Complete Repair Technical Manual for John Deere Tractors 5620, 5720, 5820 (2WD / MFWD), with all the service information to repair and service like professional mechanics.

John Deere 5620, 5720 and 5820 (2WD or MFWD) Tractors workshop repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4787 English - John Deere 5620, 5720, 5820 Tractors Technical Manual (Repair).pdf
tm4786 German - Traktoren 5620, 5720 und 5820
tm4788 French - Tracteurs 5620, 5720 et 5820Réparation -: (Version européenne)
tm4841 Italian - Trattori 5620, 5720 e 5820
tm8163 Czech - Traktory5620, 5720 a 5820Opravy
tm8220 Romanian - Reparareatractoarelor5620, 5720 şi 5820 -: (Versiunea europeană)
tm8221 Croatian - Traktori5620, 5720 i 5820Popravak -: (Europska verzija)

Total Pages: 1,601 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English ...

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ctm4870 - 00.16, 20.09, 20.09C, 20.11, 20.16, G20.16 and G20.09 Front Wheel Drive Axles
ctm207 - PowerTech™ 4.5L and 6.8L Diesel EnginesMechanical Fuel Systems -: (Worldwide Edition)
ctm8289 Portuguese - Eixos da Tração Dianteira 00.16, 20.09, 20.09C, 20.11 e 20.16

MAIN SECTIONS
  Foreword
   Version Date
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Engine Removal and Installation
   Fuel, Air Intake, Cooling and Exhaust Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aid
      Exhaust System
   Electrical System
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starting Motor Circuit
      Fuses, Relays and Switches
      Monitoring Systems
      Electrical Components
   PowrQuad and PowrQuad Plus Transmissions
      Removal and Installation of Components
      Transmission Shift Controls
      PowrQuad Module
      Reduction Gear
      Range Transmission
   Drive Systems
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO
      Front PTO
   Steering and Brakes
      Hydrostatic Steering
      Brake Valve
      Rear Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air Brakes
   Hydraulic System
      Controls
      Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves and Couplers
   Miscellaneous
      Removal and Installation of Components
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Pick-Up Hitch
      Front Hitch
      Front Loader
   Operator's Cab
      Removal and Installation of Components
      Controls and Instruments
      Air-Condtioning System
      Heating System
      Seats
      Operator's Cab
      Parts for Electronic Hitch Control
   Special Tools (Dealer-Fabricated)
      Special Tools (Dealer-Fabricated)

tm4787 - 5620, 5720 and 5820 Tractors

Table of Contents

Foreword

Version Date

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Specifications

Specifications (Summary of References)

Engine Specifications

Cooling System

Fuel Injection Pump (Stanadyne)

Air Intake System

Electrical System

Hydrostatic Steering

Clutch

PowrQuad and PowrQuad Plus Transmissions

Reduction Gear

Rear PTO

Front PTO

Differential

Differential Lock

Final Drives

Front-Wheel Drive

Hydraulic Brakes

Handbrake

Parking Lock

Hydraulic System with Gear-Driven Pump

Rockshaft

Front Hitch

Ground Travel Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Installing Oil Hoses

Product-Identification Number

Engine Serial Number

Transmission Serial Number

Front-Wheel Drive Axle Serial Number

Sub-assembly serial numbers

Group 10: Tune-Up

Tune-Up (Summary of References)

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Preliminary Fuel System Test

Clean Dust Unloading Valve

Engine Air Cleaner

Cleaning the Primary Filter Element

Cleaning a Dusty Element

Secondary (Safety) Element

Installing the Primary Filter Element

Check Air Intake System Connections for Leaks

Check Crankcase Vent Hose for Clogging

Clean the Radiator Grille Screen

Keep the Radiator Screen Clean

Check the Caps on the Expansion Tank

Check Radiator for Leaks

Check Engine Thermostat

Check Operation of Fuel Transfer Pump

Checking the Fuel Filter

Bleed Air from Fuel System

Clean the Water Trap

Run the engine until it is warm, and check engine speeds

Check Setting of Fuel Injection Pump

Check Setting of Speed Control Linkage

Clean the Battery, Cables and Battery Box with a Clean Cloth

Checking the Neutral Start Circuit

Check Operation of Starting Motor

Checking the lighting circuit

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine Removal and Installation

Special or Essential Tools

Specifications

Remove Engine

Install Engine

Section 30: Fuel, Air Intake, Cooling and Exhaust Systems

Group 05: Speed Control Linkage

Speed Control (Summary of References)

Adjust Hand Throttle Lever and Accelerator Pedal

Recondition Hand Throttle Lever and Accelerator Pedal

Group 10: Fuel System

Fuel System (Summary of References)

General Information

Remove Fuel Tank

Install Fuel Tank

Replace Fuel Gauge Sending Unit

Replace Primary Fuel Filter

Replace Fuel Transfer Pump

Change Fuel Filter

Replacing the Check Valve in the Fuel Line

Replacing the Adapter in the Fuel Line

Bleed Air from Fuel System

Group 15: Air Intake System

Air Intake System (Summary of References)

General Information

Check Dust Unloading Valve

Remove and Install the Air Cleaner Element

Remove and Install Air Intake Hoses

Replace Sending Unit for Air Cleaner Restriction (B02)

Group 20: Cooling System

Cooling System (Summary of References)

General Information

Specifications

Remove and Install Radiator

Change Viscous Clutch of Fan

Remove and Install Thermostat and Temperature Sensor

Fill Cooling System with Coolant

Relieve Tension on Drive Belt

Replace Drive Belt

Replace Drive Belt Tensioner

Recondition Fan Console

Group 25: Cold-Weather Starting Aid

Fuel Preheater

Electrical Starting Aid

Coolant Heater

Group 30: Exhaust System

Exhaust System (Summary of References)

General Information

Exhaust System — Install Muffler (Tractor without Turbocharger)

Exhaust System — Install Muffler (Tractor with Turbocharger)

Exhaust System — Exhaust Pipe on Right of Cab Frame

Exhaust System — Exhaust Pipe to Top Right (Upright)

Exhaust System — Exhaust Pipe to Bottom Right

Section 40: Electrical System

Group 05: Connectors

Connectors - Reconditioning (Summary of References)

Special Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Stripping Wire Ends

Installing a Terminal

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connectors

Connectors for Electronic Control Units

Connectors

CRIMP SNAP IN connectors

DEUTSCH Connectors

Individual Terminals

Fuse and Relay Boxes

Group 10: Wiring Harnesses

Wiring Harnesses for Tractors with PowrQuad Transmission - Reconditioning (Summary of References)

Wiring Harnesses for Tractors with PowrQuad Transmission from Serial No. 436758 - Reconditioning (Summary of References)

Wiring Harnesses for Tractors with PowrQuad Plus Transmission - Reconditioning (Summary of References)

Wiring Harnesses for Tractors with PowrQuad Plus Transmission from Serial No. 434662 - Reconditioning (Summary of References)

Ground Point Locations

Remove and Install Harness W01 — Power Supply and Starting Aid

Remove and Install Harness W01 — Power Supply and Starting Aid from Serial No. 436764

Remove and Install Harness W02 — Engine

Remove and Installing Harness W04 — Headlights

Remove and Install Harness W07 — Front PTO

Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Transmission

Remove and Install Harness W08 — Cab, for Tractors with PowrQuad transmission from Serial No. 436758

Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Plus Transmission

Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Plus transmission from Serial No. 434662

Remove and Install Harness W13 — Clutch Sender

Remove and Install Harness W14 — 3-Terminal Power Outlet Socket

Remove and Install Harness W18 — Windshield Wiper Switch (without Intermittent Wipe)

Remove and Install Harness W18 — Windshield Wiper Switch (with Intermittent Wipe)

Remove and Install Harness W19 — Cab Roof and Fan

Remove and Install Harness W20 — Turn Signal and Clearance Lights

Remove and Install Harness W21 — Adapter for Worklights on Cab Roof

Remove and Install Harness W23 — Windshield Wiper (with Hinged Windshield)

Remove and Install Harness W28 — Front End of Transmission, for Tractors with PowrQuad Transmission

Remove and Install Harness W28 — Front End of Transmission, for tractors with PowrQuad transmission from Serial No. 431378

Remove and Install Harness W28 — Front End of Transmission, for Tractors with PowrQuad Plus Transmission

Remove and Install Harness W28 — Front End of Transmission, for Tractors with PowrQuad Plus transmission from Serial No. 424816

Remove and Install Harness W30 — Rear End of Transmission

Remove and Install Harness W42 — Battery Cut-Off Switch, Version 1

Remove and Install Harness W42 — Battery Cut-Off Switch, Version 2

Remove and Install Harness W46 — Front PTO, Adapter

Group 15: Charging Circuit

Charging Circuit - Reconditioning (Summary of References)

Special Tools

Specifications

Repairing the Alternator

Disconnecting Electrical Circuits

Relieve Drive Belt Tension

Remove/Install the Alternator

Remove and Install Pulley

Group 20: Starting Motor Circuit

Starting Motor Circuit - Reconditioning (Summary of References)

Specifications

Repairing the Starter Motor

Disconnecting Electrical Circuits

Remove and Install Starting Motor

Group 25: Fuses, Relays and Switches

Fuses, Relays and Switches - Reconditioning (Summary of References)

General Information

Specifications

Disconnecting electrical circuits

Remove Trim Panels from Cowl on Tractors with PowrQuad Transmission

Remove Trim Panels from Cowl on Tractors with PowrQuad Plus Transmission

Fuse and Relay Boxes

Replace Main Fuses up to Serial No. 436763

Replace Main Fuses from Serial No. 436764

Replace the Fuses for the Electrical Starting Aid up to Serial No. 436763

Replace the Fuses for the Electrical Starting Aid from Serial No. 436764

Replace the Fuse for the Indicator Light in the Switch that Operates the Battery Cut-Off Switch (Version 2)

Additional Fuse for Front Loader

Replace Starting Motor Relay up to Serial No. 436763

Replace Starting Motor Relay from Serial No. 436764

Replace the Relay for the Electrical Starting Aid up to Serial No. 436763

Replace the Relay for the Electrical Starting Aid from Serial No. 436764

Replace Battery Cut-Off Relay

Replace Battery Cut-Off Switch Relay

Replace Main Switch

Replace Brake Switches

Replace Light Switch

Replace Full/Dipped-Beam Switch

Replace Hazard Warning Light Switch

Replace Turn Signal Switch

Replace Horn Switch

Replace Switches on Multi-Function Unit

Replace Windshield Wiper and Washer Switch

Replace Rear Window Wiper and Washer Switch

Replace Worklight Switch

Replace Switch for Lights on Cab Frame

Replace Beacon Light Switch

Replace Dome Light Door Switch

Replace Handbrake Switch

Replace Front-Wheel Drive Switch

Replace Headland Management (HMS) Switch

Replace Record/Save Switch

Replace Program Switch

Replace Rear PTO Preselector Switch

Replace Gear Selector Switches

Replace Fan Switch

Replace Switch of the Air-Conditioning System Compressor

Replace Differential Lock Switch

Replace PTO Switches

Replace External Control Switch for the Rear PTO

Replace Rockshaft Remote Control Switch

Replace Switch that Operates the Battery Cut-Off Switch

Rockshaft Control

Group 30: Monitoring Systems

Monitoring Systems - Reconditioning (Summary of References)

General Information

Repairing 4.5- & 6.8-liter POWERTECH Diesel Engines (Basic Engine)

Repairing 4.5- & 6.8-liter POWERTECH Diesel Engines (Mechanical Fuel Injection Systems)

Specifications

Disconnecting electrical circuits

Replace Engine Speed Sending Unit (B01)

Replace Engine Oil Pressure Sending Unit (B04)

Replace Sending Unit for the Coolant Temperature Gauge (B08)

Replace Acoustic Alarm

Group 40: Electrical Components

Electrical Components - Reconditioning (Summary of References)

General Information

Special or Essential Tools

Specifications

Disconnecting electrical circuits

Replace 7-Terminal Power Outlet Socket

Replace 3-Terminal Power Outlet Socket

Replace Multiple Power-Outlet Socket Strip

Replace Service Socket

Remove Wiper Motor

Adjusting the Headlights

Adjust Lights on the Cab Frame

Safety Instructions for Replacing a Halogen Bulb

Section 55: PowrQuad and PowrQuad Plus Transmissions

Group 00: Removal and Installation of Components

Removal and Installation of Components—Transmission (Summary of References)

Special Tools

Dealer-Fabricated Special Tools

Specifications

PowrQuad Plus Transmission, Removal and Installation

Remove PowrQuad Transmission

Install PowrQuad Transmission

Remove Reduction Gear

Install Reduction Gear

Remove Range Transmission

Install Range Transmission

Group 05: Transmission Shift Controls

PowrQuad Transmission Shift Units — Reconditioning (Summary of References)

Specifications

Recondition Gear Shift Linkage

Recondition Range Shift Linkage (Shift Elements)

Recondition Range Shift Linkage (Lever and Gate)

Recondition the Actuator of the Reduction Gear

Adjust the Shifter of the Reduction Gear

Recondition Reverser Control (Mechanical)

Adjusting the Reverse Drive Lever (Mechanical)

Adjust Reverse Drive Linkage

Check and Adjust Shift Units

Adjust the Clutch Pedal (PowrQuad Transmission)

Recondition Clutch Actuation (PowrQuad Plus Transmission)

Group 10: PowrQuad Module

Special or Essential Tools

Specifications

PowrQuad and PowrQuad Plus Transmissions—Summary of References

Transmission Components

Replace the Neutral Start Switch (with Mech. Actuated PowrQuad Module)

Replace Temperature Sensor and Pressure Switches

Removing and Installing the Oil Filter Housing

Removing and Installing the Front Valve Housing

Removing and Installing the Valves in the Front Valve Housing

Remove and Install Valves in the Front Valve Housing (with Mech. Actuated PowrQuad Module)

Removing and Installing the Front Transmission Cover

Removing and Installing the Valves in the Front Transmission Cover

Removing and Installing the Valves in the Front Transmission Cover (with Mech. Actuated PowrQuad Module)

Replacing the Clutch Pedal Valve (with Mech. Actuated PowrQuad Module)

Remove and Install Shift Valve Housing

Remove and Install Valves in the Shift Valve Housing

Removing and Installing the Shift Valve Housing (with Mech. Actuated PowrQuad Module)

Removing and Installing the Valves in the Shift Valve Housing (with Mech. Actuated PowrQuad Module)

Removing the Transmission Oil Pump

Reconditioning the Transmission Oil Pump

Installing the Transmission Oil Pump

Removing the Gear-Shift Planetary Drive

Repairing the Gear-Shift Planetary Drive

Install Gear-Shift Planetary Drive

Removing the B1 Brake Housing

Reconditioning the B1 Brake

Installing the B1 Brake Housing

Removing the B2-B3 Brake Housing

Reconditioning the B2 Brake

Reconditioning the B3 Brake

Installing the B2-B3 Brake Housing

Removing the C4 Clutch

Recondition the C4 Clutch

Installing the C4 Clutch

Removing the Reverse Brake

Reconditioning the Reverse Brake

Installing the Reverse Brake

Removing the Forward Clutch with Planetary Drive (Forward/Reverse)

Recondition Forward Clutch with Planetary Drive (Forward/Reverse)

Installing the Forward Clutch with Planetary Drive (Forward/Reverse)

Replacing the Output Shaft

Group 15: Reduction Gear

Reduction Gear — Summary of References

Exploded View of Reduction Gear

Recondition Reduction Gear

Pre-Assembly of Reduction Gear

Measure the Gaps at the Reduction Gear Connecting Ring

Remove and Install Bearing of Reduction Gear Countershaft

Group 25: Range Transmission

Specifications

Range Transmission—Reconditioning (Summary of References)

Remove Range Transmission

Recondition Range Transmission

Install Range Transmission

Recondition Shift Cover

Replace Speed Sending Unit

Section 56: Drive Systems

Group 00: Removal and Installation of Components

Removal and Installation of Components (Summary of References)

Special or Essential Tools

Dealer-Fabricated Special Tools

Specifications

Remove Front-Wheel Drive Clutch

Install Front-Wheel Drive Clutch

Remove Differential Housing

Install Differential Housing

Remove Final Drives

Install Final Drives

Remove Rear PTO

Install Rear PTO

Remove Front PTO

Install Front PTO

Group 05: U-Jointed Shafts and Torsion Damper

Summary of References (U-Jointed Shafts and Torsion Damper)

Special Tools

Use of Special Tool KJD10426

Specifications

Remove U.j. Shaft (Front-Wheel Drive)

Install U.j. Shaft (Front-Wheel Drive)

Disassemble U.j. Shaft (Front-Wheel Drive)

Assemble U.j. Shaft (Front-Wheel Drive)

Remove U.j. Shaft (Engine)

Install U.j. Shaft (Engine)

Remove Torsion Damper

Install Torsion Damper

Change Torsion Damper Bearings

Group 10: Front-Wheel Drive Clutch

Front-Wheel Drive Clutch — Reconditioning (Summary of References)

Special Tools

Other material

Specifications

Change Wheel Speed Sending Unit

Disassemble Front-Wheel Drive Clutch

Front-Wheel Drive Clutch — Exploded View

Assemble Front-Wheel Drive Clutch

Group 15: Differential

Differential — Reconditioning (Summary of References)

Specifications

Remove Differential Lock

Remove Differential

Disassemble Differential

Differential and Differential Lock — Exploded View

Assemble Differential

Install Differential

Disassemble Differential Lock

Assemble Differential Lock

Install Differential Lock

Group 20: Hydraulic Pump Drive

Hydraulic Pump Drive — Reconditioning (Summary of References)

Specifications

Remove Hydraulic Pump Drive

Hydraulic Pump Drive—Exploded View

Install Hydraulic Pump Drive

Group 25: Final Drives

Final Drives — Reconditioning (Summary of References)

Special or Essential Tools

Specifications

Disassemble Final Drives

Final Drives—Sectional View

Final Drives—Exploded View

Final Drives—Reconditioning the Planetary Carrier

Assemble Final Drives

Final Drives—Adjust Rolling Drag Torque

Group 30: Rear PTO

Rear PTO — Reconditioning (Summary of References)

Other Material

Specifications

Replace Output Shaft Seal Ring

Remove PTO Clutch

Exploded View of PTO Clutch

Recondition PTO Clutch

Install PTO Clutch

Disassemble PTO Drive Train

Recondition Output Shaft, 540/540E/1000 rpm

Recondition Output Shaft (540/540E rpm)—Exploded View

Recondition Countershaft (540/540E rpm and 540/540E/1000 rpm)

Assemble PTO Shifter (540/540E rpm and 540/540E/1000 rpm)

Assemble PTO Drive Train

Install Support and Adjust Taper Roller Bearings

Remove PTO Modulating Valve

Recondition PTO Modulating Valve

Install PTO Modulating Valve

Recondition Solenoid Valve

Replace PTO Speed Sending Unit

Change and Adjust Bowden Cable

Group 35: Front PTO

Front PTO — Reconditioning (Summary of References)

Specifications

General Repair Procedures

Clean Oil Screen

Replace Solenoid Valve

Remove Oil Pump

Exploded View of Oil Pump

Install the Oil Pump

Front PTO — Sectional View

Disassemble Front PTO

Disassemble Front PTO Clutch

Assemble Front PTO Clutch

Assemble Front PTO

Front PTO — Remove Constant-Velocity Joint from Drive Shaft

Front PTO — Install Constant-Velocity Joint on Drive Shaft

Remove Front PTO Oil Cooler

Install Front PTO Oil Cooler

Section 60: Steering and Brakes

Group 05: Hydrostatic Steering

Hydrostatic Steering (Summary of References)

Special or Essential Tools

Specifications

Preliminary Work

Disconnect/Connect Steering or Brake Hoses

Remove and Install Steering Valve

Exploded View of Steering Valve

Recondition Steering Wheel and Steering Column

Group 15: Brake Valve

Summary of References (Brake Valve)

Specifications

Remove and Install Brake Valve

Group 20: Rear Brakes

Summary of References (Rear Brakes)

Remove Rear Brakes

Install Rear Brake

Final Assembly

Bleeding the Brakes

Group 25: Handbrake

Handbrake (Summary of References)

Special or Essential Tools

Specifications

Remove Handbrake

Handbrake — Exploded View

Disassemble Handbrake

Assemble Handbrake

Install Handbrake

Handbrake — Components

Check and Adjust Handbrake

Group 30: Hydraulic Trailer Brake

Hydraulic Trailer Brake (Summary of References)

Special Tools

Specifications

Repair Instructions

Change Trailer Brake Valve

Clean the Trailer Brake Valve

Cleaning the Screen

Replace the Check Valve

Bleed Air from the Trailer Brake Valve

Check Hydraulic Trailer Brake Valve

Adjust Hydraulic Trailer Brake Valve

Group 35: Air Brakes

Summary of References (Air Brakes)

Special Tools

Specifications

Screw Union Installation

Change Compressor

Gaskets for the Compressor

Change Compressed Air Tank

Change Pressure Control Valve

Change Trailer Control Valve

Change Coupling Ends

Test Sequence

Check Air Brake System (Visual Checks)

Check System for Leaks

Check the "Supply" Coupling End

Check Dual-Line Brake

Check Single-Line Brake

Adjusting the Handbrake (with Air Brake System)

Section 70: Hydraulic System

Group 05: Controls

Hydraulic System — Controls (Summary of References)

Specifications

Selective Control Valves — Remove and Install the Actuating Elements

Selective Control Valves — Adjusting the Bowden Cable

Remove and Install the Multi-Function Lever

Adjust Multi-Function Lever

Group 10: Hydraulic Pump

Specifications

Remove Hydraulic Pump

Recondition Hydraulic Pump

Install Hydraulic Pump

Group 15: Valves

Reconditioning the Valves (PC Hydraulic System) — Summary of References

Special Tools

Specifications

Hydraulic System — General Instructions on Safety and Repair

Direct Control of Rockshaft

Remove and Install Rockshaft Valve

Recondition the Hitch Valve

Rockshaft Valve — Depth to Which Raising and Lowering Valves are Screwed In

Rockshaft Valve — Removing and Installing the Stepper Motor

Rockshaft Valve — Centering the Stepper Motor

Remove and Install Priority Valve

Recondition the Priority Valve

Remove and Install By-Pass Valve

Group 20: Hitch

Hitch — (Summary of References)

Special or Essential Tools

Self-Manufactured Special Tools

Other Material

Specifications

Rockshaft — Removing and Installing the Position Sensor and Toothed Segment

Remove and Install Rockshaft Housing

Removal and installation

Remove Rockshaft Cylinders

Install Rockshaft Cylinders

Remove and Install Draft Sensor and Draft Link Bearing Pins

Automatic Stabilizer Rod

Stabilizing Rod Bracket

Group 25: Selective Control Valves and Couplers

Reconditioning the Selective Control Valves and Couplers — Summary of References

Special Tools

Other Material

Specifications

Reconditioning the Selective Control Valves and Couplers — General Instructions on Safety and Reconditioning

SCV Identification

Arrangement of the Shuttle Valves

Remove and Install Selective Control Valves

Series 105 and 205 Selective Control Valves — Exploded View

Series 105 and 205 Selective Control Valves — Disassembly

Series 105 and 205 Selective Control Valves — Assembly

Series 305 Selective Control Valves — Exploded View

Series 305 Selective Control Valves — Disassembly

Series 305 Selective Control Valves — Assembly

Selective Control Valves — Reconditioning the Couplers

Selective Control Valves - Hydraulically Actuated Shut-Off Valves

Install a Front Loader

Section 80: Miscellaneous

Group 00: Removal and Installation of Components

Special or Essential Tools

Dealer-Fabricated Special Tools

Specifications

Remove Main Frame

Install Main Frame

Remove Front-Wheel Drive Axle

Install Front-Wheel Drive Axle

Remove Front Axle Support

Install Front Axle Support

Group 15: Front and Rear Wheels

Special or Essential Tools

Specifications

Front Wheels, Rear Wheels and Fenders—Reconditioning (Summary of References)

Remove Front and Rear Wheels

Recondition Front and Rear Wheels

Install Front and Rear Wheels

Pivoting (Front) Fender

Group 20: Trailer Mounting and Swinging Drawbar

Trailer Mounting and Swinging Drawbar - Reconditioning (Summary of References)

Specifications

Checking the Manually-Operated Hitch for Wear

Checking the Manually-Operated Hitch for Wear (Italy and Spain Only)

Checking the Remote Controlled Hitch for Wear

Checking the Tow-Hook for Wear

Check the Swinging Drawbar for Wear

Install the Center Link Support

Guide Rails for Height-Adjustable Trailer Hitch

Repair of Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Swinging Drawbar

Proper Use of Drawbar

Swinging Drawbar with Pick-Up Hitch

Group 30: Pick-Up Hitch

Pick-Up Hitch — Summary of References

Specifications

Other Material

Check Tow-Hook on Pick-Up Hitch for Wear

Install Pick-Up Hitch

Adjust the Lift Links

Check and Adjust the Retainer Spring

Recondition the Latch Housing

Repairing the Hydraulic Cylinder

Adjust the Guide Stop

Adjust the Locking Pin

Operational Check of Pick-Up Hitch

Group 40: Front Hitch

Front Hitch - Reconditioning (Summary of References)

Remove Front Hitch

Install Front Hitch

Remove and Install Bracket for Mowing Unit Suspension

Remove Lines and Hoses from Front Hitch without Multi-Valve

Install Lines and Hoses on Front Hitch without Multi-Valve

Remove Lines and Hoses from Front Hitch with Multi-Valve

Install Lines and Hoses on Front Hitch with Multi-Valve

Remove and Install Front Hitch Multi-Valve

Remove and Install Front Hitch Accumulator

Service the Front Hitch Accumulator

Group 50: Front Loader

Remove and Install the Mountings

Section 90: Operator's Cab

Group 00: Removal and Installation of Components

Operator's Cab, Removal and Installation of Components - Summary of References

Special Or Essential Tools

Specifications

Operator's Cab, Tilting or Removing and Installing

Tilt Operator's Cab Upward

Tilt Operator's Cab Downward

Disconnect/Connect Steering or Brake Hoses

Remove Operator's Cab

Install Operator's Cab

Check and Adjust Shift Units

Group 05: Controls and Instruments

Controls and Instruments (Summary of References)

Replacing Bulbs on the Instrument Unit

Replace Control Unit (EPC)

Replace Control Unit (BCU)

Replace Terminating Bus Resistors

Replace the Performance Monitor (PRF)

Replace the Basic Informator (BIF)

Group 10: Air-Condtioning System

Air-Conditioning System (Summary of References)

Special Tools

Specifications

Torques for Tightening Refrigerant Hoses

Safety At Work

Handling Refrigerant

In an Emergency

Safety Equipment

Storage of Refrigerant Containers

R134A Refrigerant

Important Note

Discharge the System

Evacuate the System

Fill with Refrigerant Oil

Instructions for Starting Up the DENSO Air-Conditioning Compressor

Charge the System

Leakage Test

Remove and Install Compressor

Checking Level in the Compressor

Disassemble Compressor Clutch

Checking Clutch Hub Clearance

Checking the Compressor Manifold

Remove and Install Condenser

Remove and Install Receiver-Drier

Remove and Install the Evaporator and Expansion Valve

Arrangement of Condensation Water Drain Hoses

Remove and Install Thermostat Switch

Adjust Thermostat Switch Bowden Cable

Remove and Install the High/Low Pressure Switch

Group 15: Heating System

Heating System (Summary of References)

Remove and Install Radiator

Remove and Install Fan Motors

Remove and Install Fan Motor Resistors

Remove and Install Heater Valve

Adjust Heater Valve Bowden Cable

Remove and Install Control Console for Ventilation System

Change Air Hoses in Ventilation System

Group 20: Seats

Specifications

Comfort Seat MSG83

Air Comfort Seat MSG95A-00, Lower Section

Passenger Seat, Exploded View

Group 25: Operator's Cab

Operator's Cab (Summary of References)

Cab Mounting Torques

Remove and Install Windshield

Remove and Install Rear Window

Remove and Install Sun Roof

Installing Door Lock

Remove and Install Cab Door

Remove Trim Panels from Switch Console

Remove Inner Roof Trim

Install Inner Roof Trim

Group 30: Parts for Electronic Hitch Control

Electronic Hitch Control (Summary of References)

Disconnecting Electrical Circuit

Service Information

Replace Control Unit (BCU)

Replace Hitch Control Operation Unit

Section 99: Special Tools (Dealer-Fabricated)

Group 05: Special Tools (Dealer-Fabricated)

DFLX1 - Adapter Strut

DFLX2 - Suspension Device for Perma Clutch II and Power Reverser Module

DFLX6 - Bushing

DFLX7 - Turning Device

DFLX10 - Holding Tool

DFLX32 - Holding Device

DFLX38 - Turning Device

DFRW2 - Needle Valve Test Hose Assembly

Group 10: Special Tools (available as spare parts)

AR52361 - Socket

D01019AA - Manually-Operated Hydraulic Pump

D01042AA – Load-Positioning Sling

FKM10002 or JT05470 - Pressure Test Kit

FKM10409 - Battery Tester

FKM10427 - Crimping Pliers

FKM10443 - Charging Valve

FKM10444 - Leak Detector

FKM10445 - Universal Pressure Test Kit

FKM10447 - Refrigerant Container (R134a; 920g; 750 ml)

FKM10470 - Pressure Measuring System (Stage 1)

FKM10471 - Pressure Measuring System (Stage 2)

FKM10472 - Flow Measurement System

FKM10472-4 - Temperature Sensor

FKM10482 - Pressure Test Kit

JDG19 – Special Mounting Brackets

JDG23 – Lifting Sling

JT02043 - Support Stand

JT02044 - Support Stand

JT02153 - Clamp-On Current Probe

JT03248 - Fitting

JT05723 – Medium-Duty Rear Tractor Splitting Stand

JT05791A - Multimeter

JT07115 - Pressure Test Kit

JT07211 - Support Stand

KJD10128 - Fitting

KJD10178C – Cab Tilting Device

KJD10194 - Pressure Test Kit

KJD10283 - Supplementary Kit

KJD10292 - Diagnostic Harness

KJD10352 - Restriction Fitting

KJD10495 - Hose Connector

KJD10501 - Disconnecting Tools (Kit)

RE200689 - Performance Monitor

RE37996 - Adjusting Tool

John Deere Tractors 5620, 5720, 5820 Diagnostic and Repair Technical Manual (TM4787)