal and installation
AutoQuad™ Plus transmission, Removal and installation
Remove the PowrQuad™ Transmission - Preliminary Work
Remove the PowrQuad™ Transmission
Install the PowrQuad™ Transmission
Remove the Creeper or Option Transmissions
Install the Creeper or Option Transmissions
Remove the Range Transmission
Install the Range Transmission
Group 10: PowrQuad™ Transmission - Transmission Shift Unit
PowrQuad™ Transmission - Transmission Shift Controls, Summary of References
PowrQuad™ Transmission - Check and Adjust the Shift Unit and Park Lock
PowrQuad™ Transmission - Recondition the Selector Grip for PowrQuad™ PLUS and AutoQuad™ PLUS
PowrQuad™ Transmission - Remove the Shift Unit
PowrQuad™ Transmission - Repair the Shift Unit
PowrQuad™ Transmission - Install the Shift Unit
PowrQuad™ Transmission - Remove the Clutch Actuation Mechanism
PowrQuad™ Transmission - Repair the Clutch Actuation Mechanism
PowrQuad™ Transmission - Install the Clutch Actuation Mechanism
Group 15: PowrQuad™ Transmission - PowrQuad™ Module
PowrQuad™ Transmission - PowrQuad™ Module, Summary of References
PowrQuad™ Transmission - Special Tools, Summary of References
PowrQuad™ Transmission - Repair Specifications
PowrQuad™ Transmission - Transmission Components
PowrQuad™ Transmission - Replacing the Temperature Sensor and Pressure Switches
PowrQuad™ Transmission - Remove and Install the Oil Filter Housing
PowrQuad™ Transmission - Replacing the Oil Filter Housing
PowrQuad™ Transmission - Replacing Seal Ring for Transmission Input Shaft
PowrQuad™ Transmission - Remove and Install the Front Valve Housing
PowrQuad™ Transmission - Remove and Install the Valves in the Front Valve Housing
PowrQuad™ Transmission - Removing and Installing the Front Transmission Cover
PowrQuad™ Transmission - Removing and Installing the Valves in the Front Transmission Cover
PowrQuad™ Transmission - Remove and Install the Shift Valve Housing
PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing
PowrQuad™ Transmission - Remove the Transmission Oil Pump
PowrQuad™ Transmission - Repair the Transmission Oil Pump
PowrQuad™ Transmission - Installing the Transmission Oil Pump
PowrQuad™ Transmission - Removing the Gear-Shift Planetary Drive.
PowrQuad™ Transmission - Repair the Gear-Shift Planetary Drive
PowrQuad™ Transmission - Install the Gear-Shift Planetary Drive
PowrQuad™ Transmission - Removing the B1 Brake Housing
PowrQuad™ Transmission - Reconditioning the B1 Brake
PowrQuad™ Transmission - Installing the B1 Brake Housing
PowrQuad™ Transmission - Removing the B2-B3 Brake Housing
PowrQuad™ Transmission - Reconditioning the B2 Brake
PowrQuad™ Transmission - Reconditioning the B3 Brake
PowrQuad™ Transmission - Installing the B2-B3 Brake Housing
PowrQuad™ Transmission - Removing the C4 Clutch
PowrQuad™ Transmission - Recondition the C4 Clutch
PowrQuad™ Transmission - Installing the C4 Clutch
PowrQuad™ Transmission - Removing the Reverse Brake
PowrQuad™ Transmission - Repair the Reverse Brake
PowrQuad™ Transmission - Installing the Reverse Brake
PowrQuad™ Transmission - Removing the Forward Clutch with Planetary Drive (Travel Direction)
PowrQuad™ Transmission - Recondition the Forward Clutch with Planetary Drive (Travel Direction)
PowrQuad™ Transmission - Installing Forward Clutch with Planetary Drive (Travel Direction)
PowrQuad™ Transmission - Replacing the Clutch Carriers for C4 Clutch and Forward Clutch
PowrQuad™ Transmission - Replace the Transmission Output Shaft and Rear PTO Drive Shaft
Group 20: PowrQuad™ Transmission - Creeper Transmission
PowrQuad™ Transmission - Reconditioning the Creeper Transmission, Summary of References
PowrQuad™ Transmission - Creeper Transmission - Repair Specifications
PowrQuad™ Transmission - Reconditioning the Creeper Transmission
PowrQuad™ Transmission - Creeper Transmission - Reconditioning the Shift Cover
Group 25: PowrQuad™ Transmission - Option Transmission
PowrQuad™ Transmission - Reconditioning the Option Transmission, Summary of References
PowrQuad™ Transmission - Option Transmission - Repair Specifications
PowrQuad™ Transmission - Reconditioning the Option Transmission
Group 30: PowrQuad™ Transmission - Range Transmission
PowrQuad™ Transmission - Range Transmission - Reconditioning, Summary of References
PowrQuad™ Transmission - Repair Specifications
PowrQuad™ Transmission - Range Transmission - Sectional View
PowrQuad™ Transmission - Reconditioning the Range Transmission
PowrQuad™ Transmission - Assembling the Range Transmission
PowrQuad™ Transmission - Reconditioning the Shift Cover
PowrQuad™ Transmission - B104 - Replacing the Transmission Output Speed Sensor
Section 60A: Steering system
Group 10: Steering - Hydrostatic Steering
Steering - Hydrostatic Steering, Summary of References
Hydrostatic Steering - Special Tools, Summary of References
Hydrostatic Steering - Repair Specifications
Hydrostatic Steering - Disconnect/Connect the Steering or Brake Hoses
Hydrostatic Steering - Removing the Steering Wheel
Hydrostatic Steering - Installing the Steering Wheel
Hydrostatic Steering - Removing Trim Panels of Steering Column
Hydrostatic Steering - Installing Trim Panels of Steering Column
Hydrostatic Steering - Removing and Installing Steering Column
Hydrostatic Steering - Exploded View of Steering Column
Hydrostatic Steering - Removing the Steering Unit
Hydrostatic Steering - Exploded View of Steering Unit
Hydrostatic Steering - Installing the Steering Unit
Section 60B: Brakes
Group 10: Brakes - Brake Valve
Brakes - Brake Valve, Summary of References
Brake Valve - Special Tools, Summary of References
Brake Valve - Repair Specifications
Brake Valve - Disconnecting/Connecting Steering or Brake Hoses
Brake Valve, Exploded View
Remove Foot Brake Valve
Install Foot Brake Valve
Group 15: Brakes - Rear Brakes
Brakes - Rear Brakes, Summary of References
Rear Brakes - Special Tools, Summary of References
Rear Brakes - Specifications
Rear Brakes - Exploded View
Remove the Rear Brakes
Install the Rear Brakes
Rear Brakes - Check Brake Pistons for Return Movement and Leakage
Group 20: Brakes - Hydraulic Trailer Brake
Brakes - Hydraulic Trailer Brake, Summary of References
Hydraulic Trailer Brake - Repair Specifications
Hydraulic Trailer Brake - Repair Instructions
Hydraulic Trailer Brake - Change the Trailer Brake Valve
Hydraulic Trailer Brake - Replacing the Coupler
Group 25: Brakes - Air Brake System
Brakes - Air-brake system, Summary of references
Air Brake System - Special Tools, Summary of References
Air Brake System - Repair Specifications
Air Brake System - Safety Instructions
Air Brake System - Installing the Compressed-Air Hoses
Air Brake System - Replace the Compressor
Air Brake System - Reconditioning the Compressor
Air-Brake System - Replacing the Compressed-Air Tank
Air-Brake System - Replacing the Trailer Control Valve (for Dual-Line Brakes)
Air-brake system - Replacing the trailer control valve (for single-line brakes)
Air Brake System - Change the Coupling Ends
Group 30: Brakes - Park Brake
Brakes - Park Brake, Summary of References
Park Brake - Special Tools, Summary of References
Park brake - Repair specifications
Park Brake, Exploded View
Park Brake - Removing the Control Lever
Removing the Park Brake
Installing the park brake
Park Brake - Installing the Control Lever
Park Brake - Replace the Brake Cable
Section 70: Hydraulic System
Group 05: Hydraulic System - General Information
Hydraulic System - General Information, Summary of References
Hydraulic System - General Safety and Repair Information
Group 10: Hydraulic System - Controls
Hydraulic System - Recondition the Controls, Summary of References
Repair Specifications
Selective Control Valves (M-SCVs) - Removing and Installing the Actuating Elements
Selective Control Valves (M-SCV) - Adjusting the Control Cable
Removing and Installing the Multi-Function Lever (on Shift Console) for M-ICVs
Adjusting the Multi-Function Lever (on Shift Console) for M-ICVs
Group 15: Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump
Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump, Summary of References
Repair Specifications
F1 - Removal and Installation of the Hydraulic Oil Filter
F5 - Recondition Hydraulic Oil Filter
Removing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)
Removing the G52 - Mounting Plate with Lube Oil Valve (PC Hydraulic System)
Removing and Installing the V20 - Lube Oil Valve (PC Hydraulic System)
Installing the G52 - Mounting Plate with Lube Oil Valve (PC Hydraulic System)
Installing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)
Removing and Installing the P1 and P5 - Charge Oil Pump (PFC Hydraulic System)
Removing and Installing the V10 - Lube Oil Valve (PFC Hydraulic System)
Removing and Installing the R6 - Additional Oil Reservoir (PFC Hydraulic System)
R2 - Oil Reservoir, Hydraulic Pump (PFC Hydraulic System)
G1 - PFC Hydraulic System - Hydraulic Pump, Remove and Install the Pressure-and-Flow Regulator
Removing and Installing the P2 and P6 - Hydraulic Pump (PC Hydraulic System)
Group 20: Hydraulic System - Priority 1 to 3 Control Blocks
Hydraulic System - Repair the Priority 1 to 3 Control Blocks, Summary of References
Reconditioning the Priority 1 to 3 Control Blocks - Special Tools, Summary of References
Repair Specifications
Remove and Install G37 - Priority Valve (PC Hydraulic System)
Recondition G37 - Priority Valve (PC Hydraulic System)
Remove and Install the G2 - Priority 1 Control Block (PFC Hydraulic System)
Reconditioning G2 - Priority 1 Control Block (PFC Hydraulic System)
Removing and Installing the G11, G44, and G45 - Control block with or without Priority 2 (PFC Hydraulic System)
Reconditioning G11 - Priority 2 Control Block (PFC Hydraulic System)
Repair G44 - Control Block (without Priority 2) (PFC Hydraulic System)
Repair G45 - Control Block (without Priority 2) (PFC Hydraulic System)
Removing and Installing the G53 - Priority 3 Control Block (PFC Hydraulic System)
Reconditioning G53 - Priority 3 Control Block (PFC Hydraulic System)
Group 25: Hydraulic System - Rear Hitch
Hydraulic System - Repair the Rear Hitch, Summary of References
Reconditioning the Rear Hitch - Special Tools, Summary of References
Other Material
Repair Specifications
Removing and Installing the M008 - Stepper Motor (Hitch Valve)
Removing and Installing the G38 and G16 - Hitch Valve
Reconditioning the G38 - Hitch Valve (Rear Hitch) (PC Hydraulic System)
Reconditioning the G16 - Hitch Valve (Rear Hitch) (PFC Hydraulic System)
Removing and Installing the B021 - Position Sensor and Toothed Segment (Rear Hitch)
Removing and Installing the Rockshaft (Rear Hitch)
Removing and Installing the C11 and C12 - Lift Cylinders (Rear Hitch)
Reconditioning the C11 and C12 - Lift Cylinders (Rear Hitch)
B019 and B020 - Remove and Install Draft Sensors and Draft Link Bearing Pins (Rear Hitch)
Rear Hitch - Recondition the Hydraulic Center Link (HCL)
Group 30: Hydraulic System - Selective Control Valves (SCVs) and Couplers
Repair the Selective Control Valves (SCVs) and Couplers - Summary of References
Repair Specifications
Removing and Installing the Selective Control Valves (SCVs)
Reconditioning the G17 - Selective Control Valves (M-SCV 100)
Reconditioning the G18 - Selective Control Valves (M-SCV 200)
Reconditioning the G27 - Selective Control Valves (M-SCV 450)
J5 and J6 - Recondition the Couplers (SCV)
Group 35: Hydraulic System - Independent Control Valves (ICVs)
Repair the Independent Control Valves (ICV) - Summary of References
Repair Specifications
Removing and Installing the G24, G25, and G26 - Independent Control Valves (M-ICV)
Reconditioning the G24, G25, and G26 - Independent Control Valves (M-ICV)
Section 80A: Machine-Specific Systems
Group 00: Machine-Specific Systems - Removal and Installation of Components
Machine-specific systems - Removal and installation of components, Summary of references
Machine-Specific Systems - Special Tools
Machine-Specific Systems - Repair Specifications
Remove the Axle, Preliminary Work
Remove Suspended Front-Wheel Drive Axle
Install Suspended Front-Wheel Drive Axle
Remove the Front-Wheel Drive Axle
Installing the Front-Wheel Drive Axle
Remove Front Axle
Install the Front Axle
Removing the front hitch
Installing the front hitch
Remove the Front Axle Support, Preliminary Work
Remove the Front Axle Support for Suspended Front-Wheel Drive Axle
Remove the Front Axle Support for Front-Wheel Drive Axle
Remove Front Axle Support at Front Axle
Installing the Front Axle Support
Install Front Axle Support, Additional Work
Group 10: Machine-Specific Systems - Main Frame
Machine-Specific Systems - Main Frame, Summary of References
Main Frame - Repair Specifications
Main Frame and Attachments
Group 15: Machine-Specific Systems - Fenders, Front Wheels, and Rear Wheels
Machine-specific systems - Front wheels, rear wheels, and fender, Summary of references
Front Wheels, Rear Wheels and Fenders - Special Tools
Front wheels, rear wheels, and fenders - Repair specifications
Front wheels, rear wheels, and fenders - Pivoting front fender
Front wheels, rear wheels, and fenders - Removing a front wheel
Front wheels, rear wheels, and fenders - Reconditioning a front rim
Front wheels, rear wheels, and fenders - Installing a front wheel
Front wheels, rear wheels, and fenders - Removing the rear wheels (with flanged axle)
Front wheels, rear wheels, and fenders - Reconditioning the rear rim (with flanged axle)
Front wheels, rear wheels, and fenders - Installing the rear wheels (with flanged axle)
Front wheels, rear wheels, and fenders - Removing the rear wheels (with rack-and-pinion axle)
Front wheels, rear wheels, and fenders - Reconditioning the rear rim (with rack-and-pinion axle)
Front wheels, rear wheels, and fenders - Installing the rear wheels (with rack-and-pinion axle)
Front wheels, rear wheels, and fenders - Installing the reinforced rear wheel
Group 20: Machine-Specific Systems - Trailer Hitch and Drawbar
Machine-Specific Systems - Trailer Hitch and Swinging Drawbar, Summary of References
Repair Specifications
Check the Manually-Operated Hitch for Wear
Check the Manually-Operated Hitch for Wear (Italy and Spain Only)
Check the Remote-Controlled Trailer Hitch for Wear
Trailer Hitch, Checking the Guide Rails
Checking the Tow-Hook for Wear
Checking the Hitch Ball for Wear
Check Drawbar for Wear
Removing and Installing the Center Link Bracket
Removing and Installing the Guide Rails
Reconditioning the Automatic Trailer Hitch
Remote Control for Automatic Trailer Hitch
Reconditioning the Height-Adjustable Trailer Hitch (Italy and Spain Only)
Drawbar
Swinging Drawbar with Pick-Up Hitch
Tightening Torques on High-Clearance Drawbar
Adjusting the High-Clearance Drawbar
Adjusting the Holding Tab
Attaching Safety Decals on the Swinging Drawbar
Group 25: Machine-Specific Systems - Hydraul. Wagon Hitch
Machine-Specific Systems - Hydraulic Pick-Up Hitch, Summary of References
Pick-Up Hitch - Specifications
Hydraulic Pick-Up Hitch — General Safety and Repair Information
Check Tow Hook on Pick-Up Hitch for Wear
Removing and Installing the Pick-Up Hitch
Pick-Up Hitch - Exploded View
Pick-Up Hitch - Control Lever and Lift Links
Pick-Up Hitch - Hydraulic Parts
Pick-Up Hitch - Recondition the Retainer Spring
Pick-Up Hitch - Recondition the Latch Housing
Pick-Up Hitch - Recondition the Hydraulic Cylinder
Section 80B: Suspension Systems
Group 10: Suspension Systems - Suspended Front-Wheel Drive Axle
Suspension Systems - Suspended Front-Wheel Drive Axle, Summary of References
Suspension Systems - Special Tools, Summary of References
Repair Specifications
Relieving Hydraulic System Pressure
Removing/Installing the Oscillation Limiter
Remove the Panhard Link
Install the Panhard Link
Removing and Installing Linkage
Removing Position Sensor of Suspended Front-Wheel Drive Axle
Reconditioning Position Sensor of Suspended Front-Wheel Drive Axle
Installing Position Sensor of Suspended Front-Wheel Drive Axle
Remove Hydraulic Cylinder
Recondition the Hydraulic Cylinder
Install Hydraulic Cylinders
Remove the Control Block
Recondition the Valves in the Control Block
Install the Control Block
Remove and Install Accumulator
Reconditioning the Accumulator
Remove and Recondition the Bearing Support
Install the Bearing Support
Section 90: Operator's Cab
Group 00: Removal and Installation of Components
Operator's Cab - Installation and Removal of Components, Summary of References
Operator's Cab - Installation and Removal of Components, Special Tools
Operator's Cab - Installation and Removal of Components, Repair Specifications
Tilt the Operator's Cab Upward and Downward - Special Tools
Tilt the Operator's Cab Upward
Tilt Operator's Cab Downward
Remove Operator's Cab
Install Operator's Cab
Removing the Operator's Platform
Installing the Operator's Platform
Testing and Adjusting Shift Units
Group 10: Operator's Cab - Operation and Control Devices
Operator's Cab - Controls and Instruments, Summary of References
Controls and Instruments - Replacing an Ignition Key with Chip (Immobilizer)
Group 15: Operator's Cab - Air-Conditioning System
Operator's Cab - Air-Conditioning System, Summary of References
Air-Conditioning System - Special Tools, Summary of References
Air-Conditioning System - Repair Specifications
Air Conditioning System - Observing AC Hose Torques
Air Conditioning System - Safety at Work
Air Conditioning System - Storage of Refrigerant Containers
Air Conditioning System - Important
Air-Conditioning System - Service Work
Air Conditioning System - Preventive Maintenance
Air-Conditioning System - Test with Air Conditioning Service Unit
Air-Conditioning System - Air-Conditioning Service Unit, Filling with Refrigerant Oil
Air conditioning system - Instructions for starting up the DENSO air conditioning compressor
Air-Conditioning System - Leak Test
Air-Conditioning System - Removing the Compressor
Air conditioning system - Checking level in the compressor
Air-Conditioning System - Disassembling the Magnetic Clutch
Air Conditioning System - Checking the Clutch Hub Clearance
Air-Conditioning System - Install Compressor
Air-Conditioning System - Remove and Install Condenser
Air-Conditioning System - Remove and Install Receiver-Drier
Air-Conditioning System - Remove and Install Evaporator with Expansion Valve
Air-Conditioning System - Replace Expansion Valve
Air-Conditioning System - Arrangement of Condensation Drain Hoses
Air-Conditioning System - Remove and Install Blower Motor
Air-Conditioning System - Remove and Install Blower Motor Resistors
Air-Conditioning System - Remove and Install Recirculation Air Filter
Air-Conditioning System - Remove and Install Heater Valve
Air-Conditioning System - Adjust Heater Valve Bowden Cable
Air-Conditioning System - Remove and Install Thermostat Switch
Air-Conditioning System - Adjust Thermostat Switch Bowden Cable
Air-Conditioning System - Remove and Install High/Low-Pressure Switch
Air-Conditioning System - Remove and Install Control Console for Ventilation System
Group 30: Operator's Cab - Seats
Operator's Cab - Seat, Summary of References
Seat Tools — Summary of References
Repair Specifications
Other Material
General Information on Seat Repairs
Air Comfort Seat MSG95GL, Removal and Installation
Air Comfort Seat MSG95GL, Boot Removal and Installation
Air Comfort Seat MSG95GL - Removal and Installation of Compressor
Air Comfort Seat MSG95GL - Air Spring Removal and Installation
Air Comfort Seat MSG95GL - Seat Suspension Removal and Installation
Air Comfort Seat MSG95GL, Vehicle Connection Harness, Removal and Installation
Air Comfort Seat MSG95GL - Seat Suspension Harness, Removal and Installation
Air Comfort Seat MSG95GL - Actuation for Height Adjustment Removal and Installation
Air Comfort Seat MSG95GL, Check and Adjust the Bowden Cables for Height Adjustment
Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Downward
Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Upward
Air Comfort Seat MSG95GL, Level Control Removal and Installation
Air Comfort Seat MSG95GL - Adjust Level Control (Micro-Switch, Vent Valve)
Air Comfort Seat MSG95GL - Air Hoses Removal and Installation
Air Comfort Seat MSG95GL - Air Distributor Removal and Installation
Instructional Seat, Seat Belt Removal and Installation
Group 35: Operator's Cab - Operator's Cab
Operator's Cab, Summary of References
Special Tools - Summary of References
Remove and Install the Cab Frame
Cab Mounting Torques
Windshield, Removal and Installation
Rear Window, Removal and Installation
Adjust Windshield and Rear Window Contact Pressure
Sun Roof, Removal and Installation
Adjust the Door Lock
Cab Door, Removal and Installation
Shift Console Trim Panel, Removal and Installation
Inner Roof Trim, Removal and Installation
Section 300: Special Tools
Group 05: General Information
Special Tools - General Information
John Deere Tractors Models 6090MC, 6090RC, 6100MC, 6100RC, 6110MC, 6110RC Repair Service Manual (TM406619)