Complete Operation & Maintenance Manuals for Komatsu Bulldozers D375-series, with all the technical information to maintain & operate.

AEPB329-00 - Product Bulletin Crawler Dozer GALEO D375A-5.pdf
ERAM021403 - БУЛЬДОЗЕР D375A-5 Руководство по эксплуатации.pdf
GEN00054-04 - Bulldozer D375A-5E0 Field Assembly Instruction (SN50001&up).pdf
GEN00097-03 - Bulldozer D375A-6 Field Assembly Instruction (SN60001&up).pdf
GEN00099-03 - Bulldozer D375A-6 Field Assembly Instruction (SN60001&up).pdf
SEAD010801 - Bulldozer D375A-3 Operation & Maintenance Manual (SN17001&up).pdf
SEAD048900 - Bulldozer D375A-5 (Radio Control Special Small Electric Power Specification) Operation & Maintenance Manual.pdf
SEAM008300 - Bulldozer D375A-2 Operation & Maintenance Manual (SN16305&up).pdf
SEAM022602T - Bulldozer D375A-3 Operation & Maintenance Manual (SN17501&up).pdf
SEAM045600T - Bulldozer D375A-3 Operation & Maintenance Manual (SN17736&up).pdf
SEAW003102 - Bulldozer GALEO D375A-5 Field Assembly Instruction (SN18001&up).pdf
SEAWD03103 - Bulldozer GALEO D375A-5E0 Field Assembly Instruction (SN18001&up).pdf
TEN00140-00 - Bulldozer GALEO D375A-5E0 Operation & Maintenance Manual (SN50001&up).pdf
TEN00195-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18001&up).pdf
TEN00196-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18052&up).pdf
TEN00197-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18200&up).pdf
TEN00258-02 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50065&up).pdf
TEN00272-00 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50065&up).pdf
TEN00305-02 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50091&up).pdf
TEN00333-02 - Bulldozer D375A-6 Operation & Maintenance Manual (SN60001&up).pdf
TEN00477-02 - Bulldozer D375A-6 Operation & Maintenance Manual (SN60018&up).pdf

PRODUCT DETAILS:
Total Pages: 5,250 pages
File Format: PDF
Language: English

TABLE OF CONTENTS
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENT, OPTIONS
INDEX

AEPB329-00 - Product Bulletin Crawler Dozer GALEO D375A-5...3
GEN00054-04 - Bulldozer D375A-5E0 Field Assembly Instruction (SN50001&up)...349
  COVER...349
  Preface...350
  CONTENTS...352
  Specifications...354
  Precautions for field assembly...355
  Disposal of removed parts...356
  Assembly procedure, necessary equipment, and schedule...357
  Layout of kit...358
  Style for transportation...359
  Table of tools for field assembly...364
  Tightening torque...369
  Coating materials list...374
  Selection of wire ropes used for assembly...377
    A. Assembly procedure...378
      A-1 Installation of chassis...379
      A-2.1 Installation of engine air inlet hood...382
      A-2.2 Installation of engine air pre-cleaner (if equipped)...383
      A-3 Installing direction of exhaust pipe...384
      A-4 Installation of undercover...385
      A-5 Installation of pivot shaft...386
      A-6 Installation of undercarriage...388
      A-7 Adding oil to recoil chamber and pivot chamber...415
      A-8 Installation of blade lift cylinder...416
      A-9 Check fuel, coolant and lubricants...418
      A-10 No-injection cranking of engine...420
      A-11 Bleeding air from hydraulic cylinders...423
      A-12 Installation of ripper...424
      A-13 Installation of track...431
      A-14 Assembly of blade...433
      A-15 Installation of blade...449
      A-16 Installation of operator’s cab...457
      A-17 Installation of ROPS...474
      A-18 Installation of VHMS, ORBCOMM antenna...476
      A-19...477
      A-20...479
      A-21 Installation of fuel quick charge piping (if equipped)...483
    M. Check and maintenance procedures...484
      M-1...485
      M-2...492
      M-3...506
      M-4...507
  APPENDIX 1...510
  APPENDIX 2. PRECAUTIONS FOR INITIALIZATION PROCEDURES...520
  Field assembly inspection report...542
GEN00097-03 - Bulldozer D375A-6 Field Assembly Instruction (SN60001&up)...558
  Cover...558
  Preface...559
  CONTENTS...561
  Specifications...563
  Precautions for field assembly...564
  Disposal of removed parts...565
  Assembly procedure, necessary equipment, and schedule...566
  Layout of kit...567
  Style for transportation...568
  Table of tools for field assembly...573
  Tightening torque...579
  Coating materials list...584
  Selection of wire ropes used for assembly...587
  A.  Assembly...589
    A-1 Installation of chassis...590
    A-2 Installation of undercover...593
    A-3 Installation of pivot shaft...594
    A-4 Installation of undercarriage...596
    A-5 Adding oil to recoil chamber and pivot chamber...623
    A-6.1 Installation of engine air inlet hood...624
    A-6.2 Installation of engine air pre-cleaner (if equipped)...625
    A-7 Installing direction of exhaust pipe...626
    A-8 Installation of blade lift cylinder...627
    A-9 Installation of ripper...629
    A-10 Installation of track...636
    A-11 Assembly of blade...638
    A-12 Installation of blade...654
    A-13 Installation of operator's cab...663
    A-14 Installation of rear monitor camera (if equipped)...681
    A-15 Installation of additional cab lights (if equipped)...685
    A-16 Installation of ROPS...687
    A-17 Installation of VHMS, ORBCOMM antenna...689
    A-18 Installation of revolving warning lamp to top of ROPS (if equipped)...690
    A-19 Check track tension...693
    A-20 Check fuel, coolant and lubricants...695
    A-21 Bleeding air from hydraulic cylinders...697
    A-22 Lubricating...698
    A-23 Installation of fuel quick charge piping (if equipped)...701
  M. Check and maintenance procedures after completion of assembly...703
    M-1 Check and adjustment of operator's cab...704
    M-2 Inspection of machine monitor...711
    M-3 Checking operation of dual tilt mechanism (If equipped)...725
    M-4 Setting procedure for USER ADJUST MODE...726
    M-5 Setting procedure for maximum cooling fan speed...728
    M-6 Replacement of return filter (Replacement of standard filter -> special flushing parts)...729
    M-7 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...731
    M-8 Replacement of return filter (Replacement of special flushing parts -> standard filter)...732
    M-9 Bleeding air from hydraulic cylinders (Part 2)...734
  APPENDIX 1. Installation procedure for spill guard (Installation by welding)...735
  APPENDIX 2. Precautions for initialization procedures for VHMS controller...747
  Field assembly inspection report...767
GEN00099-03 - Bulldozer D375A-6 Field Assembly Instruction (SN60001&up)...782
  COVER...782
  Preface...783
  CONTENTS...785
  Specifications...787
  Precautions for field assembly...788
  Disposal of removed parts...789
  Assembly procedure, necessary equipment, and schedule...790
  Layout of kit...791
  Style for transportation...792
  Table of tools for field assembly...802
  Tightening torque...808
  Coating materials list...813
  Selection of wire ropes used for assembly...816
  A. Assembly...817
    A-1 Installation of chassis...818
    A-2 Installation of undercarriage...821
    A-3 Adding oil to recoil chamber and pivot chamber...848
    A-4.1 Installation of engine air inlet hood...849
    A-4.2 Installation of engine air pre-cleaner (if equipped)...850
    A-5 Installing direction of exhaust pipe...851
    A-6 Installation of high-mount head lamp (if equipped)...852
    A-7 Installation of blade lift cylinder...853
    A-8 Installation of cylinder yoke grease hose (if equipped)...855
    A-9 Installation of ripper...856
    A-10 Installation of right and left service center boxes at rear of fenders (if equipped)...863
    A-11 Installation of grease hose of ripper pin (if equipped)...866
    A-12 Installation of track...868
    A-13 Assembly of blade...870
    A-14 Installation of grease hose of blade joint (if equipped)...886
    A-15 Installation of blade...888
    A-16 Installation of operator’s cab...897
    A-17 Installation of rear monitor camera (if equipped)...915
    A-18 Installation of additional cab lights (if equipped)...919
    A-19 Installation of ROPS guard...921
    A-20 Installation of VHMS, ORBCOMM antenna (if equipped)...923
    A-21 Installation of platform (if equipped)...924
    A-22 Check track tension...928
    A-23 Check fuel, coolant and lubricants...930
    A-24 Bleeding air from hydraulic cylinders...932
    A-25 Lubricating...933
    A-26 Installation of fuel quick charge piping (if equipped)...936
  M. Check and maintenance procedures after completion of assembly...939
    M-1 Check and adjustment of operator's cab...940
    M-2 Inspection of machine monitor...947
    M-3 Checking operation of dual tilt mechanism (If equipped)...961
    M-4 Setting procedure for USER ADJUST MODE...962
    M-5 Setting procedure for maximum cooling fan speed...964
    M-6 Check of engine emergency stop switch...965
    M-7 Check of operation of lamps...966
    M-8 Replacement of return filter (Replacement of standard filter -> special flushing parts)...969
    M-9 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...971
    M-10 Replacement of return filter (Replacement of special flushing parts -> standard filter)...972
    M-11 Bleeding air from hydraulic cylinders (Part 2)...974
  APPENDIX 1. Installation procedure for spill guard (Installation by welding)...975
  APPENDIX 2. Precautions for initialization procedures for VHMS controller...987
  Field assembly inspection report...1007
SEAD010801 - Bulldozer D375A-3 Operation & Maintenance Manual (SN17001&up)...1022
  1. FOREWORD...1025
  2. SAFETY INFORMATION...1026
  3. INTRODUCTION...1027
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1028
  5. CONTENTS...1029
  SAFETY...1033
    6. GENERAL PRECAUTIONS...1034
    7. PRECAUTIONS DURING OPERATION...1041
      7.1 BEFORE STARTING ENGINE...1041
      7.2 OPERATING MACHINE...1043
      7.3 TRANSPORTATION...1046
      7.4 BATTERY...1047
      7.5 TOWING...1048
    8. PRECAUTIONS FOR MAINTENANCE...1049
      8.1 BEFORE CARRYING OUT MAINTENANCE...1049
      8.2 DURING MAINTENANCE...1051
    9. POSITION FOR ATTACHING SAFETY LABELS...1056
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1056
      9.2 CONTENT AND USE OF WARNING PLATES...1059
  OPERATION...1060
    10. GENERAL VIEW...1061
      10.1 GENERAL VIEW OF MACHINE...1061
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1062
    11. EXPLANATION OF COMPONENTS...1064
      11.1 FRONT PANEL...1064
      11.2 SWITCHES...1082
      11.3 CONTROL LEVERS AND PEDALS...1085
      11.4 DUST INDICATOR...1092
      11.5 POWER SOURCE...1092
      11.6 FUSE BOX...1092
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...1094
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...1094
      11.9 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...1094
      11.10 ASHTRAY (MACHINES EQUIPPED WITH CAB)...1094
      11.11 TOOL BOX...1095
      11.12 USING CAR STEREO (MACHINES EQUIPPED WITH CAB AND CAR STEREO)...1096
      11.13 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)...1101
      11.14 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...1105
      11.15 HANDLING ACCUMULATOR...1106
    12. OPERATION...1107
      12.1 CHECK BEFORE STARTING ENGINE...1107
      12.2 STARTING ENGINE...1122
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1126
      12.4 MOVING MACHINE...1128
      12.5 SHIFTING GEAR...1130
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1131
      12.7 STEERING MACHINE...1132
      12.8 STOPPING MACHINE...1134
      12.9 PRECAUTIONS FOR OPERATION...1135
      12.10 WORK POSSIBLE USING BULLDOZER...1138
      12.11 RIPPER OPERATION...1140
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1143
      12.13 EFFECTIVE USE OF MODE SELECTION SYSTEM...1146
      12.14 PARKING MACHINE...1150
      12.15 CHECK AFTER FINISHING WORK...1151
      12.16 STOPPING ENGINE...1152
      12.17 CHECK AFTER STOPPING ENGINE...1153
      12.18 LOCKING...1153
      12.19 TIPS FOR LONGER UNDERCARRIAGE LIFE...1154
    13. TRANSPORTATION...1156
      13.1 LOADING, UNLOADING WORK...1156
      13.2 PRECAUTIONS FOR LOADING...1157
      13.3 METHOD OF LIFTING MACHINE...1157
      13.4 PRECAUTIONS FOR TRANSPORTATION...1158
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...1158
      13.6 INSTALLATION OF CAB...1159
    14. COLD WEATHER OPERATION...1160
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1160
      14.2 AFTER COMPLETION OF WORK...1162
      14.3 AFTER COLD WEATHER...1162
    15. LONG-TERM STORAGE...1163
      15.1 BEFORE STORAGE...1163
      15.2 DURING STORAGE...1163
      15.3 AFTER STORAGE...1164
    16. TROUBLESHOOTING...1165
      16.1 AFTER RUNNING OUT OF FUEL...1165
      16.2 METHOD OF TOWING MACHINE...1165
      16.3 IF BATTERY IS DISCHARGED...1165
      16.4 OTHER TROUBLE...1168
      16.5 IF MODE SELECTION SYSTEM FLASHES...1172
  MAINTENANCE...1173
    17. GUIDES TO MAINTENANCE...1174
    18. OUTLINES OF SERVICE...1177
      18.1 OUTLINE OF OIL, FUEL, COOLANT...1177
      18.2 RELATING TO ELECTRIC SYSTEM...1179
    19. WEAR PARTS LIST...1180
    20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1182
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1186
      21.1 INTRODUCTION OF NECESSARY TOOLS...1186
      21.2 TORQUE LIST...1187
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1188
    23. MAINTENANCE SCHEDULE CHART...1193
    24. SERVICE PROCEDURE...1197
      24.1 INITIAL 250 HOURS SERVICE...1197
      24.2 WHEN REQUIRED...1198
      24.3 CHECK BEFORE STARTING...1220
      24.4 EVERY 250 HOURS SERVICE...1229
      24.5 EVERY 500 HOURS SERVICE...1237
      24.6 EVERY 1000 HOURS SERVICE...1241
      24.7 EVERY 2000 HOURS SERVICE...1245
      24.8 EVERY 4000 HOURS SERVICE...1250
  SPECIFICATIONS...1252
    25. SPECIFICATIONS...1253
  OPTIONS, ATTACHMENTS...1256
    26. GENERAL PRECAUTIONS...1257
      26.1 PRECAUTIONS RELATED TO SAFETY...1257
    27. USING SEAT BELT...1258
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1258
    28. SELECTION OF TRACK SHOE...1259
      28.1 SELECTION OF TRACK SHOES...1259
    29. PROCEDURE FOR SELECTING RIPPER POINT...1260
      29.1 PROCEDURE FOR SELECTING RIPPER POINT...1260
    30. HANDLING CAP WITH LOCK...1261
      30.1 OPENING AND CLOSING LOCKABLE CAP...1261
    31. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...1262
      31.1 BLADE CONDITION...1262
      31.2 DOZING WORK...1263
      31.3 LEVELING (SPREADING) OPERATIONS...1266
      31.4 DITCHING OPERATIONS...1266
      31.5 BOULDER RAISING OPERATIONS...1266
      31.6 SIDE-CUTTING OPERATIONS...1266
      31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...1267
SEAD048900 - Bulldozer D375A-5 (Radio Control Special Small Electric Power Specification) Operation & Maintenance Manual...1270
SEAM008300 - Bulldozer D375A-2 Operation & Maintenance Manual (SN16305&up)...1329
  COVER...1329
  1. FOREWORD...1330
  2. SAFETY INFORMATION...1331
  3. INTRODUCTION...1332
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1333
  5. CONTENTS...1334
  SAFETY...1337
    6. GENERAL PRECAUTIONS...1338
    7. PRECAUTIONS DURING OPERATION...1344
      7.1 BEFORE STARTING ENGINE...1344
      7.2 OPERATING MACHINE...1346
      7.3 TRANSPORTATION...1349
      7.4 BATTERY...1350
      7.5 TOWING...1351
    8. PRECAUTIONS FOR MAINTENANCE ...1352
      8.1 BEFORE CARRYING OUT MAINTENANCE...1352
      8.2 DURING MAINTENANCE...1354
    9. POSITION FOR ATTACHING SAFETY LABELS...1359
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1359
      9.2 CONTENT AND USE OF WARNING PLATES...1362
  OPERATION...1363
    10. GENERAL VIEW...1364
      10.1 GENERAL VIEW OF MACHINE...1364
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1365
    11. EXPLANATION OF COMPONENTS...1366
      11.1 MONITOR PANEL...1366
      11.2 LAMPS...1376
      11.3 SWITCHES...1377
      11.4 CONTROL LEVERS AND PEDALS...1379
      11.5 DUST INDICATOR...1384
      11.6 FUSE BOX...1384
      11.7 CONNECTOR FOR ADDITIONAL LAMP...1386
      11.8 DOOR LOCK...1386
      11.9 CAR STEREO...1387
      11.10 OPERATING THE AIR CONDITIONER...1393
    12. OPERATION...1399
      12.1 CHECK BEFORE STARTING ENGINE...1399
      12.2 STARTING ENGINE...1412
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1417
      12.4 MOVING MACHINE...1418
      12.5 SHIFTING GEAR...1419
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1420
      12.7 STEERING MACHINE...1421
      12.8 STOPPING MACHINE...1423
      12.9 PRECAUTIONS FOR OPERATION...1424
      12.10 WORK POSSIBLE USING BULLDOZER...1426
      12.11 RIPPER OPERATION...1427
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1430
      12.13 PARKING MACHINE...1433
      12.14 CHECK AFTER FINISHING WORK...1434
      12.15 STOPPING ENGINE...1435
      12.16 CHECK AFTER STOPPING ENGINE...1436
      12.17 LOCKING...1436
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...1437
    13. TRANSPORTATION...1439
      13.1 LOADING,UNLOADING WORK...1439
      13.2 PRECAUTIONS FOR LOADING...1440
      13.3 LIFTING POSITION...1440
      13.4 PRECAUTIONS FOR TRANSPORTATION...1441
      13.5 REMOVAL AND INSTALLATION OF CAB...1441
    14. COLD WEATHER OPERATION...1444
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1444
      14.2 AFTER COMPLETION OF WORK...1446
      14.3 AFTER COLD WEATHER...1446
    15. LONG-TERM STORAGE...1447
      15.1 BEFORE STORAGE...1447
      15.2 DURING STORAGE...1447
      15.3 AFTER STORAGE...1448
    16. TROUBLESHOOTING...1449
      16.1 AFTER RUNNING OUT OF FUEL...1449
      16.2 METHOD OF TOWING MACHINE...1449
      16.3 IF BATTERY IS DISCHARGED...1449
      16.4 OTHER TROUBLE...1452
  MAINTENANCE...1456
    17. GUIDES TO MAINTENANCE...1457
    18. OUTLINES OF SERVICE...1460
      18.1 OUTLINE OF OIL,FUEL,COOLANT...1460
      18.2 RELATING TO ELECTRIC SYSTEM...1462
    19. WEAR PARTS LIST...1463
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1464
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1468
      21.1 INTRODUCTION OF NECESSARY TOOLS...1468
      21.2 TORQUE LIST...1469
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1470
    23. MAINTENANCE SCHEDULE CHART...1473
    24. SERVICE PROCEDURE...1476
      24.1 INITIAL 250 HOURS SERVICE...1476
      24.2 WHEN REQUIRED...1477
      24.3 CHECK BEFORE STARTING...1493
      24.4 EVERY 250 HOURS SERVICE...1500
      24.5 EVERY 500 HOURS SERVICE...1508
      24.6 EVERY 1000 HOURS SERVICE...1511
      24.7 EVERY 2000 HOURS SERVICE...1515
      24.8 EVERY 4000 HOURS SERVICE...1520
  SPECIFICATIONS...1521
    25. SPECIFICATIONS...1522
  OPTIONS,ATTACHMENTS...1524
    26. GENERAL PRECAUTIONS...1525
      26.1 PRECAUTIONS RELATED TO SAFETY...1525
    27. USING SEAT BELT ...1526
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1526
    28. SELECTION OF TRACK SHOE...1527
      28.1 SELECTION OF TRACK SHOES...1527
    29. PROCEDURE FOR SELECTING RIPPER POINT...1528
      29.1 PROCEDURE FOR SELECTING RIPPER POINT...1528
    30. HANDLING CAP WITH LOCK...1529
      30.1 OPENING AND CLOSING LOCKABLE CAP...1529
SEAM022602T - Bulldozer D375A-3 Operation & Maintenance Manual (SN17501&up)...1530
  COVER...1530
  1. FOREWORD...1531
  2. SAFETY INFORMATION...1534
  3. INTRODUCTION...1535
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1536
  5. CONTENTS...1537
  SAFETY...1541
    6. GENERAL PRECAUTIONS...1542
    7. PRECAUTIONS DURING OPERATION...1548
      7.1 BEFORE STARTING ENGINE...1548
      7.2 AFTER STARTING ENGINE...1550
      7.3 TRANSPORTATION...1556
      7.4 BATTERY...1557
      7.5 TOWING...1559
    8. PRECAUTIONS FOR MAINTENANCE ...1560
      8.1 BEFORE CARRYING OUT MAINTENANCE...1560
      8.2 DURING MAINTENANCE...1564
    9. POSITION FOR ATTACHING SAFETY LABELS...1569
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1569
      9.2 CONTENT AND USE OF WARNING PLATES...1572
  OPERATION...1573
    10. GENERAL VIEW...1574
      10.1 GENERAL VIEW OF MACHINE...1574
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1575
    11. EXPLANATION OF COMPONENTS...1577
      11.1 FRONT RANEL...1577
      11.2 SWITCHES...1592
      11.3 CONTROL LEVERS AND PEDALS...1595
      11.4 DUST INDICATOR...1602
      11.5 POWER SOURCE...1602
      11.6 FUSE BOX...1602
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...1604
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...1604
      11.9 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...1604
      11.10 ASHTRAY (MACHINES EQUIPPED WITH CAB)...1604
      11.11 TOOL BOX...1605
      11.12 HANDLING AIR CONDITIONER...1606
      11.13 HANDLING ACCUMULATOR...1612
    12. OPERATION...1613
      12.1 CHECK BEFORE STARTING ENGINE...1613
      12.2 STARTING ENGINE...1629
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1633
      12.4 MOVING MACHINE...1635
      12.5 SHIFTING GEAR...1637
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1638
      12.7 STEERING MACHINE...1639
      12.8 STOPPING MACHINE...1641
      12.9 PRECAUTIONS FOR OPERATION...1642
      12.10 WORK POSSIBLE USING BULLDOZER...1645
      12.11 RIPPER OPERATION...1647
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1650
      12.13 PARKING MACHINE...1653
      12.14 CHECK AFTER FINISHING WORK...1654
      12.15 STOPPING ENGINE...1655
      12.16 CHECK AFTER STOPPING ENGINE...1656
      12.17 LOCKING...1656
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...1657
    13. TRANSPORTATION...1659
      13.1 LOADING,UNLOADING WORK...1659
      13.2 PRECAUTIONS FOR LOADING...1660
      13.3 METHOD OF LIFTING MACHINE...1660
      13.4 PRECAUTIONS FOR TRANSPORTATION...1661
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...1661
      13.6 INSTALLATION OF CAB (MACHINES EQUIPPED WITH CAB)...1662
    14. COLD WEATHER OPERATION...1663
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1663
      14.2 AFTER COMPLETION OF WORK...1665
      14.3 AFTER COLD WEATHER...1665
    15. LONG-TERM STORAGE...1666
      15.1 BEFORE STORAGE...1666
      15.2 DURING STORAGE...1666
      15.3 AFTER STORAGE...1667
    16. TROUBLESHOOTING...1668
      16.1 AFTER RUNNING OUT OF FUEL...1668
      16.2 METHOD OF TOWING MACHINE...1668
      16.3 IF BATTERY IS DISCHARGED...1668
      16.4 OTHER TROUBLE...1671
  MAINTENANCE...1675
    17. GUIDES TO MAINTENANCE...1676
    18. OUTLINES OF SERVICE...1679
      18.1 OUTLINE OF OIL,FUEL,COOLANT...1679
      18.2 RELATING TO ELECTRIC SYSTEM...1681
    19. WEAR PARTS LIST...1682
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1684
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1688
      21.1 INTRODUCTION OF NECESSARY TOOLS...1688
      21.2 TORQUE LIST...1689
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1690
    23. MAINTENANCE SCHEDULE CHART...1693
    24. SERVICE PROCEDURE...1697
      24.1 INITIAL 250 HOURS SERVICE...1697
      24.2 WHEN REQUIRED...1698
      24.3 CHECK BEFORE STARTING...1720
      24.4 EVERY 250 HOURS SERVICE...1729
      24.5 EVERY 500 HOURS SERVICE...1737
      24.6 EVERY 1000 HOURS SERVICE...1741
      24.7 EVERY 2000 HOURS SERVICE...1745
      24.8 EVERY 4000 HOURS SERVICE...1750
  SPECIFICATIONS...1752
    25. SPECIFICATIONS...1753
  OPTIONS,ATTACHMENTS...1755
    26. GENERAL PRECAUTIONS...1756
      26.1 PRECAUTIONS RELATED TO SAFETY...1756
    27. USING SEAT BELT ...1757
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1757
    28. SELECTION OF TRACK SHOE...1759
      28.1 SELECTION OF TRACK SHOES...1759
    29. PROCEDURE FOR SELECTING RIPPER POINT...1760
      29.1 PROCEDURE FOR SELECTING RIPPER POINT...1760
    30. HANDLING CAP WITH LOCK...1761
      30.1 OPENING AND CLOSING LOCKABLE CAP...1761
    31. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...1762
      31.1 BLADE CONDITION...1762
      31.2 DOZING WORK...1763
      31.3 LEVELING (SPREADING) OPERATIONS...1766
      31.4 DITCHING OPERATIONS...1766
      31.5 BOULDER RAISING OPERATIONS...1766
      31.6 SIDE-CUTTING OPERATIONS...1766
      31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...1767
    32. SHOE SLIP CONTROL...1768
      32.1 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...1768
      32.2 EFFECTIVE USE OF MODE SELECTION SYSTEM...1770
      32.3 IF MODE SELECTION SYSTEM FLASHES...1774
SEAM045600T - Bulldozer D375A-3 Operation & Maintenance Manual (SN17736&up)...1776
  1. FOREWORD...1777
  2. SAFETY INFORMATION...1780
  3. INTRODUCTION...1781
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1782
  5. CONTENTS...1783
  SAFETY...1786
    6. GENERAL PRECAUTIONS...1787
    7. PRECAUTIONS DURING OPERATION...1793
      7.1 BEFORE STARTING ENGINE...1793
      7.2 AFTER STARTING ENGINE...1795
      7.3 TRANSPORTATION...1801
      7.4 BATTERY...1802
      7.5 TOWING...1804
    8. PRECAUTIONS FOR MAINTENANCE...1805
      8.1 BEFORE CARRYING OUT MAINTENANCE...1805
      8.2 DURING MAINTENANCE...1809
    9. POSITION FOR ATTACHING SAFETY LABELS...1814
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1814
      9.2 CONTENT AND USE OF WARNING PLATES...1817
  OPERATION...1818
    10. GENERAL VIEW...1819
      10.1 GENERAL VIEW OF MACHINE...1819
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1820
    11. EXPLANATION OF COMPONENTS...1821
      11.1 FRONT PANEL ...1821
      11.2 SWITCHES...1828
      11.3 CONTROL LEVERS AND PEDALS...1830
      11.4 DUST INDICATOR...1837
      11.5 POWER SOURCE...1837
      11.6 FUSE BOX...1837
      11.7 DOOR-OPEN LOCK...1839
      11.8 SASH GLASS INTERMEDIATE LOCK...1839
      11.9 DOOR POCKET...1839
      11.10 ASHTRAY...1839
      11.11 TOOL BOX...1840
      11.12 HANDLING ADDITIONAL HEATER...1840
      11.13 HANDLING AIR CONDITIONER...1841
      11.14 HANDLING ACCUMULATOR...1846
      11.15 REVERSING REVERSIBLE FAN...1847
      11.16 HANDLING ENGINE SIDE COVER, ENGINE ROOM QUILTING (IF EQUIPPED)...1848
      11.17 HANDLING INSPECTION LAMP...1848
    12. OPERATION...1849
      12.1 CHECK BEFORE STARTING ENGINE...1849
      12.2 STARTING ENGINE...1865
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1869
      12.4 MOVING MACHINE ...1871
      12.5 SHIFTING GEAR...1873
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1874
      12.7 STEERING MACHINE...1875
      12.8 STOPPING MACHINE...1877
      12.9 PRECAUTIONS FOR OPERATION...1878
      12.10 WORK POSSIBLE USING BULLDOZER...1880
      12.11 RIPPER OPERATION...1882
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1883
      12.13 PARKING MACHINE...1886
      12.14 CHECK AFTER FINISHING WORK...1887
      12.15 STOPPING ENGINE...1888
      12.16 CHECK AFTER STOPPING ENGINE...1888
      12.17 LOCKING...1889
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...1890
    13. TRANSPORTATION...1892
      13.1 LOADING, UNLOADING WORK...1892
      13.2 PRECAUTIONS FOR LOADING...1893
      13.3 METHOD OF LIFTING MACHINE...1893
      13.4 PRECAUTIONS FOR TRANSPORTATION...1894
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...1894
      13.6 INSTALLATION OF CAB (MACHINES EQUIPPED WITH CAB)...1895
    14. COLD WEATHER OPERATION...1896
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1896
      14.2 AFTER COMPLETION OF WORK ...1898
      14.3 AFTER COLD WEATHER...1898
    15. LONG-TERM STORAGE...1899
      15.1 BEFORE STORAGE...1899
      15.2 DURING STORAGE...1899
      15.3 AFTER STORAGE...1900
    16. TROUBLESHOOTING...1901
      16.1 AFTER RUNNING OUT OF FUEL...1901
      16.2 METHOD OF TOWING MACHINE...1901
      16.3 IF BATTERY IS DISCHARGED...1901
      16.4 OTHER TROUBLE...1904
  MAINTENANCE...1909
    17. GUIDES TO MAINTENANCE...1910
    18. OUTLINES OF SERVICE...1913
      18.1 OUTLINE OF OIL, FUEL, COOLANT...1913
      18.2 RELATING TO ELECTRIC SYSTEM...1915
      18.3 OUTLINE OF HYDRAULIC SYSTEM...1916
    19. WEAR PARTS LIST...1917
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1919
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1921
      21.1 INTRODUCTION OF NECESSARY TOOLS...1921
      21.2 TORQUE LIST...1922
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1923
    23. MAINTENANCE SCHEDULE CHART...1926
    24. SERVICE PROCEDURE...1930
      24.1 INITIAL 250 HOURS SERVICE...1930
      24.2 WHEN REQUIRED...1931
      24.3 CHECK BEFORE STARTING...1952
      24.4 EVERY 250 HOURS SERVICE...1953
      24.5 EVERY 500 HOURS SERVICE...1961
      24.6 EVERY 1000 HOURS SERVICE...1965
      24.7 EVERY 2000 HOURS SERVICE...1969
      24.8 EVERY 4000 HOURS SERVICE...1974
  SPECIFICATIONS...1976
    25. SPECIFICATIONS...1977
  OPTIONS,ATTACHMENTS...1979
    26. GENERAL PRECAUTIONS...1980
      26.1 PRECAUTIONS RELATED TO SAFETY...1980
    27. USING SEAT BELT ...1981
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1981
    28. SELECTION OF TRACK SHOE...1983
      28.1 SELECTION OF TRACK SHOES...1983
    29. PROCEDURE FOR SELECTING RIPPER POINT...1984
      29.1 PROCEDURE FOR SELECTING RIPPER POINT...1984
    30. HANDLING CAP WITH LOCK...1985
      30.1 OPENING AND CLOSING LOCKABLE CAP...1985
    31. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...1986
      31.1 BLADE CONDITION...1986
      31.2 DOZING WORK...1987
      31.3 LEVELING (SPREADING) OPERATIONS...1990
      31.4 DITCHING OPERATIONS...1990
      31.5 BOULDER RAISING OPERATIONS...1990
      31.6 SIDE-CUTTING OPERATIONS...1990
      31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...1991
SEAW003102 - Bulldozer GALEO D375A-5 Field Assembly Instruction (SN18001&up)...1993
  COVER...1993
  PREFACE...1994
  CONTENTS...1996
  SPECIFICATIONS...1998
  PRECAUTIONS FOR FIELD ASSEMBLY...1999
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...2000
  STYLE FOR TRANSPORTATION...2001
  TOOLS LIST FOR FIELD ASSEMBLY...2003
  TIGHTENING TORQUE...2008
  COATING MATERIALS...2012
  A. ASSEMBLY PROCEDURE...2014
    A-1 INSTALLATION OF UNDERCARRIAGE...2015
    A-2 INSTALLING TRACK SHOES...2023
    A-3 CHARGING RECOIL CHAMBER AND PIVOT CHAMBER WITH OIL...2024
    A-4 INSTALLATION OF TILT HOSE & TRUNNION...2025
    A-5 ASSEMBLY OF BLADE ASSEMBLY...2027
    A-6 CHECKING OF ARM JOINT CLEARANCE (U BLADE)...2030
    A-7 INSTALLATION OF BLADE...2031
    A-8 CHECKING OF BLADE CYLINDER CAP CLEARANCE...2037
    A-9 CHECKING INSTALLATION OF DUAL TILT CYLINDER (IF EQUIPPED)...2038
    A-10 CHECKING OPERATION OF DUAL TILT MECHANISM (IF EQUIPPED)...2039
    A-11 INSTALLING RIPPER...2040
    A-12 INSTALLATION OF OPERATOR'S CAB...2050
    A-13 INSTALLATION OF ROPS...2060
    A-14 CHECK TRACK TENSION...2061
    A-15 CHECK FUEL, COOLANT AND LUBRICANTS...2063
    A-16 LUBRICATING...2065
    A-17 BLEEDING AIR FROM HYDRAULIC CYLINDERS...2069
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...2070
    M-1 CHECK AND ADJUSTMENT OF OPERATOR'S CAB...2071
    M-2 MEASURING ENGINE SPEED...2077
    M-3 ADJUST CONTROL LOGIC TO SPECIFICATION...2078
    M-4 ERROR CODE...2079
      TABLE OF SERVICE CODES...2080
  APPENDIX 1. INSTALLATION OF SPILL GUARDS TO U-BLADE...2086
  APPENDIX 2. PROCEDURE FOR INSTALLING ADDITIONAL LAMPS...2096
    1. CONTENTS OF MODIFICATION...2097
      1-1. ARRANGEMENT DRAWING OF ALL LAMPS OF MACHINE...2097
      1-2. LAMPS THAT CAN BE ADDED TO MACHINE OF EACH SPECIFICATION...2097
      1-3. PROCEDURE FOR MODIFICATION OF EACH SECTION...2098
        1-3-1. TYPES A AND C (WITHOUT ADDITIONAL HEATER)...2098
        1-3-2. TYPE B (WITHOUT ROTARY LAMP AND WITH ADDITIONAL HEATER)...2099
        1-3-3. TYPE D (WITH ROTARY LAMP AND ADDITIONAL HEATER)...2100
    2. ELECTRIC CIRCUIT DIAGRAM...2101
    3. INTRODUCTION OF LIGHT...2102
  FIELD ASSEMBLY INSPECTION REPORT...2104
SEAWD03103 - Bulldozer GALEO D375A-5E0 Field Assembly Instruction (SN18001&up)...2116
  COVER...2116
  CONTENTS...2119
  SPECIFICATIONS...2121
  PRECAUTIONS FOR FIELD ASSEMBLY...2122
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...2123
  STYLE FOR TRANSPORTATION...2124
  TOOLS LIST FOR FIELD ASSEMBLY...2127
  TIGHTENING TORQUE...2132
  COATING MATERIALS...2136
  A. ASSEMBLY PROCEDURE...2139
    A-1 INSTALLATION OF UNDERCARRIAGE...2140
    A-2 INSTALLING TRACK SHOES...2148
    A-3 CHARGING RECOIL CHAMBER AND PIVOT CHAMBER WITH OIL...2149
    A-4 INSTALLATION OF TILT HOSE AND TRUNNION...2150
    A-5 ASSEMBLY OF BLADE ASSEMBLY...2152
    A-6 CHECKING OF ARM JOINT CLEARANCE...2155
    A-7 INSTALLATION OF BLADE...2156
    A-8 CHECKING OF BLADE CYLINDER CAP CLEARANCE...2161
    A-9 CHECKING INSTALLATION OF DUAL TILT CYLINDER...2162
    A-10 CHECKING OPERATION OF DUAL TILT MECHANISM ...2163
    A-11 INSTALLING RIPPER...2164
    A-12 INSTALLATION OF OPERATOR'S CAB...2174
    A-13 INSTALLATION OF ROPS...2184
    A-14 CHECK TRACK TENSION...2186
    A-15 CHECK FUEL, COOLANT AND LUBRICANTS...2188
    A-16 LUBRICATING...2190
    A-17 BLEEDING AIR FROM HYDRAULIC CYLINDERS...2194
  M. CHECK AFTER MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...2195
    M-1 CHECK AND ADJUSTMENT OF OPERATOR'S CAB...2196
    M-2 MEASURING ENGINE SPEED...2202
    M-3 ADJUST CONTROL LOGIC TO SPECIFICATION...2203
    M-4 ERROR CODE...2204
  APPENDIX 1. INSTALLATION OF SPILL GUARDS TO U-BLADE...2211
  APPENDIX 2. PROCEDURE FOR INSTALLING ADDITIONAL LAMPS...2221
    1. CONTENTS OF MODIFICATION...2222
      1-1 ARRANGEMENT DRAWING OF ALL LAMPS OF MACHINE...2222
      1-2 LAMPS THAT CAN BE ADDED TO MACHINE OF EACH SPECIFICATION...2222
      1-3 PROCEDURE FOR MODIFICATION OF EACH SECTION...2223
    2. ELECTRIC CIRCUIT DIAGRAM...2226
    3. INTRODUCTION OF LIGHT...2227
  FIELD ASSEMBLY INSPECTION REPORT...2229
TEN00140-00 - Bulldozer GALEO D375A-5E0 Operation & Maintenance Manual (SN50001&up)...2241
  COVER...2241
  FOREWORD...2242
    FOREWORD...2243
    SAFETY INFORMATION...2246
    INTRODUCTION...2248
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...2248
      VISIBILITY FROM OPERATOR'S SEAT...2249
      BREAKING IN THE MACHINE...2250
    NECESSARY INFORMATION...2251
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...2251
      EPA REGULATIONS, ENGINE NUMBER PLATE...2251
      BLADE SERIAL NO. PLATE POSITION...2252
      RIPPER SERIAL NO. PLATE POSITION...2252
      ROPS, FOPS NO. PLATE POSITION...2253
      POSITION OF SERVICE METER...2253
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2254
  CONTENTS...2255
  SAFETY...2258
    SAFETY...2259
    SAFETY LABELS...2261
      POSITIONS OF SAFETY PICTOGRAMS...2261
      SAFETY LABELS...2262
    GENERAL PRECAUTIONS...2266
      SAFETY RULES...2266
      IF ABNORMALITIES ARE FOUND...2266
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...2266
      FIRE EXTINGUISHER AND FIRST AID KIT...2266
      SAFETY FEATURES...2266
      KEEP MACHINE CLEAN...2267
      INSIDE OPERATOR'S COMPARTMENT...2267
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...2267
      HANDRAILS AND STEPS...2267
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...2268
      MOUNTING AND DISMOUNTING...2268
      NO PEOPLE ON ATTACHMENTS...2268
      CRUSHING OR CUTTING PREVENTION...2269
      PREVENTION OF BURNS...2269
      FIRE PREVENTION...2270
      ACTION IF FIRE OCCURS...2271
      WINDOW WASHER LIQUID...2271
      PRECAUTIONS WHEN USING ROPS...2271
      PRECAUTIONS FOR ATTACHMENTS...2271
      CAB WINDOW GLASSES...2271
      UNAUTHORIZED MODIFICATION...2271
      SAFETY AT WORKSITE...2271
      WORKING ON LOOSE GROUND...2272
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...2272
      ENSURE GOOD VISIBILITY...2273
      VENTILATION FOR ENCLOSED AREAS...2273
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...2273
      BE CAREFUL ABOUT ASBESTOS DUST...2273
    PRECAUTIONS FOR OPERATION...2274
      BEFORE STARTING ENGINE...2274
        CHECKS BEFORE STARTING ENGINE...2274
        PRECAUTIONS WHEN STARTING...2274
        PRECAUTIONS IN COLD AREAS...2275
      OPERATION...2276
        CHECKS BEFORE OPERATION...2276
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...2276
        PRECAUTIONS WHEN TRAVELING...2277
        TRAVELING ON SLOPES...2278
        PROHIBITED OPERATIONS...2278
        USING BRAKES...2278
        OPERATE CAREFULLY ON SNOW...2278
        PARKING MACHINE...2279
      TRANSPORTATION...2280
        LOADING AND UNLOADING...2280
        SHIPPING...2280
      BATTERY...2281
        BATTERY HAZARD PREVENTION...2281
        STARTING WITH BOOSTER CABLE...2282
      TOWING...2283
        WHEN TOWING...2283
    PRECAUTIONS FOR MAINTENANCE...2284
      WARNING TAG...2284
      KEEP WORK PLACE CLEAN AND TIDY...2284
      APPOINT LEADER WHEN WORKING WITH OTHERS...2284
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...2285
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...2286
      PROPER TOOLS...2286
      HANDLING ACCUMULATOR...2287
      PERSONNEL...2287
      ATTACHMENTS...2287
      WORK UNDER THE MACHINE...2287
      NOISE...2288
      PRECAUTIONS WHEN USING HAMMER...2288
      REPAIR WELDING...2288
      REMOVING BATTERY TERMINAL...2288
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...2288
      DO NOT DISASSEMBLE RECOIL SPRING...2289
      PRECAUTION WITH HIGH-PRESSURE OIL...2290
      PRECAUTION FOR HIGH FUEL PRESSURE...2290
      HANDLING HIGH-PRESSURE HOSES...2290
      PRECAUTION FOR HIGH VOLTAGE...2290
      WASTE MATERIAL...2291
      MAINTENANCE FOR AIR CONDITIONER...2291
      COMPRESSED AIR...2291
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2291
  OPERATION...2292
    GENERAL VIEW...2293
      GENERAL VIEW OF MACHINE...2293
      GENERAL VIEW OF CONTROLS AND GAUGES...2294
    EXPLANATION OF COMPONENTS...2296
      FRONT PANEL...2296
      SWITCHES...2325
      CONTROL LEVERS, PEDALS...2329
      DUST INDICATOR...2339
      POWER SOURCE...2339
      FUSE BOX...2340
      DOOR OPEN LOCK...2344
      SASH GLASS INTERMEDIATE LOCK...2345
      DOOR POCKET...2345
      ASHTRAY...2345
      TOOL BOX...2346
      CAR STEREO, HANDLING...2347
      AIR CONDITIONER, HANDLING...2356
    OPERATION...2362
      CHECK BEFORE STARTING ENGINE, ADJUST...2362
      STARTING ENGINE...2384
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...2392
      STOPPING ENGINE...2395
      MOVING MACHINE...2396
      STOPPING MACHINE...2398
      SHIFTING GEAR...2399
      SHIFTING BETWEEN FORWARD AND REVERSE...2402
      STEERING MACHINE...2404
      PRECAUTIONS FOR OPERATION...2407
      PARKING MACHINE...2409
      CHECK AFTER STOPPING ENGINE...2411
      CHECK AFTER FINISHING WORK...2411
      LOCKING...2411
      WORK POSSIBLE USING BULLDOZER...2412
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2414
      RIPPER OPERATION...2419
      OPERATING METHOD FOR RIPPING OPERATIONS...2422
      ADJUSTING POSTURE OF WORK EQUIPMENT...2427
      TIPS FOR LONGER UNDERCARRIAGE LIFE...2431
    TRANSPORTATION...2433
      TRANSPORTATION PROCEDURE...2433
      LOADING, UNLOADING WORK...2434
      METHOD OF LIFTING MACHINE...2438
      TRAVELING ON ROADS...2439
      REMOVAL OF CAB...2440
      INSTALLATION OF CAB...2442
      INSTALLATION OF ROPS...2443
    COLD WEATHER OPERATION...2444
      PRECAUTIONS FOR LOW TEMPERATURE...2444
      AFTER COMPLETION OF WORK...2445
      AFTER COLD WEATHER...2446
    LONG-TERM STORAGE...2447
      BEFORE STORAGE...2447
      DURING STORAGE...2447
      AFTER STORAGE...2447
    TROUBLESHOOTING...2448
      AFTER RUNNING OUT OF FUEL...2448
      METHOD OF TOWING MACHINE...2448
      IF BATTERY IS DISCHARGED...2450
      OTHER TROUBLE...2453
      WHEN MODE SELECTION SYSTEM FLASHES...2458
  MAINTENANCE...2459
    GUIDES TO MAINTENANCE...2460
    OUTLINES OF SERVICE...2463
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2463
      OUTLINE OF ELECTRIC SYSTEM...2466
      HANDLING HYDRAULIC RELATED EQUIPMENT...2466
    WEAR PARTS LIST...2468
      WEAR PARTS LIST...2468
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...2470
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN ...2472
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2473
      TORQUE LIST...2473
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2474
      SAFETY CRITICAL PARTS...2474
    MAINTENANCE SCHEDULE CHART...2476
      MAINTENANCE SCHEDULE CHART...2476
    SERVICE PROCEDURE...2478
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2478
      WHEN REQUIRED...2479
        CLEAN INSIDE OF COOLING SYSTEM...2479
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...2483
        CHECK AND ADJUST TRACK TENSION...2488
        CHECK AND TIGHTEN TRACK SHOE BOLTS...2490
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...2491
        CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS...2492
        CLEAN FUEL TANK STRAINER...2494
        DRAIN WATER AND SEDIMENT IN FUEL TANK...2495
        REPLACE ALTERNATOR DRIVE BELT...2495
        CHECK UNDERCARRIAGE OIL...2496
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...2497
        CHECK AND ADJUST AIR CONDITIONER...2498
        LUBRICATE DOOR HINGE...2499
        CHECK DOOR LATCH...2499
        CHECK DOOR LOCK STRIKER...2500
        REPLACE DOOR DAMPER...2500
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...2500
        REPLACE WIPER BLADE...2500
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER ...2501
        BLEEDING AIR IN HYDRAULIC SYSTEM...2502
        BLEED AIR FROM FUEL CIRCUIT...2503
        LUBRICATING...2505
      CHECK BEFORE STARTING...2507
      EVERY 250 HOURS SERVICE...2508
        LUBRICATING...2508
        CHECK LEVEL OF BATTERY ELECTROLYTE...2510
        CHECK BRAKE PERFORMANCE...2513
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...2514
      EVERY 500 HOURS SERVICE...2515
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...2515
        REPLACE FUEL PRE-FILTER CARTRIDGE...2517
        REPLACE FUEL FILTER CARTRIDGE...2519
        REPLACE TRANSMISSION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...2521
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...2522
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...2522
        CHECK, REPLACE DRIVE BELT FOR ALTERNATOR, AIR CONDITIONER COMPRESSOR...2523
      EVERY 1000 HOURS SERVICE...2524
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS...2524
        CHECK, CLEAN FUEL STRAINER...2526
        CLEAN STEERING CLUTCH CASE BREATHER...2527
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...2527
        CHECK FOR LOOSE ROPS MOUNT BOLTS...2528
        REPLACE CORROSION RESISTOR CARTRIDGE...2529
        CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS...2529
        CHECK, GREASE DRIVE BELT TENSION PULLEY ASSEMBLY FOR ALTERNATOR, AIR CONDITIONER ...2530
      EVERY 2000 HOURS SERVICE...2531
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK ...2531
        CHANGE OIL IN FINAL DRIVE CASE...2533
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...2534
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...2535
        CHECK ENGINE VALVE CLEARANCE, ADJUST...2535
        CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)...2536
      EVERY 4000 HOURS SERVICE...2540
        REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)...2540
        CHECK WATER PUMP...2540
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...2541
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...2543
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...2544
      EVERY 8000 HOURS SERVICE...2545
        REPLACE INJECTOR NOZZLE TIP...2545
        REPLACE HIGH-PRESSURE PIPING CLAMPS...2545
        REPLACE FUEL SPLAY PREVENTION CAPS...2545
  SPECIFICATIONS...2546
    SPECIFICATIONS...2547
  ATTACHMENTS, OPTIONS...2548
    GENERAL PRECAUTIONS...2549
      PRECAUTIONS RELATED TO SAFETY...2549
    SELECTION OF TRACK SHOE...2550
      SELECTION OF TRACK SHOES...2550
    PROCEDURE FOR SELECTING RIPPER POINT...2551
      PROCEDURE FOR SELECTING RIPPER POINT...2551
    CAP WITH LOCK, HANDLING...2552
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...2552
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...2553
      BLADE CONDITION...2553
      DOZING WORK...2555
      LEVELING (SPREADING) OPERATION...2557
      DITCHING OPERATION...2558
      BOULDER RAISING OPERATION...2558
      SIDE-CUTTING OPERATIONS...2559
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...2559
    SHOE SLIP CONTROL...2560
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...2560
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2562
      IF MODE SELECTION SYSTEM FLASHES...2568
    HANDLING MACHINES EQUIPPED WITH VHMS...2569
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...2569
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...2569
  INDEX...2571
TEN00195-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18001&up)...2575
  COVER...2575
  FOREWORD...2576
    FOREWORD...2577
    SAFETY INFORMATION...2580
    INTRODUCTION...2582
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...2582
    NECESSARY INFORMATION...2583
      MACHINE SERIAL NO. PLATE AND POSITION...2583
      ENGINE SERIAL NO. PLATE AND POSITION...2583
      BLADE SERIAL NO. PLATE POSITION...2584
      RIPPER SERIAL NO. PLATE POSITION...2584
      POSITION OF SERVICE METER...2584
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2585
    CONTENTS...2586
  SAFETY...2590
    SAFETY...2591
    SAFETY LABELS...2593
      POSITIONS OF SAFETY PICTOGRAMS...2593
      SAFETY LABELS...2594
      CONTENT AND USE OF WARNING PLATES...2598
    GENERAL PRECAUTIONS...2599
    PRECAUTIONS FOR OPERATION...2609
      BEFORE STARTING ENGINE...2609
      OPERATION...2611
      TRANSPORTATION...2614
      BATTERY...2614
      TOWING...2616
    PRECAUTIONS FOR MAINTENANCE...2617
  OPERATION...2624
    GENERAL VIEW...2625
      GENERAL VIEW OF MACHINE...2625
      GENERAL VIEW OF CONTROLS AND GAUGES...2626
    EXPLANATION OF COMPONENTS...2628
      FRONT PANEL...2628
      SWITCHES...2646
      CONTROL LEVERS, PEDALS...2650
      CONTROLLER...2659
      DUST INDICATOR...2660
      POWER SOURCE...2660
      FUSE BOX...2661
      FUSIBLE LINK...2664
      DOOR OPEN LOCK...2665
      SASH GLASS INTERMEDIATE LOCK...2665
      DOOR POCKET...2666
      ASHTRAY...2666
      TOOL BOX...2666
      CAR STEREO, HANDLING...2667
      AIR CONDITIONER, HANDLING...2676
      ACCUMULATOR, HANDLING...2681
    OPERATION...2682
      CHECK BEFORE STARTING ENGINE, ADJUST...2682
      STARTING ENGINE...2700
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...2703
      STOPPING ENGINE...2705
      MOVING MACHINE...2706
      STOPPING MACHINE...2708
      SHIFTING GEAR...2709
      SHIFTING BETWEEN FORWARD AND REVERSE...2712
      STEERING MACHINE...2713
      PRECAUTIONS FOR OPERATION...2716
      PARKING MACHINE...2718
      CHECK AFTER STOPPING ENGINE...2719
      CHECK AFTER FINISHING WORK...2719
      LOCKING...2720
      WORK POSSIBLE USING BULLDOZER...2721
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2723
      RIPPER OPERATION...2728
      OPERATING METHOD FOR RIPPING OPERATIONS...2731
      ADJUSTING POSTURE OF WORK EQUIPMENT...2736
      TIPS FOR LONGER UNDERCARRIAGE LIFE...2739
    TRANSPORTATION...2741
      TRANSPORTATION PROCEDURE...2741
      LOADING, UNLOADING WORK...2741
      PRECAUTIONS FOR LOADING...2743
      METHOD OF LIFTING MACHINE...2744
      PRECAUTIONS FOR TRANSPORTATION...2745
      TRAVELING ON ROADS...2745
      REMOVAL OF CAB...2746
      INSTALLATION OF CAB...2746
    COLD WEATHER OPERATION...2747
      PRECAUTIONS FOR LOW TEMPERATURE...2747
      AFTER COMPLETION OF WORK...2748
      AFTER COLD WEATHER...2750
    LONG-TERM STORAGE...2751
      BEFORE STORAGE...2751
      DURING STORAGE...2751
      AFTER STORAGE...2751
      STARTING MACHINE AFTER LONG-TERM STORAGE...2751
    TROUBLESHOOTING...2752
      AFTER RUNNING OUT OF FUEL...2752
      METHOD OF TOWING MACHINE...2752
      IF BATTERY IS DISCHARGED...2753
      OTHER TROUBLE...2756
      WHEN MODE SELECTION SYSTEM FLASHES...2761
  MAINTENANCE...2762
    GUIDES TO MAINTENANCE...2763
    OUTLINES OF SERVICE...2766
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2766
      OUTLINE OF ELECTRIC SYSTEM...2769
    WEAR PARTS...2770
      WEAR PARTS LIST...2770
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...2771
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...2773
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2774
      TORQUE LIST...2774
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2775
      SAFETY CRITICAL PARTS...2775
    MAINTENANCE SCHEDULE CHART...2777
      MAINTENANCE SCHEDULE CHART...2777
    SERVICE PROCEDURE...2779
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2779
      WHEN REQUIRED...2780
      CHECK BEFORE STARTING...2808
      EVERY 250 HOURS SERVICE...2809
      EVERY 500 HOURS SERVICE...2817
      EVERY 1000 HOURS SERVICE...2825
      EVERY 2000 HOURS SERVICE...2830
      EVERY 4000 HOURS SERVICE...2836
  SPECIFICATIONS...2840
    SPECIFICATIONS...2841
  ATTACHMENTS, OPTIONS...2844
    GENERAL PRECAUTIONS...2845
      PRECAUTIONS RELATED TO SAFETY...2845
    SELECTION OF TRACK SHOE...2846
      SELECTION OF TRACK SHOES...2846
    PROCEDURE FOR SELECTING RIPPER POINT...2847
    CAP WITH LOCK, HANDLING...2848
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...2848
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...2849
      BLADE CONDITION...2849
      DOZING WORK...2851
      LEVELING (SPREADING) OPERATION...2853
      DITCHING OPERATION...2854
      BOULDER RAISING OPERATION...2854
      SIDE-CUTTING OPERATIONS...2854
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...2855
    SHOE SLIP CONTROL...2856
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...2856
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2858
      IF MODE SELECTION SYSTEM FLASHES...2865
    HANDLING MACHINES EQUIPPED WITH VHMS...2866
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...2866
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...2866
  INDEX...2868
TEN00196-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18052&up)...2872
  COVER...2872
  FOREWORD...2873
    FOREWORD...2874
    SAFETY INFORMATION...2877
    INTRODUCTION...2879
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...2879
    NECESSARY INFORMATION...2880
      MACHINE SERIAL NO. PLATE AND POSITION...2880
      ENGINE SERIAL NO. PLATE AND POSITION...2880
      BLADE SERIAL NO. PLATE POSITION...2881
      RIPPER SERIAL NO. PLATE POSITION...2881
      POSITION OF SERVICE METER...2881
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2882
    CONTENTS...2883
  SAFETY...2887
    SAFETY...2888
    SAFETY LABELS...2890
      POSITIONS OF SAFETY PICTOGRAMS...2890
      SAFETY LABELS...2891
    GENERAL PRECAUTIONS...2895
    PRECAUTIONS FOR OPERATION...2905
      BEFORE STARTING ENGINE...2905
      OPERATION...2907
      TRANSPORTATION...2910
      BATTERY...2910
      TOWING...2912
    PRECAUTIONS FOR MAINTENANCE...2913
  OPERATION...2921
    GENERAL VIEW...2922
      GENERAL VIEW OF MACHINE...2922
      GENERAL VIEW OF CONTROLS AND GAUGES...2923
    EXPLANATION OF COMPONENTS...2925
      FRONT PANEL...2925
      SWITCHES...2953
      CONTROL LEVERS, PEDALS...2957
      CONTROLLER...2966
      DUST INDICATOR...2967
      POWER SOURCE...2967
      FUSE BOX...2968
      FUSIBLE LINK...2971
      DOOR OPEN LOCK...2972
      SASH GLASS INTERMEDIATE LOCK...2972
      DOOR POCKET...2973
      ASHTRAY...2973
      TOOL BOX...2973
      CAR STEREO, HANDLING...2974
      AIR CONDITIONER, HANDLING...2982
      ACCUMULATOR, HANDLING...2987
      HANDLING MACHINES EQUIPPED WITH VHMS...2988
    OPERATION...2990
      CHECK BEFORE STARTING ENGINE, ADJUST...2990
      STARTING ENGINE...3008
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3011
      STOPPING ENGINE...3014
      CHECK AFTER STOPPING ENGINE...3014
      MOVING MACHINE...3015
      STOPPING MACHINE...3017
      SHIFTING GEAR...3018
      SHIFTING BETWEEN FORWARD AND REVERSE...3021
      STEERING MACHINE...3023
      PRECAUTIONS FOR OPERATION...3027
      PARKING MACHINE...3029
      CHECK AFTER FINISHING WORK...3031
      LOCKING...3031
      WORK POSSIBLE USING BULLDOZER...3032
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3034
      RIPPER OPERATION...3039
      OPERATING METHOD FOR RIPPING OPERATIONS...3042
      ADJUSTING POSTURE OF WORK EQUIPMENT...3046
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3049
    TRANSPORTATION...3051
      TRANSPORTATION PROCEDURE...3051
      LOADING, UNLOADING WORK...3052
      PRECAUTIONS FOR LOADING...3052
      METHOD OF LIFTING MACHINE...3053
      PRECAUTIONS FOR TRANSPORTATION...3054
      TRAVELING ON ROADS...3054
      REMOVAL OF CAB...3054
      INSTALLATION OF CAB...3055
    COLD WEATHER OPERATION...3056
      PRECAUTIONS FOR LOW TEMPERATURE...3056
      AFTER COMPLETION OF WORK...3057
      AFTER COLD WEATHER...3059
    LONG-TERM STORAGE...3060
      BEFORE STORAGE...3060
      DURING STORAGE...3060
      AFTER STORAGE...3060
      STARTING MACHINE AFTER LONG-TERM STORAGE...3060
    TROUBLESHOOTING...3061
      AFTER RUNNING OUT OF FUEL...3061
      METHOD OF TOWING MACHINE...3061
      IF BATTERY IS DISCHARGED...3062
      OTHER TROUBLE...3065
      WHEN MODE SELECTION SYSTEM FLASHES...3070
  MAINTENANCE...3071
    GUIDES TO MAINTENANCE...3072
    OUTLINES OF SERVICE...3075
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3075
      OUTLINE OF ELECTRIC SYSTEM...3078
    WEAR PARTS...3079
      WEAR PARTS LIST...3079
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3081
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3083
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3084
      TORQUE LIST...3084
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3085
      SAFETY CRITICAL PARTS...3086
    MAINTENANCE SCHEDULE CHART...3087
      MAINTENANCE SCHEDULE CHART...3087
    SERVICE PROCEDURE...3089
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3089
      WHEN REQUIRED...3090
      CHECK BEFORE STARTING...3118
      EVERY 250 HOURS SERVICE...3119
      EVERY 500 HOURS SERVICE...3127
      EVERY 1000 HOURS SERVICE...3134
      EVERY 2000 HOURS SERVICE...3139
      EVERY 4000 HOURS SERVICE...3145
  SPECIFICATIONS...3149
    SPECIFICATIONS...3150
  ATTACHMENTS, OPTIONS...3151
    GENERAL PRECAUTIONS...3152
      PRECAUTIONS RELATED TO SAFETY...3152
    SELECTION OF TRACK SHOE...3153
      SELECTION OF TRACK SHOES...3153
    PROCEDURE FOR SELECTING RIPPER POINT...3154
      PROCEDURE FOR SELECTING RIPPER POINT...3154
    CAP WITH LOCK, HANDLING...3155
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...3155
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...3156
      BLADE CONDITION...3156
      DOZING WORK...3158
      LEVELING (SPREADING) OPERATION...3161
      DITCHING OPERATION...3161
      BOULDER RAISING OPERATION...3161
      SIDE-CUTTING OPERATIONS...3162
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...3162
    SHOE SLIP CONTROL...3163
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...3163
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3165
      IF MODE SELECTION SYSTEM FLASHES...3171
  INDEX...3173
TEN00197-03 - Bulldozer D375A-5 Operation & Maintenance Manual (SN18200&up)...3177
  COVER...3177
  FOREWORD...3178
    FOREWORD...3179
    SAFETY INFORMATION...3182
    INTRODUCTION...3184
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3184
      BREAKING IN THE MACHINE...3184
    NECESSARY INFORMATION...3185
      MACHINE SERIAL NO. PLATE AND POSITION...3185
      ENGINE SERIAL NO. PLATE AND POSITION...3185
      BLADE SERIAL NO. PLATE POSITION...3185
      RIPPER SERIAL NO. PLATE POSITION...3186
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3186
    CONTENTS...3187
  SAFETY...3190
    SAFETY...3191
    SAFETY LABELS...3193
      POSITIONS OF SAFETY PICTOGRAMS...3194
      SAFETY LABELS...3195
    GENERAL PRECAUTIONS...3199
    PRECAUTIONS FOR OPERATION...3208
      BEFORE STARTING ENGINE...3208
      OPERATION...3210
      TRANSPORTATION...3213
      BATTERY...3215
      TOWING...3217
    PRECAUTIONS FOR MAINTENANCE...3218
  OPERATION...3226
    GENERAL VIEW...3227
      GENERAL VIEW OF MACHINE...3227
      GENERAL VIEW OF CONTROLS AND GAUGES...3228
    EXPLANATION OF COMPONENTS...3229
      FRONT PANEL...3229
      SWITCHES...3237
      CONTROL LEVERS, PEDALS...3240
      DUST INDICATOR...3246
      POWER SOURCE...3246
      FUSE BOX...3247
      DOOR OPEN LOCK...3249
      SASH GLASS INTERMEDIATE LOCK...3250
      DOOR POCKET...3250
      ASHTRAY...3250
      TOOL BOX...3251
      HANDLING HEATER...3252
      ADDITIONAL HEATER, HANDLING...3256
      ACCUMULATOR, HANDLING...3257
      HANDLING REVERSIBLE FAN...3258
      HANDLING ENGINE SIDE COVER, ENGINE ROOM QUILTING...3259
      HANDLING INSPECTION LAMP...3260
      EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER...3261
      HANDLING OF MACHINE- MOUNTED COMBUSTION PRE- HEATER...3268
      HANDLING OF FUEL STRAINER HEATER...3283
    OPERATION...3285
      CHECK BEFORE STARTING ENGINE, ADJUST...3285
      STARTING ENGINE...3304
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3309
      STOPPING ENGINE...3312
      CHECK AFTER STOPPING ENGINE...3312
      MACHINE OPERATION...3313
      STEERING MACHINE...3319
      PRECAUTIONS FOR OPERATION...3322
      PARKING MACHINE...3324
      CHECK AFTER FINISHING WORK...3326
      LOCKING...3326
      WORK POSSIBLE USING BULLDOZER...3327
      METHOD OF OPERATING PIN PULLER...3328
      ADJUSTING POSTURE OF WORK EQUIPMENT...3330
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3333
    TRANSPORTATION...3335
      TRANSPORTATION PROCEDURE...3335
      LOADING, UNLOADING WORK...3335
      PRECAUTIONS FOR LOADING...3335
      METHOD OF LIFTING MACHINE...3336
      PRECAUTIONS FOR TRANSPORTATION...3337
      TRAVELING ON ROADS...3337
      REMOVAL OF CAB...3338
      INSTALLATION OF CAB...3338
    COLD WEATHER OPERATION...3339
      PRECAUTIONS FOR LOW TEMPERATURE...3339
      AFTER COMPLETION OF WORK...3341
      AFTER COLD WEATHER...3342
    LONG-TERM STORAGE...3343
      BEFORE STORAGE...3343
      DURING STORAGE...3343
      AFTER STORAGE...3343
      STARTING MACHINE AFTER LONG-TERM STORAGE...3343
    TROUBLESHOOTING...3344
      AFTER RUNNING OUT OF FUEL...3344
      METHOD OF TOWING MACHINE...3344
      IF BATTERY IS DISCHARGED...3345
      OTHER TROUBLE...3348
  MAINTENANCE...3352
    GUIDES TO MAINTENANCE...3353
    OUTLINES OF SERVICE...3356
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3356
      OUTLINE OF ELECTRIC SYSTEM...3359
    WEAR PARTS...3360
      WEAR PARTS LIST...3360
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3362
      PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS...3362
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3366
      TORQUE LIST...3366
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3367
      SAFETY CRITICAL PARTS...3368
    MAINTENANCE SCHEDULE CHART...3369
      MAINTENANCE SCHEDULE CHART...3369
    SERVICE PROCEDURE...3371
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3371
      WHEN REQUIRED...3372
      CHECK BEFORE STARTING...3390
      EVERY 250 HOURS SERVICE...3391
      EVERY 500 HOURS SERVICE...3400
      EVERY 1000 HOURS SERVICE...3403
      EVERY 2000 HOURS SERVICE...3408
      EVERY 4000 HOURS SERVICE...3413
  SPECIFICATIONS...3416
    SPECIFICATIONS...3417
  ATTACHMENTS, OPTIONS...3418
    GENERAL PRECAUTIONS...3419
      PRECAUTIONS RELATED TO SAFETY...3419
    SELECTION OF TRACK SHOE...3420
      SELECTION OF TRACK SHOES...3420
    PROCEDURE FOR SELECTING RIPPER POINT...3421
      PROCEDURE FOR SELECTING RIPPER POINT...3421
    CAP WITH LOCK, HANDLING...3422
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...3422
    HANDLING MACHINES EQUIPPED WITH VHMS...3423
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...3423
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...3423
  INDEX...3426
TEN00258-02 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50065&up)...3430
  COVER...3430
  FOREWORD...3431
    FOREWORD...3432
    SAFETY INFORMATION...3435
    INTRODUCTION...3437
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3437
      VISIBILITY FROM OPERATOR'S SEAT...3438
      BREAKING IN THE MACHINE...3439
    NECESSARY INFORMATION...3440
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3440
      EPA REGULATIONS, ENGINE NUMBER PLATE...3440
      BLADE SERIAL NO. PLATE POSITION...3441
      RIPPER SERIAL NO. PLATE POSITION...3441
      ROPS, FOPS NO. PLATE POSITION...3442
      POSITION OF SERVICE METER...3442
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3443
    CONTENTS...3444
  SAFETY...3447
    SAFETY...3448
    SAFETY LABELS...3450
      POSITIONS OF SAFETY PICTOGRAMS...3450
      SAFETY LABELS...3451
    GENERAL PRECAUTIONS...3455
    PRECAUTIONS FOR OPERATION...3464
      BEFORE STARTING ENGINE...3464
      OPERATION...3466
      TRANSPORTATION...3470
      BATTERY...3471
      TOWING...3473
    PRECAUTIONS FOR MAINTENANCE...3474
  OPERATION...3483
    GENERAL VIEW...3484
      GENERAL VIEW OF MACHINE...3484
      GENERAL VIEW OF CONTROLS AND GAUGES...3485
    EXPLANATION OF COMPONENTS...3487
      FRONT PANEL...3487
      SWITCHES...3517
      CONTROL LEVERS, PEDALS...3521
      DUST INDICATOR...3531
      POWER SOURCE...3531
      FUSE BOX...3532
      DOOR OPEN LOCK...3536
      SASH GLASS INTERMEDIATE LOCK...3536
      CAP WITH LOCK...3537
      DOOR POCKET...3538
      ASHTRAY...3539
      TOOL BOX...3539
      CAR STEREO, HANDLING...3540
      AIR CONDITIONER, HANDLING...3549
    OPERATION...3555
      CHECK BEFORE STARTING ENGINE, ADJUST...3555
      STARTING ENGINE...3578
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3586
      STOPPING ENGINE...3589
      MOVING MACHINE...3590
      STOPPING MACHINE...3592
      SHIFTING GEAR...3593
      SHIFTING BETWEEN FORWARD AND REVERSE...3597
      STEERING MACHINE...3599
      PRECAUTIONS FOR OPERATION...3602
      PARKING MACHINE...3604
      CHECK AFTER STOPPING ENGINE...3605
      CHECK AFTER FINISHING WORK...3606
      LOCKING...3606
      WORK POSSIBLE USING BULLDOZER...3607
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3609
      RIPPER OPERATION...3614
      OPERATING METHOD FOR RIPPING OPERATIONS...3617
      ADJUSTING POSTURE OF WORK EQUIPMENT...3622
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3625
    TRANSPORTATION...3627
      TRANSPORTATION PROCEDURE...3627
      LOADING, UNLOADING WORK...3627
      METHOD OF LIFTING MACHINE...3632
      TRAVELING ON ROADS...3633
      REMOVAL OF CAB...3634
      INSTALLATION OF CAB...3636
      INSTALLATION OF ROPS...3637
    COLD WEATHER OPERATION...3638
      PRECAUTIONS FOR LOW TEMPERATURE...3638
      AFTER COMPLETION OF WORK...3640
      AFTER COLD WEATHER...3640
    LONG-TERM STORAGE...3641
      BEFORE STORAGE...3641
      DURING STORAGE...3641
      AFTER STORAGE...3641
      STARTING MACHINE AFTER LONG-TERM STORAGE...3641
    TROUBLESHOOTING...3642
      AFTER RUNNING OUT OF FUEL...3642
      METHOD OF TOWING MACHINE...3643
      IF BATTERY IS DISCHARGED...3644
      OTHER TROUBLE...3648
      WHEN MODE SELECTION SYSTEM FLASHES...3653
  MAINTENANCE...3655
    GUIDES TO MAINTENANCE...3656
    OUTLINES OF SERVICE...3659
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3659
      OUTLINE OF ELECTRIC SYSTEM...3662
      HANDLING HYDRAULIC RELATED EQUIPMENT...3663
    WEAR PARTS...3664
      WEAR PARTS LIST...3665
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3666
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3668
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3669
      TORQUE LIST...3669
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3670
      SAFETY CRITICAL PARTS...3671
    MAINTENANCE SCHEDULE CHART...3672
      MAINTENANCE SCHEDULE CHART...3672
    SERVICE PROCEDURE...3674
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3674
      WHEN REQUIRED...3675
      CHECK BEFORE STARTING...3705
      EVERY 250 HOURS SERVICE...3706
      EVERY 500 HOURS SERVICE...3712
      EVERY 1000 HOURS SERVICE...3721
      EVERY 2000 HOURS SERVICE...3729
      EVERY 4000 HOURS SERVICE...3738
      EVERY 8000 HOURS SERVICE...3743
  SPECIFICATIONS...3745
    SPECIFICATIONS...3746
  ATTACHMENTS, OPTIONS...3747
    GENERAL PRECAUTIONS...3748
      PRECAUTIONS RELATED TO SAFETY...3748
    SELECTION OF TRACK SHOE...3749
      SELECTION OF TRACK SHOES...3749
    PROCEDURE FOR SELECTING RIPPER POINT...3750
      PROCEDURE FOR SELECTING RIPPER POINT...3750
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...3751
      BLADE CONDITION...3751
      DOZING WORK...3753
      LEVELING (SPREADING) OPERATION...3756
      DITCHING OPERATION...3756
      BOULDER RAISING OPERATION...3756
      SIDE-CUTTING OPERATIONS...3757
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...3757
    SHOE SLIP CONTROL...3758
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...3758
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3760
      IF MODE SELECTION SYSTEM FLASHES...3766
    HANDLING MACHINES EQUIPPED WITH VHMS...3767
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...3767
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...3767
  INDEX...3769
TEN00272-00 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50065&up)...3773
  COVER...3773
  FOREWORD...3774
    FOREWORD...3775
    SAFETY INFORMATION...3778
    INTRODUCTION...3780
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3780
      VISIBILITY FROM OPERATOR'S SEAT...3781
      BREAKING IN THE MACHINE...3782
    NECESSARY INFORMATION...3783
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3783
      EPA REGULATIONS, ENGINE NUMBER PLATE...3783
      BLADE SERIAL NO. PLATE POSITION...3784
      RIPPER SERIAL NO. PLATE POSITION...3784
      ROPS, FOPS NO. PLATE POSITION...3785
      POSITION OF SERVICE METER...3785
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3786
  CONTENTS...3787
  SAFETY...3790
    SAFETY...3791
    SAFETY LABELS...3793
      POSITIONS OF SAFETY PICTOGRAMS...3793
      SAFETY LABELS...3794
    GENERAL PRECAUTIONS...3798
      SAFETY RULES...3798
      IF ABNORMALITIES ARE FOUND...3798
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...3798
      FIRE EXTINGUISHER AND FIRST AID KIT...3798
      SAFETY FEATURES...3798
      KEEP MACHINE CLEAN...3799
      INSIDE OPERATOR'S COMPARTMENT...3799
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...3799
      HANDRAILS AND STEPS...3800
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...3800
      MOUNTING AND DISMOUNTING...3800
      NO PEOPLE ON ATTACHMENTS...3800
      CRUSHING OR CUTTING PREVENTION...3801
      PREVENTION OF BURNS...3801
      FIRE PREVENTION...3802
      ACTION IF FIRE OCCURS...3803
      WINDOW WASHER LIQUID...3803
      PRECAUTIONS WHEN USING ROPS...3803
      PRECAUTIONS FOR ATTACHMENTS...3803
      CAB WINDOW GLASSES...3803
      UNAUTHORIZED MODIFICATION...3803
      SAFETY AT WORKSITE...3804
      WORKING ON LOOSE GROUND...3804
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...3805
      ENSURE GOOD VISIBILITY...3805
      VENTILATION FOR ENCLOSED AREAS...3806
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...3806
      BE CAREFUL ABOUT ASBESTOS DUST...3806
    PRECAUTIONS FOR OPERATION...3807
      BEFORE STARTING ENGINE...3807
        CHECKS BEFORE STARTING ENGINE...3807
        PRECAUTIONS WHEN STARTING...3808
        PRECAUTIONS IN COLD AREAS...3808
      OPERATION...3809
        CHECKS BEFORE OPERATION...3809
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...3809
        PRECAUTIONS WHEN TRAVELING...3810
        TRAVELING ON SLOPES...3811
        PROHIBITED OPERATIONS...3811
        USING BRAKES...3811
        OPERATE CAREFULLY ON SNOW...3811
        PARKING MACHINE...3812
      TRANSPORTATION...3813
        LOADING AND UNLOADING...3813
        SHIPPING...3813
      BATTERY...3814
        BATTERY HAZARD PREVENTION...3814
        STARTING WITH BOOSTER CABLE...3815
      TOWING...3816
        WHEN TOWING...3816
    PRECAUTIONS FOR MAINTENANCE...3817
      WARNING TAG...3817
      KEEP WORK PLACE CLEAN AND TIDY...3817
      APPOINT LEADER WHEN WORKING WITH OTHERS...3817
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...3818
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...3819
      PROPER TOOLS...3819
      HANDLING ACCUMULATOR...3820
      PERSONNEL...3820
      ATTACHMENTS...3820
      WORK UNDER THE MACHINE...3820
      NOISE...3820
      PRECAUTIONS WHEN USING HAMMER...3821
      REPAIR WELDING...3821
      REMOVING BATTERY TERMINAL...3821
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...3821
      DO NOT DISASSEMBLE RECOIL SPRING...3822
      PRECAUTION WITH HIGH-PRESSURE OIL...3822
      PRECAUTION FOR HIGH FUEL PRESSURE...3822
      HANDLING HIGH-PRESSURE HOSES...3822
      PRECAUTION FOR HIGH VOLTAGE...3823
      WASTE MATERIAL...3823
      MAINTENANCE FOR AIR CONDITIONER...3823
      COMPRESSED AIR...3823
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3823
  OPERATION...3824
    GENERAL VIEW...3825
      GENERAL VIEW OF MACHINE...3825
      GENERAL VIEW OF CONTROLS AND GAUGES...3826
    EXPLANATION OF COMPONENTS...3828
      FRONT PANEL...3828
      SWITCHES...3859
      CONTROL LEVERS, PEDALS...3863
      DUST INDICATOR...3873
      POWER SOURCE...3873
      FUSE BOX...3874
      DOOR OPEN LOCK...3878
      SASH GLASS INTERMEDIATE LOCK...3878
      CAP WITH LOCK...3879
      DOOR POCKET...3880
      ASHTRAY...3881
      TOOL BOX...3881
      CAR STEREO, HANDLING...3883
      AIR CONDITIONER, HANDLING...3892
    OPERATION...3898
      CHECK BEFORE STARTING ENGINE, ADJUST...3898
      STARTING ENGINE...3921
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3929
      STOPPING ENGINE...3932
      MOVING MACHINE...3933
      STOPPING MACHINE...3935
      SHIFTING GEAR...3936
      SHIFTING BETWEEN FORWARD AND REVERSE...3940
      STEERING MACHINE...3942
      PRECAUTIONS FOR OPERATION...3945
      PARKING MACHINE...3947
      CHECK AFTER STOPPING ENGINE...3948
      CHECK AFTER FINISHING WORK...3949
      LOCKING...3949
      WORK POSSIBLE USING BULLDOZER...3950
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3952
      RIPPER OPERATION...3957
      OPERATING METHOD FOR RIPPING OPERATIONS...3960
      ADJUSTING POSTURE OF WORK EQUIPMENT...3965
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3968
    TRANSPORTATION...3970
      TRANSPORTATION PROCEDURE...3970
      LOADING, UNLOADING WORK...3970
      METHOD OF LIFTING MACHINE...3975
      TRAVELING ON ROADS...3976
      REMOVAL OF CAB...3977
      INSTALLATION OF CAB...3979
      INSTALLATION OF ROPS...3980
    COLD WEATHER OPERATION...3981
      PRECAUTIONS FOR LOW TEMPERATURE...3981
      AFTER COMPLETION OF WORK...3983
      AFTER COLD WEATHER...3983
    LONG-TERM STORAGE...3984
      BEFORE STORAGE...3984
      DURING STORAGE...3984
      AFTER STORAGE...3984
      STARTING MACHINE AFTER LONG-TERM STORAGE...3984
    TROUBLESHOOTING...3985
      AFTER RUNNING OUT OF FUEL...3985
      METHOD OF TOWING MACHINE...3986
      IF BATTERY IS DISCHARGED...3987
      OTHER TROUBLE...3991
      WHEN MODE SELECTION SYSTEM FLASHES...3996
  MAINTENANCE...3998
    GUIDES TO MAINTENANCE...3999
    OUTLINES OF SERVICE...4002
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4002
      OUTLINE OF ELECTRIC SYSTEM...4005
      HANDLING HYDRAULIC RELATED EQUIPMENT...4006
    WEAR PARTS...4007
      WEAR PARTS LIST...4008
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4009
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4011
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4012
      TORQUE LIST...4012
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4013
      SAFETY CRITICAL PARTS...4014
    MAINTENANCE SCHEDULE CHART...4015
      MAINTENANCE SCHEDULE CHART...4015
    SERVICE PROCEDURE...4017
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4017
      WHEN REQUIRED...4018
        CLEAN INSIDE OF COOLING SYSTEM...4018
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...4022
        CHECK AND ADJUST TRACK TENSION...4027
        CHECK AND TIGHTEN TRACK SHOE BOLTS...4029
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...4030
        CLEAN AND CHECK RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS...4031
        CLEAN FUEL TANK STRAINER...4033
        CLEAN HYDRAULIC TANK BREATHER...4034
        CLEAN FUEL TANK BREATHER...4034
        REPLACE ALTERNATOR DRIVE BELT...4034
        CHECK UNDERCARRIAGE OIL...4035
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...4036
        CHECK AND ADJUST AIR CONDITIONER...4037
        LUBRICATE DOOR HINGE...4038
        CHECK DOOR LATCH...4038
        CHECK DOOR LOCK STRIKER...4039
        REPLACE DOOR DAMPER...4039
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...4039
        REPLACE WIPER BLADE...4039
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (DUAL TILT DOZER ONLY)...4041
        BLEEDING AIR IN HYDRAULIC SYSTEM...4042
        BLEED AIR FROM FUEL CIRCUIT...4043
        LUBRICATING...4046
      CHECK BEFORE STARTING...4048
      EVERY 250 HOURS SERVICE...4049
        LUBRICATING...4049
        CHECK LEVEL OF BATTERY ELECTROLYTE...4051
        CHECK BRAKE PERFORMANCE...4053
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...4054
      EVERY 500 HOURS SERVICE...4055
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...4055
        REPLACE FUEL PRE-FILTER CARTRIDGE...4057
        REPLACE FUEL MAIN FILTER CARTRIDGE...4059
        REPLACE TRANSMISSION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...4061
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...4062
        CHECK, REPLACE DRIVE BELT FOR ALTERNATOR, AIR CONDITIONER COMPRESSOR...4062
      EVERY 1000 HOURS SERVICE...4064
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS...4064
        CHECK, CLEAN FUEL STRAINER...4066
        CLEAN STEERING CLUTCH CASE BREATHER...4066
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...4067
        CHECK FOR LOOSE ROPS MOUNT BOLTS...4067
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...4068
        REPLACE FUEL TANK BREATHER ELEMENT...4069
        REPLACE CORROSION RESISTOR CARTRIDGE...4070
        CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS...4070
        CHECK, GREASE DRIVE BELT TENSION PULLEY ASSEMBLY FOR ALTERNATOR, AIR CONDITIONER COMPRESSOR...4071
      EVERY 2000 HOURS SERVICE...4072
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER...4072
        CHANGE OIL IN FINAL DRIVE CASE...4074
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...4075
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...4076
        CHECK ENGINE VALVE CLEARANCE, ADJUST...4076
        CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)...4077
      EVERY 4000 HOURS SERVICE...4081
        REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)...4081
        CHECK WATER PUMP...4081
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...4082
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...4084
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...4085
      EVERY 8000 HOURS SERVICE...4086
        REPLACE HIGH-PRESSURE PIPING CLAMPS...4086
        REPLACE FUEL SPLAY PREVENTION CAPS...4086
  SPECIFICATIONS...4088
    SPECIFICATIONS...4089
  ATTACHMENTS, OPTIONS...4090
    GENERAL PRECAUTIONS...4091
      PRECAUTIONS RELATED TO SAFETY...4091
    SELECTION OF TRACK SHOE...4092
      SELECTION OF TRACK SHOES...4092
    PROCEDURE FOR SELECTING RIPPER POINT...4093
      PROCEDURE FOR SELECTING RIPPER POINT...4093
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...4094
      BLADE CONDITION...4094
      DOZING WORK...4096
      LEVELING (SPREADING) OPERATION...4099
      DITCHING OPERATION...4099
      BOULDER RAISING OPERATION...4099
      SIDE-CUTTING OPERATIONS...4100
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...4100
    SHOE SLIP CONTROL...4101
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...4101
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4103
      IF MODE SELECTION SYSTEM FLASHES...4109
    HANDLING MACHINES EQUIPPED WITH VHMS...4110
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4110
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4110
  INDEX...4112
TEN00305-02 - Bulldozer D375A-5E0 Operation & Maintenance Manual (SN50091&up)...4116
  COVER...4116
  FOREWORD...4117
    BEFORE READING THIS MANUAL...4118
    SAFETY INFORMATION...4119
    INTRODUCTION...4120
      USE OF MACHINE...4120
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4120
      VISIBILITY FROM OPERATOR'S SEAT...4121
    NECESSARY INFORMATION...4122
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4122
      EPA REGULATIONS, ENGINE NUMBER PLATE...4123
      BLADE SERIAL NO. PLATE POSITION...4123
      RIPPER SERIAL NO. PLATE POSITION...4124
      ROPS, FOPS NO. PLATE POSITION...4124
      POSITION OF SERVICE METER...4124
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4125
    CONTENTS...4126
  SAFETY...4131
    SAFETY...4132
    SAFETY LABELS...4135
      POSITIONS OF SAFETY PICTOGRAMS...4135
      SAFETY LABELS...4136
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4140
      PRECAUTIONS BEFORE STARTING OPERATION...4140
      PREPARATIONS FOR SAFE OPERATION...4140
      FIRE PREVENTION...4142
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4143
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4145
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4145
      UNAUTHORIZED MODIFICATION...4145
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4145
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4146
    PRECAUTIONS FOR OPERATION...4147
      PRECAUTIONS FOR JOBSITE...4147
      STARTING ENGINE...4149
      OPERATION...4152
      TRANSPORTATION...4156
      TOWING...4157
    PRECAUTIONS FOR MAINTENANCE...4158
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4158
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4162
  OPERATION...4169
    GENERAL VIEW...4170
      GENERAL VIEW OF MACHINE...4170
      GENERAL VIEW OF CONTROLS AND GAUGES...4171
    EXPLANATION OF COMPONENTS...4173
      FRONT PANEL...4173
      SWITCHES...4202
      CONTROL LEVERS, PEDALS...4206
      DUST INDICATOR...4216
      POWER SOURCE...4216
      FUSE BOX...4217
      DOOR OPEN LOCK...4221
      SASH GLASS INTERMEDIATE LOCK...4221
      CAP WITH LOCK...4222
      DOOR POCKET...4223
      ASHTRAY...4224
      TOOL BOX...4224
      CAR STEREO, HANDLING...4225
      AIR CONDITIONER, HANDLING...4234
    OPERATION...4239
      CHECK BEFORE STARTING ENGINE, ADJUST...4239
      STARTING ENGINE...4261
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4269
      STOPPING ENGINE...4272
      MOVING MACHINE...4273
      STOPPING MACHINE...4275
      SHIFTING GEAR...4276
      SHIFTING BETWEEN FORWARD AND REVERSE...4280
      STEERING MACHINE...4282
      PRECAUTIONS FOR OPERATION...4285
      PARKING MACHINE...4287
      CHECK AFTER STOPPING ENGINE...4288
      CHECK AFTER FINISHING WORK...4289
      LOCKING...4289
      WORK POSSIBLE USING BULLDOZER...4290
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4292
      RIPPER OPERATION...4297
      OPERATING METHOD FOR RIPPING OPERATIONS...4300
      ADJUSTING POSTURE OF WORK EQUIPMENT...4305
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4308
    TRANSPORTATION...4310
      TRANSPORTATION PROCEDURE...4310
      LOADING, UNLOADING WORK...4310
      METHOD OF LIFTING MACHINE...4315
      TRAVELING ON ROADS...4316
      REMOVAL OF CAB...4317
      INSTALLATION OF CAB...4319
      INSTALLATION OF ROPS...4320
    COLD WEATHER OPERATION...4321
      PRECAUTIONS FOR LOW TEMPERATURE...4321
      AFTER COMPLETION OF WORK...4323
      AFTER COLD WEATHER...4323
    LONG-TERM STORAGE...4324
      BEFORE STORAGE...4324
      DURING STORAGE...4324
      AFTER STORAGE...4324
      STARTING MACHINE AFTER LONG-TERM STORAGE...4324
    TROUBLESHOOTING...4325
      AFTER RUNNING OUT OF FUEL...4325
      METHOD OF TOWING MACHINE...4326
      IF BATTERY IS DISCHARGED...4327
      OTHER TROUBLE...4331
      WHEN MODE SELECTION SYSTEM FLASHES...4336
  MAINTENANCE...4337
    GUIDES TO MAINTENANCE...4338
    OUTLINES OF SERVICE...4341
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4341
      OUTLINE OF ELECTRIC SYSTEM...4344
      HANDLING HYDRAULIC RELATED EQUIPMENT...4345
    WEAR PARTS...4346
      WEAR PARTS LIST...4347
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4348
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4350
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4351
      TORQUE LIST...4351
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4352
      SAFETY CRITICAL PARTS...4353
    MAINTENANCE SCHEDULE CHART...4354
      MAINTENANCE SCHEDULE CHART...4354
    SERVICE PROCEDURE...4356
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4356
      WHEN REQUIRED...4357
      CHECK BEFORE STARTING...4387
      EVERY 250 HOURS SERVICE...4388
      EVERY 500 HOURS SERVICE...4395
      EVERY 1000 HOURS SERVICE...4404
      EVERY 2000 HOURS SERVICE...4412
      EVERY 4000 HOURS SERVICE...4421
      EVERY 8000 HOURS SERVICE...4426
  SPECIFICATIONS...4427
    SPECIFICATIONS...4428
  ATTACHMENTS, OPTIONS...4429
    GENERAL PRECAUTIONS...4430
      PRECAUTIONS RELATED TO SAFETY...4430
    SELECTION OF TRACK SHOE...4431
      SELECTION OF TRACK SHOES...4431
    PROCEDURE FOR SELECTING RIPPER POINT...4432
      PROCEDURE FOR SELECTING RIPPER POINT...4432
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...4433
      BLADE CONDITION...4433
      DOZING WORK...4435
      LEVELING (SPREADING) OPERATION...4438
      DITCHING OPERATION...4438
      BOULDER RAISING OPERATION...4438
      SIDE-CUTTING OPERATIONS...4439
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...4439
    SHOE SLIP CONTROL...4440
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...4440
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4441
      IF MODE SELECTION SYSTEM FLASHES...4448
    HANDLING MACHINES EQUIPPED WITH VHMS...4449
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4449
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4449
  INDEX...4451
TEN00333-02 - Bulldozer D375A-6 Operation & Maintenance Manual (SN60001&up)...4455
  COVER...4455
  FOREWORD...4456
    BEFORE READING THIS MANUAL...4457
    SAFETY INFORMATION...4458
    INTRODUCTION...4459
      USE OF MACHINE...4459
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4459
      VISIBILITY FROM OPERATOR'S SEAT...4460
    NECESSARY INFORMATION...4461
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4461
      EPA REGULATIONS, ENGINE NUMBER PLATE...4462
      BLADE SERIAL NO. PLATE POSITION...4463
      RIPPER SERIAL NO. PLATE POSITION...4463
      ROPS, FOPS NO. PLATE POSITION...4463
      POSITION OF SERVICE METER...4464
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4464
    CONTENTS...4465
  SAFETY...4468
    SAFETY...4469
    SAFETY LABELS...4472
      POSITIONS OF SAFETY PICTOGRAMS...4472
      SAFETY LABELS...4473
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4477
      PRECAUTIONS BEFORE STARTING OPERATION...4477
      PREPARATIONS FOR SAFE OPERATION...4477
      FIRE PREVENTION...4479
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4480
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4482
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4483
      UNAUTHORIZED MODIFICATION...4484
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4484
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4484
    PRECAUTIONS FOR OPERATION...4485
      PRECAUTIONS FOR JOBSITE...4485
      STARTING ENGINE...4487
      OPERATION...4490
      TRANSPORTATION...4494
      TOWING...4495
    PRECAUTIONS FOR MAINTENANCE...4496
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4496
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4500
  OPERATION...4506
    GENERAL VIEW...4507
      GENERAL VIEW OF MACHINE...4507
      GENERAL VIEW OF CONTROLS AND GAUGES...4508
    EXPLANATION OF COMPONENTS...4510
      MACHINE MONITOR...4510
      SWITCHES...4559
      CONTROL LEVERS, PEDALS...4570
      DUST INDICATOR...4578
      POWER SOURCE...4579
      FUSE BOX...4580
      DOOR OPEN LOCK...4586
      SASH GLASS INTERMEDIATE LOCK...4586
      CAP WITH LOCK...4587
      DOOR POCKET...4588
      ASHTRAY...4589
      TOOL BOX...4589
      CAR STEREO, HANDLING...4590
      AIR CONDITIONER, HANDLING...4599
    OPERATION...4605
      CHECK BEFORE STARTING ENGINE, ADJUST...4605
      STARTING ENGINE...4632
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4640
      STOPPING ENGINE...4648
      MOVING MACHINE...4649
      STOPPING MACHINE...4651
      SHIFTING GEAR...4652
      SHIFTING BETWEEN FORWARD AND REVERSE...4662
      STEERING MACHINE...4664
      PRECAUTIONS FOR OPERATION...4667
      PARKING MACHINE...4669
      CHECK AFTER STOPPING ENGINE...4670
      CHECK AFTER FINISHING WORK...4671
      LOCKING...4671
      WORK POSSIBLE USING BULLDOZER...4672
      RECOMMENDED MODE FOR EACH TYPE OF OPERATION...4674
      RIPPER OPERATION...4683
      OPERATING METHOD FOR RIPPING OPERATIONS...4686
      ADJUSTING POSTURE OF WORK EQUIPMENT...4692
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4695
    TRANSPORTATION...4697
      TRANSPORTATION PROCEDURE...4697
      LOADING, UNLOADING WORK...4698
      METHOD OF LIFTING MACHINE...4702
      TRAVELING ON ROADS...4703
      REMOVAL OF CAB...4704
      INSTALLATION OF CAB...4706
      INSTALLATION OF ROPS...4707
    COLD WEATHER OPERATION...4708
      PRECAUTIONS FOR LOW TEMPERATURE...4708
      AFTER COMPLETION OF WORK...4710
      AFTER COLD WEATHER...4710
    LONG-TERM STORAGE...4711
      BEFORE STORAGE...4711
      DURING STORAGE...4711
      AFTER STORAGE...4711
      STARTING MACHINE AFTER LONG-TERM STORAGE...4711
    TROUBLESHOOTING...4712
      AFTER RUNNING OUT OF FUEL...4712
      METHOD OF TOWING MACHINE...4713
      IF BATTERY IS DISCHARGED...4714
      OTHER TROUBLE...4719
  MAINTENANCE...4726
    GUIDES TO MAINTENANCE...4727
    OUTLINES OF SERVICE...4730
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4730
      OUTLINE OF ELECTRIC SYSTEM...4734
      HANDLING HYDRAULIC RELATED EQUIPMENT...4734
    WEAR PARTS...4735
      WEAR PARTS LIST...4736
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4737
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4739
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4740
      TORQUE LIST...4740
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4741
      SAFETY CRITICAL PARTS...4742
    MAINTENANCE SCHEDULE CHART...4743
      MAINTENANCE SCHEDULE CHART...4743
    SERVICE PROCEDURE...4745
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4745
      WHEN REQUIRED...4746
      CHECK BEFORE STARTING...4774
      EVERY 250 HOURS SERVICE...4775
      EVERY 500 HOURS SERVICE...4782
      EVERY 1000 HOURS SERVICE...4792
      EVERY 2000 HOURS SERVICE...4801
      EVERY 4000 HOURS SERVICE...4811
      EVERY 8000 HOURS SERVICE...4816
  SPECIFICATIONS...4818
    SPECIFICATIONS...4819
  ATTACHMENTS, OPTIONS...4820
    GENERAL PRECAUTIONS...4821
      PRECAUTIONS RELATED TO SAFETY...4821
    SELECTION OF TRACK SHOE...4822
      SELECTION OF TRACK SHOES...4822
    PROCEDURE FOR SELECTING RIPPER POINT...4823
      PROCEDURE FOR SELECTING RIPPER POINT...4823
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...4824
      BLADE CONDITION...4824
      DOZING WORK...4826
      LEVELING (SPREADING) OPERATION...4828
      DITCHING OPERATION...4828
      BOULDER RAISING OPERATION...4828
      SIDE-CUTTING OPERATIONS...4829
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...4829
    HANDLING MACHINES EQUIPPED WITH VHMS...4830
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4830
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4830
  INDEX...4832
TEN00477-02 - Bulldozer D375A-6 Operation & Maintenance Manual (SN60018&up)...4836
  COVER...4836
  FOREWORD...4837
    BEFORE READING THIS MANUAL...4838
      SAFETY INFORMATION...4839
    INTRODUCTION...4840
      USE OF MACHINE...4840
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4840
      VISIBILITY FROM OPERATOR'S SEAT...4841
    NECESSARY INFORMATION...4842
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4842
      EPA REGULATIONS, ENGINE NUMBER PLATE...4843
      BLADE SERIAL NO. PLATE POSITION...4844
      RIPPER SERIAL NO. PLATE POSITION...4844
      ROPS, FOPS NO. PLATE POSITION...4844
      POSITION OF SERVICE METER...4845
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4845
    CONTENTS...4846
  SAFETY...4851
    SAFETY...4852
    SAFETY LABELS...4855
      POSITIONS OF SAFETY PICTOGRAMS...4855
      SAFETY LABELS...4856
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4861
      PRECAUTIONS BEFORE STARTING OPERATION...4861
      PREPARATIONS FOR SAFE OPERATION...4861
      FIRE PREVENTION...4863
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4864
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4866
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4866
      UNAUTHORIZED MODIFICATION...4867
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4867
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4867
    PRECAUTIONS FOR OPERATION...4868
      PRECAUTIONS FOR JOBSITE...4868
      STARTING ENGINE...4870
      OPERATION...4873
      TRANSPORTATION...4877
      TOWING...4878
    PRECAUTIONS FOR MAINTENANCE...4879
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4879
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4883
  OPERATION...4889
    GENERAL VIEW...4890
      GENERAL VIEW OF MACHINE...4890
      GENERAL VIEW OF CONTROLS AND GAUGES...4891
    EXPLANATION OF COMPONENTS...4893
      MACHINE MONITOR...4893
      SWITCHES...4943
      CONTROL LEVERS, PEDALS...4951
      DUST INDICATOR...4959
      POWER SOURCE...4960
      FUSE BOX...4961
      DOOR OPEN LOCK...4966
      SASH GLASS INTERMEDIATE LOCK...4966
      CAP WITH LOCK...4967
      DOOR POCKET...4968
      ASHTRAY...4969
      TOOL BOX...4969
      CAR STEREO, HANDLING...4970
      AIR CONDITIONER, HANDLING...4979
    OPERATION...4985
      CHECK BEFORE STARTING ENGINE, ADJUST...4985
      STARTING ENGINE...5010
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...5018
      STOPPING ENGINE...5026
      MOVING MACHINE...5027
      STOPPING MACHINE...5029
      SHIFTING GEAR...5030
      SHIFTING BETWEEN FORWARD AND REVERSE...5040
      STEERING MACHINE...5042
      PRECAUTIONS FOR OPERATION...5045
      PARKING MACHINE...5047
      CHECK AFTER STOPPING ENGINE...5048
      CHECK AFTER FINISHING WORK...5049
      LOCKING...5049
      WORK POSSIBLE USING BULLDOZER...5050
      RECOMMENDED MODE FOR EACH TYPE OF OPERATION...5052
      RIPPER OPERATION...5061
      OPERATING METHOD FOR RIPPING OPERATIONS...5064
      ADJUSTING POSTURE OF WORK EQUIPMENT...5070
      TIPS FOR LONGER UNDERCARRIAGE LIFE...5073
    TRANSPORTATION...5075
      TRANSPORTATION PROCEDURE...5075
      LOADING, UNLOADING WORK...5076
      METHOD OF LIFTING MACHINE...5080
      TRAVELING ON ROADS...5081
      REMOVAL OF CAB...5082
      INSTALLATION OF CAB...5084
      INSTALLATION OF ROPS...5085
    COLD WEATHER OPERATION...5086
      PRECAUTIONS FOR LOW TEMPERATURE...5086
      AFTER COMPLETION OF WORK...5088
      AFTER COLD WEATHER...5088
    LONG-TERM STORAGE...5089
      BEFORE STORAGE...5089
      DURING STORAGE...5089
      AFTER STORAGE...5089
      STARTING MACHINE AFTER LONG-TERM STORAGE...5089
    TROUBLESHOOTING...5090
      AFTER RUNNING OUT OF FUEL...5090
      METHOD OF TOWING MACHINE...5091
      IF BATTERY IS DISCHARGED...5092
      OTHER TROUBLE...5096
  MAINTENANCE...5103
    GUIDES TO MAINTENANCE...5104
    OUTLINES OF SERVICE...5107
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5107
      OUTLINE OF ELECTRIC SYSTEM...5110
      HANDLING HYDRAULIC RELATED EQUIPMENT...5111
    WEAR PARTS...5112
      WEAR PARTS LIST...5112
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5113
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5115
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5116
      TORQUE LIST...5116
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5117
      SAFETY CRITICAL PARTS...5118
    MAINTENANCE SCHEDULE CHART...5119
      MAINTENANCE SCHEDULE CHART...5119
    SERVICE PROCEDURE...5121
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5121
      WHEN REQUIRED...5122
      CHECK BEFORE STARTING...5150
      EVERY 250 HOURS SERVICE...5151
      EVERY 500 HOURS SERVICE...5157
      EVERY 1000 HOURS SERVICE...5166
      EVERY 2000 HOURS SERVICE...5174
      EVERY 4000 HOURS SERVICE...5183
      EVERY 8000 HOURS SERVICE...5188
  SPECIFICATIONS...5189
    SPECIFICATIONS...5190
  ATTACHMENTS, OPTIONS...5192
    GENERAL PRECAUTIONS...5192
      PRECAUTIONS RELATED TO SAFETY...5192
    SELECTION OF TRACK SHOE...5193
      SELECTION OF TRACK SHOES...5193
    PROCEDURE FOR SELECTING RIPPER POINT...5194
      PROCEDURE FOR SELECTING RIPPER POINT...5194
    STARTING IN COLD AREAS...5195
      EXTERNAL POWER SOURCE TYPE PREHEATER...5195
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...5203
      BLADE CONDITION...5203
      DOZING WORK...5205
      LEVELING (SPREADING) OPERATION...5207
      DITCHING OPERATION...5207
      BOULDER RAISING OPERATION...5207
      SIDE-CUTTING OPERATIONS...5208
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...5208
    HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...5209
      KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...5209
      KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED...5210
    MINING SPECIFICATION MACHINE...5211
      GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...5211
      PRECAUTIONS FOR OPERATION...5212
      SWITCH...5213
      POWER SOURCE...5217
      FUSE BOX...5218
      CIRCUIT BREAKER FOR MAIN POWER SUPPLY...5220
      BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH...5221
      CHECK BEFORE STARTING...5222
      OPERATIONS AND CHECKS BEFORE STARTING ENGINE...5224
      STARTING WITH BOOSTER CABLES...5224
      CARRYING OUT KOWA (Komatsu Oil Wear Analysis)...5226
      WEAR PARTS...5227
      WHEN REQUIRED...5228
      EVERY 250 HOURS SERVICE...5232
      EVERY 500 HOURS SERVICE...5234
      EVERY 1000 HOURS SERVICE...5237
      EVERY 2000 HOURS SERVICE...5242
  INDEX...5247

Komatsu Bulldozers D375- Operation & Maintenance Manuals