Complete Repair Service Technical Manual for John Deere 260E and 310E Articulated Dump Trucks, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 260E and 310E Articulated Dump Truck workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM14456X019 English - John Deere 260E and 310E Articulated Dump Truck Repair Technical Manual.pdf
tm14456x028 French - Camions-bennes articulés 260E et 310E
tm14456x063 Spanish - Volquetes articulados 260E y 310E

PRODUCT DETAILS:
Total Pages: 702 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 00: General Information...14
  Group 0001: Safety...14
    Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...22
    Recognize Safety Information...27
    Follow Safety Instructions...28
    Operate Only If Qualified...29
    Wear Protective Equipment...30
    Protect Against Noise...31
    Avoid Unauthorized Machine Modifications...32
    Inspect Machine...33
    Stay Clear of Moving Parts...34
    Avoid High-Pressure Fluids...35
    Avoid High-Pressure Oils...36
    Work In Ventilated Area...37
    Avoid Static Electricity Risk When Refueling...38
    High Debris Applications...40
    Prevent Fires...41
    In Case of Machine Fire...43
    Prevent Battery Explosions...44
    Handle Chemical Products Safely...45
    Handle Starting Fluid Safely...46
    Decommissioning — Proper Recycling and Disposal of Fluids and Components...47
    Exhaust Filter Ash Handling and Disposal...48
    Prepare for Emergencies...49
    Clean Debris from Machine...50
    Add Cab Guarding for Special Uses...51
    Use Steps and Handholds Correctly...52
    Start Only From Operator's Seat...53
    Use and Maintain Seat Belt...54
    Heated and Ventilated Operator’s Seat...55
    Prevent Unintended Machine Movement...56
    Avoid Work Site Hazards...57
    Avoid Power Lines...59
    Keep Riders Off Machine...60
    Avoid Backover Accidents...61
    Avoid Machine Tip Over and Machine Damage...62
    Operating on Slopes...63
    Operating or Traveling On Public Roads...64
    Inspect and Maintain ROPS...65
    Travel Safely...66
    Prevent Acid Burns...67
    Add and Operate Attachments Safely...69
    Park and Prepare for Service Safely...70
    Service Machines Safely...71
    Service Cooling System Safely...72
    Service Accumulator Systems Safely...73
    Remove Paint Before Welding or Heating...74
    Make Welding Repairs Safely...75
    Drive Metal Pins Safely...76
    Service Tires Safely...77
    Use Proper Lifting Equipment...78
    Clean Exhaust Filter Safely...79
  Group 0003: Torque Values...15
    Metric Bolt and Cap Screw Torque Values...84
    Additional Metric Cap Screw Torque Values...86
    Unified Inch Bolt and Cap Screw Torque Values...88
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors...91
    Service Recommendations for O-Ring Boss Fittings...93
    O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...95
    Service Recommendations for Flared Connections—Straight or Tapered Threads...97
    Service Recommendations for Flat Face O-Ring Seal Fittings...99
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...101
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...103
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...106
    Service Recommendations for Metric Series Four Bolt Flange Fitting...108
    Service Recommendations For Inch Series Four Bolt Flange Fittings...110
    Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...112
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...114
    Service Recommendations For O-Ring Boss Fittings With Shoulder...117
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations...120
Section 01: Wheels...124
  Group 0100: Removal and Installation...124
    Wheel Remove and Install...127
    Tire Remove and Install...129
Section 02: Axles and Suspension Systems...132
  Group 0200: Removal and Installation...132
    Front Axle Remove and Install...137
    Middle or Rear Axle Remove and Install...141
  Group 0225: Input Drive Shafts and U-Joints...132
    Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install...152
    Oscillation Joint Drive Shaft Remove and Install...152
    Park Brake-to-Middle Axle Drive Shaft Remove and Install...156
    Middle Axle-to-Rear Axle Drive Shaft Remove and Install...158
  Group 0242: Axle Mounting Parts...132
    Front Suspension Strut Remove and Install...163
    Axle Links and Stabilizers Remove and Install...166
    Axle Link, Stabilizer, and Strut Bushing Replacement...169
    Front Axle Pivot Disassemble and Assemble...172
    Walking Beam Remove and Install...175
    Walking Beam Bushing Remove and Install...180
    Middle and Rear Axle Rubber Mount Remove and Install...182
    Strain Gauge Remove and Install...184
  Group 0250: Axle Shaft, Bearings, and Reduction Gears...132
    Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble...213
    Axle Housing and Input Drive Disassemble and Assemble...239
    Differential Disassemble and Assemble...260
    Gear Tooth Contact Pattern Check...274
  Group 0260: Hydraulic System...132
    Front Axle Pump Remove and Install...278
    Middle and Rear Axle Pump Remove and Install...279
Section 03: Transmission...280
  Group 0300: Removal and Installation...280
    Transmission Remove and Install...288
  Group 0325: Input Drive Shafts and U-Joints...280
    Engine-to-Transmission Drive Shaft Remove and Install...298
  Group 0350: Gear, Shafts, and Power Shift Clutches...280
    Transmission Speed Sensors Remove and Install...307
  Group 0360: Hydraulic System...280
    Transmission Oil Cooler Thermal Bypass Valve Remove and Install...314
    Transmission Control Valve Remove and Install...315
    Torque Converter Remove and Install...317
    Clutch Control Valve Remove and Install...318
    Retarder Control Valve Remove and Install...319
    Oil Pump Remove and Install...320
    Transmission Retarder Remove and Install...321
    Transmission Control Valve Disassemble and Assemble...329
    Clutch Control Valve Disassemble and Assemble...335
    Retarder Control Valve Disassemble and Assemble...341
    Oil Pump Disassemble and Assemble...346
    Transmission Retarder Disassemble and Assemble...348
Section 04: Engine...359
  Group 0400: Removal and Installation...359
    John Deere Engine...361
    Engine Remove and Install...362
    Engine Crankshaft Damper Remove and Install...372
Section 05: Engine Auxiliary System...373
  Group 0505: Cold Weather Starting Aids...373
    Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped...377
    Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped...379
    Cold Start Aid—Block Heater Remove and Install—If Equipped...381
    Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped...384
  Group 0510: Cooling Systems...373
    Charge Air Cooler Remove and Install...390
    Radiator Remove and Install...393
    Hydraulic Oil Cooler Remove and Install...396
    Transmission Oil Cooler Remove and Install...398
    Fuel Cooler Remove and Install...402
    Axle Oil Coolers Remove and Install...404
  Group 0520: Intake System...373
    Air Cleaner Remove and Install...407
  Group 0530: External Exhaust Systems...373
    Exhaust Tube Remove and Install...411
    Dump Body Heater Pipe Remove and Install...414
    Dump Body Heater Exhaust Collar Adjust...416
    Diesel Oxidation Catalyst (DOC) Remove and Install...418
    Diesel Particulate Filter (DPF) Remove and Install...420
    Exhaust Filter Remove and Install...422
    Service Filter Cleaning...427
    Selective Catalyst Reduction (SCR) Remove and Install...428
    Diesel Exhaust Fluid (DEF) Tank Remove and Install...432
    Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...437
    Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble...439
    Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...441
    Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...443
    Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...444
    Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...446
  Group 0560: External Fuel Supply Systems...374
    Fuel Tank Remove and Install...453
    Fast Fill Fuel System Disassemble and Assemble—If Equipped...457
Section 07: Damper Drive...459
  Group 0752: Elements...459
    Output Damper Remove and Install...463
Section 09: Steering System...466
  Group 0930: Secondary Steering...466
    Secondary Steering Pump Remove and Install...469
  Group 0960: Hydraulic System...466
    Steering Valve Remove and Install...474
    Steering Cylinder Remove and Install...477
    Steering Bushing Replacement...481
Section 10: Service Brakes...482
  Group 1011: Active Elements...482
    Service Brake Assembly Remove and Install...484
  Group 1060: Hydraulic System...482
    Bleed Service Brake...487
    Service Brake Accumulator Remove and Install...489
    Service Brake Valve Remove and Install...491
    Service Brake Valve Disassemble and Assemble...493
Section 11: Park Brake...497
  Group 1111: Active Elements...497
    Park Brake Pads Remove and Install...500
    Park Brake Caliper Remove and Install...502
    Park Brake Disc Remove and Install...505
    Park Brake Chamber Remove and Install...507
Section 16: Electrical System...509
  Group 1600: Removal and Installation...509
    TPM—Tire Pressure Sensor Remove and Install...512
    Controllers Remove and Install...514
    Connector Repair Information...516
    Alternator Remove and Install...517
Section 17: Frame or Supporting Structure...519
  Group 1740: Frame Installation...519
    Welding On Machine...521
    Front and Rear Frames Separate...522
    Articulation Frame Remove and Install...528
    Articulation Frame Bearings Disassemble and Assemble...531
    Articulation Frame Bearings Adjust...533
    Oscillation Joint Disassemble and Assemble...537
Section 18: Operator's Station...544
  Group 1810: Operator Enclosure...544
    Cab Remove and Install...551
    Cab Mount Remove and Install...557
    Cab Tilt Pump and Cylinder Remove and Install...561
    Cab Tilt Cylinder Disassemble and Assemble...565
    Windowpanes Remove and Install...566
    Window Wiper and Wiper Motor Remove and Install...568
  Group 1821: Seat and Seat Belt...544
    Operator’s Seat Remove and Install...577
    Seat Belt Remove and Install...580
  Group 1830: Heating and Air Conditioning...544
    R134a Refrigerant Cautions and Proper Handling...582
    R134a Refrigerant Oil Information...583
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...585
    Recover R134a Refrigerant...587
    Flush and Purge Air Conditioning System...588
    Evacuate R134a System...591
    Charge R134a System...593
    Compressor Remove and Install...595
    Condenser Remove and Install...597
    High/Low-Pressure Sensor Remove and Install...599
    Receiver-Dryer Remove and Install...602
    Expansion Valve Remove and Install...604
    Heater Core and Evaporator Core Remove and Install...607
    Freeze Control Sensor Remove and Install...611
    Blower Motor Assembly Remove and Install...614
Section 19: Sheet Metal and Styling...616
  Group 1910: Hood or Engine Enclosure...616
    Hood Remove and Install...621
    Engine Service Door Remove and Install...625
  Group 1927: Fenders...616
    Fender Remove and Install...630
Section 21: Main Hydraulic System...633
  Group 2160: Hydraulic System...633
    Main Hydraulic Pump Remove and Install...637
    Hydraulic Reservoir Remove and Install...640
    Front Hydraulic System Manifold Remove and Install...644
    Front Hydraulic System Manifold Disassemble and Assemble...647
    Rear Hydraulic System Manifold Remove and Install...652
    Rear Hydraulic System Manifold Disassemble and Assemble...655
    Hydraulic Fan Motor Left Side Remove and Install...659
    Hydraulic Fan Motor Right Side Remove and Install...663
    Left Hydraulic Fan Pump Remove and Install...667
    Right Hydraulic Fan Pump Remove and Install...670
    Hydraulic Component Failure Cleanup Procedure...671
    General Oil Cleanup Procedure...674
Section 35: Haulage Device...677
  Group 3540: Frames...677
    Dump Body Remove and Install...680
    Dump Body Align...682
    Tailgate Remove and Install...684
  Group 3560: Hydraulic System...677
    Dump Body Lift Cylinder Remove and Install...693
Section 99: Dealer Fabricated Tools...696
  Group 9900: Dealer Fabricated Tools...696
    DFT1344 Supports...698
    DFT1344A Supports...699
    DFT1187 Bearing Driver...700
    DFT1199 Bushing Pusher...701
    DFT1200 Bushing Driver...702
    JT38031 Bushing Driver...703
    JT38058 Bushing Driver...704
    JT38060 Bushing Driver...705
    JT38064 Bushing Driver...706
    JT38073 Bushing Driver...707
    DFT1388 Hood Isolator Compression Test Tool...708

John Deere 260E and 310E Articulated Dump Truck Repair Service Manual (TM14456X019)