Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 7210, 7410, and 7510, with workshop information to maintain, repair, and service like professional mechanics.

John Deere 2WD or MFWD Tractors 7210, 7410, and 7510 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1653 English - 7210, 7410, and 7510 Tractors Repair Technical Manual.pdf
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Total Pages: 1,281 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

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MAIN SECTIONS
 Foreword
   Dealer Predelivery Service
   Quick Reference Specifications
   Safety
      Safety
   General Information
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake, and Cooling Systems
      Throttle Controls
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Air Conditioning Condenser and Coolers
   Electrical
      Connectors
      Wiring Harness Routing
      Charging Circuit
      Starting Circuit
      Solenoids and Switches
      Monitoring System
      Auxiliary Lighting and Electrical Components
      Convenience and Accessory Components
   Transmission
      Component Removal and Installation
      Control Linkages
      SyncroPlus Transmission
      PowrQuad Transmission
      Creeper Transmission
      Range Box
   Drive Systems
      Component Removal and Installation
      Controls
      MFWD Clutch
      MFWD Axle-Version “A”
      MFWD Axle-Version “B”
      Rear Differential
      Final Drive
      Hi-Crop Final Drive
      PTO
      Drivelines
      Hydraulic Pump Drive
   Steering and Brakes
      Steering Column
      Hydrostatic Steering
      Steering Cylinders
      Brake Valve
      Brake Components
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump and Charge Pump
      Hydraulic System Valves
      Selective Control Valves and Couplers
      Rear Three-Point Hitch
      Remote Cylinder
      Row Guidance
      Bleed Hydraulic System
   Miscellaneous
      Component Removal and Installation
      Front Axle
      Hood
   Operator Station
      Component Removal and Installation
      Controls
      Air Conditioning System
      Heating System
      Seat
      ROPS and Cab
   Dealer Fabricated Tools
      Fabricated Tools

tm1653 - 7210, 7410, and 7510 Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Service

Quick Reference Specifications

Section 05: Safety

Group 05: Safety

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 10: General Information

Group 05: General Information

Specifications

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary Of Terms

Section 20: Engine

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove Engine

Install Engine in Repair Stand

Install Engine

Group 05: Engine Repair

Repair Engine—Use CTM

Specifications

Access to Intake and Exhaust Valves

Access to Front Crankshaft Seal

Access to Rear Crankshaft Seal—With Creeper Transmission

Access to Rear Crankshaft Seal—Without Creeper Transmission

Access to Camshaft

Access to Timing Gear Cover

Remove and Install Engine Valve Cover

Section 30: Fuel, Air Intake, and Cooling Systems

Group 05: Throttle Controls

Repair Engine—Use CTM

Specifications

Adjust Hand—Foot Throttle with Mechanical Linkage

Group 10: Diesel Fuel System

Remove and Install Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 15: Air Intake System

Inspect and Service Air Intake System

Group 20: Engine Cooling System

Essential or Recommended Tools

Specifications

Test Radiator And Coolant Tank

Test Radiator Cap

Remove and Install Radiator

Remove and Install Viscous Fan Drive

Inspect Belt Tensioner

Replace Belt Tension Mechanism

Group 25: Air Conditioning Condenser and Coolers

Essential or Recommended Tools

Other Material

Specifications

Remove Hydraulic Oil Cooler/Condenser

Install Hydraulic Oil Cooler/Condenser

Leak Test Hydraulic Oil Cooler/Condenser

Section 40: Electrical

Group 05: Connectors

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Replace Weather Pack Weather Pack is a trademark of Packard Electric Connector

Install Weather Pack Weather Pack is a trademark of Packard Electric Contact

Remove Connector Body from Blade Terminals

Replace (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Replace (Push Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Replace CPC CPC is a trademark of AMP Inc , Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc , and METRIMATE METRIMATE is a trademark of AMP Inc Pin Type Connectors

Replace CPC CPC is a trademark of AMP Inc Blade-Type Connectors

Replace Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc Socket Connector

Replace Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc Pin Connector

Replace DEUTSCH DEUTSCH is a trademark of Deutsch Company Connectors

Install DEUTSCH DEUTSCH is a trademark of Deutsch Company Contact

Replace Cinch Connectors

Group 10: Wiring Harness Routing

Ground Point Locations

Cab Harness Routing and Component Identification

Open Station Harness Routing and Component Identification

PowrQuad Transmission Harness Routing and Component Identification

SyncroPlus Transmission Harness Routing and Component Identification

Engine Harness Routing and Component Identification

Row Guidance Harness Routing and Component Identification

Wire Number and Color Codes

Load Center Fuses, Relays, and Diodes— Open Station

Load Center Fuses, Relays, and Diodes— Cab

Replace Load Center Fuses and Relays

Group 15: Charging Circuit

Repair Alternator—Use CTM

Remove Alternator

Install Alternator

Group 20: Starting Circuit

Essential or Recommended Tools

Specifications

Repair Starter—Use CTM

Remove and Install Starter Motor

Replace Starter Circuit Relay

Replace Fusible Link

Replace Neutral Start Switch—PowrQuad Transmission

Replace Neutral Start Switch—SyncroPlus Transmission

Group 25: Solenoids and Switches

Specifications

Replace Air Conditioning Relays and Switches

Replace Air Conditioning High and Low Pressure Switches

Replace MFWD Solenoid

Replace Differential Lock and Rear PTO Solenoids

Replace Fuel Shut-Off Solenoid

Replace Hitch Return and Hitch Pressure Solenoids

Replace and Install Hitch Position Potentiometer

Replace Hitch Control Potentiometer and Switch

Remove Electrical Switches and Sensors— PowrQuad Transmission

Remove Electrical Switches—SyncroPlus Transmission

Replace Brake Switch

Replace Thermo Starting Aid and Heater Relay

Group 30: Monitoring System

Essential or Recommended Tools

Other Material

Specifications

Replace Hydraulic Oil Restriction Sensor

Replace Engine Oil Pressure Sensor

Replace Air Filter Restriction Indicator Sensor

Replace Engine Speed Sensor

Replace Engine Coolant Temperature Sensor

Replace Fuel Level Sensor

Replace Wheel Speed Sensor

Replace Rear PTO Speed Sensor

Replace Radar Speed Sensor

Hitch-Position Feed-Back Sensor Location

Remove and Install Draft Link Sensor

Adjust Draft Link Sensor

Replace Hitch Control Unit (HCU) and Central Control Unit (CCU)

Replace Reverser Control Unit (RCU)

Remove and Install Display Console

Replace Display Module Bulbs

Replace Light Switch, Hazard Light Switch, and Audible Warning Alarm

Replace Multifunction and Washer Wiper Switch

Replace FNR Direction Switch

Replace Multifunction Switch Wiring Harness

Group 40: Auxiliary Lighting and Electrical Components

Replace Seven-Terminal Outlet Socket

Group 45: Convenience and Accessory Components

Replace Pressurized Blower Motor

Replace Circulation Blower Motors

Replace Wiper Motor

Test Ground Fault Circuit Interrupter

Replace Transmission Cover Heater

Replace Hydraulic Charge Pump Heater

Row Guidance Component Identification

Replace Row Guidance Coupler Position Sensor

Remove and Install Row Guidance Probe Angle Position Sensor and Probe Rise/Lower Motor Relay

Remove Row Guidance Probe Motor

Section 50: Transmission

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Sealing Instructions

Remove Drive Train

Install Drive Train

Remove SyncroPlus Clutch Housing

Install SyncroPlus Clutch Housing

Remove SyncroPlus Transmission

Install SyncroPlus Transmission

Remove PowrQuad Transmission

Install PowrQuad Transmission

Remove SyncroPlus Creeper Transmission

Install SyncroPlus Creeper Transmission

Remove PowrQuad Creeper Transmission

Install PowrQuad Creeper Transmission

Remove Range Box

Install Range Box

Group 05: Control Linkages

Essential or Recommended Tools

Other Material

Specifications

Shift Controls Introduction

Access Shift Console

Shift and Park Linkage Assembly

PowrQuad Shift and Park Linkage Symptom/Cause Chart—Two-Lever

Shift and Park Linkage Adjustment

Preliminary Checks—All

Shifter Cam Neutral Alignment—Two-Lever Shifter

Check Shifter Lever Tang and Fork Slot— Two-Lever Shifter

Adjust Park Stop Bolt—SyncroPlus

Check Shift Lever Pivot—Two-Lever Shifter and Three-Lever Shifter With Right-Hand Reverser

Inspect Shifter Cams—Two-Lever Shifter

Check and Adjust Cam Neutral Alignment— Two-Lever Shifter

Inspect F-N-R Lower Linkage—Two-Lever Shifter and Three-Lever Shifter With Right-Hand Reverser

Adjust F-N-R Lower Linkage—Two-Lever Shifter and Three-Lever Shifter With Right-Hand Reverser

Inspect and Adjust F-N-R Upper Linkage— Two-Lever Shifter

Adjust F-N-R—Three-Lever Shifter With Right-Hand Reverser

F-N-R Speed Select Shift Linkage Adjustment— SyncroPlus

Inspect and Adjust Lower Speed Linkage— Two-Lever Shifter and Three-Lever Shifter With Right-Hand Reverser

Inspect and Adjust Upper Speed Linkage— Two-Lever Shifter

Inspect and Adjust Upper Speed Linkage— Three-Lever Shifter

Inspect Lower Park Rod—All Shifters

Inspect Upper Park Rod and Check Park Adjustment— All Shifters

Adjust Park Rod—All Shifters

Adjust Park Rod With Turnbuckle—All Shifters

Adjust Park Rod With Balljoint—All Shifters

Check Park Rod For Excessive Flexing—All Shifters

Check and Adjust Park Disengaged Stop— Two-Lever Shifter

Lubricate Park Arm, Shifter Fork Slots and Shift Lever Tang—All Shifters

Adjust Range Linkage

Drive and Final Checks—Shifting and Park Performance

Other Symptoms and Solutions—Two-Lever Shifter and Three-Lever Shifter With Right-Hand Reverser

Remove Shift Control Assembly—Three-Lever Shifter

Exploded View—Three-Lever Shifter With Right-Hand Reverser

Disassemble Three-Lever Shifter Assembly With Right-Hand Reverser

Assemble Three-Lever Shifter With Right-Hand Reverser

Exploded View—Three-Lever Shifter With Left-Hand Reverser

Disassemble Three-Lever Shifter With Left-Hand Reverser

Assemble Three-Lever Shifter With Left-Hand Reverser

Exploded View—Two-Lever Shifter

Disassemble Two-Lever Shifter

Assemble Two-Lever Shifter

Remove Shift Control Assembly—SyncroPlus

Disassemble Shift Control Assembly—SyncroPlus

Exploded View—Shifter Assembly— SyncroPlus

Lower Shift Linkage—SyncroPlus

Recondition Lower Shift Linkage—SyncroPlus Without Creeper

Repair Lower Park Lock Outer Linkage—SyncroPlus

Recondition Park Lock—SyncroPlus

Replace Park Lock Disconnect Arm

Recondition Upper Shift Linkage—SyncroPlus

Creeper Control Lever

Exploded View—Lower Creeper Control Linkage

Adjust or Replace Clutch Cable (Non-Isolated)

Adjust or Replace Clutch Cable (Isolated)

Group 10: SyncroPlus Transmission

Essential Or Recommended Tools

Other Material

Specifications

General Repair Procedures—SyncroPlus Transmission

Cross-Sectional View—Clutch Housing

Remove Clutch

Exploded View—Clutch Components

Disassemble Clutch

Assemble Clutch

Install Clutch

Remove Transmission Oil Pump

Exploded View—Transmission Oil Pump Components

Disassemble Transmission Oil Pump

Assemble Oil Pump

Install Transmission Oil Pump

Exploded View—Clutch Housing Valves

Remove Clutch Pedal Valve

Install Clutch Pedal Valve

Cross-Sectional View—Transmission

Exploded View—Transmission

Exploded View—Shifter Components

Disassemble Transmission

Assemble Transmission Drive Shaft

Install Shafts

Adjust Shifting Mechanism

Final Assembly

Group 15: PowrQuad Transmission

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—PowrQuad Transmission

Internal Components—PowrQuad Transmission

Install Transmission in Repair Stand

Remove Transmission Front Cover/Front Valve Housing

Remove Front Valve Housing

Front Valve Housing Valves

Transmission Front Cover Valves

Clutch Valve

Replace Clutch Valve Shifter Lever/Shaft Seal

Replace Clutch Valve Inner Arm/Shaft

Cross-Sectional View—Transmission Air Pump

Repair Transmission Air Pump

Install Front Valve Housing

Install Transmission Front Cover/Front Valve Housing

Remove Shift Control Valve Housing

Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals

Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms

Shift Control Valve Housing Valves

Cross-Sectional View—Modulator Valve

Planetary Housing Valves

Cross-Sectional View—Forward/Neutral/Reverse Control Valve

Install Detent Springs

Cross-Sectional View—Forward/Reverse Control Valve

Cross-Sectional View—Speed Selector Valve

Assemble and Install Shift Valve Housing

Disassemble Planetary Assembly

Recondition Input Planetary Carrier

Disassemble Input Planetary Assembly

Disassemble Reverse Brake Housing Components

Cross-Sectional View—Forward Clutch Assembly

Recondition Forward Clutch Assembly

Disassemble Planetary Housing Components

Cross-Sectional View—Direct Drive Clutch Assembly

Recondition Direct Drive Clutch Assembly

Assemble Planetary Housing Components

Assemble Reverse Brake Housing Components

Assemble Input Planetary Carrier

Assemble Input Planetary Assembly

Group 20: Creeper Transmission

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Creeper Transmission

Recondition Creeper Transmission

Cross-Sectional View—Shifter Components

Remove and Install Shifter Components

Cross-Sectional View—Creeper Transmission

Remove Input/Output Drive Shaft Assembly

Disassemble and Assemble Drive Shaft/Snubber Brake

Remove and Install Countershaft

Install Input/Output Shaft Assembly

Group 25: Range Box

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Range Box

Recondition Neutral Centering System

Remove and Disassemble Shifter Cover

Remove and Install Park Pawl

Cross-Sectional View—Shifter Rails

Remove Shifter Rails and Forks

Install and Adjust Shifter Forks and Rails

Assemble and Install Shifter Cover

Remove Differential Drive Shaft

Cross-Sectional View—Differential Drive Shaft

Determine Cone Point Shim Pack and Install Differential Drive Shaft

Cross-Sectional View— Input Shaft (30K)

Cross-Sectional View— Input Shaft (40K)

Remove and Disassemble Input Shaft

Assemble and Install Input Shaft

Adjust Input Shaft End Play

Section 56: Drive Systems

Group 00: Component Removal and Installation

Essential or Recommended Tools

Other Material

Specifications

Sealing Instructions

MFWD Axle Identification—Version “A” and “B”

Remove MFWD Clutch

Install MFWD Clutch

Remove MFWD Axle

Install MFWD Axle

Remove Rear PTO Assembly

Install Rear PTO Assembly

Remove Standard Final Drive

Prepare Splitting Stand

Install Standard Final Drive

Remove Hi-Crop Final Drive

Install Hi-Crop Final Drive

Group 05: Controls

Specifications

PTO Switch

MFWD Switch

MFWD Solenoid

Differential Lock Switch

Differential Lock Solenoid

PTO Clutch Solenoid

PTO Speed Sensor

Group 10: MFWD Clutch

Essential Tools or Recommended Tools

Specifications

General Repair Procedures—MFWD Clutch

Cross-Sectional View—MFWD Clutch

Disassemble MFWD Clutch

Disassemble MFWD Clutch Pack

Assemble MFWD Clutch Pack

Assemble MFWD Clutch

Group 15: MFWD Axle—Version “A”

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—MFWD Axle

MFWD Axle Identification—Version “A” and Version “B”

Cross Sectional View—Planetary Carrier, Wheel Hub, and Knuckle Spindle

Remove and Disassemble Planetary Carrier

Assemble and Install Planetary Carrier

Remove and Install Axle Housing

Remove and Disassemble Knuckle Spindle Assembly

Install Knuckle Spindle Assembly

Input Quill and Differential Drive Shaft

Remove and Disassemble Input Quill and Differential Drive Shaft

Determine Differential Drive Shaft Cone Point Shim Pack

Assemble and Install Differential Drive Shaft

Adjust Differential Drive Shaft End Play

Install Input Quill

Remove Differential

Cross-Sectional View—Differential Assembly

Disassemble Differential

Assemble Differential

Remove and Install Ring Gear

Install Differential

Adjust Differential Rolling Drag Torque

Adjust Differential Backlash

Replace Pivot Pin Bushing

Group 16: MFWD Axle—Version “B”

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—MFWD Axle

MFWD Axle Identification—Version “A” and Version “B”

Cross-Sectional View—Planetary Carrier and Wheel Hub

Remove and Recondition Planetary Carrier and Wheel Hub

Assemble and Install Planetary Carrier and Wheel Hub

Cross-Sectional View—Knuckle Spindle Assembly

Disassemble, Inspect, and Assemble Knuckle Spindle Assembly

Install MFWD Axle Into Repair Stand

Cross-Sectional View—Planetary Carrier Assembly

Remove and Install Planetary Carrier Assembly

Determine Kingpin Shim Pack

Remove Differential Housing

Cross-Sectional View—Differential Housing

Recondition Differential Housing

Assemble Differential

Cross-Sectional View—Differential Drive Shaft and Input Quill

Remove and Disassemble Differential Drive Shaft

Determine Differential Drive Shaft Cone Point Shim Pack

Assemble and Install Differential Drive Shaft

Check Ring Gear Backlash and Determine Differential Case Bearing Cup Shim Pack

Adjust Ring Gear Backlash

BACKLASH SHIM PACK EXAMPLE AND WORKSHEET

Install Differential Case Bearing Cup and Differential Housing

Disassemble and Assemble Axle Housing

Determine and Install Axle Housing Bearing Cup Shim Pack

Bearing Cup Shim Procedure

PRELOAD SHIM PACK EXAMPLE AND WORKSHEET

Install Axle Housing

Cross-Sectional View—Steering Cylinder Housing Assembly

Remove and Disassemble Steering Cylinder

Cross-Sectional View—Steering Cylinder

Assemble and Install Steering Cylinder

Group 20: Rear Differential

Essential or Recommended Tools

Specifications

General Repair Procedures—Rear Differential

Remove Differential

Cross-Sectional View—Rear Differential

Disassemble Rear Differential

Assemble Rear Differential

Adjust Differential Preload

Adjust Differential Backlash

Group 25: Final Drive

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Final Drive

Repair Axle Housing Oil Seal Leaks

Cross-Sectional View—Final Drive—80 mm Axle Shaft

Remove Planet Pinion Carrier

Disassemble Planet Pinion Carrier

Exploded View—Planet Pinion Carrier

Assemble Planet Pinion Carrier

Remove Axle Housing

Disassemble and Assemble Axle Housing

Disassemble and Assemble Axle Shaft

Axle Shaft Outer Bearing Diameter

Install Axle Housing

Install Planet Pinion Carrier And Check Rolling Drag Torque (Non-Shimmed Axles)

Install Planet Pinion Carrier And Check Rolling Drag Torque (Shimmed Axles)

Group 30: Hi-Crop Final Drive

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Hi-Crop Final Drive

Cross-Sectional View—Hi-Crop Final Drive

Disassemble Final Drive

Assemble Final Drive

Group 35: PTO

Essential or Recommended Tools

Specifications

General Repair Procedures—PTO Clutch

Repair PTO

Cross-Sectional View—PTO Clutch

Remove and Disassemble PTO Clutch

Assemble and Install PTO Clutch

Remove and Disassemble Countershaft

Cross-Sectional View—PTO Countershaft

Assemble and Install PTO Countershaft

Cross-Sectional View—PTO Output Shaft

Remove and Disassemble PTO Output Shaft

Assemble and Install PTO Output Shaft

Replace PTO Output Shaft Oil Seal

Remove PTO Valve Housing

Disassemble and Assemble PTO Valve Housing

Install PTO Valve Housing

Group 40: Drivelines

Specifications

MFWD Drive Shaft

Engine Coupler Shaft

Group 45: Hydraulic Pump Drive

Essential or Recommended Tools

Specifications

General Repair Procedures—Pump Drive

Cross-Sectional View—Hydraulic Pump Drive

Remove and Disassemble Pump Drive Pinion Gear

Remove and Disassemble Pump Drive Gear

Assemble and Install Pump Drive Gear

Assemble and Install Pump Drive Pinion

Check and Adjust Pump Drive Gear Backlash

Section 60: Steering and Brakes

Group 05: Steering Column

Specifications

Repair Steering Column

Repair Steering Housing Assembly

Group 10: Hydrostatic Steering

Essential or Recommended Tools

Specifications

Remove and Install Steering Valve

Exploded View—Steering Valve

Disassemble, Inspect, and Assemble Steering Valve

Group 15: Steering Cylinders

Specifications

Other Material

Service Parts Kits

MFWD Axle Identification—Version “A” and Version “B”

Remove and Install Steering Cylinder

Cross-Sectional and Exploded View—Steering Cylinder Two-Wheel Drive

Cross-Sectional and Exploded View—Steering Cylinder Version “A” MFWD Axle

Group 20: Brake Valve

Service Parts Kits

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve

Disassemble, Inspect, and Assemble Brake Valve

Bleed Brakes

Check Manual Brakes

Group 25: Brake Components

Specifications

Remove, Inspect, and Install Brake Pistons, Plates, and Disks

Section 70: Hydraulics

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove Hitch—SCV Assembly

Remove and Install Main Hydraulic Pump

Remove and Install Charge Pump

Group 05: Hydraulic System Repair

Essential or Recommended Tools

Specifications

General Repair Procedures—Hydraulic Systems

Use Special Wrench

Install Hydraulic Fittings

Drain Hydraulic System

Fill Hydraulic System

Group 10: Hydraulic Pump and Charge Pump

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

General Repair Procedures—Hydraulic Pumps

Remove and Install Hydraulic Pump Controller

Exploded View—Hydraulic Pump Controller

Disassemble, Inspect, and Assemble Pump Controller

Exploded View—25 cm 3 (1.5 in.3) Hydraulic Pump

Exploded View—40 Cm 3 (2.4 In.3) Hydraulic Pump

Disassemble, Inspect, and Assemble Hydraulic Pump

Adjust Yoke Bearing Preload

Adjust Shaft Bearing Preload 40 cm 3 (2.4 in.3) Pump

Inspect Hydraulic Charge Pump

Group 15: Hydraulic System Valves

Essential or Recommended Tools

Service Parts Kits

Specifications

General Repair Procedures—Hitch and Inlet-Priority Valves, and Filter Bypass

Remove, Inspect, and Install Hydraulic Filter Bypass

Disassemble, Inspect, and Assemble Inlet-Priority Valve

Remove and Install Hitch Valve

Disassemble, Inspect, and Assemble Hitch Valve

Adjust Hitch Valve

Group 20: Selective Control Valves and Couplers

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

General Repair Procedures—Selective Control Valves and Couplers

Remove, Install, and Adjust SCV Linkage

Remove, Install, And Adjust SCV Cable Linkage

SCV Identification

Remove, Inspect, and Install Selective Control Valves

Selective Control Valve—Exploded View— Three-Position

Selective Control Valve—Exploded View— Two-Position

Exploded View—Selective Control Valve— Single-Position

Replace Control Knobs

Inspect Poppet Load-Check Valves

Inspect Pressure CompensatorValve— Three-Position SCV

Inspect Metering Valve— Three-Position SCV

Inspect Metering Valve— Two-Position SCV

Disassemble, Inspect, and Assemble Control Valve— Three-Position SCV

Disassemble, Inspect, and Assemble Control Valve— Two-Position SCV

Disassemble, Inspect, and Assemble Control Valve— Single-Position SCV

Disassemble, Inspect, and Assemble Couplers

Group 25: Rear Three-Point Hitch

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Lift Cylinders

Cross-Sectional and Exploded View—Lift Cylinder

Replace Rockshaft Housing Bushings 7210 (xxxx—010370) 7410 (xxxx—010506)

Replace Rockshaft Housing Bushings 7210 (010371—xxxx) 7410 (010507—xxxx) And All 7510

Repair Draft Link

Repair Draft Sensing

Group 30: Remote Cylinder

Specifications

Disassemble and Inspect Remote Cylinder

Assemble and Bleed Remote Cylinder

Group 35: Row Guidance

Service Parts Kits

Specifications

Remove and Install Probe Module

Repair Row Guidance Cylinder

Exploded View—Row Guidance Cylinder

Group 40: Bleed Hydraulic System

Essential or Recommended Tools

Bleed Hydraulic System

Section 80: Miscellaneous

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Remove and Install Front Axle

Group 05: Front Axle

Other Material

Specifications

Replace Knee Bushings

Group 10: Hood

Adjust Hood

Section 90: Operator Station

Group 00: Component Removal and Installation

Specifications

Remove Cab

Install Cab

Group 05: Controls

Essential or Recommended Tools

Specifications

Remove, Install, and Adjust Temperature Control Cable

Remove, Install, and Adjust Air Flow Control Cable

Remove and Install Air Plenum

Remove and Install Air Manifold

Remove and Install Loader/4TH SCV Control Lever

Group 10: Air Conditioning System

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Hose and Tubing O-Ring Connection Torques

Diagram—Air Conditioning System

Air Conditioning System Fitting—Reference Chart

Leak Test With Dye

Discharge Air Conditioning System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

Replace Receiver-Dryer

Leak Test Condenser

Remove Evaporator-Heater Core

Leak Test Evaporator-Heater Core

Install Evaporator-Heater Core

Service Expansion Valve

System Information

Flush Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 15: Heating System

Remove Heater Control Valve

Test Heater Control Valve

Install Heater Control Valve

Group 20: Seat

Essential Or Recommended Tools

Other Material

Remove Seat and Mechanical Suspension

Disassemble, Inspect, and Assemble Mechanical Suspension Assembly

Install Mechanical Suspension Assembly

Remove Seat and Air Suspension

Remove Seat from Suspension

Remove Swivel Plate

Disassemble, Inspect, and Assemble Air Suspension Assembly

Install Seat and Air Suspension

Group 25: ROPS and Cab

Specifications

Check ROPS

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment— Step 2

Cab Door Adjustment— Step 3

Cab Door Adjustment— Step 4

Cab Door Adjustment— Step 5

Section 99: Dealer Fabricated Tools

Group 05: Fabricated Tools

Fabricated Tools

DFRW4—Axle Wheel Hub Tool

DFRW11—Differential Side Bevel Gear End Play Tool

DFRW20—Compressor Holding Fixture

DFRW29—Final Drive Housing Adapter

DFRW30—Axle Jacking Tool

DFRW60-DFRW61-DFRW62—Extension Harnesses

Extension Harnesses

DFRW63-DFRW64-DFRW65-DFRW66-DFRW81—Tap-Out Harnesses

DFRW70—Holding Tool

DFRW77—Rear Tractor Access Platform

DFRW78—Seat Support Tray

DFRW79—Piston Holding Tool

DFRW108—Park Rod Adjusting Nut Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW132—Differential Side Bevel Gear End Play Tool

DFRW139—Thermal Expansion Valve Replacement Tool

John Deere Tractors 7210, 7410, 7510 Repair Service Manual (TM1653)