Complete Repair Service Technical Manual for John Deere 260E and 310E Articulated Dump Trucks, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 260E and 310E Articulated Dump Truck workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM14459X19 English - John Deere 260E and 310E Articulated Dump Truck Repair Technical Manual.pdf

tm14459x028 French - Camions-bennes articulés 260E et 310E

tm14459x063 Spanish - Volquetes articulados 260E y 310E

PRODUCT DETAILS:
Total Pages: 681 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 00: General Information....14
  Group 0001: Safety....14
    Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance....22
    Recognize Safety Information....27
    Follow Safety Instructions....28
    Operate Only If Qualified....29
    Wear Protective Equipment....30
    Protect Against Noise....31
    Avoid Unauthorized Machine Modifications....32
    Inspect Machine....33
    Stay Clear of Moving Parts....34
    Avoid High-Pressure Fluids....35
    Avoid High-Pressure Oils....36
    Work In Ventilated Area....37
    Avoid Static Electricity Risk When Refueling....38
    High Debris Applications....40
    Prevent Fires....41
    In Case of Machine Fire....43
    Prevent Battery Explosions....44
    Handle Chemical Products Safely....45
    Handle Starting Fluid Safely....46
    Decommissioning — Proper Recycling and Disposal of Fluids and Components....47
    Prepare for Emergencies....48
    Clean Debris from Machine....49
    Add Cab Guarding for Special Uses....50
    Use Steps and Handholds Correctly....51
    Start Only From Operator's Seat....52
    Use and Maintain Seat Belt....53
    Heated and Ventilated Operator’s Seat....54
    Prevent Unintended Machine Movement....55
    Avoid Work Site Hazards....56
    Avoid Power Lines....58
    Keep Riders Off Machine....59
    Avoid Backover Accidents....60
    Avoid Machine Tip Over and Machine Damage....61
    Operating on Slopes....62
    Operating or Traveling On Public Roads....63
    Inspect and Maintain ROPS....64
    Travel Safely....65
    Prevent Acid Burns....66
    Add and Operate Attachments Safely....68
    Park and Prepare for Service Safely....69
    Service Machines Safely....70
    Service Cooling System Safely....71
    Service Accumulator Systems Safely....72
    Remove Paint Before Welding or Heating....73
    Make Welding Repairs Safely....74
    Drive Metal Pins Safely....75
    Service Tires Safely....76
    Use Proper Lifting Equipment....77
  Group 0003: Torque Values....15
    Metric Bolt and Cap Screw Torque Values....80
    Additional Metric Cap Screw Torque Values....82
    Unified Inch Bolt and Cap Screw Torque Values....84
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors....87
    Service Recommendations for O-Ring Boss Fittings....89
    O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators....91
    Service Recommendations for Flared Connections—Straight or Tapered Threads....93
    Service Recommendations for Flat Face O-Ring Seal Fittings....95
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations....97
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations....99
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations....102
    Service Recommendations for Metric Series Four Bolt Flange Fitting....104
    Service Recommendations For Inch Series Four Bolt Flange Fittings....106
    Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations....108
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings....110
    Service Recommendations For O-Ring Boss Fittings With Shoulder....113
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations....116
Section 01: Wheels....120
  Group 0100: Removal and Installation....120
    Wheel Remove and Install....123
    Tire Remove and Install....125
Section 02: Axles and Suspension Systems....128
  Group 0200: Removal and Installation....128
    Front Axle Remove and Install....133
    Middle or Rear Axle Remove and Install....137
  Group 0225: Input Drive Shafts and U-Joints....128
    Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install....148
    Oscillation Joint Drive Shaft Remove and Install....148
    Park Brake-to-Middle Axle Drive Shaft Remove and Install....152
    Middle Axle-to-Rear Axle Drive Shaft Remove and Install....154
  Group 0242: Axle Mounting Parts....128
    Front Suspension Strut Remove and Install....159
    Axle Links and Stabilizers Remove and Install....162
    Axle Link, Stabilizer, and Strut Bushing Replacement....165
    Front Axle Pivot Disassemble and Assemble....168
    Walking Beam Remove and Install....171
    Walking Beam Bushing Remove and Install....176
    Middle and Rear Axle Rubber Mount Remove and Install....178
    Strain Gauge Remove and Install....180
  Group 0250: Axle Shaft, Bearings, and Reduction Gears....128
    Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble....209
    Axle Housing and Input Drive Disassemble and Assemble....235
    Differential Disassemble and Assemble....256
    Gear Tooth Contact Pattern Check....270
  Group 0260: Hydraulic System....128
    Front Axle Pump Remove and Install....274
    Middle and Rear Axle Pump Remove and Install....275
Section 03: Transmission....276
  Group 0300: Removal and Installation....276
    Transmission Remove and Install....284
  Group 0325: Input Drive Shafts and U-Joints....276
    Engine-to-Transmission Drive Shaft Remove and Install....294
  Group 0350: Gear, Shafts, and Power Shift Clutches....276
    Transmission Speed Sensors Remove and Install....303
  Group 0360: Hydraulic System....276
    Transmission Oil Cooler Thermal Bypass Valve Remove and Install....310
    Transmission Control Valve Remove and Install....311
    Torque Converter Remove and Install....313
    Clutch Control Valve Remove and Install....314
    Retarder Control Valve Remove and Install....315
    Oil Pump Remove and Install....316
    Transmission Retarder Remove and Install....317
    Transmission Control Valve Disassemble and Assemble....325
    Clutch Control Valve Disassemble and Assemble....331
    Retarder Control Valve Disassemble and Assemble....337
    Oil Pump Disassemble and Assemble....342
    Transmission Retarder Disassemble and Assemble....344
Section 04: Engine....355
  Group 0400: Removal and Installation....355
    John Deere Engine....357
    Engine Remove and Install....358
    Engine Crankshaft Damper Remove and Install....371
Section 05: Engine Auxiliary System....372
  Group 0505: Cold Weather Starting Aids....372
    Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped....375
    Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped....377
    Cold Start Aid—Block Heater Remove and Install—If Equipped....379
    Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped....382
  Group 0510: Cooling Systems....372
    Charge Air Cooler Remove and Install....388
    Radiator Remove and Install....391
    Hydraulic Oil Cooler Remove and Install....394
    Transmission Oil Cooler Remove and Install....396
    Fuel Cooler Remove and Install....400
    Axle Oil Coolers Remove and Install....402
  Group 0520: Intake System....372
    Air Cleaner Remove and Install....405
  Group 0530: External Exhaust Systems....372
    Exhaust Tube Remove and Install....409
    Dump Body Heater Pipe Remove and Install....412
    Dump Body Heater Exhaust Collar Adjust....414
  Group 0560: External Fuel Supply Systems....372
    Fuel Tank Remove and Install....421
    Fast Fill Fuel System Disassemble and Assemble—If Equipped....426
Section 07: Damper Drive....428
  Group 0752: Elements....428
    Output Damper Remove and Install....432
Section 09: Steering System....435
  Group 0930: Secondary Steering....435
    Secondary Steering Pump Remove and Install....438
  Group 0960: Hydraulic System....435
    Steering Valve Remove and Install....443
    Steering Cylinder Remove and Install....446
    Steering Bushing Replacement....450
Section 10: Service Brakes....451
  Group 1011: Active Elements....451
    Service Brake Assembly Remove and Install....453
  Group 1060: Hydraulic System....451
    Bleed Service Brake....456
    Service Brake Accumulator Remove and Install....458
    Service Brake Valve Remove and Install....460
    Service Brake Valve Disassemble and Assemble....462
Section 11: Park Brake....466
  Group 1111: Active Elements....466
    Park Brake Pads Remove and Install....469
    Park Brake Caliper Remove and Install....471
    Park Brake Disc Remove and Install....474
    Park Brake Chamber Remove and Install....476
Section 16: Electrical System....478
  Group 1600: Removal and Installation....478
    TPM—Tire Pressure Sensor Remove and Install....481
    Controllers Remove and Install....483
    Connector Repair Information....485
    Alternator Remove and Install....486
Section 17: Frame or Supporting Structure....488
  Group 1740: Frame Installation....488
    Welding On Machine....490
    Front and Rear Frames Separate....491
    Articulation Frame Remove and Install....497
    Articulation Frame Bearings Disassemble and Assemble....500
    Articulation Frame Bearings Adjust....502
    Oscillation Joint Disassemble and Assemble....506
Section 18: Operator's Station....513
  Group 1810: Operator Enclosure....513
    Cab Remove and Install....520
    Cab Mount Remove and Install....526
    Cab Tilt Pump and Cylinder Remove and Install....530
    Cab Tilt Cylinder Disassemble and Assemble....534
    Windowpanes Remove and Install....535
    Window Wiper and Wiper Motor Remove and Install....537
  Group 1821: Seat and Seat Belt....513
    Operator’s Seat Remove and Install....546
    Seat Belt Remove and Install....549
  Group 1830: Heating and Air Conditioning....513
    R134a Refrigerant Cautions and Proper Handling....551
    R134a Refrigerant Oil Information....552
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure....554
    Recover R134a Refrigerant....556
    Flush and Purge Air Conditioning System....557
    Evacuate R134a System....560
    Charge R134a System....562
    Compressor Remove and Install....564
    Condenser Remove and Install....567
    High/Low-Pressure Sensor Remove and Install....569
    Receiver-Dryer Remove and Install....572
    Expansion Valve Remove and Install....574
    Heater Core and Evaporator Core Remove and Install....577
    Freeze Control Sensor Remove and Install....581
    Blower Motor Assembly Remove and Install....584
Section 19: Sheet Metal and Styling....586
  Group 1910: Hood or Engine Enclosure....586
    Hood Remove and Install....591
    Engine Service Door Remove and Install....595
  Group 1927: Fenders....586
    Fender Remove and Install....600
Section 21: Main Hydraulic System....603
  Group 2160: Hydraulic System....603
    Main Hydraulic Pump Remove and Install....607
    Hydraulic Reservoir Remove and Install....610
    Front Hydraulic System Manifold Remove and Install....614
    Front Hydraulic System Manifold Disassemble and Assemble....617
    Rear Hydraulic System Manifold Remove and Install....622
    Rear Hydraulic System Manifold Disassemble and Assemble....625
    Hydraulic Fan Motor Left Side Remove and Install....629
    Hydraulic Fan Motor Right Side Remove and Install....633
    Left Hydraulic Fan Pump Remove and Install....637
    Right Hydraulic Fan Pump Remove and Install....640
    Hydraulic Component Failure Cleanup Procedure....641
    General Oil Cleanup Procedure....644
Section 35: Haulage Device....647
  Group 3540: Frames....647
    Dump Body Remove and Install....650
    Dump Body Align....652
    Tailgate Remove and Install....654
  Group 3560: Hydraulic System....647
    Dump Body Lift Cylinder Remove and Install....663
Section 99: Dealer Fabricated Tools....666
  Group 9900: Dealer Fabricated Tools....666
    DFT1344 Supports....668
    DFT1344A Supports....669
    DFT1187 Bearing Driver....670
    DFT1199 Bushing Pusher....671
    DFT1200 Bushing Driver....672
    JT38031 Bushing Driver....673
    JT38058 Bushing Driver....674
    JT38060 Bushing Driver....675
    JT38064 Bushing Driver....676
    JT38073 Bushing Driver....677
    DFT1388 Hood Isolator Compression Test Tool....678

John Deere 260E and 310E Articulated Dump Truck Repair Service Manual (TM14459X019)