Complete service repair manual for John Deere 35G, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 35G Compact Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12894 English - John Deere 35G Compact Excavator Technical Manual - Repair.pdf
tm12895 French - Excavatrice 35G.pdf
tm12896 Spanish - Excavadora 35G

Total Pages: 554 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French Spanish

MAIN SECTIONS  
Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems (Travel)
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      External Fuel Supply Systems
   Dampener Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Blade (Backfill)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 00: General Information..10
  Group 0001: Safety..10
    Recognize Safety Information..13
    Follow Safety Instructions..14
    Operate Only If Qualified..15
    Wear Protective Equipment..16
    Avoid Unauthorized Machine Modifications..17
    Control Pattern Selector—If Equipped..18
    Add Cab Guarding for Special Uses..19
    Inspect Machine..20
    Stay Clear of Moving Parts..21
    Avoid High-Pressure Fluids..22
    Avoid High-Pressure Oils..23
    Work In Ventilated Area..24
    Prevent Fires..25
    Prevent Battery Explosions..26
    Handle Chemical Products Safely..27
    Decommissioning — Proper Recycling and Disposal of Fluids and Components..28
    Prepare for Emergencies..29
    Clean Debris from Machine..30
    Use Steps and Handholds Correctly..31
    Start Only From Operator's Seat..32
    Use and Maintain Seat Belt..33
    Prevent Unintended Machine Movement..34
    Avoid Work Site Hazards..35
    Keep Riders Off Machine..37
    Avoid Backover Accidents..38
    Inspect and Maintain ROPS..39
    Avoid Machine Tip Over..40
    Use Special Care When Lifting Objects..42
    Add and Operate Attachments Safely..43
    Park and Prepare for Service Safely..44
    Service Cooling System Safely..45
    Remove Paint Before Welding or Heating..46
    Make Welding Repairs Safely..47
    Drive Metal Pins Safely..48
  Group 0003: Torque Values..11
    Metric Bolt and Cap Screw Torque Values..51
    Additional Metric Cap Screw Torque Values..53
    Unified Inch Bolt and Cap Screw Torque Values..55
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors..57
    Service Recommendations for O-Ring Boss Fittings..59
    Service Recommendations for Flared Connections—Straight or Tapered Threads..61
    Service Recommendations for Flat Face O-Ring Seal Fittings..63
    O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators..65
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations..68
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations..70
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations..73
    Service Recommendations for Metric Series Four Bolt Flange Fitting..76
    Service Recommendations For Inch Series Four Bolt Flange Fittings..78
    Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations..80
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings..82
    Service Recommendations For O-Ring Boss Fittings With Shoulder..85
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations..88
Section 01: Tracks..92
  Group 0130: Track System..92
    Track Roller Remove and Install..97
    Track Roller Disassemble and Assemble..101
    Track Roller Pressure Test..104
    Track Carrier Roller Remove and Install..107
    Inspect Metal Face Seals..111
    Rubber Track Remove and Install..113
    Track Shoe Remove and Install..118
    Track Chain Remove and Install..120
    Track Chain Disassemble and Assemble..125
    Track Chain Repair to Replace Broken Part..128
    Sprocket Remove and Install..134
    Front Idler Remove and Install..136
    Front Idler Disassemble and Assemble..138
    Track Adjuster and Recoil Spring Remove and Install..143
    Track Adjuster and Recoil Spring Disassemble and Assemble..144
Section 02: Axles and Suspension Systems (Travel)..153
  Group 0250: Axle Shaft, Bearings, and Reduction Gears..153
    Travel Gear Case Remove and Install..158
    Travel Gear Case Disassemble and Assemble..162
  Group 0260: Hydraulic System..153
    Travel Motor and Park Brake Remove and Install..173
    Travel Motor and Park Brake Disassemble and Assemble..174
    Park Brake Valve Disassemble and Assemble..184
    Travel Motor and Park Brake Start-Up Procedure..187
Section 04: Engine..189
  Group 0400: Removal and Installation..189
    Engine Remove and Install..201
Section 05: Engine Auxiliary System..212
  Group 0510: Cooling Systems..212
    Radiator Remove and Install..217
    Hydraulic Oil Cooler Remove and Install..221
    Fan, Fan Guard, and Fan Shroud Remove and Install..228
    Coolant Recovery Tank Remove and Install..230
  Group 0560: External Fuel Supply Systems..212
    Fuel Tank Remove and Install..236
    Fuel Pump Remove and Install..240
    Primary Fuel Filter and Water Separator Housing Remove and Install..241
    Final Fuel Filter Housing Remove and Install..243
Section 07: Dampener Drive (Flex Coupling)..245
  Group 0752: Elements..245
    Damper Drive (Flex Coupling) Remove and Install..248
Section 17: Frame or Supporting Structure..250
  Group 1740: Frame Installation..250
    Welding on Machine..253
  Group 1749: Chassis Weights..250
    Counterweight Remove and Install..260
Section 18: Operator's Station..265
  Group 1800: Removal and Installation..265
    Cab Remove and Install..269
    Canopy Remove and Install..272
    Platform Remove and Install..276
  Group 1810: Operator Enclosure..265
    Windshield Remove and Install..287
    Windshield Disassemble and Assemble..289
    Windowpanes Remove and Install..294
    Windowpanes Dimensions..295
  Group 1821: Seat and Seat Belt..265
    Seat Remove and Install..303
    Seat Belt Remove and Install..304
    Left and Right Console Covers Remove and Install..306
  Group 1830: Heating and Air Conditioning..265
    Refrigerant Cautions and Proper Handling..310
    Flush and Purge Air Conditioning System..311
    R134a Refrigerant Oil Information..315
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure..317
    R134a Compressor Oil Charge Check..319
    R134a Compressor Oil Removal..321
    Recover R134a Refrigerant..322
    Evacuate R134a System..323
    Charge R134a System..325
    Air Conditioner Compressor Remove and Install..326
    Condenser Remove and Install..328
    Heater and Air Conditioner Remove and Install..332
    Receiver-Dryer Remove and Install..336
Section 32: Blade (Backfill)..338
  Group 3201: Blades..338
    Blade Remove and Install..342
    Blade Disassemble and Assemble..345
    Angle Blade Remove and Install—If Equipped..346
    Angle Blade Frame Remove and Install—If Equipped..348
    Angle Blade and Frame Disassemble and Assemble—If Equipped..352
  Group 3260: Hydraulic System..338
    Blade Cylinder Remove and Install..357
    Blade Pilot Valve Remove and Install..360
    Blade Pilot Valve Disassemble and Assemble..363
    Angle Blade Cylinder Remove and Install—If Equipped..366
    Angle Blade Solenoid Valve Remove and Install—If Equipped..369
    Angle Blade Solenoid Valve Disassemble and Assemble—If Equipped..371
Section 33: Excavator..375
  Group 3302: Buckets..375
    Bucket Remove and Install..378
    Bucket Pin-Up Data..379
  Group 3340: Frames..375
    Bucket Links Remove and Install..384
    Bucket Quick Coupler Remove and Install..387
    Arm Remove and Install..390
    Boom Remove and Install..394
    Boom Swing Post Remove and Install..399
    Inspect Pins and Bushings—Front Attachment and Blade..403
    Cylinder Specifications..408
    Bushing and Seal Remove and Install..409
  Group 3360: Hydraulic System..375
    Apply Vacuum to Hydraulic Oil Tank..412
    General Hydraulic Oil Cleanup Procedure..413
    Hydraulic Component Failure Cleanup Procedure..416
    Hydraulic Pump 1, 2, and 3 Remove and Install..419
    Hydraulic Pump 1, 2, and 3 Disassemble and Assemble..422
    Pilot Pump Remove and Install..439
    Pilot Pump Disassemble and Assemble..441
    Hydraulic Pump Start-Up Procedure..443
    Pilot Pressure Regulator and Solenoid Valve Manifold Remove and Install—Pilot Shutoff and Travel Speed Solenoids..444
    Pilot Pressure Regulator and Solenoid Valve Manifold Disassemble and Assemble—Pilot Shutoff and Travel Speed Valves..446
    Air Conditioner Torque Control Solenoid Valve Remove and Install..450
    Air Conditioner Torque Control Solenoid Valve Disassemble and Assemble..452
    Pilot Valve (Left and Right) Remove and Install..454
    Pilot Valve (Left and Right) Disassemble and Assemble..457
    Travel Pilot Valve Remove and Install..466
    Travel Pilot Valve Disassemble and Assemble..468
    Boom Swing Pilot Valve Remove and Install..473
    Boom Swing Pilot Valve Disassemble and Assemble..475
    Control Valve Remove and Install..478
    Control Valve Disassemble and Assemble..481
    Control Lever Pattern Selector Remove and Install..515
    Control Lever Pattern Selector Disassemble and Assemble..519
    Hydraulic Oil Tank Remove and Install..521
    Hydraulic Oil Tank Disassemble and Assemble..526
    Hydraulic Oil Cooler Bypass Valve Remove and Install (S.N. —272504)..530
    Hydraulic Oil Cooler Bypass Valve Remove and Install (S.N. 272505— )..533
    Boom Cylinder Remove and Install..536
    Boom Cylinder Disassemble and Assemble..540
    Arm Cylinder Remove and Install..544
    Arm Cylinder Disassemble and Assemble..549
    Bucket Cylinder Remove and Install..553
    Bucket Cylinder Disassemble and Assemble..557
    Boom Swing Cylinder Remove and Install..561
    Boom Swing Cylinder Disassemble and Assemble..565
    Blade Lift Cylinder Disassemble and Assemble..569
    Angle Blade Cylinder Disassemble and Assemble—If Equipped..573
    Hydraulic Cylinder Bleed Procedure..577
Section 43: Swing or Pivoting System..578
  Group 4350: Mechanical Drive Elements..578
    Swing Gear Case Remove and Install..582
    Swing Gear Case Disassemble and Assemble..585
    Upperstructure Remove and Install..590
    Swing Bearing Remove and Install..594
  Group 4360: Hydraulic System..578
    Center Joint Remove and Install..603
    Center Joint Disassemble and Assemble..608
    Center Joint Air Test..612
    Swing Motor and Park Brake Remove and Install..613
    Swing Motor and Park Brake Disassemble and Assemble..616
    Swing Motor and Park Brake Start-Up Procedure..623
    Crossover Relief Valve and Make-Up Check Valve Remove and Install..624
    Swing Park Brake Check Valve and Orifice Remove and Install..627
Section 99: Dealer Fabricated Tools..631
  Group 9900: Dealer Fabricated Tools..631
    ST4920 Track Recoil Spring Disassembly and Assembly Tool..637
    DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool..642
    DFT1110 Spacer..643

John Deere 35G Compact Excavator Repair Technical Manual (TM12894)