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John Deere 260E and 310E Articulated Dump Trucks Repair Service Manual (TM13844X19)

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Complete service repair manual with Electrical Wiring Diagrams for John Deere 260E and 310E Articulated Dump Truck, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 260E and 310E Articulated Dump Truck workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13844X19 English - John Deere 260E and 310E Articulated Dump Truck Repair Technical Manual.pdf
tm13844x28 French - Camions-bennes articulés 260E et 310E
tm13844x59 Russian - 260E и 310E Самосвалы с шарнирно-сочлененной рамой
tm13844x63 Spanish - Volquetes articulados 260E y 310E

PRODUCT DETAILS:
Total Pages: 665 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Section 00: General Information...14
  Group 0001: Safety...14
    Information for European Union Directives and Customs Union Technical Regulations Compliance...20
    Recognize Safety Information...24
    Follow Safety Instructions...25
    Operate Only If Qualified...26
    Wear Protective Equipment...27
    Avoid Unauthorized Machine Modifications...28
    Inspect Machine...29
    Stay Clear of Moving Parts...30
    Avoid High-Pressure Fluids...31
    Avoid High-Pressure Oils...32
    Work In Ventilated Area...33
    Handle Starting Fluid Safely...34
    Avoid Static Electricity Risk When Refueling...35
    Prevent Fires...37
    In Case of Machine Fire...38
    Prevent Battery Explosions...39
    Handle Chemical Products Safely...40
    Decommissioning — Proper Recycling and Disposal of Fluids and Components...41
    Prepare for Emergencies...42
    Clean Debris from Machine...43
    Use Steps and Handholds Correctly...44
    Start Only From Operator's Seat...45
    Use and Maintain Seat Belt...46
    Prevent Unintended Machine Movement...47
    Avoid Work Site Hazards...48
    Keep Riders Off Machine...50
    Prevent Acid Burns...51
    Avoid Backover Accidents...53
    Avoid Machine Tip Over...54
    Operating on Slopes...55
    Operating or Traveling On Public Roads...56
    Inspect and Maintain ROPS...57
    Travel Safely...58
    Add and Operate Attachments Safely...59
    Park and Prepare for Service Safely...60
    Service Cooling System Safely...61
    Remove Paint Before Welding or Heating...62
    Make Welding Repairs Safely...63
    Drive Metal Pins Safely...64
    Service Tires Safely...65
  Group 0003: Torque Values...15
    Metric Bolt and Cap Screw Torque Values...68
    Additional Metric Cap Screw Torque Values...70
    Unified Inch Bolt and Cap Screw Torque Values...72
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors...74
    Service Recommendations for O-Ring Boss Fittings...76
    Service Recommendations For Flared Connections—Straight or Tapered Threads...78
    Service Recommendations For Flat Face O-Ring Seal Fittings...80
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations...82
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations...84
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations...87
    Service Recommendations for Metric Series Four Bolt Flange Fitting...89
    Service Recommendations For Inch Series Four Bolt Flange Fittings...91
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations...93
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...95
    Service Recommendations For O-Ring Boss Fittings With Shoulder...98
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations...101
  Section 01: Wheels...105
    Group 0100: Removal and Installation...105
      Wheel Remove and Install...108
      Tire Remove and Install...110
    Section 02: Axles and Suspension Systems...113
      Group 0200: Removal and Installation...113
        Front Axle Remove and Install...118
        Middle or Rear Axle Remove and Install...122
      Group 0225: Input Drive Shafts and U-Joints...113
        Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install...133
        Oscillation Joint Drive Shaft Remove and Install...133
        Park Brake-to-Middle Axle Drive Shaft Remove and Install...137
        Middle Axle-to-Rear Axle Drive Shaft Remove and Install...139
      Group 0242: Axle Mounting Parts...113
        Front Suspension Strut Remove and Install...144
        Axle Links and Stabilizers Remove and Install...147
        Axle Link, Stabilizer, and Strut Bushing Replace...150
        Front Axle Pivot Disassemble and Assemble...153
        Walking Beam Remove and Install...156
        Walking Beam Bushing Remove and Install...161
        Middle and Rear Axle Rubber Mount Remove and Install...163
        Strain Gauge Remove and Install...480
      Group 0250: Axle Shaft, Bearings, and Reduction Gears...113
        Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble...194
        Axle Housing and Input Drive Disassemble and Assemble...220
        Differential Disassemble and Assemble...241
        Gear Tooth Contact Pattern Check...255
      Group 0260: Hydraulic System...113
        Front Axle Pump Remove and Install...260
        Middle and Rear Axle Pump Remove and Install...262
      Section 03: Transmission...263
        Group 0300: Removal and Installation...263
          Transmission Remove and Install...271
        Group 0325: Input Drive Shafts and U-Joints...263
          Engine-to-Transmission Drive Shaft Remove and Install...280
        Group 0350: Gear, Shafts, and Power Shift Clutches...263
          Transmission Speed Sensors Remove and Install...286
        Group 0360: Hydraulic System...263
          Transmission Oil Cooler Thermal Bypass Valve Remove and Install...291
          Transmission Control Valve Remove and Install...292
          Torque Converter Remove and Install...294
          Clutch Control Valve Remove and Install...295
          Retarder Control Valve Remove and Install...296
          Oil Pump Remove and Install...297
          Transmission Retarder Remove and Install...298
          Transmission Control Valve Disassemble and Assemble...310
          Clutch Control Valve Disassemble and Assemble...315
          Retarder Control Valve Disassemble and Assemble...320
          Oil Pump Disassemble and Assemble...325
          Transmission Retarder Disassemble and Assemble...327
        Section 04: Engine...338
          Group 0400: Removal and Installation...338
            John Deere Engine...340
            Engine Remove and Install...341
            Engine Crankshaft Damper Remove and Install...353
          Section 05: Engine Auxiliary System...354
            Group 0505: Cold Weather Starting Aids...354
              Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped...357
              Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped...359
              Cold Start Aid—Block Heater Remove and Install—If Equipped...361
              Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped...364
            Group 0510: Cooling Systems...354
              Charge Air Cooler Remove and Install...370
              Radiator Remove and Install...373
              Hydraulic Oil Cooler Remove and Install...376
              Transmission Oil Cooler Remove and Install...378
              Fuel Cooler Remove and Install...382
              Axle Oil Coolers Remove and Install...384
            Group 0520: Intake System...354
              Air Cleaner Remove and Install...387
            Group 0530: External Exhaust Systems...354
              Exhaust Tube Remove and Install...390
              Dump Body Heater Pipe Remove and Install...392
              Dump Body Heater Exhaust Collar Adjust...395
            Group 0560: External Fuel Supply Systems...354
              Fuel Tank Remove and Install...402
              Fast Fill Fuel System Disassemble and Assemble—If Equipped...407
            Section 07: Damper Drive...409
              Group 0752: Elements...409
                Output Damper Remove and Install...413
              Section 09: Steering System...416
                Group 0930: Secondary Steering...416
                  Secondary Steering Pump Remove and Install...419
                Group 0960: Hydraulic System...416
                  Steering Valve Remove and Install...424
                  Steering Cylinder Remove and Install...427
                  Steering Bushing Replacement...431
                Section 10: Service Brakes...432
                  Group 1011: Active Elements...432
                    Service Brake Assembly Remove and Install...434
                  Group 1060: Hydraulic System...432
                    Bleed Service Brake...437
                    Service Brake Accumulator Remove and Install...439
                    Service Brake Valve Remove and Install...441
                    Service Brake Valve Disassemble and Assemble...443
                  Section 11: Park Brake...447
                    Group 1111: Active Elements...447
                      Park Brake Pads Remove and Install...450
                      Park Brake Caliper Remove and Install...452
                      Park Brake Disc Remove and Install...455
                      Park Brake Chamber Remove and Install...457
                    Section 16: Electrical System...459
                      Group 1600: Removal and Installation...459
                        Installation of Repair Wire Assembly (RWA)...468
                        TPM—Tire Pressure Sensor Remove and Install...476
                        Controllers Remove and Install...478
                        Strain Gauge Remove and Install...480
                        Connector Terminal Test...481
                        Replace (Push-Type) Metri-Pack® Connectors...484
                        Replace Metri-Pack® Connectors...485
                        Replace DEUTSCH® Circular Connectors...487
                        Replace DEUTSCH® Rectangular or Triangular Connectors...489
                        Install DEUTSCH® Contact...491
                        Replace Weather Pack™ Connector...493
                        Install Weather Pack™ Contact...495
                        Replace Cinch™ Connectors...497
                        Install Cinch™ Contact...499
                        Repair 32 and 48-Way Cinch™ Connectors...501
                      Section 17: Frame or Supporting Structure...506
                        Group 1740: Frame Installation...506
                          Welding On Machine...508
                          Front and Rear Frames Separate...509
                          Articulation Frame Remove and Install...515
                          Articulation Frame Bearings Disassemble and Assemble...518
                          Articulation Frame Bearings Adjust...520
                          Oscillation Joint Disassemble and Assemble...524
                        Section 18: Operator's Station...531
                          Group 1810: Operator Enclosure...531
                            Cab Remove and Install...538
                            Cab Mount Remove and Install...544
                            Cab Tilt Pump and Cylinder Remove and Install...548
                            Cab Tilt Cylinder Disassemble and Assemble...552
                            Windowpanes Remove and Install...553
                            Window Wiper and Wiper Motor Remove and Install...555
                          Group 1821: Seat and Seat Belt...531
                            Operator’s Seat Remove and Install...564
                            Seat Belt Remove and Install...567
                          Group 1830: Heating and Air Conditioning...531
                            R134a Refrigerant Cautions and Proper Handling...569
                            R134a Refrigerant Oil Information...570
                            R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...572
                            Recover R134a Refrigerant...574
                            Flush and Purge Air Conditioning System...575
                            Evacuate R134a System...578
                            Charge R134a System...580
                            Compressor Remove and Install...582
                            Condenser Remove and Install...585
                            High/Low-Pressure Switch Remove and Install...587
                            Receiver-Dryer Remove and Install...590
                            Expansion Valve Remove and Install...592
                            Heater Core and Evaporator Core Remove and Install...595
                            Blend Door Remove and Install...599
                            Mode Door Remove and Install...603
                            Freeze Control Sensor Remove and Install...606
                            Blower Motor Assembly Remove and Install...610
                          Section 19: Sheet Metal and Styling...612
                            Group 1910: Hood or Engine Enclosure...612
                              Hood Remove and Install...617
                              Engine Service Door Remove and Install...621
                            Group 1927: Fenders...612
                              Fender Remove and Install...626
                            Section 21: Main Hydraulic System...629
                              Group 2160: Hydraulic System...629
                                Main Hydraulic Pump Remove and Install...633
                                Hydraulic Reservoir Remove and Install...636
                                Front Hydraulic System Manifold Remove and Install...640
                                Front Hydraulic System Manifold Disassemble and Assemble...643
                                Rear Hydraulic System Manifold Remove and Install...647
                                Rear Hydraulic System Manifold Disassemble and Assemble...650
                                Hydraulic Fan Motor Left Side Remove and Install...653
                                Hydraulic Fan Motor Right Side Remove and Install...657
                                Left Hydraulic Fan Pump Remove and Install...661
                                Right Hydraulic Fan Pump Remove and Install...664
                                Hydraulic Component Failure Cleanup Procedure...665
                                General Oil Cleanup Procedure...668
                              Section 35: Haulage Device...671
                                Group 3540: Frames...671
                                  Dump Body Remove and Install...674
                                  Dump Body Align...676
                                  Tailgate Remove and Install...678
                                Group 3560: Hydraulic System...671
                                  Dump Body Lift Cylinder Remove and Install...687
                                Section 99: Dealer Fabricated Tools...690
                                  Group 9900: Dealer Fabricated Tools...690
                                    DFT1344 Supports...692
                                    DFT1344A Supports...693
                                    DFT1187 Bearing Driver...694
                                    DFT1199 Bushing Pusher...695
                                    DFT1200 Bushing Driver...696
                                    JT38031 Bushing Driver...697
                                    JT38058 Bushing Driver...698
                                    JT38060 Bushing Driver...699
                                    JT38064 Bushing Driver...700
                                    JT38073 Bushing Driver...701
                                    DFT1388 Hood Isolator Compression Test Tool...702

John Deere 260E and 310E Articulated Dump Trucks Repair Service Manual (TM13844X19)


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