John Deere 260E and 310E Articulated Dump Trucks Repair Service Manual (TM13844X19)
Catalog:
Model:
Complete service repair manual with Electrical Wiring Diagrams for John Deere 260E and 310E Articulated Dump Truck, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere 260E and 310E Articulated Dump Truck workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13844X19 English - John Deere 260E and 310E Articulated Dump Truck Repair Technical Manual.pdf
tm13844x28 French - Camions-bennes articulés 260E et 310E
tm13844x59 Russian - 260E и 310E Самосвалы с шарнирно-сочлененной рамой
tm13844x63 Spanish - Volquetes articulados 260E y 310E
PRODUCT DETAILS:
Total Pages: 665 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Section 00: General Information...14
Group 0001: Safety...14
Information for European Union Directives and Customs Union Technical Regulations Compliance...20
Recognize Safety Information...24
Follow Safety Instructions...25
Operate Only If Qualified...26
Wear Protective Equipment...27
Avoid Unauthorized Machine Modifications...28
Inspect Machine...29
Stay Clear of Moving Parts...30
Avoid High-Pressure Fluids...31
Avoid High-Pressure Oils...32
Work In Ventilated Area...33
Handle Starting Fluid Safely...34
Avoid Static Electricity Risk When Refueling...35
Prevent Fires...37
In Case of Machine Fire...38
Prevent Battery Explosions...39
Handle Chemical Products Safely...40
Decommissioning — Proper Recycling and Disposal of Fluids and Components...41
Prepare for Emergencies...42
Clean Debris from Machine...43
Use Steps and Handholds Correctly...44
Start Only From Operator's Seat...45
Use and Maintain Seat Belt...46
Prevent Unintended Machine Movement...47
Avoid Work Site Hazards...48
Keep Riders Off Machine...50
Prevent Acid Burns...51
Avoid Backover Accidents...53
Avoid Machine Tip Over...54
Operating on Slopes...55
Operating or Traveling On Public Roads...56
Inspect and Maintain ROPS...57
Travel Safely...58
Add and Operate Attachments Safely...59
Park and Prepare for Service Safely...60
Service Cooling System Safely...61
Remove Paint Before Welding or Heating...62
Make Welding Repairs Safely...63
Drive Metal Pins Safely...64
Service Tires Safely...65
Group 0003: Torque Values...15
Metric Bolt and Cap Screw Torque Values...68
Additional Metric Cap Screw Torque Values...70
Unified Inch Bolt and Cap Screw Torque Values...72
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...74
Service Recommendations for O-Ring Boss Fittings...76
Service Recommendations For Flared Connections—Straight or Tapered Threads...78
Service Recommendations For Flat Face O-Ring Seal Fittings...80
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations...82
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations...84
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations...87
Service Recommendations for Metric Series Four Bolt Flange Fitting...89
Service Recommendations For Inch Series Four Bolt Flange Fittings...91
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations...93
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...95
Service Recommendations For O-Ring Boss Fittings With Shoulder...98
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...101
Section 01: Wheels...105
Group 0100: Removal and Installation...105
Wheel Remove and Install...108
Tire Remove and Install...110
Section 02: Axles and Suspension Systems...113
Group 0200: Removal and Installation...113
Front Axle Remove and Install...118
Middle or Rear Axle Remove and Install...122
Group 0225: Input Drive Shafts and U-Joints...113
Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install...133
Oscillation Joint Drive Shaft Remove and Install...133
Park Brake-to-Middle Axle Drive Shaft Remove and Install...137
Middle Axle-to-Rear Axle Drive Shaft Remove and Install...139
Group 0242: Axle Mounting Parts...113
Front Suspension Strut Remove and Install...144
Axle Links and Stabilizers Remove and Install...147
Axle Link, Stabilizer, and Strut Bushing Replace...150
Front Axle Pivot Disassemble and Assemble...153
Walking Beam Remove and Install...156
Walking Beam Bushing Remove and Install...161
Middle and Rear Axle Rubber Mount Remove and Install...163
Strain Gauge Remove and Install...480
Group 0250: Axle Shaft, Bearings, and Reduction Gears...113
Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble...194
Axle Housing and Input Drive Disassemble and Assemble...220
Differential Disassemble and Assemble...241
Gear Tooth Contact Pattern Check...255
Group 0260: Hydraulic System...113
Front Axle Pump Remove and Install...260
Middle and Rear Axle Pump Remove and Install...262
Section 03: Transmission...263
Group 0300: Removal and Installation...263
Transmission Remove and Install...271
Group 0325: Input Drive Shafts and U-Joints...263
Engine-to-Transmission Drive Shaft Remove and Install...280
Group 0350: Gear, Shafts, and Power Shift Clutches...263
Transmission Speed Sensors Remove and Install...286
Group 0360: Hydraulic System...263
Transmission Oil Cooler Thermal Bypass Valve Remove and Install...291
Transmission Control Valve Remove and Install...292
Torque Converter Remove and Install...294
Clutch Control Valve Remove and Install...295
Retarder Control Valve Remove and Install...296
Oil Pump Remove and Install...297
Transmission Retarder Remove and Install...298
Transmission Control Valve Disassemble and Assemble...310
Clutch Control Valve Disassemble and Assemble...315
Retarder Control Valve Disassemble and Assemble...320
Oil Pump Disassemble and Assemble...325
Transmission Retarder Disassemble and Assemble...327
Section 04: Engine...338
Group 0400: Removal and Installation...338
John Deere Engine...340
Engine Remove and Install...341
Engine Crankshaft Damper Remove and Install...353
Section 05: Engine Auxiliary System...354
Group 0505: Cold Weather Starting Aids...354
Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped...357
Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped...359
Cold Start Aid—Block Heater Remove and Install—If Equipped...361
Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped...364
Group 0510: Cooling Systems...354
Charge Air Cooler Remove and Install...370
Radiator Remove and Install...373
Hydraulic Oil Cooler Remove and Install...376
Transmission Oil Cooler Remove and Install...378
Fuel Cooler Remove and Install...382
Axle Oil Coolers Remove and Install...384
Group 0520: Intake System...354
Air Cleaner Remove and Install...387
Group 0530: External Exhaust Systems...354
Exhaust Tube Remove and Install...390
Dump Body Heater Pipe Remove and Install...392
Dump Body Heater Exhaust Collar Adjust...395
Group 0560: External Fuel Supply Systems...354
Fuel Tank Remove and Install...402
Fast Fill Fuel System Disassemble and Assemble—If Equipped...407
Section 07: Damper Drive...409
Group 0752: Elements...409
Output Damper Remove and Install...413
Section 09: Steering System...416
Group 0930: Secondary Steering...416
Secondary Steering Pump Remove and Install...419
Group 0960: Hydraulic System...416
Steering Valve Remove and Install...424
Steering Cylinder Remove and Install...427
Steering Bushing Replacement...431
Section 10: Service Brakes...432
Group 1011: Active Elements...432
Service Brake Assembly Remove and Install...434
Group 1060: Hydraulic System...432
Bleed Service Brake...437
Service Brake Accumulator Remove and Install...439
Service Brake Valve Remove and Install...441
Service Brake Valve Disassemble and Assemble...443
Section 11: Park Brake...447
Group 1111: Active Elements...447
Park Brake Pads Remove and Install...450
Park Brake Caliper Remove and Install...452
Park Brake Disc Remove and Install...455
Park Brake Chamber Remove and Install...457
Section 16: Electrical System...459
Group 1600: Removal and Installation...459
Installation of Repair Wire Assembly (RWA)...468
TPM—Tire Pressure Sensor Remove and Install...476
Controllers Remove and Install...478
Strain Gauge Remove and Install...480
Connector Terminal Test...481
Replace (Push-Type) Metri-Pack® Connectors...484
Replace Metri-Pack® Connectors...485
Replace DEUTSCH® Circular Connectors...487
Replace DEUTSCH® Rectangular or Triangular Connectors...489
Install DEUTSCH® Contact...491
Replace Weather Pack™ Connector...493
Install Weather Pack™ Contact...495
Replace Cinch™ Connectors...497
Install Cinch™ Contact...499
Repair 32 and 48-Way Cinch™ Connectors...501
Section 17: Frame or Supporting Structure...506
Group 1740: Frame Installation...506
Welding On Machine...508
Front and Rear Frames Separate...509
Articulation Frame Remove and Install...515
Articulation Frame Bearings Disassemble and Assemble...518
Articulation Frame Bearings Adjust...520
Oscillation Joint Disassemble and Assemble...524
Section 18: Operator's Station...531
Group 1810: Operator Enclosure...531
Cab Remove and Install...538
Cab Mount Remove and Install...544
Cab Tilt Pump and Cylinder Remove and Install...548
Cab Tilt Cylinder Disassemble and Assemble...552
Windowpanes Remove and Install...553
Window Wiper and Wiper Motor Remove and Install...555
Group 1821: Seat and Seat Belt...531
Operator’s Seat Remove and Install...564
Seat Belt Remove and Install...567
Group 1830: Heating and Air Conditioning...531
R134a Refrigerant Cautions and Proper Handling...569
R134a Refrigerant Oil Information...570
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...572
Recover R134a Refrigerant...574
Flush and Purge Air Conditioning System...575
Evacuate R134a System...578
Charge R134a System...580
Compressor Remove and Install...582
Condenser Remove and Install...585
High/Low-Pressure Switch Remove and Install...587
Receiver-Dryer Remove and Install...590
Expansion Valve Remove and Install...592
Heater Core and Evaporator Core Remove and Install...595
Blend Door Remove and Install...599
Mode Door Remove and Install...603
Freeze Control Sensor Remove and Install...606
Blower Motor Assembly Remove and Install...610
Section 19: Sheet Metal and Styling...612
Group 1910: Hood or Engine Enclosure...612
Hood Remove and Install...617
Engine Service Door Remove and Install...621
Group 1927: Fenders...612
Fender Remove and Install...626
Section 21: Main Hydraulic System...629
Group 2160: Hydraulic System...629
Main Hydraulic Pump Remove and Install...633
Hydraulic Reservoir Remove and Install...636
Front Hydraulic System Manifold Remove and Install...640
Front Hydraulic System Manifold Disassemble and Assemble...643
Rear Hydraulic System Manifold Remove and Install...647
Rear Hydraulic System Manifold Disassemble and Assemble...650
Hydraulic Fan Motor Left Side Remove and Install...653
Hydraulic Fan Motor Right Side Remove and Install...657
Left Hydraulic Fan Pump Remove and Install...661
Right Hydraulic Fan Pump Remove and Install...664
Hydraulic Component Failure Cleanup Procedure...665
General Oil Cleanup Procedure...668
Section 35: Haulage Device...671
Group 3540: Frames...671
Dump Body Remove and Install...674
Dump Body Align...676
Tailgate Remove and Install...678
Group 3560: Hydraulic System...671
Dump Body Lift Cylinder Remove and Install...687
Section 99: Dealer Fabricated Tools...690
Group 9900: Dealer Fabricated Tools...690
DFT1344 Supports...692
DFT1344A Supports...693
DFT1187 Bearing Driver...694
DFT1199 Bushing Pusher...695
DFT1200 Bushing Driver...696
JT38031 Bushing Driver...697
JT38058 Bushing Driver...698
JT38060 Bushing Driver...699
JT38064 Bushing Driver...700
JT38073 Bushing Driver...701
DFT1388 Hood Isolator Compression Test Tool...702
John Deere 260E and 310E Articulated Dump Trucks Repair Service Manual (TM13844X19)