Complete Operation & Maintenance Manuals for Komatsu Bulldozers D455-series, with all the technical information to maintain & operate.

D455A.1-AE1 - Bulldozer D455A-1 Operation & Maintenance Manual.pdf
GEN00012-00 (Replaces SEAW005000) - Bulldozer GALEO D475A-5 Field Assembly Manual (SN20001&up).pdf
GEN00051-05 - Bulldozer D475A-5E0, D475ASD-5E0 Field Assembly Manual (SN30001&up).pdf
SEAD019M0202 - Bulldozer D475A-2 Operation & Maintenance Manual (SN10201&up).pdf
SEAD019M0203 - Bulldozer D475A-2 Operation & Maintenance Manual (SN10282&up).pdf
SEAD046800 - D475A-3 (Palm Control Specification) Operation & Maintenance Manual (SN10695&up).pdf
SEAM198A05 - Bulldozer D455A-1 Operation & Maintenance Manual.pdf
SEAM007603T - Bulldozer D475A-2 Operation & Maintenance Manual (SN10365&up).pdf
SEAM022005T - Super Dozer D475A-3 Operation & Maintenance Manual (SN10685&up).pdf
SEAM025103T - Bulldozer D475A-3 Operation & Maintenance Manual (SN10601&up).pdf
SEAM025105T - Bulldozer D475A-3 Operation & Maintenance Manual (SN10685&up).pdf
SEAWD02302 - Super Dozer D475A-3 Operation & Maintenance Manual (SN10601&up).pdf
TEN00018-05 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up).pdf
TEN00025-04 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up).pdf
TEN00094-03 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up).pdf
TEN00132-05 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30001&up).pdf
TEN00136-05 - Bulldozer D475ASD-5E0 Operation & Maintenance Manual (SN30001&up).pdf
TEN00282-03 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30071&up).pdf
TEN00283-03 - Bulldozer D475ASD-5E0 Operation & Maintenance Manual (SN30071&up).pdf
TEN00374-00 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30126&up).pdf
TEN00483-02 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30134&up).pdf

PRODUCT DETAILS:
Total Pages: 5,522 pages
File Format: PDF
Language: English

TABLE OF CONTENTS
FOERWORD
CONTENTS
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX

D455A.1-AE1 - Bulldozer D455A-1 Operation & Maintenance Manual...2
  COVER...2
  FOREWORD...3
  BREAKING IN YOUR NEW MACHINE...4
  CONTENTS...5
  GENERAL LOCATIONS...6
  SOME SAFETY HINTS...8
  PUTTING YOUR BULLDOZER TO WORK...14
  OPERATOR'S COMPARTMENT...16
  INSTRUMENTS AND CONTROLS...20
  CHECKS BEFORE STARTING...33
  STARTING AND STOPPING THE ENGINE...39
  OPERATING THE MACHINE...43
  BLADE OPERATION...47
  RIPPER OPERATION...49
  PERIODICAL MAINTENANCE...54
    GENERAL PRECAUTIONS FOR MAINTENANCE...55
    EXCHANGE OF COOLING WATER...57
    EVERY 250 HOUR SERVICE OPERATION...58
    EVERY 500 HOUR SERVICE OPERATION...77
    EVERY 1000 HOUR SERVICE OPERATION...78
    EVERY 2000 HOUR SERVICE OPERATION...87
    EVERY 4000 HOUR SERVICE OPERATION...94
  ADJUSTMENT...95
  LIST OF PERIODICAL MAINTENANCE...103
  TROUBLE SHOOTING GUIDE...108
  COLD WEATHER OPERATION...112
  STORAGE...116
  SERVICE METER...118
  MACHINE AND ENGINE SERIAL NUMBERS...119
  SPECIFICATIONS...120
  FUEL AND LUBRICANTS...123
GEN00012-00 (Replaces SEAW005000) - Bulldozer GALEO D475A-5 Field Assembly Manual (SN20001&up)...125
  COVER...125
  CONTENTS...127
  SPECIFICATIONS...128
  PRECAUTIONS FOR FIELD ASSEMBLY...130
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...131
  LAYOUT OF KIT...132
  STYLE FOR TRANSPORTATION...133
  TOOLS LIST FOR FIELD ASSEMBLY...138
  TIGHTENING TORQUE...145
  COATING MATERIALS...149
  A. ASSEMBLY PROCEDURE...152
    A-1 INSTALLATION OF UNDERCARRIAGE...153
    A-2 INSTALLATION OF RIPPER...160
    A-3 INSTALLATION OF TRACKS...164
    A-4 ADDING OIL TO PIVOT CHAMBER...166
    A-5 INSTALLATION OF RIPPER SHANK...167
    A-6 INSTALLATION OF BLAD LIFT CYLINDER...168
    A-7 INSTALLATION OF TRUNNION...170
    A-8 ASSEMBLY OF BLADE...171
    A-9 ADJUSTMENT OF ARM JOINT (U-BLADE)...177
    A-10 INSTALLATION OF BLADE...178
    A-11 INSTALLATION OF COUNTERWEIGHT...180
    A-12 INSTALLATION OF OPERATOR'S CAB...181
    A-13 INSTALLATION OF ROPS...197
    A-14 ADJUSTMENT OF POTENTIOMETER ROD...198
    A-15 PROCEDURE FOR ADJUSTING BLADE TILT ANGLE LIMIT ...199
    A-16 METHOD OF CHECKING AUTOR-RESET SYSTEM (SUPERDOZER...208
    A-17 CHECK TRACK TENSION...209
    A-18 CHECKING FUEL, COOLANT AND LUBRICANTS...211
    A-19 GREASING OF GREASING POINT...213
    A-20 INSTALLATION OF ORTBOCMM ANTENNA AND WIRING HARNESS...216
    A-21 REPLACEMENT OF RETURN FILTER (REPLACEMENT OF STANDARD FILTER WITH FLUSHING FILTER)...217
    A-22 INSTALLING DIRECTION OF EXHAUST PIPE...220
    A-23 BLEEDING AIR FROM HYDRAULIC CYLINDERS...221
    A-24 INSTALLING LUNCHBOX BAND (IF EQUIPPED)...222
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...224
    M-1 CHECK AND ADJUSTMENT OF OPERATOR'S CAB...225
    M-2 ERROR CODE...232
    M-3 FLUSHING OF HYDRAULIC CIRCUIT...241
  APPENDIX 1...242
    INSTALLATION OF SPILL GUARDS...242
  APPENDIX 2...256
    PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER...256
  FIELD ASSEMBLY INSPECTION REPORT (U-DOZER SPECIFICATION)...284
  FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)...294
GEN00051-05 - Bulldozer D475A-5E0, D475ASD-5E0 Field Assembly Manual (SN30001&up)...304
  Cover...304
  Preface...305
  CONTENTS...307
  SPECIFICATIONS...309
  PRECAUTIONS FOR FIELD ASSEMBLY...311
  DISPOSAL OF REMOVED PARTS...312
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...313
  KIT LAYOUT DIAGRAM...314
  STYLE FOR TRANSPORTATION...315
  TOOLS LIST FOR FIELD ASSEMBLY...321
  SKETCH OF TOOLS...324
  TIGHTENING TORQUE...333
  COATING MATERIALS...337
  A. Assembly...339
    A- 1. Setting of track shoe...340
    A- 2. Setting of the machine...341
    A- 3. Installation of blade lift hydraulic cylinder...344
    A- 4. Installation of undercarriage...350
    A- 5. Adding oil to pivot chamber...366
    A- 6. Check of oil and coolant levels...367
    A- 7. Installation of ripper...369
    A- 8. Installation of trunnion...374
    A- 9. Installation of track shoe...375
    A-10. Check track tension...378
    A-11. Assembly of blade...380
    A-12. Installation of blade...400
    A-13. Installation of operator's cab...408
    A-14. Installation of ROPS...428
    A-15. Installing direction of exhaust pipe...429
    A-16. Installation of giant ripper shank...430
    A-17. Adjustment of arm joint (U-blade)...431
    A-18. Installation of counterweight...432
    A-19. Procedure for adjusting blade tilt angle limit...433
    A-20. Method of checking auto-reset system (Superdozer)...442
    A-21. Installation of ORBCOMM antenna and wiring harness...443
    A-22. Installing lunchbox band (if equipped)...444
    A-23. Greasing each part of work equipment...446
    A-24. Bleeding air from hydraulic cylinders...449
    A-25. Air bleeding from work equipment pump and fan pump...450
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...451
    M- 1. Check and adjustment of operator’s cab...452
    M- 2. Inspection of machine monitor...459
    M- 3. No-injection cranking of engine...472
    M- 4. Setting procedure of user adjust mode...475
    M- 5. Replacement of return filter (Replacement of standard filter -> special flushing parts)...478
    M- 6. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...480
    M- 7. Replacement of return filter (Replacement of special flushing parts -> standard filter)...481
    M- 8. Bleeding air from hydraulic cylinders (Part 2)...483
  APPENDIX 1. ...485
  APPENDIX 2.  PRECAUTIONS FOR INITIALIZATION PROCEDURES FOR VHMS CONTROLLER...499
  FIELD ASSEMBLY INSPECTION REPORT (U-DOZER SPECIFICATION)...521
  FIELD ASSEMBLY INSPECTION REPORT (SUPERDOZER SPECIFICATION)...535
SEAD019M0202 - Bulldozer D475A-2 Operation & Maintenance Manual (SN10201&up)...548
  CONTENTS...551
  OPERATION...552
    GENERAL LOCATIONS AND SPECIFICATIONS...552
    INSTRUMENTS AND CONTROLS...554
    CHECK BEFORE STARTING...592
    OPERATING YOUR MACHINE...598
    COLD WEATHER OPERATION...618
    OPERATING RIPPER...624
    SELECTION OF RIPPER POINT...628
    BULLDOZER'S WORK...630
    TIPS FOR LONGER UNDERCARRIAGE LIFE...632
    ADJUSTMENT OF WORK EQUIPMENT...634
  MAINTENANCE...639
    PERIODIC MAINTENANCE...639
      PERIODICAL REPLACEMENT OF SAFETY PARTS...640
      MAINTENANCE TABLE...643
      OIL FILLER AND LEVEL GAUGE POSITIONS...647
      EVERY 250 HOURS SERVICE...649
      EVERY 500 HOURS SERVICE...657
      EVERY 1000 HOURS SERVICE...659
      EVERY 2000 HOURS SERVICE...663
      EVERY 4000 HOURS SERVICE...668
      WHEN REQUIRED...669
    ADJUSTMENT...682
    TROUBLESHOOTING GUIDE...686
    SERVICE METER...690
    MACHINE AND ENGINE SERIAL NUMBERS...692
    FUEL, COOLANT AND LUBRICANTS...694
  SAFETY AND OPERATION...696
    CONTENTS...697
    SAFETY HINTS...698
    PRECAUTIONS FOR MAINTENANCE...712
    CAR STEREO...718
    AIR CONDITIONER...722
    LOCKING CAP...728
    HANDLING OF BATTERY...730
    STORAGE...733
    COOLANT AND LUBRICANTS...734
SEAD019M0203 - Bulldozer D475A-2 Operation & Maintenance Manual (SN10282&up)...736
  CONTENTS...739
  OPERATION...740
    GENERAL LOCATIONS AND SPECIFICATIONS...740
    INSTRUMENTS AND CONTROLS...742
    CHECK BEFORE STARTING...778
    OPERATING YOUR MACHINE ...784
    COLD WEATHER OPERATION ...804
    OPERATING RIPPER ...810
    SELECTION OF RIPPER POINT ...814
    BULLDOZER’S WORK ...816
    TIPS FOR LONGER UNDERCARRIAGE LIFE ...818
    ADJUSTMENT OF WORK EQUIPMENT ...820
  MAINTENANCE...825
    PERIODIC MAINTENANCE ...825
      PERIODICAL REPLACEMENT OF SAFETY PARTS ...826
      MAINTENANCE TABLE...829
      OIL FILLER AND LEVEL GAUGE POSITIONS ...833
      EVERY 250 HOURS SERVICE...835
      EVERY 500 HOURS SERVICE...843
      EVERY 1000 HOURS SERVICE...845
      EVERY 2000 HOURS SERVICE...849
      EVERY 4000 HOURS SERVICE...853
      WHEN REQUIRED...855
    ADJUSTMENT ...869
    TROUBLE SHOOTING GUIDE ...873
    SERVICE METER ...877
    MACHINE AND ENGINE SERIAL ...879
    FUEL, COOLANT AND LUBRICANTS ...881
  SAFETY AND OPERATION...883
    CONTENTS ...884
      SAFETY HINTS ...885
      PRECAUTIONS FOR MAINTENANCE...899
      CAR STEREO...905
      AIR CONDITIONER ...909
      LOCKING CAP ...917
      HANDLING OF BATTERY ...919
      STORAGE ...922
      COOLANT AND LUBRICANTS ...923
SEAD046800 - D475A-3 (Palm Control Specification) Operation & Maintenance Manual (SN10695&up)...926
  COVER...926
  CONTENTS...937
  FOREWORD...927
    FOREWORD...928
    SAFETY INFORMATION...931
    INTRODUCTION...933
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...933
    NECESSARY INFORMATION...934
      MACHINE SERIAL NO. PLATE AND POSITION...934
      ENGINE SERIAL NO. PLATE AND POSITION...934
      BLADE SERIAL NO. PLATE AND POSITION...935
      RIPPER SERIAL NO. PLATE AND POSITION...935
      POSITION OF SERVICE METER...935
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTION ...936
  SAFETY...941
    SAFETY...942
    SAFETY LABELS...944
      POSITION FOR ATTACHING SAFETY PICTOGRAMS...944
      SAFETY LABELS...945
    GENERAL PRECAUTIONS...949
      SAFETY RULES...949
      IF ABNORMALITIES ARE FOUND...949
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...949
      FIRE EXTINGUISHER AND FIRST AID KIT...949
      SAFETY FEATURES...949
      KEEP MACHINE CLEAN...950
      INSIDE OPERATOR'S COMPARTMENT...950
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...950
      HANDRAILS AND STEPS...951
      MOUNTING AND DISMOUNTING...951
      NO PEOPLE ON ATTACHMENTS...951
      PREVENTION OF BURNS...952
      FIRE PREVENTION ...952
      ACTION IF OCCURS...953
      WINSHIELD WASHER LIQUID...953
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)...953
      PRECAUTIONS FOR ATTACHMENTS...954
      CAB WINDOW GLASSES...954
      UNAUTHORIZED MODIFICATION...954
      SAFETY AT WORKSITE...954
      WORKING ON LOOSE GROUND...954
      DO NOT GO CLOSE TO HIGH VOLTAGE CABLES...955
      ENSURE GOOD VISIBILITY...955
      VENTILATION FOR ENCLOSED AREAS...955
      CHECKING SIGNALMAN'S SIGNAL AND SIGNS...956
      BE CAREFUL ABOUT ASBESTOS DUST...956
    PRECAUTIONS FOR OPERATION...957
      STARTING ENGINE...957
        CHECKS BEFORE STARTING ENGINE...957
        PRECAUTIONS WHEN STARTING...957
        PRECAUTIONS IN COLD AREAS...958
      OPERATION...959
        CHECKS BEFORE OPERATION...959
        PRECAUTIONS WHEN MOVING MACHINE FORWARD OR IN REVERSE...959
        PRECAUTIONS WHEN TRAVELING ...960
        TRAVELING ON SLOPES...961
        PROHIBITED OPERATIONS...961
        USING BRAKES...961
        OPERATE CAREFULLY ON SNOW...961
        PARKING MACHINE...962
      TRANSPORTATION...963
        SHIPPING...963
      BATTERY...964
        BATTERY HAZARD PREVENTION...964
        STARTING ENGINE WITH BOOSTER CABLES...965
      TOWING...966
        WHEN TOWING...966
    PRECAUTIONS FOR MAINTENANCE...967
      WARNING TAG...967
      KEEP WORK PLACE CLEAN AND TIDY...967
      APPOINT LEADER WHEN WORKING WITH OTHERS...967
      STOP ENGINE BEFORE CARRYING OUT MAINTENANCE...968
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...969
      PROPER TOOLS...969
      HANDLING ACCUMULATOR...970
      PERSONNEL...970
      ATTACHMENTS...970
      WORK UNDER THE MACHINE...971
      NOISE ...971
      PRECAUTIONS WHEN USING HAMMER...971
      REPAIR WELDING...971
      REMOVING BATTERY TERMINAL...971
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...972
      DO NOT DISASSEMBLE RECOIL SPRING...972
      PRECAUTIONS WITH HIGH-PRESSURE FUEL...972
      HANDLING HIGH-PRESSURE HOSES...973
      PRECAUTION FOR HIGH VOLTAGE...973
      WASTE MATERIAL...973
      MAINTENANCE OF AIR CONDITIONER ...973
      COMPRESSED AIR...973
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...974
  OPERATION...975
    GENERAL VIEW ...976
      GENERAL VIEW OF MACHINE...976
      GENERAL VIEW OF CONTROLS AND GAUGES...977
    EXPLANATION OF COMPONENTS...979
      FRONT PANEL...979
      SWITCH...1009
      CONTROL LEVERS AND PEDALS...1013
      DUST INDICATOR...1022
      POWER SOURSE...1022
      FUSE BOX...1023
      FUSIBLE LINK...1026
      DOOR OPEN LOCK...1027
      SASH GLASS INTERMEDIATE LOCK...1027
      DOOR POCKET...1028
      ASHTRAY...1028
      TOOL BOX...1028
      CAR STEREO, HANDLING...1029
      AIR CONDITIONER, HANDLING...1037
      ACCUMULATOR, HANDLING...1042
    OPERATION...1043
      CHECK BEFORE STARTING ENGINE...1043
      STARTING ENGINE...1061
      OPERATIONS, CHECKS AFTER STARTING ENGINE...1065
      STOPPING ENGINE...1068
      CHECK AFTER STOPPING ENGINE...1068
      MOVING MACHINE OFF...1069
      STOPPING MACHINE...1071
      SHIFTING GEAR...1072
      SHIFTING BETWEEN FOREWORD AND REVERSE...1075
      STEERING MACHINE...1077
      PRECAUTIONS FOR OPERATION...1080
      PARKING MACHINE...1082
      CHECKS AFTER FINISHING WORK...1084
      LOCKING...1084
      WORK POSSIBLE USING BULLDOZER...1085
      EFFECTIVE USE OF MODE SELECTION SYSTEM...1087
      RIPPER OPERATION...1092
      OPERATING METHOD FOR RIPPING OPERATIONS...1095
      ADJUSTING POSTURE OF WORK EQUIPMENT...1099
      TIPS FOR LONGER UNDERCARRIAGE LIFE...1103
    TRANSPORATION...1105
      TRANSPORTATION PROCEDURE...1105
      LOADING, UNLOADING WORK...1105
      PRECAUTIONS WHEN LOADING...1105
      METHOD OF LIFTING MACHINE...1106
      PRECAUTIONS FOR TRANSPORATION...1107
      TRAVELING ON ROADS...1107
      REMOVAL OF CAB...1107
      INSTALLATION OF CAB...1108
    COLD WEATHER OPERATION...1109
      PRECAUTIONS FOR LOW TEMPERATURE...1109
      AFTER COMPLETION OF WORK...1110
      AFTER COLD WEATHER...1111
    LONG TERM STORAGE...1112
      BEFORE STORAGE...1112
      DURING STORAGE...1112
      AFTER STORAGE...1112
    TROUBLESHOOTING...1113
      AFTER RUNNING OUT OF FUEL...1113
      METHOD OF TOWING THE MACHINE...1113
      IF BATTERY IS DISCHARGED...1114
      OTHER TROUBLE...1117
      WHEN MODE SELECTION SYSTEM FLASHES...1122
  MAINTENANCE...1123
    GUIDES TO MAINTENANCE...1124
    OUTLINE OF SERVICE...1127
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...1127
      OUTLINE OF ELECTRIC SYSTEM...1130
    WEAR PARTS ...1131
      WEAR PARTS LIST...1131
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1132
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1136
      TORQUE LIST...1136
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1137
      SAFETY CRITICAL PARTS...1138
    MAINTENANCE SCHEDULE CHART...1139
      MAINTENANCE SCHEDULE CHART...1139
    SERVICE PROCEDURE...1141
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...1141
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE...1174
        REPLACE FUEL FILTER CARTRIDGE...1176
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE OIL FILTER ELEMENT...1177
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...1141
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND HYDRAULIC TANK BREATHER ELEMENT...1183
        CHANGE OIL FINAL DRIVE CASE...1185
      WHEN REQUIRED...1142
        CHECK INSIDE OF COOLING SYSTEM...1142
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...1146
        CHECK TRACK TENSION...1148
        CHECK AND TIGHTEN TRACK SHOE BOLTS...1150
        ADJUST IDLER CLEARENCE...1151
        CLEAN, CHECK RADIATOR FINS...1154
        CLEAN FUEL TANK STRAINER...1155
        DRAIN WATER AND SEDIMENT IN FUEL TANK...1155
        CLEAN STEERING CLUTCH CASE BREATHER...1155
        REPLACE AIR CONDITIONER BELT...1156
        CLEAN, CHECK HYDRAULIC COOLER FINS...1156
        CHECK UNDERCARRIAGE OIL...1157
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...1158
        CHECK, ADJUST AIR CONDITIONER...1159
        LUBRICATE DOOR HINGE...1160
        CHECK DOOR LATCH...1160
        CHECK DOOR LOCK STRIKER...1161
        REPLACE DOOR DAMPER...1161
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...1161
        REPLACE WIPER BLADE...1162
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER...1163
        BLEED AIR IN HYDRAULIC SYSTEM...1163
        CHECK ELECTRICAL INTAKE AIR HEATER...1164
        LUBRICATING...1164
      CHECK BEFORE STARTING...1166
      EVERY 250 HOURS MAINTENANCE...1167
        LUBRICATING...1167
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...1169
        CHECK LEVEL OF BATTERY ELECTROLYTE...1170
        CHECK BRAKE PERFORMANCE...1173
      EVERY 500 HOURS MAINTENANCE...1174
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE ...1174
        REPLACE FUEL FILTER CARTRIDGE...1176
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...1177
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...1178
        CHECK REPLACE FAN BELT...1178
      EVERY 1000 HOURS MAINTENANCE...1179
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...1179
        CHECK, CLEAN FUEL STRAINER...1181
        CHECK FOR LOSSE ROPS MOUNT BOLTS...1181
        REPLACE MAIN AND SUB CORROSION RESISTER CARTRIDGES...1182
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...1183
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...1183
      EVERY 2000 HOURS MAINTENANCE...1184
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT...1184
        CHANGE OIL IN FINAL DRIVE CASE...1185
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...1186
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...1187
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...1187
        CLEAN ENGINE BREATHER ELEMENT...1188
        CHECK ALTERNATOR, STARTING MOTOR...1188
        CHECK ENGINE VALVE CLEARENCE, ADJUST...1188
      EVERY 4000 HOURS MAINTENANCE...1189
        CHECK WATER PUMP...1189
        CHECK VIBRATION DAMPER...1189
        CHECK FAN PULLEY AND TENSION PULLEY...1189
        CLEAN, CHECK TURBOCHARGER...1189
        CHECK PLAY OF TURBOCHARGER ROTOR...1189
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...1190
  SPECIFICATIONS...1191
    SPECIFICATIONS...1192
  ATTACHMENTS, OPTIONS...1193
    GENERAL PRECAUTIONS...1194
      PRECAUTIONS RELATED TO SAFETY...1194
    SELECTION OF TRACK SHOE...1195
      SELECTION OF TRACK SHOES...1195
    PROCEDURE FOR SELECTING RIPPER POINT...1196
      PROCEDURE FOR SELECTING RIPPER POINT...1196
    CAP WITH LOCK, HANDLING ...1197
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...1197
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...1198
      BLADE CONDITION...1198
      DOZING WORK ...1200
      LEVELING (SPREADING) OPERATION...1203
      DITCHING OPERATION...1203
      BOULDER RAISING OPERATION...1203
      SIDE-CUTTING OPERATIONS...1204
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...1204
    SHOE SLIP CONTROL...1205
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...1205
      EFFECTIVE USE OF MODE SELECTION SYSTEM...1207
      IF MODE SELECTION SYSTEM FLASHES...1213
  INDEX...1215
SEAM007603T - Bulldozer D475A-2 Operation & Maintenance Manual (SN10365&up)...1219
  COVER...1219
  1. FOREWORD...1220
  2. SAFETY INFORMATION...1223
  3. INTRODUCTION...1224
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1225
  5. CONTENTS...1226
  SAFETY...1229
    6. GENERAL PRECAUTIONS...1230
    7. PRECAUTIONS DURING OPERATION...1236
      7.1 BEFORE STARTING ENGINE...1236
      7.2 OPERATING MACHINE...1238
      7.3 TRANSPORTATION...1241
      7.4 BATTERY...1242
      7.5 TOWING...1243
    8. PRECAUTIONS FOR MAINTENANCE ...1244
      8.1 BEFORE CARRYING OUT MAINTENANCE...1244
      8.2 DURING MAINTENANCE...1246
    9. POSITION FOR ATTACHING SAFETY LABELS...1251
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1251
      9.2 CONTENT AND USE OF WARNING PLATES...1254
  OPERATION...1255
    10. GENERAL VIEW...1256
      10.1 GENERAL VIEW OF MACHINE...1256
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1257
    11. EXPLANATION OF COMPONENTS...1258
      11.1 MONITOR PANEL...1258
      11.2 LAMPS...1268
      11.3 SWITCHES...1269
      11.4 CONTROL LEVERS AND PEDALS...1271
      11.5 DUST INDICATOR...1276
      11.6 FUSE BOX...1276
      11.7 DOOR LOCK...1277
      11.8 CAR STEREO...1278
      11.9 OPERATING THE AIR CONDITIONER...1284
    12. OPERATION...1290
      12.1 CHECK BEFORE STARTING ENGINE...1290
      12.2 STARTING ENGINE...1303
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1306
      12.4 MOVING MACHINE...1307
      12.5 SHIFTING GEAR...1308
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1309
      12.7 STEERING MACHINE...1310
      12.8 STOPPING MACHINE...1312
      12.9 PRECAUTIONS FOR OPERATION...1313
      12.10 WORK POSSIBLE USING BULLDOZER...1315
      12.11 RIPPER OPERATION...1316
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1318
      12.13 PARKING MACHINE...1321
      12.14 CHECK AFTER FINISHING WORK...1322
      12.15 STOPPING ENGINE...1323
      12.16 CHECK AFTER STOPPING ENGINE...1324
      12.17 LOCKING...1324
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...1325
    13. TRANSPORTATION...1327
      13.1 LOADING,UNLOADING WORK...1327
      13.2 PRECAUTIONS FOR LOADING...1328
      13.3 LIFTING POSITION...1328
      13.4 PRECAUTIONS FOR TRANSPORTATION...1329
      13.5 REMOVAL AND INSTALLATION OF CAB...1329
    14. COLD WEATHER OPERATION...1332
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1332
      14.2 AFTER COMPLETION OF WORK...1334
      14.3 AFTER COLD WEATHER...1334
    15. LONG-TERM STORAGE...1335
      15.1 BEFORE STORAGE...1335
      15.2 DURING STORAGE...1335
      15.3 AFTER STORAGE...1336
    16. TROUBLESHOOTING...1337
      16.1 AFTER RUNNING OUT OF FUEL...1337
      16.2 METHOD OF TOWING MACHINE...1337
      16.3 IF BATTERY IS DISCHARGED...1337
      16.4 OTHER TROUBLE...1340
  MAINTENANCE...1343
    17. GUIDES TO MAINTENANCE...1344
    18. OUTLINES OF SERVICE...1347
      18.1 OUTLINE OF OIL,FUEL,COOLANT...1347
      18.2 RELATING TO ELECTRIC SYSTEM...1349
    19. WEAR PARTS LIST...1350
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1351
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1355
      21.1 INTRODUCTION OF NECESSARY TOOLS...1355
      21.2 TORQUE LIST...1356
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1357
    23. MAINTENANCE SCHEDULE CHART...1361
    24. SERVICE PROCEDURE...1364
      24.1 INITIAL 250 HOURS SERVICE...1364
      24.2 WHEN REQUIRED...1365
      24.3 CHECK BEFORE STARTING...1382
      24.4 EVERY 250 HOURS SERVICE...1389
      24.5 EVERY 500 HOURS SERVICE...1397
      24.6 EVERY 1000 HOURS SERVICE...1399
      24.7 EVERY 2000 HOURS SERVICE...1403
      24.8 EVERY 4000 HOURS SERVICE...1407
  SPECIFICATIONS...1408
    25. SPECIFICATIONS...1409
  OPTIONS,ATTACHMENTS...1411
    26. GENERAL PRECAUTIONS...1412
      26.1 PRECAUTIONS RELATED TO SAFETY...1412
    27. USING SEAT BELT ...1413
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1413
    28. PROCEDURE FOR SELECTING RIPPER POINT...1414
      28.1 PROCEDURE FOR SELECTING RIPPER POINT...1414
    29. HANDLING CAP WITH LOCK...1415
      29.1 OPENING AND CLOSING LOCKABLE CAP...1415
SEAM022005T - Super Dozer D475A-3 Operation & Maintenance Manual (SN10685&up)...1417
  COVER...1417
  FOREWORD...1418
    FOREWORD...1419
    SAFETY INFORMATION...1422
    INTRODUCTION...1424
      FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE...1424
    NECESSARY INFORMATION...1425
      MACHINE SERIAL NO.PLATE AND POSITION...1425
      ENGINE SERIAL NO.PLATE AND POSITION...1425
      BLADE SERIAL NO.PLATE POSITION...1426
      POSITION OF SERVICE METER...1426
      TABLE OF ENTER SERIAL NO.AND DISTRIBUTORN...1427
  CONTENTS...1428
  SAFETY...1431
    SAFETY...1432
    SAFETY LABELS...1434
      POSITIONS OF SAFETY PICTOGRAMS...1434
      SAFETY LABELS...1435
    GENERAL PRECAUTIONS...1439
      SAFETY RULES...1439
      IF ABNORMALITIES ARE FOUND...1439
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...1439
      FIRE EXTINGUISHER AND FIRST AID KIT...1439
      SAFETY FEATURES...1439
      KEEP MACHINE CLEAN...1440
      INSIDE OPERATOR'S COMPARTMENT...1440
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...1440
      HANDRAILS AND STEPS...1441
      MOUNTING AND DISMOUNTING...1441
      NO PEOPLE ON ATTACHMENTS...1441
      PREVENTION OF BURNS...1442
      FIRE PREVENTION...1442
      ACTION IF FIRE OCCURS...1443
      WINDOW WASHER LIQUID...1443
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)...1443
      PRECAUTIONS FOR ATTACHMENTS...1444
      ACCUMULATOR...1444
      UNAUTHORIZED MODIFICATION...1444
      SAFETY AT WORKSITE...1444
      WORKING ON LOOSE GROUND...1445
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...1445
      ENSURE GOOD VISIBILITY...1445
      VENTILATION FOR ENCLOSED AREAS...1446
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...1446
      BE CAREFUL ABOUT ASBESTOS DUST...1446
    PRECAUTIONS FOR OPERATION...1447
      BEFORE STARTING ENGINE...1447
        CHECKS BEFORE STARTING ENGINE...1447
        PRECAUTIONS WHEN STARTING...1447
        PRECAUTIONS IN COLD AREAS...1448
      OPERATION...1449
        CHECKS BEFORE OPERATION...1449
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...1449
        PRECAUTIONS WHEN TRAVELING...1450
        TRAVELING ON SLOPES...1451
        PROHIBITED OPERATIONS...1451
        USING BRAKES...1451
        OPERATE CAREFULLY ON SNOW...1451
        PARKING MACHINE...1452
      TRANSPORTATION...1453
        SHIPPING...1453
      BATTERY...1454
        BATTERY HAZARD PREVENTION...1454
        STARTING WITH BOOSTER CABLE...1455
      TOWING...1456
        WHEN TOWING...1456
    PRECAUTIONS FOR MAINTENANCE...1457
      WARNING TAG...1457
      KEEP WORK PLACE CLEAN AND TIDY...1457
      APPOINT LEADER WHEN WORKING WITH OTHERS...1457
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE ...1458
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...1459
      PROPER TOOLS...1459
      PERSONNEL...1459
      ATTACHMENTS...1460
      WORK UNDER THE MACHINE...1460
      NOISE...1460
      PRECAUTIONS WHEN USING HAMMER...1460
      REPAIR WELDING...1460
      REMOVING BATTERY TERMINAL...1461
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...1461
      DO NOT DISASSEMBLE RECOIL SPRING...1461
      PRECAUTION WITH HIGH-PRESSURE OIL...1461
      HANDLING HIGH-PRESSURE HOSES...1462
      WASTE MATERIAL...1462
      MAINTENANCE FOR AIR CONDITIONER...1462
      COMPRESSED AIR...1462
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1462
  OPERATION...1463
    GENERAL VIEW...1464
      GENERAL VIEW OF MACHINE...1464
      GENERAL VIEW OF CONTROLS AND GAUGES...1465
    EXPLANATION OF COMPONENTS...1467
      FRONT PANEL...1467
      SWITCH...1484
      CONTROL LEVERS,PEDALS...1488
      CONTROLLER...1493
      DUST INDICATOR...1494
      POWER SOURSE...1494
      FUSE BOX...1495
      DOOR OPEN LOCK...1497
      SASH GLASS INTERMEDIATE LOCK...1498
      DOOR POCKET...1498
      ASHTRAY...1498
      TOOL BOX...1499
      AIR CONDITIONER,HANDLING...1500
      ACCUMULATOR,HANDLING...1506
    OPERATION...1507
      CHECK BEFORE STARTING ENGINE,ADJUST...1507
      STARTING ENGINE...1524
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...1528
      STOPPING ENGINE...1531
      CHECK AFTER STOPPING ENGINE...1531
      MOVING MACHINE OFF...1532
      STOPPING MACHINE...1534
      SHIFTING GEAR...1535
      SHIFTING BETWEEN FORWARD AND REVERSE...1536
      STEERING MACHINE...1538
      PRECAUTIONS FOR OPERATION...1542
      PROHIBITED WORK OF SUPER DOZER...1544
      EFECTIVE USE OF SUPER DOZER...1546
      EFECTIVE USE OF MODE SELECTION SYSTEM...1549
      PARKING MACHINE...1552
      CHECK AFTER FINISHING WORK...1554
      LOCKING...1554
      ADJUSTING POSTURE OF WORK EQUIPMENT...1555
      TIPS FOR LONGER UNDERCARRIAGE LIFE...1556
    TRANSPORTATION...1558
      TRANSPORTATION PROCEDURE...1558
      LOADING,UNLOADING WORK...1558
      PRECAUTIONS FOR LOADING...1559
      PRECAUTIONS FOR TRANSPORTATION...1559
      TRAVELING ON ROADS...1559
    COLD WEATHER OPERATION...1560
      PRECAUTIONS FOR LOW TEMPERATURE...1560
      AFTER COMPLETION OF WORK...1561
      AFTER COLD WEATHER...1562
    LONG-TERM STORAGE...1563
      BEFORE STORAGE...1563
      DURING STORAGE...1563
      AFTER STORAGE...1563
    TROUBLESHOOTING...1564
      AFTER RUNNING OUT OF FUEL...1564
      METHOD OF TOWING MACHINE...1564
      IF BATTERY IS DISCHARGED...1565
      OTHER TROUBLE...1568
  MAINTENANCE...1573
    GUIDES TO MAINTENANCE...1574
    OUTLINES OF SERVICE...1577
      HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC...1577
      OUTLINE OF ELECTRIC SYSTEM...1579
    WEAR PARTS LIST...1580
      WEAR PARTS LIST...1580
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1581
      PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS...1581
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1585
      TORQUE LIST...1585
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1586
      SAFETY CRITICAL PARTS...1587
    MAINTENANCE SCHEDULE CHART...1588
      MAINTENANCE SCHEDULE CHART...1588
    SERVICE PROCEDURE...1590
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...1590
      WHEN REQUIRED...1591
        CLEAN INSIDE OF COOLING SYSTEM...1591
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...1594
        CHECK TRACK TENSION...1596
        CHECK AND TIGHTEN TRACK SHOE BOLTS...1599
        ADJUST IDLER CLEARANCE...1600
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...1601
        CLEAN AND CHECK RADIATOR FIN...1602
        CLEAN FUEL TANK STRAINER...1603
        DRAIN WATER AND SEDIMENT IN FUEL TANK...1603
        CLEAN STEERING CLUTCH CASE BREATHER...1603
        REPLACE AIR CONDITIONER BELT...1604
        CLEAN, CHECK HYDRAULIC COOLER FINS...1604
        CHECK UNDERCARRIAGE OIL...1605
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...1606
        CHECK, ADJUST AIR CONDITIONER...1607
        LUBRICATE DOOR HINGE...1608
        CHECK DOOR LOCK STRIKER...1608
        REPLACE DOOR DAMPER...1608
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...1608
        REPLACE WIPER BLADE...1609
        LUBRICATING...1611
      CHECK BEFORE STARTING...1613
      EVERY 250 HOURS SERVICE...1614
        LUBRICATING...1614
        CHECK ALTERNATOR DRIVE BELT TENSION,ADJUST...1616
        CHECK LEVEL OF BATTERY ELECTROLYTE...1617
        CHECK BRAKE PERFORMANCE...1618
      EVERY 500 HOURS SERVICE...1619
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE...1619
        REPLACE FUEL FILTER CARTRIDGE...1621
        REPLACE TRANSMISSION FILTER ELEMENT,TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...1622
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...1623
        CHECK REPLACE FAN BELT...1623
      EVERY 1000 HOURS SERVICE...1624
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE,TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...1624
        CHECK, CLEAN FUEL STRAINER...1626
        LUBRICATE TENSION PULLEY ASSEMBLY...1626
        CHECK FOR LOOSE ROPS MOUNT BOLTS...1626
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE...1627
        CHANGE OIL IN HYDRAULIC TANK,REPLACE HYDRAULIC OIL FILTER ELEMENT AND HYDRAULIC TANK BREATHER ELEMENT...1628
        CHECK TIGHTENING PARTS OF TURBOCHARGER...1628
      EVERY 2000 HOURS SERVICE...1629
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT...1629
        CHANGE OIL IN FINAL DRIVE CASE...1630
        CHANGE OIL IN DAMPER CASE...1631
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...1632
        CHECK OIL LEVEL IN RECOIL SPRING,ASSIST CYLINDER CASE,ADD OIL...1632
        CLEAN ENGINE BREATHER ELEMENT...1633
        CHECK ALTERNATOR,STARTING MOTOR...1633
        CHECK ENGINE VALVE CLEARANCE,ADJUST...1633
      EVERY 4000 HOURS SERVICE...1634
        CHECK WATER PUMP...1634
        CHECK VIBRATION DAMPER...1634
        CHECK FAN PULLEY AND TENSION PULLEY...1634
        CLEAN,CHECK TURBOCHARGER...1634
        CHECK PLAY OF TURBOCHARGER ROTOR...1634
        CHECK MAIN FRAME,WORK EQUIPMENT (BLADE)...1635
  SPECIFICATIONS...1636
    SPECIFICATIONS...1637
  INDEX...1638
SEAM025103T - Bulldozer D475A-3 Operation & Maintenance Manual (SN10601&up)...1641
  COVER...1641
  1.FOREWORD...1642
  2.SAFETY INFORMATION...1645
  3.INTRODUCTION...1646
  4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR...1647
  5.CONTENTS...1649
  SAFETY...1653
    6.GENERAL PRECAUTIONS...1654
    7.PRECAUTIONS DURING OPERATION...1660
      7.1 BEFORE STARTING ENGINE...1660
      7.2 AFTER STARTING ENGINE...1662
      7.3 TRANSPORTATION...1668
      7.4 BATTERY...1669
      7.5 TOWING...1671
    8.PRECAUTIONS FOR MAINTENANCE...1672
      8.1 BEFORE CARRYING OUT MAINTENANCE...1672
      8.2 DURING MAINTENANCE...1676
    9.POSITION FOR ATTACHING SAFETY LABELS...1682
      9.1 POSITION FOR ATTACHING SAFETY LABELS...1682
      9.2 CONTENT AND USE OF WARNING PLATES...1686
  OPERATION...1687
    10.GENERAL VIEW...1688
      10.1 GENERAL VIEW OF MACHINE...1688
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...1689
    11.EXPLANATION OF COMPONENTS...1691
      11.1 FRONT PANEL...1691
      11.2 SWITCHES...1705
      11.3 CONTROL LEVERS AND PEDALS...1708
      11.4 CONTROLLER...1715
      11.5 DUST INDICATOR...1716
      11.6 POWER SOURCE...1716
      11.7 FUSE BOX...1716
      11.8 DOOR-OPEN LOCK...1718
      11.9 SASH GLASS INTERMEDIATE LOCK...1718
      11.10 DOOR POCKET...1718
      11.11 ASHTRAY...1718
      11.12 TOOL BOX...1719
      11.13 HANDLING AIR CONDITIONER...1720
      11.14 HANDLING ACCUMULATOR...1726
    12.OPERATION...1727
      12.1 CHECK BEFORE STARTING ENGINE...1727
      12.2 STARTING ENGINE...1743
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...1746
      12.4 MOVING MACHINE...1748
      12.5 SHIFTING GEAR...1750
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...1751
      12.7 STEERING MACHINE...1752
      12.8 STOPPING MACHINE...1754
      12.9 PRECAUTIONS FOR OPERATION...1755
      12.10 WORK POSSIBLE USING BULLDOZER...1758
      12.11 RIPPER OPERATION...1760
      12.12 ADJUSTMENT OF WORK EQUIPMENT...1763
      12.13 PARKING MACHINE...1767
      12.14 CHECK AFTER FINISHING WORK...1768
      12.15 STOPPING ENGINE...1769
      12.16 CHECK AFTER STOPPING ENGINE...1770
      12.17 LOCKING...1770
      12.18 TIPS LONGER UNDERCARRIAGE LIFE...1771
    13.TRANSPORTATION...1773
      13.1 LOADING,UNLOADING WORK...1773
      13.2 PRECAUTIONS FOR LOADING...1774
      13.3 METHOD OF LIFTING MACHINE...1774
      13.4 PRECAUTIONS FOR TRANSPORTATION...1775
      13.5 REMOVAL OF CAB...1775
      13.6 INSTALLATION OF CAB...1776
    14.COLD WEATHER OPERATION...1777
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...1777
      14.2 AFTER COMPLETION OF WORK...1779
      14.3 AFTER COLD WEATHER...1779
    15.LONG-TERM STORAGE...1780
      15.1 BEFORE STORAGE...1780
      15.2 DURING STORAGE...1780
      15.3 AFTER STORAGE...1781
    16.TROUBLESHOOTING...1782
      16.1 AFTER RUNNING OUT OF FUEL...1782
      16.2 METHOD OF TOWING MACHINE...1782
      16.3 IF BATTERY IS DISCHARGED...1782
      16.4 OTHER TROUBLE...1785
  MAINTENANCE ...1788
    17.GUIDES TO MAINTENANCE...1789
    18.OUTLINES OF SERVICE...1792
      18.1 OUTLINE OF OIL,FUEL,COOLANT...1792
      18.2 RELATING TO ELECTRIC SYSTEM...1794
      18.3 OUTLINE OF HYDRAULIC SYSTEM...1795
    19.WEAR PARTS LIST...1796
    20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1797
    21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1801
      21.1 INTRODUCTION OF NECESSARY TOOLS...1801
      21.2 TORQUE LIST...1802
    22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1803
    23.MAINTENANCE SCHEDULE CHART...1806
    24.SERVICE PROCEDURE...1810
      24.1 INITIAL 250 HOURS SERVICE...1810
      24.2 WHEN REQUIRED...1811
      24.3 CHECK BEFORE STARTING...1832
      24.4 EVERY 250 HOURS SERVICE...1833
      24.5 EVERY 500 HOURS SERVICE...1839
      24.6 EVERY 1000 HOURS SERVICE...1845
      24.7 EVERY 2000 HOURS SERVICE...1849
      24.8 EVERY 4000 HOURS SERVICE...1854
  SPECIFICATIONS...1856
    25.SPECIFICATIONS...1857
  OPTIONS,ATTACHMENTS...1859
    26.GENERAL PRECAUTIONS...1860
      26.1 PRECAUTIONS RELATED TO SAFETY...1860
    27.USING SEAT BELT...1861
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...1861
    28.SELECTION OF TRACK SHOE...1863
      28.1 SELECTION OF TRACK SHOES...1863
    29.PROCEDURE FOR SELECTING RIPPER POINT...1864
      29.1 PROCEDURE FOR SELECTING RIPPER POINT...1864
    30.HANDLING CAP WITH LOCK...1865
      30.1 OPENING AND CLOSING LOCKABLE CAP...1865
    31.EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...1866
      31.1 BLADE CONDITION...1866
      31.2 DOZING WORK...1867
      31.3 LEVELING (SPREADING) OPERATIONS...1870
      31.4 DITCHING OPERATIONS...1870
      31.5 BOULDER RAISING OPERATIONS...1870
      31.6 SIDE-CUTTING OPERATIONS...1870
      31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...1871
    32.SHOE SLIP CONTROL...1872
      32.1 MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...1872
      32.2 EFFECTIVE USE OF MODE SELECTION SYSTEM...1874
      32.3 IF MODE SELECTION SYSTEM FLASHES...1878
SEAM025105T - Bulldozer D475A-3 Operation & Maintenance Manual (SN10685&up)...1880
  COVER...1880
  FOREWORD...1881
    FOREWORD...1882
    SAFETY INFORMATION...1885
    INTRODUCTION...1887
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...1887
    NECESSARY INFORMATION...1888
      MACHINE SERIAL NO. PLATE AND POSITION...1888
      ENGINE SERIAL NO. PLATE AND POSITION...1888
      BLADE SERIAL NO. PLATE POSITION...1889
      RIPPER SERIAL NO. PLATE POSITION...1889
      POSITION OF SERVICE METER...1889
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN...1890
  CONTENTS...1891
  SAFETY...1894
    SAFETY...1895
    SAFETY LABELS...1897
      POSITIONS OF SAFETY PICTOGRAMS...1897
      SAFETY LABELS...1898
    GENERAL PRECAUTIONS...1902
      SAFETY RULES...1902
      IF ABNORMALITIES ARE FOUND...1902
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...1902
      FIRE EXTINGUISHER AND FIRST AID KIT...1902
      SAFETY FEATURES...1902
      KEEP MACHINE CLEAN...1903
      INSIDE OPERATOR'S COMPARTMENT...1903
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...1903
      HANDRAILS AND STEPS...1904
      MOUNTING AND DISMOUNTING...1904
      NO PEOPLE ON ATTACHMENTS...1904
      PREVENTION OF BURNS...1905
      FIRE PREVENTION...1905
      ACTION IF FIRE OCCURS...1906
      WINDOW WASHER LIQUID...1906
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)...1906
      PRECAUTIONS FOR ATTACHMENTS...1907
      ACCUMULATOR...1907
      UNAUTHORIZED MODIFICATION...1907
      SAFETY AT WORKSITE...1907
      WORKING ON LOOSE GROUND...1908
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...1908
      ENSURE GOOD VISIBILITY...1908
      VENTILATION FOR ENCLOSED AREAS...1909
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...1909
      BE CAREFUL ABOUT ASBESTOS DUST...1909
    PRECAUTIONS FOR OPERATION...1910
      BEFORE STARTING ENGINE...1910
        CHECKS BEFORE STARTING ENGINE...1910
        PRECAUTIONS WHEN STARTING...1910
        PRECAUTIONS IN COLD AREAS...1911
      OPERATION...1912
        CHECKS BEFORE OPERATION...1912
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...1912
        PRECAUTIONS WHEN TRAVELING...1913
        TRAVELING ON SLOPES...1914
        PROHIBITED OPERATIONS...1914
        USING BRAKES...1914
        OPERATE CAREFULLY ON SNOW...1914
        PARKING MACHINE...1915
      TRANSPORTATION...1916
        SHIPPING...1916
      BATTERY...1917
        BATTERY HAZARD PREVENTION...1917
        STARTING WITH BOOSTER CABLE...1918
      TOWING...1919
        WHEN TOWING...1919
    PRECAUTIONS FOR MAINTENANCE...1920
      WARNING TAG...1920
      KEEP WORK PLACE CLEAN AND TIDY...1920
      APPOINT LEADER WHEN WORKING WITH OTHERS...1920
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE ...1921
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...1922
      PROPER TOOLS...1922
      PERSONNEL...1922
      ATTACHMENTS...1923
      WORK UNDER THE MACHINE...1923
      NOISE...1923
      PRECAUTIONS WHEN USING HAMMER...1923
      REPAIR WELDING...1923
      REMOVING BATTERY TERMINAL...1924
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...1924
      DO NOT DISASSEMBLE RECOIL SPRING...1924
      PRECAUTION WITH HIGH-PRESSURE OIL...1924
      HANDLING HIGH-PRESSURE HOSES...1925
      WASTE MATERIAL...1925
      MAINTENANCE FOR AIR CONDITIONER...1925
      COMPRESSED AIR...1925
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1925
  OPERATION...1926
    GENERAL VIEW...1927
      GENERAL VIEW OF MACHINE...1927
      GENERAL VIEW OF CONTROLS AND GAUGES...1928
    EXPLANATION OF COMPONENTS...1930
      FRONT PANEL...1930
      SWITCH...1946
      CONTROL LEVERS, PEDALS...1950
      CONTROLLER...1958
      DUST INDICATOR...1959
      POWER SOURSE...1959
      FUSE BOX...1960
      DOOR OPEN LOCK...1962
      SASH GLASS INTERMEDIATE LOCK...1963
      DOOR POCKET...1963
      ASHTRAY...1963
      TOOL BOX...1964
      AIR CONDITIONER, HANDLING...1965
      ACCUMULATOR, HANDLING...1970
    OPERATION...1971
      CHECK BEFORE STARTING ENGINE, ADJUST...1971
      STARTING ENGINE...1986
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...1990
      STOPPING ENGINE...1992
      CHECK AFTER STOPPING ENGINE...1992
      MOVING MACHINE OFF...1993
      STOPPING MACHINE...1995
      SHIFTING GEAR...1996
      SHIFTING BETWEEN FOEWARD AND REVERSE...1997
      STEERING MACHINE...1999
      PRECAUTIONS FOR OPERATION...2003
      PARKING MACHINE...2005
      CHECK AFTER FINISHING WORK...2007
      LOCKING...2007
      WORK POSSIBLE USING BULLDOZER...2008
      RIPPER OPERATION...2010
      ADJUSTING POSTURE OF WORK EQUIPMENT...2013
      TIPS FOR LONGER UNDERCARRIAGE LIFE...2017
    TRANSPORTATION...2019
      TRANSPORTATION PROCEDURE...2019
      LOADING, UNLOADING WORK...2019
      PRECAUTIONS FOR LOADING...2019
      METHOD OF LIFTING MACHINE...2020
      PRECAUTIONS FOR TRANSPORTATION...2021
      REMOVAL OF CAB...2021
      INSTALLATION OF CAB...2022
    COLD WEATHER OPERATION...2023
      PRECAUTIONS FOR LOW TEMPERATURE...2023
      AFTER COMPLETION OF WORK...2024
      AFTER COLD WEATHER...2025
    LONG-TERM STORAGE...2026
      BEFORE STORAGE...2026
      DURING STORAGE...2026
      AFTER STORAGE...2026
    TROUBLESHOOTING...2027
      AFTER RUNNING OUT OF FUEL...2027
      METHOD OF TOWING MACHINE...2027
      IF BATTERY IS DISCHARGED...2028
      OTHER TROUBLE...2031
  MAINTENANCE...2036
    GUIDES TO MAINTENANCE...2037
    OUTLINES OF SERVICE...2040
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2040
      OUTLINE OF ELECTRIC SYSTEM...2042
    WEAR PARTS LIST...2043
      WEAR PARTS LIST...2043
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...2044
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2048
      TORQUE LIST...2048
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2049
      SAFETY CRITICAL PARTS...2050
    MAINTENANCE SCHEDULE CHART...2051
      MAINTENANCE SCHEDULE CHART...2051
    SERVICE PROCEDURE...2053
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2053
      WHEN REQUIRED...2054
        CLEAN INSIDE OF COOLING SYSTEM...2054
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...2057
        CHECK TRACK TENSION...2059
        CHECK AND TIGHTEN TRACK SHOE BOLTS...2061
        ADJUST IDLER CLEARANCE...2062
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...2063
        CHECK AND CLEAN RADIATOR FINS...2064
        CLEAN FUEL TANK STRAINER...2065
        DRAIN WATER AND SEDIMENT IN FUEL TANK...2065
        CLEAN STEERING CLUTCH CASE BREATHER...2065
        REPLACE AIE CONDITIONER BELT...2066
        CLEAN, CHECK HYDRAULIC COOLER FINS...2066
        CHECK UNDERCARRIAGE OIL...2067
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...2068
        CHECK, ADJUST AIR CONDITIONER...2069
        LUBRICATE DOOR HINGE...2070
        CHECK DOOR LOCK STRIKER...2070
        REPLACE DOOR DAMPER...2070
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...2070
        REPLACE WIPER BLADE...2071
        CHECK ELECTRICAL INTAKE AIR HEATER...2072
        LUBRICATING...2072
      CHECK BEFORE STARTING...2074
      EVERY 250 HOURS SERVICE...2075
        LUBRICATING...2075
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...2077
        CHECK LEVEL OF BATTERY ELECTROLYTE...2078
        CHECK BRAKE PERFORMANCE...2079
      EVERY 500 HOURS SERVICE...2080
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE...2080
        REPLACE FUEL FILTER CARTRIDGE...2081
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...2082
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...2083
        CHECK REPLACE FAN BELT...2083
      EVERY 1000 HOURS SERVICE...2084
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...2084
        CHECK, CLEAN FUEL STRAINER...2086
        LUBRICATE TENSION PULLEY ASSEMBLY...2086
        CHECK FOR LOOSE ROPS MOUNT BOLTS...2086
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE...2087
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND HYDRAULIC TANK BREATHER ELEMENT...2088
        CHECK TIGHTENING PARTS OF TURBOCHARGER...2088
      EVERY 2000 HOURS SERVICE...2089
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT...2089
        CHANGE OIL IN FINAL DRIVE CASE...2090
        CHANGE OIL IN DAMPER CASE...2091
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...2092
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...2092
        CLEAN ENGINE BREATHER ELEMENT...2093
        CHECK ALTERNATOR,STARTING MOTOR...2093
        CHECK ENGINE VALVE CLEARANCE, ADJUST...2093
      EVERY 4000 HOURS SERVICE...2094
        CHECK WATER PUMP...2094
        CHECK VIBRATION DAMPER...2094
        CHECK FAN PULLEY AND TENSION PULLEY...2094
        CLEAN, CHECK TURBOCHARGER...2094
        CHECK PLAY OF TURBOCHARGER ROTOR...2094
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...2095
  SPECIFICATIONS...2096
    SPECIFICATIONS...2097
  ATTACHMENTS, OPTIONS...2098
    GENERAL PRECAURIONS...2099
      PRECAUTIONS RELATED TO SAFETY...2099
    USING SEAT BELT...2100
      HANDLING SEAT BELT...2100
    SELECTION OF TRACK SHOE...2101
      SELECTION OF TRACK SHOES...2101
    PROCEDURE FOR SELECTING RIPPER POINT...2102
      PROCEDURE FOR SELECTING RIPPER POINT...2102
    CAP WITH LOCK, HANDLING...2103
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...2103
    EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...2104
      BLADE CONDITION...2104
      DOZING WORK...2107
      LEVELING (SPREADING) OPERATION...2110
      DITCHING OPERATION...2110
      BOULDER RAISING OPERATION...2110
      SIDE-CUTTING OPERATIONS...2111
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...2111
    SHOE SLIP CONTROL...2112
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...2112
      EFECTIVE USE OF MODE SELECTION SYSTEM...2115
      IF MODE SELECTION SYSTEM FLASHES...2119
  INDEX...2120
SEAM198A05 - Bulldozer D455A-1 Operation & Maintenance Manual...2123
  COVER...2123
  FOREWORD...2124
  BREAKING IN YOUR NEW MACHINE...2125
  CONTENTS...2126
  SAFETY HINTS...2127
  GENERAL LOCATIONS...2140
  OPERATOR'S COMPARTMENT...2142
  INSTRUMENTS AND CONTROLS...2146
  AIR CONDITIONER...2160
  CHECK BEFORE STARTING...2170
  OPERATING YOUR MACHINE...2174
  COLD WEATHER OPERATION...2186
  BULLDOZER'S WORK...2191
  BLADE OPERATION...2193
  RIPPER OPERATION...2196
  TIPS FOR LONGER UNDERCARRIAGE LIFE...2201
  HANDLING OF BATTERY...2202
  OPENING AND CLOSING OF A LOCKING CAP...2205
  PERIODIC MAINTENANCE...2206
    PRECAUTIONS FOR MAINTENANCE...2207
    MAINTENANCE TABLE...2213
    INITIAL 250 HOURS SERVICE...2217
    EVERY 250 HOURS SERVICE...2218
    EVERY 500 HOURS SERVICE...2232
    EVERY 1000 HOURS SERVICE...2234
    EVERY 1500 HOURS SERVICE...2238
    EVERY 2000 HOURS SERVICE...2239
    EVERY 4000 HOURS SERVICE...2241
    WHEN REQUIRED...2243
  ADJUSTMENT...2249
  TROUBLE SHOOTING GUIDE...2259
  STORAGE...2263
  SERVICE METER...2265
  MACHINE AND ENGINE SERIAL NUMBERS...2266
  WEAR PARTS...2267
  SPECIFICATIONS...2268
  FUEL,COOLANT AND LUBRICANTS...2270
SEAWD02302 - Super Dozer D475A-3 Operation & Maintenance Manual (SN10601&up)...2273
  COVER...2273
  CONTENTS...2276
  SPECIFICATIONS...2278
  PRECAUTIONS FOR FIELD ASSEMBLY...2281
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...2282
  LAYOUT OF KIT...2283
  STYLE FOR TRANSPORTATION...2284
  TOOLS LIST FOR FIELD ASSEMBLY...2289
  TIGHTENING TORQUE...2296
  COATING MATERIALS...2300
  A. ASSEMBLY PROCEDURE...2302
    A-1 INSTALLATION OF UNDERCARRIAGE...2303
    A-2 INSTALLATION OF RIPPER...2315
    A-3 INSTALLATION OF TRACKS...2318
    A-4 ADDING OIL TO PIVOT CHAMBER...2320
    A-5 INSTALLATION OF RIPPER SHANK...2321
    A-6 INSTALLATION OF BLADE LIFT CYLINDER...2322
    A-7 INSTALLATION OF TILT HOSES AND TRUNNION...2324
    A-8 ASSEMBLY OF BLADE...2327
    A-9 ADJUSTMENT OF ARM JOINT (U-BLADE)...2339
    A-10 INSTALLATION OF BLADE...2340
    A-11 INSTALLATION OF COUNTERWEIGHT...2342
    A-12 INSTALLATION OF OPERATOR'S CAB...2343
    A-13 INSTALLATION OF ROPS...2353
    A-14 ADJUSTMENT OF POTENTIOMETER ROD...2354
    A-15 PROCEDURE FOR ADJUSTING BLADE TILT LIMIT ANGLE...2355
    A-16 METHOD OF CHECKING AUTO-RESET SYSTEM (SUPERDOZER)...2364
    A-17 CHECK TRACK TENSION...2365
    A-18 CHECK OF OIL/COOLANT LEVEL IN EACH PART...2367
    A-19 GREASING OF GREASING POINT...2369
    A-20 INSTALLATION OF ORBCOMM ANTENNA AND WIRING HARNESS...2372
    A-21 REPLACEMENT OF RETURN FILTER (REPLACEMENT OF STANDARD FILTER WITH FLUSHING FILTER)...2373
    A-22 INSTALLING DIRECTION OF EXHAUST PIPE...2376
    A-23 BLEEDING AIR FROM HYDRAULIC CYLINDERS...2377
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...2378
    M-1 TESTING AND ADJUSTING OPERATOR'S CAB...2379
    M-2 ERROR CODE...2385
    M-3 FLUSHING HYDRAULIC CIRCUIT...2391
  INSTALLATION OF SPILL GUARD...2392
    1. INTRODUCTION...2392
    2. ADDITIONAL PARTS...2392
    3. MANUFACUTURE DRAWING FOR SPILL GUARD...2393
      3-1. FOR SEMI-U-BLADE...2393
      3-2. FOR FULL-U-BLADE...2396
    4. INSTALLATION PROCEDURE...2399
  FIELD ASSEMBLY INSPECTION REPORT [FOR U OR SEMI U TILT DOZER]...2400
  FIELD ASSEMBLY INSPECTION REPORT [FOR SUPER DOZER]...2414
TEN00018-05 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up)...2428
  COVER...2428
  FOREWORD...2429
    FOREWORD...2430
    SAFETY INFORMATION...2433
    INTRODUCTION...2435
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...2435
      BREAKING IN THE MACHINE...2435
    NECESSARY INFORMATION...2436
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...2436
      EPA REGULATIONS, ENGINE NUMBER PLATE...2436
      BLADE SERIAL NO. PLATE POSITION...2437
      RIPPER SERIAL NO. PLATE POSITION...2437
      POSITION OF SERVICE METER...2437
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2438
  CONTENTS...2439
  SAFETY...2443
    SAFETY...2444
    SAFETY LABELS...2446
      POSITIONS OF SAFETY PICTOGRAMS...2446
      SAFETY LABELS...2447
    GENERAL PRECAUTIONS...2450
      SAFETY RULES...2450
      IF ABNORMALITIES ARE FOUND...2450
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...2450
      FIRE EXTINGUISHER AND FIRST AID KIT...2450
      SAFETY FEATURES...2450
      KEEP MACHINE CLEAN...2451
      INSIDE OPERATOR'S COMPARTMENT...2451
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...2451
      HANDRAILS AND STEPS...2452
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...2452
      MOUNTING AND DISMOUNTING...2452
      NO PEOPLE ON ATTACHMENTS...2452
      CRUSHING OR CUTTING PREVENTION...2453
      PREVENTION OF BURNS...2453
      FIRE PREVENTION...2454
      ACTION IF FIRE OCCURS...2455
      WINDOW WASHER LIQUID...2455
      PRECAUTIONS WHEN USING ROPS...2455
      PRECAUTIONS FOR ATTACHMENTS...2455
      CAB WINDOW GLASSES...2455
      UNAUTHORIZED MODIFICATION...2455
      SAFETY AT WORKSITE...2456
      WORKING ON LOOSE GROUND...2456
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...2457
      ENSURE GOOD VISIBILITY...2457
      VENTILATION FOR ENCLOSED AREAS...2458
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...2458
      BE CAREFUL ABOUT ASBESTOS DUST...2458
    PRECAUTIONS FOR OPERATION...2459
      BEFORE STARTING ENGINE...2459
        CHECKS BEFORE STARTING ENGINE...2459
        PRECAUTIONS WHEN STARTING...2459
        PRECAUTIONS IN COLD AREAS...2460
      OPERATION...2461
        CHECKS BEFORE OPERATION...2461
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...2461
        PRECAUTIONS WHEN TRAVELING...2462
        TRAVELING ON SLOPES...2463
        PROHIBITED OPERATIONS...2463
        USING BRAKES...2463
        OPERATE CAREFULLY ON SNOW...2463
        PARKING MACHINE...2464
      TRANSPORTATION...2465
        LOADING AND UNLOADING...2465
        SHIPPING...2465
      BATTERY...2466
        BATTERY HAZARD PREVENTION...2466
        STARTING WITH BOOSTER CABLE...2467
      TOWING...2468
        WHEN TOWING...2468
    PRECAUTIONS FOR MAINTENANCE...2469
      WARNING TAG...2469
      KEEP WORK PLACE CLEAN AND TIDY...2469
      APPOINT LEADER WHEN WORKING WITH OTHERS...2469
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...2470
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...2471
      PROPER TOOLS...2471
      HANDLING ACCUMULATOR...2472
      PERSONNEL...2472
      ATTACHMENTS...2472
      WORK UNDER THE MACHINE...2473
      NOISE...2473
      PRECAUTIONS WHEN USING HAMMER...2473
      REPAIR WELDING...2473
      REMOVING BATTERY TERMINAL...2473
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...2474
      DO NOT DISASSEMBLE RECOIL SPRING...2474
      PRECAUTION WITH HIGH-PRESSURE OIL...2475
      PRECAUTION FOR HIGH FUEL PRESSURE...2475
      HANDLING HIGH-PRESSURE HOSES...2475
      PRECAUTION FOR HIGH VOLTAGE...2475
      WASTE MATERIAL...2476
      MAINTENANCE FOR AIR CONDITIONER...2476
      COMPRESSED AIR...2476
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2476
  OPERATION...2477
    GENERAL VIEW...2478
      GENERAL VIEW OF MACHINE...2478
      GENERAL VIEW OF CONTROLS AND GAUGES...2479
    EXPLANATION OF COMPONENTS...2481
      FRONT PANEL...2481
      SWITCHES...2512
      CONTROL LEVERS, PEDALS...2517
      DUST INDICATOR...2525
      POWER SOURCE...2526
      FUSE BOX...2527
      DOOR OPEN LOCK...2531
      SASH GLASS INTERMEDIATE LOCK...2531
      DOOR POCKET...2532
      ASHTRAY...2532
      TOOL BOX...2532
      CLEAN INTERIOR OF CAB...2532
      CAR STEREO, HANDLING...2533
      AIR CONDITIONER, HANDLING...2542
      ACCUMULATOR, HANDLING...2559
      HANDLING MACHINES EQUIPPED WITH VHMS...2560
    OPERATION...2562
      CHECK BEFORE STARTING ENGINE, ADJUST...2562
      STARTING ENGINE...2583
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...2591
      STOPPING ENGINE...2594
      CHECK AFTER STOPPING ENGINE...2594
      MOVING MACHINE...2595
      STOPPING MACHINE...2597
      SHIFTING GEAR...2598
      SHIFTING BETWEEN FORWARD AND REVERSE...2603
      STEERING MACHINE...2605
      PRECAUTIONS FOR OPERATION...2609
      PARKING MACHINE...2611
      CHECK AFTER FINISHING WORK...2613
      LOCKING...2613
      WORK POSSIBLE USING BULLDOZER...2614
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2616
      RIPPER OPERATION...2621
      OPERATING METHOD FOR RIPPING OPERATIONS...2624
      ADJUSTING POSTURE OF WORK EQUIPMENT...2628
      TIPS FOR LONGER UNDERCARRIAGE LIFE...2631
    TRANSPORTATION...2633
      TRANSPORTATION PROCEDURE...2633
      LOADING, UNLOADING WORK...2633
      METHOD OF LIFTING MACHINE...2636
      PRECAUTIONS FOR TRANSPORTATION...2637
      TRAVELING ON ROADS...2637
      REMOVAL OF CAB...2638
      INSTALLATION OF CAB...2641
      INSTALLATION OF ROPS...2642
    COLD WEATHER OPERATION...2643
      PRECAUTIONS FOR LOW TEMPERATURE...2643
      AFTER COMPLETION OF WORK...2645
      AFTER COLD WEATHER...2645
    LONG-TERM STORAGE...2646
      BEFORE STORAGE...2646
      DURING STORAGE...2646
      AFTER STORAGE...2646
      STARTING MACHINE AFTER LONG-TERM STORAGE...2646
    TROUBLESHOOTING...2647
      AFTER RUNNING OUT OF FUEL...2647
      METHOD OF TOWING MACHINE...2649
      IF BATTERY IS DISCHARGED...2650
      OTHER TROUBLE...2654
      WHEN MODE SELECTION SYSTEM FLASHES...2659
  MAINTENANCE...2661
    GUIDES TO MAINTENANCE...2662
    OUTLINES OF SERVICE...2665
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2665
      OUTLINE OF ELECTRIC SYSTEM...2668
      HANDLING HYDRAULIC RELATED EQUIPMENT...2669
    WEAR PARTS...2670
      WEAR PARTS LIST...2670
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...2672
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...2674
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2675
      TORQUE LIST...2675
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2676
      SAFETY CRITICAL PARTS...2677
    MAINTENANCE SCHEDULE CHART...2679
      MAINTENANCE SCHEDULE CHART...2679
    SERVICE PROCEDURE...2681
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2681
      WHEN REQUIRED...2682
        CLEAN INSIDE OF COOLING SYSTEM...2682
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...2686
        CHECK AND ADJUST TRACK TENSION...2688
        CHECK AND TIGHTEN TRACK SHOE BOLTS...2691
        ADJUST IDLER CLEARANCE...2692
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...2693
        CLEAN AND CHECK RADIATOR FINS...2695
        CLEAN FUEL TANK STRAINER...2696
        DRAIN WATER AND SEDIMENT IN FUEL TANK...2696
        CLEAN STEERING CLUTCH CASE BREATHER...2696
        CHECK UNDERCARRIAGE OIL...2697
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...2698
        REPLACE AIR CONDITIONER BELT...2698
        CLEAN AND CHECK HYDRAULIC COOLER FINS...2698
        CHECK AND ADJUST AIR CONDITIONER...2699
        LUBRICATE DOOR HINGE...2700
        CHECK DOOR LATCH...2700
        CHECK DOOR LOCK STRIKER...2701
        REPLACE DOOR DAMPER...2701
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...2701
        REPLACE WIPER BLADE...2702
        BLEEDING AIR IN HYDRAULIC SYSTEM...2703
        CHECK ELECTRICAL INTAKE AIR HEATER...2704
        LUBRICATING...2704
      CHECK BEFORE STARTING...2707
      EVERY 250 HOURS SERVICE...2708
        LUBRICATING...2708
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...2710
        CHECK LEVEL OF BATTERY ELECTROLYTE...2711
        CHECK BRAKE PERFORMANCE...2714
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...2715
      EVERY 500 HOURS SERVICE...2716
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...2716
        REPLACE FUEL FILTER CARTRIDGE...2717
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...2719
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...2720
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...2720
      EVERY 1000 HOURS SERVICE...2721
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...2721
        CHECK, CLEAN FUEL STRAINER...2723
        CHECK FOR LOOSE ROPS MOUNT BOLTS...2723
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE...2724
        REPLACE AIR CONDITIONER AIR FILTER (FRESH, RECIRC FILTER)...2724
        CHECK TIGHTENING PARTS OF TURBOCHARGER...2725
      EVERY 2000 HOURS SERVICE...2726
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER...2726
        CHANGE OIL IN FINAL DRIVE CASE...2728
        CHANGE OIL IN DAMPER CASE AND BREATHER FILTER, CLEAN DAMPER BREATHER...2729
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...2730
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...2730
        CLEAN ENGINE BREATHER ELEMENT...2731
        CHECK ALTERNATOR, STARTING MOTOR...2731
        CHECK ENGINE VALVE CLEARANCE, ADJUST...2731
      EVERY 4000 HOURS SERVICE...2732
        CHECK WATER PUMP...2732
        CHECK VIBRATION DAMPER...2732
        CLEAN, CHECK TURBOCHARGER...2732
        CHECK PLAY OF TURBOCHARGER ROTOR...2732
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...2733
  SPECIFICATIONS...2735
    SPECIFICATIONS...2736
  ATTACHMENTS, OPTIONS...2737
    GENERAL PRECAUTIONS...2738
      PRECAUTIONS RELATED TO SAFETY...2738
    SELECTION OF TRACK SHOE...2739
      SELECTION OF TRACK SHOES...2739
    PROCEDURE FOR SELECTING RIPPER POINT...2740
    CAP WITH LOCK, HANDLING...2741
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...2741
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...2742
      BLADE CONDITION...2742
      DOZING WORK...2744
      LEVELING (SPREADING) OPERATION...2747
      DITCHING OPERATION...2747
      BOULDER RAISING OPERATION...2747
      SIDE-CUTTING OPERATIONS...2748
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...2748
    SHOE SLIP CONTROL...2749
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...2749
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2750
      IF MODE SELECTION SYSTEM FLASHES...2756
  INDEX...2757
TEN00025-04 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up)...2761
  COVER...2761
  FOREWORD...2762
    FOREWORD...2763
    SAFETY INFORMATION...2766
    INTRODUCTION...2768
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...2768
      BREAKING IN THE MACHINE...2768
    NECESSARY INFORMATION...2769
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...2769
      EPA REGULATIONS, ENGINE NUMBER PLATE...2769
      BLADE SERIAL NO. PLATE POSITION...2770
      RIPPER SERIAL NO. PLATE POSITION...2770
      POSITION OF SERVICE METER...2770
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2771
  CONTENTS...2772
  SAFETY...2776
    SAFETY...2777
    SAFETY LABELS...2779
      POSITIONS OF SAFETY PICTOGRAMS...2779
      SAFETY LABELS...2780
    GENERAL PRECAUTIONS...2783
      SAFETY RULES...2783
      IF ABNORMALITIES ARE FOUND...2783
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...2783
      FIRE EXTINGUISHER AND FIRST AID KIT...2783
      SAFETY FEATURES...2783
      KEEP MACHINE CLEAN...2784
      INSIDE OPERATOR'S COMPARTMENT...2784
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...2784
      HANDRAILS AND STEPS...2785
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...2785
      MOUNTING AND DISMOUNTING...2785
      NO PEOPLE ON ATTACHMENTS...2785
      CRUSHING OR CUTTING PREVENTION...2786
      PREVENTION OF BURNS...2786
      FIRE PREVENTION...2787
      ACTION IF FIRE OCCURS...2788
      WINDOW WASHER LIQUID...2788
      PRECAUTIONS WHEN USING ROPS...2788
      PRECAUTIONS FOR ATTACHMENTS...2788
      CAB WINDOW GLASSES...2788
      UNAUTHORIZED MODIFICATION...2788
      SAFETY AT WORKSITE...2789
      WORKING ON LOOSE GROUND...2789
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...2790
      ENSURE GOOD VISIBILITY...2790
      VENTILATION FOR ENCLOSED AREAS...2791
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...2791
      BE CAREFUL ABOUT ASBESTOS DUST...2791
    PRECAUTIONS FOR OPERATION...2792
      BEFORE STARTING ENGINE...2792
        CHECKS BEFORE STARTING ENGINE...2792
        PRECAUTIONS WHEN STARTING...2793
        PRECAUTIONS IN COLD AREAS...2793
      OPERATION...2794
        CHECKS BEFORE OPERATION...2794
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...2794
        PRECAUTIONS WHEN TRAVELING...2795
        TRAVELING ON SLOPES...2796
        PROHIBITED OPERATIONS...2796
        USING BRAKES...2796
        OPERATE CAREFULLY ON SNOW...2796
        PARKING MACHINE...2797
      TRANSPORTATION...2798
        LOADING AND UNLOADING...2798
        SHIPPING...2798
      BATTERY...2799
        BATTERY HAZARD PREVENTION...2799
        STARTING WITH BOOSTER CABLE...2800
      TOWING...2801
        WHEN TOWING...2801
    PRECAUTIONS FOR MAINTENANCE...2802
      WARNING TAG...2802
      KEEP WORK PLACE CLEAN AND TIDY...2802
      APPOINT LEADER WHEN WORKING WITH OTHERS...2802
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...2803
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...2804
      PROPER TOOLS...2804
      HANDLING ACCUMULATOR...2805
      PERSONNEL...2805
      ATTACHMENTS...2805
      WORK UNDER THE MACHINE...2806
      NOISE...2806
      PRECAUTIONS WHEN USING HAMMER...2806
      REPAIR WELDING...2806
      REMOVING BATTERY TERMINAL...2806
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...2807
      DO NOT DISASSEMBLE RECOIL SPRING...2807
      PRECAUTION WITH HIGH-PRESSURE OIL...2808
      PRECAUTION FOR HIGH FUEL PRESSURE...2808
      HANDLING HIGH-PRESSURE HOSES...2808
      PRECAUTION FOR HIGH VOLTAGE...2808
      WASTE MATERIAL...2809
      MAINTENANCE FOR AIR CONDITIONER...2809
      COMPRESSED AIR...2809
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2809
  OPERATION...2810
    GENERAL VIEW...2811
      GENERAL VIEW OF MACHINE...2811
      GENERAL VIEW OF CONTROLS AND GAUGES...2812
    EXPLANATION OF COMPONENTS...2814
      FRONT PANEL...2814
      SWITCHES...2845
      CONTROL LEVERS, PEDALS...2850
      DUST INDICATOR...2859
      POWER SOURCE...2859
      FUSE BOX...2860
      DOOR OPEN LOCK...2864
      SASH GLASS INTERMEDIATE LOCK...2864
      DOOR POCKET...2865
      ASHTRAY...2865
      TOOL BOX...2865
      CLEAN INTERIOR OF CAB...2865
      CAR STEREO, HANDLING...2866
      AIR CONDITIONER, HANDLING...2875
      ACCUMULATOR, HANDLING...2892
      EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER...2893
      HANDLING MACHINES EQUIPPED WITH VHMS...2900
    OPERATION...2902
      CHECK BEFORE STARTING ENGINE, ADJUST...2902
      STARTING ENGINE...2923
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...2931
      STOPPING ENGINE...2934
      CHECK AFTER STOPPING ENGINE...2934
      MOVING MACHINE...2935
      STOPPING MACHINE...2937
      SHIFTING GEAR...2938
      SHIFTING BETWEEN FORWARD AND REVERSE...2943
      STEERING MACHINE...2945
      PRECAUTIONS FOR OPERATION...2949
      PARKING MACHINE...2951
      CHECK AFTER FINISHING WORK...2953
      LOCKING...2953
      WORK POSSIBLE USING BULLDOZER...2954
      EFFECTIVE USE OF MODE SELECTION SYSTEM...2956
      RIPPER OPERATION...2961
      OPERATING METHOD FOR RIPPING OPERATIONS...2964
      ADJUSTING POSTURE OF WORK EQUIPMENT...2968
      TIPS FOR LONGER UNDERCARRIAGE LIFE...2971
    TRANSPORTATION...2973
      TRANSPORTATION PROCEDURE...2973
      LOADING, UNLOADING WORK...2973
      METHOD OF LIFTING MACHINE...2976
      PRECAUTIONS FOR TRANSPORTATION...2977
      TRAVELING ON ROADS...2977
      REMOVAL OF CAB...2978
      INSTALLATION OF CAB...2981
      INSTALLATION OF ROPS...2982
    COLD WEATHER OPERATION...2983
      PRECAUTIONS FOR LOW TEMPERATURE...2983
      AFTER COMPLETION OF WORK...2985
      AFTER COLD WEATHER...2985
    LONG-TERM STORAGE...2986
      BEFORE STORAGE...2986
      DURING STORAGE...2986
      AFTER STORAGE...2986
      STARTING MACHINE AFTER LONG-TERM STORAGE...2986
    TROUBLESHOOTING...2987
      AFTER RUNNING OUT OF FUEL...2987
      METHOD OF TOWING MACHINE...2989
      IF BATTERY IS DISCHARGED...2990
      OTHER TROUBLE...2994
      WHEN MODE SELECTION SYSTEM FLASHES...2999
  MAINTENANCE...3000
    GUIDES TO MAINTENANCE...3001
    OUTLINES OF SERVICE...3004
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3004
      OUTLINE OF ELECTRIC SYSTEM...3007
      HANDLING HYDRAULIC RELATED EQUIPMENT...3008
    WEAR PARTS...3009
      WEAR PARTS LIST...3009
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3011
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3015
      TORQUE LIST...3015
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3016
      SAFETY CRITICAL PARTS...3017
    MAINTENANCE SCHEDULE CHART...3019
      MAINTENANCE SCHEDULE CHART...3019
    SERVICE PROCEDURE...3021
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3021
      WHEN REQUIRED...3022
        CLEAN INSIDE OF COOLING SYSTEM...3022
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...3026
        CHECK AND ADJUST TRACK TENSION...3028
        CHECK AND TIGHTEN TRACK SHOE BOLTS...3031
        ADJUST IDLER CLEARANCE...3032
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...3033
        CLEAN AND CHECK RADIATOR FINS...3035
        CLEAN FUEL TANK STRAINER...3036
        DRAIN WATER AND SEDIMENT IN FUEL TANK...3036
        CLEAN STEERING CLUTCH CASE BREATHER...3036
        CHECK UNDERCARRIAGE OIL...3037
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...3038
        REPLACE AIR CONDITIONER BELT...3038
        CLEAN AND CHECK HYDRAULIC COOLER FINS...3038
        CHECK AND ADJUST AIR CONDITIONER...3039
        LUBRICATE DOOR HINGE...3040
        CHECK DOOR LATCH...3040
        CHECK DOOR LOCK STRIKER...3041
        REPLACE DOOR DAMPER...3041
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...3041
        REPLACE WIPER BLADE...3042
        BLEEDING AIR IN HYDRAULIC SYSTEM...3043
        CHECK ELECTRICAL INTAKE AIR HEATER...3044
        LUBRICATING...3044
      CHECK BEFORE STARTING...3047
      EVERY 250 HOURS SERVICE...3048
        LUBRICATING...3048
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...3050
        CHECK LEVEL OF BATTERY ELECTROLYTE...3051
        CHECK BRAKE PERFORMANCE...3054
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...3055
      EVERY 500 HOURS SERVICE...3056
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...3056
        REPLACE FUEL FILTER CARTRIDGE...3057
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...3059
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...3060
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...3060
      EVERY 1000 HOURS SERVICE...3061
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...3061
        CHECK, CLEAN FUEL STRAINER...3063
        CHECK FOR LOOSE ROPS MOUNT BOLTS...3063
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE ...3064
        REPLACE AIR CONDITIONER AIR FILTER (FRESH, RECIRC FILTER)...3065
        CHECK TIGHTENING PARTS OF TURBOCHARGER...3065
      EVERY 2000 HOURS SERVICE...3066
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER...3066
        CHANGE OIL IN FINAL DRIVE CASE...3068
        CHANGE OIL IN DAMPER CASE AND BREATHER FILTER, CLEAN DAMPER BREATHER...3069
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...3070
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...3070
        CLEAN ENGINE BREATHER ELEMENT...3071
        CHECK ALTERNATOR, STARTING MOTOR...3071
        CHECK ENGINE VALVE CLEARANCE, ADJUST...3071
      EVERY 4000 HOURS SERVICE...3072
        CHECK WATER PUMP...3072
        CHECK VIBRATION DAMPER...3072
        CLEAN, CHECK TURBOCHARGER...3072
        CHECK PLAY OF TURBOCHARGER ROTOR...3072
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...3073
  SPECIFICATIONS...3074
    SPECIFICATIONS...3075
  ATTACHMENTS, OPTIONS...3076
    GENERAL PRECAUTIONS...3077
      PRECAUTIONS RELATED TO SAFETY...3077
    SELECTION OF TRACK SHOE...3078
      SELECTION OF TRACK SHOES...3078
    PROCEDURE FOR SELECTING RIPPER POINT...3079
    CAP WITH LOCK, HANDLING...3080
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...3080
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER...3081
      BLADE CONDITION...3081
      DOZING WORK...3083
      LEVELING (SPREADING) OPERATION...3086
      DITCHING OPERATION...3086
      BOULDER RAISING OPERATION...3086
      SIDE-CUTTING OPERATIONS...3087
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...3087
    SHOE SLIP CONTROL...3088
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...3088
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3089
      IF MODE SELECTION SYSTEM FLASHES...3095
  INDEX...3096
TEN00094-03 - Bulldozer D475A-5 Operation & Maintenance Manual (SN20001&up)...3100
  COVER...3100
  FOREWORD...3101
    FOREWORD...3102
    SAFETY INFORMATION...3105
    INTRODUCTION...3107
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3107
      BREAKING IN THE MACHINE...3107
    NECESSARY INFORMATION...3108
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3108
      EPA REGULATIONS, ENGINE NUMBER PLATE...3108
      BLADE SERIAL NO. PLATE POSITION...3109
      POSITION OF SERVICE METER...3109
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3110
  CONTENTS...3111
  SAFETY...3115
    SAFETY...3116
    SAFETY LABELS...3118
      POSITIONS OF SAFETY PICTOGRAMS...3118
      SAFETY LABELS...3119
    GENERAL PRECAUTIONS...3122
      SAFETY RULES...3122
      IF ABNORMALITIES ARE FOUND...3122
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...3122
      FIRE EXTINGUISHER AND FIRST AID KIT...3122
      SAFETY FEATURES...3122
      KEEP MACHINE CLEAN...3123
      INSIDE OPERATOR'S COMPARTMENT...3123
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...3123
      HANDRAILS AND STEPS...3124
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...3124
      MOUNTING AND DISMOUNTING...3124
      NO PEOPLE ON ATTACHMENTS...3124
      CRUSHING OR CUTTING PREVENTION...3125
      PREVENTION OF BURNS...3125
      FIRE PREVENTION...3126
      ACTION IF FIRE OCCURS...3127
      WINDOW WASHER LIQUID...3127
      PRECAUTIONS WHEN USING ROPS...3127
      PRECAUTIONS FOR ATTACHMENTS...3127
      CAB WINDOW GLASSES...3127
      UNAUTHORIZED MODIFICATION...3127
      SAFETY AT WORKSITE...3128
      WORKING ON LOOSE GROUND...3128
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...3129
      ENSURE GOOD VISIBILITY...3129
      VENTILATION FOR ENCLOSED AREAS...3130
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...3130
      BE CAREFUL ABOUT ASBESTOS DUST...3130
    PRECAUTIONS FOR OPERATION...3131
      BEFORE STARTING ENGINE...3131
        CHECKS BEFORE STARTING ENGINE...3131
        PRECAUTIONS WHEN STARTING...3132
        PRECAUTIONS IN COLD AREAS...3132
      OPERATION...3133
        CHECKS BEFORE OPERATION...3133
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...3133
        PRECAUTIONS WHEN TRAVELING...3134
        TRAVELING ON SLOPES...3135
        PROHIBITED OPERATIONS...3135
        USING BRAKES...3135
        OPERATE CAREFULLY ON SNOW...3135
        PARKING MACHINE...3136
      TRANSPORTATION...3137
        LOADING AND UNLOADING...3137
        SHIPPING...3137
      BATTERY...3138
        BATTERY HAZARD PREVENTION...3138
        STARTING WITH BOOSTER CABLE...3139
      TOWING...3140
        WHEN TOWING...3140
    PRECAUTIONS FOR MAINTENANCE...3141
      WARNING TAG...3141
      KEEP WORK PLACE CLEAN AND TIDY...3141
      APPOINT LEADER WHEN WORKING WITH OTHERS...3141
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...3142
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...3143
      PROPER TOOLS...3143
      HANDLING ACCUMULATOR...3144
      PERSONNEL...3144
      ATTACHMENTS...3144
      WORK UNDER THE MACHINE...3145
      NOISE...3145
      PRECAUTIONS WHEN USING HAMMER...3145
      REPAIR WELDING...3145
      REMOVING BATTERY TERMINAL...3145
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...3146
      DO NOT DISASSEMBLE RECOIL SPRING...3146
      PRECAUTION WITH HIGH-PRESSURE OIL...3147
      PRECAUTION FOR HIGH FUEL PRESSURE...3147
      HANDLING HIGH-PRESSURE HOSES...3147
      PRECAUTION FOR HIGH VOLTAGE...3147
      WASTE MATERIAL...3148
      MAINTENANCE FOR AIR CONDITIONER...3148
      COMPRESSED AIR...3148
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3148
  OPERATION...3149
    GENERAL VIEW...3150
      GENERAL VIEW OF MACHINE...3150
      GENERAL VIEW OF CONTROLS AND GAUGES...3151
    EXPLANATION OF COMPONENTS...3153
      FRONT PANEL...3153
      SWITCHES...3184
      CONTROL LEVERS, PEDALS...3189
      DUST INDICATOR...3195
      POWER SOURCE...3195
      FUSE BOX...3196
      DOOR OPEN LOCK...3200
      SASH GLASS INTERMEDIATE LOCK...3200
      DOOR POCKET...3201
      ASHTRAY...3201
      TOOL BOX...3201
      CLEAN INTERIOR OF CAB...3201
      CAR STEREO, HANDLING...3202
      AIR CONDITIONER, HANDLING...3211
      ACCUMULATOR, HANDLING...3228
      HANDLING MACHINES EQUIPPED WITH VHMS...3229
    OPERATION...3231
      CHECK BEFORE STARTING ENGINE, ADJUST...3231
      STARTING ENGINE...3252
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3260
      STOPPING ENGINE...3263
      CHECK AFTER STOPPING ENGINE...3263
      MOVING MACHINE...3264
      STOPPING MACHINE...3266
      SHIFTING GEAR...3267
      SHIFTING BETWEEN FORWARD AND REVERSE...3273
      STEERING MACHINE...3275
      PRECAUTIONS FOR OPERATION...3279
      PARKING MACHINE...3281
      CHECK AFTER FINISHING WORK...3283
      LOCKING...3283
      PROHIBITED WORK OF SUPER DOZER...3284
      EFFECTIVE USE OF SUPER DOZER...3286
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3289
      ADJUSTING POSTURE OF WORK EQUIPMENT...3294
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3295
    TRANSPORTATION...3297
      TRANSPORTATION PROCEDURE...3297
      LOADING, UNLOADING WORK...3297
      METHOD OF LIFTING MACHINE...3300
      PRECAUTIONS FOR TRANSPORTATION...3301
      TRAVELING ON ROADS...3301
      REMOVAL OF CAB...3302
      INSTALLATION OF CAB...3305
      INSTALLATION OF ROPS...3306
    COLD WEATHER OPERATION...3307
      PRECAUTIONS FOR LOW TEMPERATURE...3307
      AFTER COMPLETION OF WORK...3309
      AFTER COLD WEATHER...3309
    LONG-TERM STORAGE...3310
      BEFORE STORAGE...3310
      DURING STORAGE...3310
      AFTER STORAGE...3310
      STARTING MACHINE AFTER LONG-TERM STORAGE...3310
    TROUBLESHOOTING...3311
      AFTER RUNNING OUT OF FUEL...3311
      METHOD OF TOWING MACHINE...3313
      IF BATTERY IS DISCHARGED...3314
      OTHER TROUBLE...3318
      WHEN MODE SELECTION SYSTEM FLASHES...3322
  MAINTENANCE...3323
    GUIDES TO MAINTENANCE...3324
    OUTLINES OF SERVICE...3327
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3327
      OUTLINE OF ELECTRIC SYSTEM...3330
      HANDLING HYDRAULIC RELATED EQUIPMENT...3331
    WEAR PARTS...3332
      WEAR PARTS LIST...3332
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3333
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3335
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3336
      TORQUE LIST...3336
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3337
      SAFETY CRITICAL PARTS...3338
    MAINTENANCE SCHEDULE CHART...3340
      MAINTENANCE SCHEDULE CHART...3340
    SERVICE PROCEDURE...3342
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3342
      WHEN REQUIRED...3343
        CLEAN INSIDE OF COOLING SYSTEM...3343
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...3347
        CHECK AND ADJUST TRACK TENSION...3349
        CHECK AND TIGHTEN TRACK SHOE BOLTS...3352
        ADJUST IDLER CLEARANCE...3353
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...3354
        CLEAN AND CHECK RADIATOR FINS...3356
        CLEAN FUEL TANK STRAINER...3357
        DRAIN WATER AND SEDIMENT IN FUEL TANK...3357
        CLEAN STEERING CLUTCH CASE BREATHER...3357
        CHECK UNDERCARRIAGE OIL...3358
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...3359
        REPLACE AIR CONDITIONER BELT...3359
        CLEAN AND CHECK HYDRAULIC COOLER FINS...3359
        CHECK AND ADJUST AIR CONDITIONER...3360
        LUBRICATE DOOR HINGE...3361
        CHECK DOOR LATCH...3361
        CHECK DOOR LOCK STRIKER...3362
        REPLACE DOOR DAMPER...3362
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...3362
        REPLACE WIPER BLADE...3363
        BLEEDING AIR IN HYDRAULIC SYSTEM...3364
        CHECK ELECTRICAL INTAKE AIR HEATER...3364
        LUBRICATING...3364
      CHECK BEFORE STARTING...3367
      EVERY 250 HOURS SERVICE...3368
        LUBRICATING...3368
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...3370
        CHECK LEVEL OF BATTERY ELECTROLYTE...3371
        CHECK BRAKE PERFORMANCE...3374
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...3375
      EVERY 500 HOURS SERVICE...3376
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...3376
        REPLACE FUEL FILTER CARTRIDGE...3377
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT...3379
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...3380
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...3380
      EVERY 1000 HOURS SERVICE...3381
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (INCL. TRANSMISSION CASE, TORQUE CONVERTER CASE AND BEVEL GEAR CASE)...3381
        CHECK, CLEAN FUEL STRAINER...3383
        CHECK FOR LOOSE ROPS MOUNT BOLTS...3383
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE...3383
        REPLACE AIR CONDITIONER AIR FILTER (FRESH, RECIRC FILTER)...3384
        CHECK TIGHTENING PARTS OF TURBOCHARGER...3384
      EVERY 2000 HOURS SERVICE...3385
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER...3385
        CHANGE OIL IN FINAL DRIVE CASE...3387
        CHANGE OIL IN DAMPER CASE AND BREATHER FILTER, CLEAN DAMPER BREATHER...3388
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...3389
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...3389
        CLEAN ENGINE BREATHER ELEMENT...3390
        CHECK ALTERNATOR, STARTING MOTOR...3390
        CHECK ENGINE VALVE CLEARANCE, ADJUST...3390
      EVERY 4000 HOURS SERVICE...3391
        CHECK WATER PUMP...3391
        CHECK VIBRATION DAMPER...3391
        CLEAN, CHECK TURBOCHARGER...3391
        CHECK PLAY OF TURBOCHARGER ROTOR...3391
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE)...3392
  SPECIFICATIONS...3393
    SPECIFICATIONS...3394
  ATTACHMENTS, OPTIONS...3395
    GENERAL PRECAUTIONS...3396
      PRECAUTIONS RELATED TO SAFETY...3396
    SELECTION OF TRACK SHOE...3397
      SELECTION OF TRACK SHOES...3397
    CAP WITH LOCK, HANDLING...3398
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...3398
  INDEX...3399
TEN00132-05 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30001&up)...3403
  COVER...3403
  FOREWORD...3404
    FOREWORD...3405
    SAFETY INFORMATION...3408
    INTRODUCTION...3410
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3410
      VISIBILITY FROM OPERATOR'S SEAT...3411
      BREAKING IN THE MACHINE...3412
    NECESSARY INFORMATION...3413
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3413
      EPA REGULATIONS, ENGINE NUMBER PLATE...3413
      BLADE SERIAL NO. PLATE POSITION...3414
      RIPPER SERIAL NO. PLATE POSITION...3414
      POSITION OF SERVICE METER...3414
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3415
    CONTENTS...3416
  SAFETY...3420
    SAFETY...3421
    SAFETY LABELS...3423
      POSITIONS OF SAFETY PICTOGRAMS...3423
      SAFETY LABELS...3424
    GENERAL PRECAUTIONS...3428
    PRECAUTIONS FOR OPERATION...3437
      BEFORE STARTING ENGINE...3437
      OPERATION...3439
      TRANSPORTATION...3443
      BATTERY...3444
      TOWING...3446
    PRECAUTIONS FOR MAINTENANCE...3447
  OPERATION...3456
    GENERAL VIEW...3457
      GENERAL VIEW OF MACHINE...3457
      GENERAL VIEW OF CONTROLS AND GAUGES...3458
    EXPLANATION OF COMPONENTS...3460
      FRONT PANEL...3460
      SWITCHES...3491
      CONTROL LEVERS, PEDALS...3496
      DUST INDICATOR...3505
      POWER SOURCE...3505
      FUSE BOX...3506
      DOOR OPEN LOCK...3510
      SASH GLASS INTERMEDIATE LOCK...3510
      CAP WITH LOCK...3511
      DOOR POCKET...3513
      ASHTRAY...3513
      TOOL BOX...3513
      CLEAN INTERIOR OF CAB...3513
      CAR STEREO, HANDLING...3514
      AIR CONDITIONER, HANDLING...3523
    OPERATION...3540
      CHECK BEFORE STARTING ENGINE, ADJUST...3540
      STARTING ENGINE...3561
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3569
      STOPPING ENGINE...3572
      MOVING MACHINE...3573
      STOPPING MACHINE...3575
      SHIFTING GEAR...3576
      SHIFTING BETWEEN FORWARD AND REVERSE...3581
      STEERING MACHINE...3583
      PRECAUTIONS FOR OPERATION...3585
      PARKING MACHINE...3588
      CHECK AFTER STOPPING ENGINE...3589
      CHECK AFTER FINISHING WORK...3590
      LOCKING...3590
      WORK POSSIBLE USING BULLDOZER...3591
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3593
      RIPPER OPERATION...3598
      OPERATING METHOD FOR RIPPING OPERATIONS...3601
      ADJUSTING POSTURE OF WORK EQUIPMENT...3606
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3609
    TRANSPORTATION...3611
      TRANSPORTATION PROCEDURE...3611
      LOADING, UNLOADING WORK...3611
      METHOD OF LIFTING MACHINE...3614
      TRAVELING ON ROADS...3615
      REMOVAL OF CAB...3616
      INSTALLATION OF CAB...3619
      INSTALLATION OF ROPS...3620
    COLD WEATHER OPERATION...3621
      PRECAUTIONS FOR LOW TEMPERATURE...3621
      AFTER COMPLETION OF WORK...3623
      AFTER COLD WEATHER...3623
    LONG-TERM STORAGE...3624
      BEFORE STORAGE...3624
      DURING STORAGE...3624
      AFTER STORAGE...3624
      STARTING MACHINE AFTER LONG-TERM STORAGE...3624
    TROUBLESHOOTING...3625
      AFTER RUNNING OUT OF FUEL...3625
      METHOD OF TOWING MACHINE...3626
      IF BATTERY IS DISCHARGED...3627
      OTHER TROUBLE...3631
      WHEN MODE SELECTION SYSTEM FLASHES...3636
  MAINTENANCE...3638
    GUIDES TO MAINTENANCE...3639
    OUTLINES OF SERVICE...3642
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3642
      OUTLINE OF ELECTRIC SYSTEM...3645
      HANDLING HYDRAULIC RELATED EQUIPMENT...3646
    WEAR PARTS...3647
      WEAR PARTS LIST...3647
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3649
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3651
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3652
      TORQUE LIST...3652
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3653
      SAFETY CRITICAL PARTS...3654
    MAINTENANCE SCHEDULE CHART...3656
      MAINTENANCE SCHEDULE CHART...3656
    SERVICE PROCEDURE...3658
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3658
      WHEN REQUIRED...3659
      CHECK BEFORE STARTING...3690
      EVERY 250 HOURS SERVICE...3691
      EVERY 500 HOURS SERVICE...3699
      EVERY 1000 HOURS SERVICE...3705
      EVERY 2000 HOURS SERVICE...3714
      EVERY 4000 HOURS SERVICE...3723
      EVERY 8000 HOURS SERVICE...3727
  SPECIFICATIONS...3728
    SPECIFICATIONS...3729
  ATTACHMENTS, OPTIONS...3730
    GENERAL PRECAUTIONS...3731
      PRECAUTIONS RELATED TO SAFETY...3731
    SELECTION OF TRACK SHOE...3732
      SELECTION OF TRACK SHOES...3732
    PROCEDURE FOR SELECTING RIPPER POINT...3733
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...3734
      BLADE CONDITION...3734
      DOZING WORK...3736
      LEVELING (SPREADING) OPERATION...3738
      DITCHING OPERATION...3738
      BOULDER RAISING OPERATION...3738
      SIDE-CUTTING OPERATIONS...3739
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...3739
    SHOE SLIP CONTROL...3740
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...3740
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3741
      IF MODE SELECTION SYSTEM FLASHES...3748
    HANDLING MACHINES EQUIPPED WITH VHMS...3749
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...3749
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...3750
  INDEX...3752
TEN00136-05 - Bulldozer D475ASD-5E0 Operation & Maintenance Manual (SN30001&up)...3756
  COVER...3756
  FOREWORD...3757
    FOREWORD...3758
    SAFETY INFORMATION...3761
    INTRODUCTION...3763
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3763
      VISIBILITY FROM OPERATOR'S SEAT...3764
      BREAKING IN THE MACHINE...3765
    NECESSARY INFORMATION...3766
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3766
      EPA REGULATIONS, ENGINE NUMBER PLATE...3766
      BLADE SERIAL NO. PLATE POSITION...3767
      POSITION OF SERVICE METER...3767
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3767
    CONTENTS...3768
  SAFETY...3771
    SAFETY...3772
    SAFETY LABELS...3774
      POSITIONS OF SAFETY PICTOGRAMS...3774
      SAFETY LABELS...3775
    GENERAL PRECAUTIONS...3779
    PRECAUTIONS FOR OPERATION...3788
      BEFORE STARTING ENGINE...3788
      OPERATION...3790
      TRANSPORTATION...3794
      BATTERY...3795
      TOWING...3797
    PRECAUTIONS FOR MAINTENANCE...3798
  OPERATION...3807
    GENERAL VIEW...3808
      GENERAL VIEW OF MACHINE...3808
      GENERAL VIEW OF CONTROLS AND GAUGES...3809
    EXPLANATION OF COMPONENTS...3811
      FRONT PANEL...3811
      SWITCHES...3841
      CONTROL LEVERS, PEDALS...3846
      DUST INDICATOR...3852
      POWER SOURCE...3852
      FUSE BOX...3853
      DOOR OPEN LOCK...3857
      SASH GLASS INTERMEDIATE LOCK...3857
      CAP WITH LOCK...3858
      DOOR POCKET...3860
      ASHTRAY...3860
      TOOL BOX...3860
      CLEAN INTERIOR OF CAB...3860
      CAR STEREO, HANDLING...3861
      AIR CONDITIONER, HANDLING...3870
    OPERATION...3887
      CHECK BEFORE STARTING ENGINE, ADJUST...3887
      STARTING ENGINE...3908
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3916
      STOPPING ENGINE...3919
      MOVING MACHINE...3920
      STOPPING MACHINE...3922
      SHIFTING GEAR...3923
      SHIFTING BETWEEN FORWARD AND REVERSE...3928
      STEERING MACHINE...3930
      PRECAUTIONS FOR OPERATION...3933
      PARKING MACHINE...3936
      CHECK AFTER STOPPING ENGINE...3937
      CHECK AFTER FINISHING WORK...3938
      LOCKING...3938
      PROHIBITED WORK OF SUPER DOZER...3939
      EFFECTIVE USE OF SUPER DOZER...3941
      EFFECTIVE USE OF MODE SELECTION SYSTEM...3944
      ADJUSTING POSTURE OF WORK EQUIPMENT...3949
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3950
    TRANSPORTATION...3952
      TRANSPORTATION PROCEDURE...3952
      LOADING, UNLOADING WORK...3952
      METHOD OF LIFTING MACHINE...3955
      TRAVELING ON ROADS...3956
      REMOVAL OF CAB...3957
      INSTALLATION OF CAB...3960
      INSTALLATION OF ROPS...3961
    COLD WEATHER OPERATION...3962
      PRECAUTIONS FOR LOW TEMPERATURE...3962
      AFTER COMPLETION OF WORK...3964
      AFTER COLD WEATHER...3964
    LONG-TERM STORAGE...3965
      BEFORE STORAGE...3965
      DURING STORAGE...3965
      AFTER STORAGE...3965
      STARTING MACHINE AFTER LONG-TERM STORAGE...3965
    TROUBLESHOOTING...3966
      AFTER RUNNING OUT OF FUEL...3966
      METHOD OF TOWING MACHINE...3967
      IF BATTERY IS DISCHARGED...3968
      OTHER TROUBLE...3972
      WHEN MODE SELECTION SYSTEM FLASHES...3976
  MAINTENANCE...3977
    GUIDES TO MAINTENANCE...3978
    OUTLINES OF SERVICE...3981
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3981
      OUTLINE OF ELECTRIC SYSTEM...3984
      HANDLING HYDRAULIC RELATED EQUIPMENT...3985
    WEAR PARTS...3986
      WEAR PARTS LIST...3986
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3987
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3989
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3990
      TORQUE LIST...3990
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3991
      SAFETY CRITICAL PARTS...3992
    MAINTENANCE SCHEDULE CHART...3994
      MAINTENANCE SCHEDULE CHART...3994
    SERVICE PROCEDURE...3996
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3996
      WHEN REQUIRED...3997
      CHECK BEFORE STARTING...4029
      EVERY 250 HOURS SERVICE...4030
      EVERY 500 HOURS SERVICE...4038
      EVERY 1000 HOURS SERVICE...4044
      EVERY 2000 HOURS SERVICE...4052
      EVERY 4000 HOURS SERVICE...4061
      EVERY 8000 HOURS SERVICE...4065
  SPECIFICATIONS...4067
    SPECIFICATIONS...4068
  ATTACHMENTS, OPTIONS...4069
    GENERAL PRECAUTIONS...4070
      PRECAUTIONS RELATED TO SAFETY...4070
    SELECTION OF TRACK SHOE...4071
      SELECTION OF TRACK SHOES...4071
    HANDLING MACHINES EQUIPPED WITH VHMS...4072
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4072
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4073
  INDEX...4075
TEN00282-03 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30071&up)...4079
  COVER...4079
  FOREWORD...4080
    BEFORE READING THIS MANUAL...4081
    SAFETY INFORMATION...4082
    INTRODUCTION...4083
      USE OF MACHINE...4083
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4083
      VISIBILITY FROM OPERATOR'S SEAT...4084
    NECESSARY INFORMATION...4085
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4085
      EPA REGULATIONS, ENGINE NUMBER PLATE...4085
      BLADE SERIAL NO. PLATE POSITION...4086
      RIPPER SERIAL NO. PLATE POSITION...4086
      POSITION OF SERVICE METER...4086
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4087
    CONTENTS...4088
  SAFETY...4092
    SAFETY...4093
    SAFETY LABELS...4096
      POSITIONS OF SAFETY PICTOGRAMS...4096
      SAFETY LABELS...4097
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4101
      PRECAUTIONS BEFORE STARTING OPERATION...4101
      PREPARATIONS FOR SAFE OPERATION...4101
      FIRE PREVENTION...4103
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4104
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4106
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4106
      UNAUTHORIZED MODIFICATION...4106
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4106
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4107
    PRECAUTIONS FOR OPERATION...4108
      PRECAUTIONS FOR JOBSITE...4108
      STARTING ENGINE...4110
      OPERATION...4113
      TRANSPORTATION...4117
      TOWING...4118
    PRECAUTIONS FOR MAINTENANCE...4119
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4119
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4123
  OPERATION...4130
    GENERAL VIEW...4131
      GENERAL VIEW OF MACHINE...4131
      GENERAL VIEW OF CONTROLS AND GAUGES...4132
    EXPLANATION OF COMPONENTS...4134
      FRONT PANEL...4134
      SWITCHES...4164
      CONTROL LEVERS, PEDALS...4173
      DUST INDICATOR...4182
      POWER SOURCE...4182
      FUSE BOX...4183
      DOOR OPEN LOCK...4188
      SASH GLASS INTERMEDIATE LOCK...4188
      CAP WITH LOCK...4189
      DOOR POCKET...4190
      ASHTRAY...4191
      TOOL BOX...4191
      CLEAN INTERIOR OF CAB...4191
      CAR STEREO, HANDLING...4192
      AIR CONDITIONER, HANDLING...4201
    OPERATION...4218
      CHECK BEFORE STARTING ENGINE, ADJUST...4218
      STARTING ENGINE...4239
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4247
      STOPPING ENGINE...4250
      MOVING MACHINE...4251
      STOPPING MACHINE...4253
      SHIFTING GEAR...4254
      SHIFTING BETWEEN FORWARD AND REVERSE...4259
      STEERING MACHINE...4261
      PRECAUTIONS FOR OPERATION...4263
      PARKING MACHINE...4266
      CHECK AFTER STOPPING ENGINE...4267
      CHECK AFTER FINISHING WORK...4268
      LOCKING...4268
      WORK POSSIBLE USING BULLDOZER...4269
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4271
      RIPPER OPERATION...4276
      OPERATING METHOD FOR RIPPING OPERATIONS...4279
      ADJUSTING POSTURE OF WORK EQUIPMENT...4284
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4287
    TRANSPORTATION...4289
      TRANSPORTATION PROCEDURE...4289
      LOADING, UNLOADING WORK...4289
      METHOD OF LIFTING MACHINE...4292
      TRAVELING ON ROADS...4293
      REMOVAL OF CAB...4294
      INSTALLATION OF CAB...4297
      INSTALLATION OF ROPS...4298
    COLD WEATHER OPERATION...4299
      PRECAUTIONS FOR LOW TEMPERATURE...4299
      AFTER COMPLETION OF WORK...4301
      AFTER COLD WEATHER...4301
    LONG-TERM STORAGE...4302
      BEFORE STORAGE...4302
      DURING STORAGE...4302
      AFTER STORAGE...4302
      STARTING MACHINE AFTER LONG-TERM STORAGE...4302
    TROUBLESHOOTING...4303
      AFTER RUNNING OUT OF FUEL...4303
      METHOD OF TOWING MACHINE...4303
      IF BATTERY IS DISCHARGED...4305
      OTHER TROUBLE...4310
      WHEN MODE SELECTION SYSTEM FLASHES...4315
  MAINTENANCE...4316
    GUIDES TO MAINTENANCE...4317
    OUTLINES OF SERVICE...4320
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4320
      OUTLINE OF ELECTRIC SYSTEM...4324
      HANDLING HYDRAULIC RELATED EQUIPMENT...4324
    WEAR PARTS...4325
      WEAR PARTS LIST...4325
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4327
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4329
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4330
      TORQUE LIST...4330
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4331
      SAFETY CRITICAL PARTS...4332
    MAINTENANCE SCHEDULE CHART...4334
      MAINTENANCE SCHEDULE CHART...4334
    SERVICE PROCEDURE...4336
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4336
      WHEN REQUIRED...4337
      CHECK BEFORE STARTING...4368
      EVERY 250 HOURS SERVICE...4369
      EVERY 500 HOURS SERVICE...4377
      EVERY 1000 HOURS SERVICE...4383
      EVERY 2000 HOURS SERVICE...4392
      EVERY 4000 HOURS SERVICE...4402
      EVERY 8000 HOURS SERVICE...4406
  SPECIFICATIONS...4408
    SPECIFICATIONS...4409
  ATTACHMENTS, OPTIONS...4410
    GENERAL PRECAUTIONS...4411
      PRECAUTIONS RELATED TO SAFETY...4411
    SELECTION OF TRACK SHOE...4412
      SELECTION OF TRACK SHOES...4412
    PROCEDURE FOR SELECTING RIPPER POINT...4413
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...4414
      BLADE CONDITION...4414
      DOZING WORK...4416
      LEVELING (SPREADING) OPERATION...4418
      DITCHING OPERATION...4418
      BOULDER RAISING OPERATION...4418
      SIDE-CUTTING OPERATIONS...4419
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...4419
    SHOE SLIP CONTROL...4420
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...4420
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4421
      IF MODE SELECTION SYSTEM FLASHES...4428
    HANDLING MACHINES EQUIPPED WITH VHMS...4429
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4429
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4430
  INDEX...4432
TEN00283-03 - Bulldozer D475ASD-5E0 Operation & Maintenance Manual (SN30071&up)...4436
  COVER...4436
  FOREWORD...4437
    BEFORE READING THIS MANUAL...4438
    SAFETY INFORMATION...4439
    INTRODUCTION...4440
      USE OF MACHINE...4440
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4440
      VISIBILITY FROM OPERATOR'S SEAT...4441
    NECESSARY INFORMATION...4442
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4442
      EPA REGULATIONS, ENGINE NUMBER PLATE...4442
      BLADE SERIAL NO. PLATE POSITION...4443
      POSITION OF SERVICE METER...4443
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4443
    CONTENTS...4444
  SAFETY...4447
    SAFETY...4448
    SAFETY LABELS...4451
      POSITIONS OF SAFETY PICTOGRAMS...4451
      SAFETY LABELS...4452
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4456
      PRECAUTIONS BEFORE STARTING OPERATION...4456
      PREPARATIONS FOR SAFE OPERATION...4456
      FIRE PREVENTION...4458
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4459
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4461
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4461
      UNAUTHORIZED MODIFICATION...4461
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4461
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4462
    PRECAUTIONS FOR OPERATION...4463
      PRECAUTIONS FOR JOBSITE...4463
      STARTING ENGINE...4465
      OPERATION...4468
      TRANSPORTATION...4472
      TOWING...4473
    PRECAUTIONS FOR MAINTENANCE...4474
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4474
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4478
  OPERATION...4485
    GENERAL VIEW...4486
      GENERAL VIEW OF MACHINE...4486
      GENERAL VIEW OF CONTROLS AND GAUGES...4487
    EXPLANATION OF COMPONENTS...4489
      FRONT PANEL...4489
      SWITCHES...4520
      CONTROL LEVERS, PEDALS...4529
      DUST INDICATOR...4535
      POWER SOURCE...4535
      FUSE BOX...4536
      DOOR OPEN LOCK...4541
      SASH GLASS INTERMEDIATE LOCK...4541
      CAP WITH LOCK...4542
      DOOR POCKET...4543
      ASHTRAY...4544
      TOOL BOX...4544
      CLEAN INTERIOR OF CAB...4544
      CAR STEREO, HANDLING...4545
      AIR CONDITIONER, HANDLING...4554
    OPERATION...4571
      CHECK BEFORE STARTING ENGINE, ADJUST...4571
      STARTING ENGINE...4592
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4600
      STOPPING ENGINE...4603
      MOVING MACHINE...4604
      STOPPING MACHINE...4606
      SHIFTING GEAR...4607
      SHIFTING BETWEEN FORWARD AND REVERSE...4612
      STEERING MACHINE...4614
      PRECAUTIONS FOR OPERATION...4617
      PARKING MACHINE...4620
      CHECK AFTER STOPPING ENGINE...4621
      CHECK AFTER FINISHING WORK...4622
      LOCKING...4622
      PROHIBITED WORK OF SUPER DOZER...4623
      EFFECTIVE USE OF SUPER DOZER...4625
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4628
      ADJUSTING POSTURE OF WORK EQUIPMENT...4633
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4634
    TRANSPORTATION...4636
      TRANSPORTATION PROCEDURE...4636
      LOADING, UNLOADING WORK...4636
      METHOD OF LIFTING MACHINE...4639
      TRAVELING ON ROADS...4640
      REMOVAL OF CAB...4641
      INSTALLATION OF CAB...4644
      INSTALLATION OF ROPS...4645
    COLD WEATHER OPERATION...4646
      PRECAUTIONS FOR LOW TEMPERATURE...4646
      AFTER COMPLETION OF WORK...4648
      AFTER COLD WEATHER...4648
    LONG-TERM STORAGE...4649
      BEFORE STORAGE...4649
      DURING STORAGE...4649
      AFTER STORAGE...4649
      STARTING MACHINE AFTER LONG-TERM STORAGE...4649
    TROUBLESHOOTING...4650
      AFTER RUNNING OUT OF FUEL...4650
      METHOD OF TOWING MACHINE...4650
      IF BATTERY IS DISCHARGED...4651
      OTHER TROUBLE...4657
      WHEN MODE SELECTION SYSTEM FLASHES...4661
  MAINTENANCE...4663
    GUIDES TO MAINTENANCE...4664
    OUTLINES OF SERVICE...4667
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4667
      OUTLINE OF ELECTRIC SYSTEM...4671
      HANDLING HYDRAULIC RELATED EQUIPMENT...4671
    WEAR PARTS...4672
      WEAR PARTS LIST...4672
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4673
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4675
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4676
      TORQUE LIST...4676
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4677
      SAFETY CRITICAL PARTS...4678
    MAINTENANCE SCHEDULE CHART...4680
      MAINTENANCE SCHEDULE CHART...4680
    SERVICE PROCEDURE...4682
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4682
      WHEN REQUIRED...4683
      CHECK BEFORE STARTING...4714
      EVERY 250 HOURS SERVICE...4715
      EVERY 500 HOURS SERVICE...4723
      EVERY 1000 HOURS SERVICE...4729
      EVERY 2000 HOURS SERVICE...4739
      EVERY 4000 HOURS SERVICE...4749
      EVERY 8000 HOURS SERVICE...4753
  SPECIFICATIONS...4755
    SPECIFICATIONS...4756
  ATTACHMENTS, OPTIONS...4757
    GENERAL PRECAUTIONS...4758
      PRECAUTIONS RELATED TO SAFETY...4758
    SELECTION OF TRACK SHOE...4759
      SELECTION OF TRACK SHOES...4759
    HANDLING MACHINES EQUIPPED WITH VHMS...4760
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...4760
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...4761
  INDEX...4763
TEN00374-00 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30126&up)...4767
  COVER...4767
  FOREWORD...4768
    BEFORE READING THIS MANUAL...4769
    SAFETY INFORMATION...4770
    INTRODUCTION...4771
      USE OF MACHINE...4771
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4771
      VISIBILITY FROM OPERATOR'S SEAT...4772
    NECESSARY INFORMATION...4773
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4773
      EPA REGULATIONS, ENGINE NUMBER PLATE...4773
      BLADE SERIAL NO. PLATE POSITION...4774
      RIPPER SERIAL NO. PLATE POSITION...4774
      POSITION OF SERVICE METER...4774
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4775
    CONTENTS...4776
  SAFETY...4780
    SAFETY...4781
    SAFETY LABELS...4784
      POSITIONS OF SAFETY PICTOGRAMS...4784
      SAFETY LABELS...4785
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4789
      PRECAUTIONS BEFORE STARTING OPERATION...4789
      PREPARATIONS FOR SAFE OPERATION...4789
      FIRE PREVENTION...4791
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4792
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4794
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4794
      UNAUTHORIZED MODIFICATION...4794
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4794
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4795
    PRECAUTIONS FOR OPERATION...4796
      PRECAUTIONS FOR JOBSITE...4796
      STARTING ENGINE...4798
      OPERATION...4801
      TRANSPORTATION...4805
      TOWING...4806
    PRECAUTIONS FOR MAINTENANCE...4807
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4807
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4811
  OPERATION...4818
    GENERAL VIEW...4819
      GENERAL VIEW OF MACHINE...4819
      GENERAL VIEW OF CONTROLS AND GAUGES...4820
    EXPLANATION OF COMPONENTS...4822
      FRONT PANEL...4822
      SWITCHES...4852
      CONTROL LEVERS, PEDALS...4861
      DUST INDICATOR...4870
      POWER SOURCE...4870
      FUSE BOX...4871
      DOOR OPEN LOCK...4876
      SASH GLASS INTERMEDIATE LOCK...4876
      CAP WITH LOCK...4877
      DOOR POCKET...4878
      ASHTRAY...4879
      TOOL BOX...4879
      CLEAN INTERIOR OF CAB...4879
      CAR STEREO, HANDLING...4880
      AIR CONDITIONER, HANDLING...4889
    OPERATION...4906
      CHECK BEFORE STARTING ENGINE, ADJUST...4906
      STARTING ENGINE...4928
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4936
      STOPPING ENGINE...4939
      MOVING MACHINE...4940
      STOPPING MACHINE...4942
      SHIFTING GEAR...4943
      SHIFTING BETWEEN FORWARD AND REVERSE...4948
      STEERING MACHINE...4950
      PRECAUTIONS FOR OPERATION...4952
      PARKING MACHINE...4955
      CHECK AFTER STOPPING ENGINE...4956
      CHECK AFTER FINISHING WORK...4957
      LOCKING...4957
      WORK POSSIBLE USING BULLDOZER...4958
      EFFECTIVE USE OF MODE SELECTION SYSTEM...4960
      RIPPER OPERATION...4965
      OPERATING METHOD FOR RIPPING OPERATIONS...4968
      ADJUSTING POSTURE OF WORK EQUIPMENT...4973
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4976
    TRANSPORTATION...4978
      TRANSPORTATION PROCEDURE...4978
      LOADING, UNLOADING WORK...4978
      METHOD OF LIFTING MACHINE...4981
      TRAVELING ON ROADS...4982
      REMOVAL OF CAB...4983
      INSTALLATION OF CAB...4986
      INSTALLATION OF ROPS...4987
    COLD WEATHER OPERATION...4988
      PRECAUTIONS FOR LOW TEMPERATURE...4988
      AFTER COMPLETION OF WORK...4990
      AFTER COLD WEATHER...4990
    LONG-TERM STORAGE...4991
      BEFORE STORAGE...4991
      DURING STORAGE...4991
      AFTER STORAGE...4991
      STARTING MACHINE AFTER LONG-TERM STORAGE...4991
    TROUBLESHOOTING...4992
      AFTER RUNNING OUT OF FUEL...4992
      METHOD OF TOWING MACHINE...4992
      IF BATTERY IS DISCHARGED...4994
      OTHER TROUBLE...4999
      WHEN MODE SELECTION SYSTEM FLASHES...5004
  MAINTENANCE...5006
    GUIDES TO MAINTENANCE...5007
    OUTLINES OF SERVICE...5010
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5010
      OUTLINE OF ELECTRIC SYSTEM...5014
      HANDLING HYDRAULIC RELATED EQUIPMENT...5014
    WEAR PARTS...5015
      WEAR PARTS LIST...5015
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5017
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5019
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5020
      TORQUE LIST...5020
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5021
      SAFETY CRITICAL PARTS...5022
    MAINTENANCE SCHEDULE CHART...5024
      MAINTENANCE SCHEDULE CHART...5024
    SERVICE PROCEDURE...5026
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5026
      WHEN REQUIRED...5027
      CHECK BEFORE STARTING...5058
      EVERY 250 HOURS SERVICE...5059
      EVERY 500 HOURS SERVICE...5067
      EVERY 1000 HOURS SERVICE...5073
      EVERY 2000 HOURS SERVICE...5081
      EVERY 4000 HOURS SERVICE...5091
      EVERY 8000 HOURS SERVICE...5095
  SPECIFICATIONS...5096
    SPECIFICATIONS...5097
  ATTACHMENTS, OPTIONS...5098
    GENERAL PRECAUTIONS...5099
      PRECAUTIONS RELATED TO SAFETY...5099
    SELECTION OF TRACK SHOE...5100
      SELECTION OF TRACK SHOES...5100
    PROCEDURE FOR SELECTING RIPPER POINT...5101
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...5102
      BLADE CONDITION...5102
      DOZING WORK...5104
      LEVELING (SPREADING) OPERATION...5106
      DITCHING OPERATION...5106
      BOULDER RAISING OPERATION...5106
      SIDE-CUTTING OPERATIONS...5107
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...5107
    SHOE SLIP CONTROL...5108
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...5108
      EFFECTIVE USE OF MODE SELECTION SYSTEM...5109
      IF MODE SELECTION SYSTEM FLASHES...5116
    HANDLING MACHINES EQUIPPED WITH VHMS...5117
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...5117
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...5118
  INDEX...5120
TEN00483-02 - Bulldozer D475A-5E0 Operation & Maintenance Manual (SN30134&up)...5124
  COVER...5124
  FOREWORD...5125
    BEFORE READING THIS MANUAL...5126
    SAFETY INFORMATION...5127
    INTRODUCTION...5128
      USE OF MACHINE...5128
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...5128
      VISIBILITY FROM OPERATOR'S SEAT...5129
    NECESSARY INFORMATION...5130
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...5130
      EPA REGULATIONS, ENGINE NUMBER PLATE...5130
      BLADE SERIAL NO. PLATE POSITION...5131
      RIPPER SERIAL NO. PLATE POSITION...5131
      POSITION OF SERVICE METER...5131
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5132
    CONTENTS...5133
  SAFETY...5137
    SAFETY...5138
    SAFETY LABELS...5141
      POSITIONS OF SAFETY PICTOGRAMS...5141
      SAFETY LABELS...5142
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...5146
      PRECAUTIONS BEFORE STARTING OPERATION...5146
      PREPARATIONS FOR SAFE OPERATION...5146
      FIRE PREVENTION...5148
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...5149
      DO NOT GET CAUGHT IN WORK EQUIPMENT...5151
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...5151
      UNAUTHORIZED MODIFICATION...5151
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...5151
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...5152
    PRECAUTIONS FOR OPERATION...5153
      PRECAUTIONS FOR JOBSITE...5153
      STARTING ENGINE...5155
      OPERATION...5158
      TRANSPORTATION...5162
      TOWING...5163
    PRECAUTIONS FOR MAINTENANCE...5164
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...5164
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...5168
  OPERATION...5175
    GENERAL VIEW...5176
      GENERAL VIEW OF MACHINE...5176
      GENERAL VIEW OF CONTROLS AND GAUGES...5177
    EXPLANATION OF COMPONENTS...5179
      FRONT PANEL...5179
      SWITCHES...5209
      CONTROL LEVERS, PEDALS...5216
      DUST INDICATOR...5225
      POWER SOURCE...5225
      FUSE BOX...5226
      DOOR OPEN LOCK...5230
      SASH GLASS INTERMEDIATE LOCK...5230
      CAP WITH LOCK...5231
      DOOR POCKET...5232
      ASHTRAY...5233
      TOOL BOX...5233
      CLEAN INTERIOR OF CAB...5233
      CAR STEREO, HANDLING...5234
      AIR CONDITIONER, HANDLING...5243
      BATTERY DISCONNECT SWITCH...5260
    OPERATION...5261
      CHECK BEFORE STARTING ENGINE, ADJUST...5261
      STARTING ENGINE...5284
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...5292
      STOPPING ENGINE...5295
      MOVING MACHINE...5296
      STOPPING MACHINE...5298
      SHIFTING GEAR...5299
      SHIFTING BETWEEN FORWARD AND REVERSE...5304
      STEERING MACHINE...5306
      PRECAUTIONS FOR OPERATION...5308
      PARKING MACHINE...5311
      CHECK AFTER STOPPING ENGINE...5312
      CHECK AFTER FINISHING WORK...5313
      LOCKING...5313
      WORK POSSIBLE USING BULLDOZER...5314
      EFFECTIVE USE OF MODE SELECTION SYSTEM...5316
      RIPPER OPERATION...5321
      OPERATING METHOD FOR RIPPING OPERATIONS...5324
      ADJUSTING POSTURE OF WORK EQUIPMENT...5329
      TIPS FOR LONGER UNDERCARRIAGE LIFE...5332
    TRANSPORTATION...5334
      TRANSPORTATION PROCEDURE...5334
      LOADING, UNLOADING WORK...5334
      METHOD OF LIFTING MACHINE...5337
      TRAVELING ON ROADS...5338
      REMOVAL OF CAB...5339
      INSTALLATION OF CAB...5342
      INSTALLATION OF ROPS...5343
    COLD WEATHER OPERATION...5344
      PRECAUTIONS FOR LOW TEMPERATURE...5344
      AFTER COMPLETION OF WORK...5346
      AFTER COLD WEATHER...5346
    LONG-TERM STORAGE...5347
      BEFORE STORAGE...5347
      DURING STORAGE...5347
      AFTER STORAGE...5347
      STARTING MACHINE AFTER LONG-TERM STORAGE...5347
    TROUBLESHOOTING...5348
      AFTER RUNNING OUT OF FUEL...5348
      METHOD OF TOWING MACHINE...5348
      IF BATTERY IS DISCHARGED...5350
      OTHER TROUBLE...5354
      WHEN MODE SELECTION SYSTEM FLASHES...5359
  MAINTENANCE...5361
    GUIDES TO MAINTENANCE...5362
    OUTLINES OF SERVICE...5365
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5365
      OUTLINE OF ELECTRIC SYSTEM...5369
      HANDLING HYDRAULIC RELATED EQUIPMENT...5369
    WEAR PARTS...5370
      WEAR PARTS LIST...5370
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5372
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5374
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5375
      TORQUE LIST...5375
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5376
      SAFETY CRITICAL PARTS...5377
    MAINTENANCE SCHEDULE CHART...5379
      MAINTENANCE SCHEDULE CHART...5379
    SERVICE PROCEDURE...5381
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5381
      WHEN REQUIRED...5382
      CHECK BEFORE STARTING...5419
      EVERY 250 HOURS SERVICE...5420
      EVERY 500 HOURS SERVICE...5428
      EVERY 1000 HOURS SERVICE...5434
      EVERY 2000 HOURS SERVICE...5441
      EVERY 4000 HOURS SERVICE...5450
      EVERY 8000 HOURS SERVICE...5454
  SPECIFICATIONS...5455
    SPECIFICATIONS...5456
  ATTACHMENTS, OPTIONS...5457
    GENERAL PRECAUTIONS...5458
      PRECAUTIONS RELATED TO SAFETY...5458
    SELECTION OF TRACK SHOE...5459
      SELECTION OF TRACK SHOES...5459
    PROCEDURE FOR SELECTING RIPPER POINT...5460
    STARTING IN COLD AREAS...5461
      EXTERNAL POWER SOURCE TYPE PREHEATER...5461
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...5469
      BLADE CONDITION...5469
      DOZING WORK...5471
      LEVELING (SPREADING) OPERATION...5473
      DITCHING OPERATION...5473
      BOULDER RAISING OPERATION...5473
      SIDE-CUTTING OPERATIONS...5474
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)...5474
    SHOE SLIP CONTROL...5475
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)...5475
      EFFECTIVE USE OF MODE SELECTION SYSTEM...5476
      IF MODE SELECTION SYSTEM FLASHES...5483
    HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...5484
      KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...5484
      KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED...5485
    MINING SPECIFICATION MACHINE...5486
      FRONT PANEL...5486
      SWITCH...5487
      FUSE BOX...5493
      CIRCUIT BREAKER FOR MAIN POWER SUPPLY...5494
      BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH...5495
      TOOL BOX...5495
      CAR STEREO, HANDLING...5496
      OPERATIONS AND CHECKS BEFORE STARTING ENGINE...5497
      STARTING WITH BOOSTER CABLES...5498
      CARRYING OUT KOWA (Komatsu Oil Wear Analysis)...5499
      WEAR PARTS...5500
      WHEN REQUIRED...5502
      EVERY 250 HOURS SERVICE...5506
      EVERY 500 HOURS SERVICE...5508
      EVERY 1000 HOURS SERVICE...5510
      EVERY 2000 HOURS SERVICE...5514
  INDEX...5519

Komatsu Bulldozers D455-series Operation & Maintenance Manual