Complete Operation & Maintenance Manuals for Komatsu Bullozers D575, with all the technical information to maintain & operate.

SEAD000202 - Bullozer D575A-2 Operation & Maintenance Manual (SN10002&up).pdf
SEAD007901 - Super Dozer D575A-2 Operation & Maintenance Manual (SN10012&up).pdf
SEAD021800 - Bullozer D575A-2 Operation & Maintenance Manual (SN10035&up).pdf
SEAM007905T - Super Dozer D575A-2 Operation & Maintenance Manual (SN10042&up).pdf
SEAWD00500 - Super Dozer D575A-2 Field Assembly Manual (SN10012&up).pdf
SEAWD02700 - Super Dozer D575A-3 Field Assembly Manual (SN10101&up).pdf
TEN00237-01 - Super Dozer D575A-3 Operation & Maintenance Manual (SN10101&up).pdf

Total Pages: 1,205 pages
File Format: PDF
Language: English

MAIN SECTIONS
FOREWAORD
SAFETY INFORMATION
INTRODUCTION
LOCATION OF PLATES
OPERATION
MAINTENANCE
SPECIFICATIONS
OPTIONS, ATTACHMENTS
INDEX

SEAD000202 - Bullozer D575A-2 Operation & Maintenance Manual (SN10002&up)....2
  1. FOREWORD....3
  2. SAFETY INFORMATION....4
  3. INTRODUCTION....5
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....6
  5. CONTENTS....7
  SAFETY ....10
    6. GENERAL PRECAUTIONS ....11
    7. PRECAUTIONS DURING OPERATION ....18
      7.1 BEFORE STARTING ENGINE ....18
      7.2 OPERATING MACHINE ....20
      7.3 BATTERY ....23
    8. PRECAUTIONS FOR MAINTENANCE ....24
      8.1 BEFORE CARRYING OUT MAINTENANCE ....24
      8.2 DURING MAINTENANCE ....26
    9. POSITION FOR ATTACHING SAFETY LABELS ....31
  OPERATION....34
    10. GENERAL VIEW ....35
      10.1 GENERAL VIEW OF MACHINE ....35
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....36
    11. EXPLANATION OF COMPONENTS ....37
      11.1 MONITOR PANEL ....37
      11.2 SWITCHES....47
      11.3 CONTROL LEVERS AND PEDALS....49
      11.4 FUSE BOX....55
      11.5 DOOR LOCK....56
      11.6 CAP WITH LOCK....57
      11.7 OPERATING THE CAR STEREO....58
      11.8 OPERATING THE AIR CONDITIONER....61
    12. OPERATION....67
      12.1 CHECK BEFORE STARTING ENGINE....67
      12.2 STARTING ENGINE....77
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....81
      12.4 MOVING MACHINE....82
      12.5 SHIFTING GEAR....83
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE....84
      12.7 STEERING MACHINE....85
      12.8 STOPPING MACHINE....87
      12.9 PRECAUTIONS FOR OPERATION....88
      12.10 WORK POSSIBLE USING BULLDOZER....90
      12.11 EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER....91
      12.12 OPERATING RIPPER....96
      12.13 ADJUSTMENT QF WORK EQUIPMENT....99
      12.14 PARKING MACHINE....102
      12.15 CHECK AFTER FINISHING WORK....103
      12.16 STOPPING ENGINE....104
      12.17 CHECK AFTER STOPPING ENGINE....105
      12.18 LOCKING....105
      12.19 TIPS FOR LONGER UNDERCARRIAGE LIFE....106
    13. HANDLING ACCUMULATOR....108
    14. COLD WEATHER OPERATION....109
      14.1 PRECAUTIONS FOR LOW TEMPERATURE....109
      14.2 AFTER COMPLETION OF WORK....111
      14.3 AFTER COLD WEATHER....111
    15. LONG-TERM STORAGE (MORE THAN ONE MONTH)....112
      15.1 BEFORE STORAGE....112
      15.2 DURING STORAGE....113
      15.3 AFTER STORAGE....113
    16. TROUBLESHOOTING....114
      16.1 AFTER RUNNING OUT OF FUEL....114
      16.2 IF BATTERY IS DISCHARGED....114
      16.3 OTHER TROUBLE....118
  MAINTENANCE....121
    17. GUIDES TO MAINTENANCE....122
    18. OUTLINES OF SERVICE....125
      18.1 OUTLINE OF OIL, FUEL, COOLANT....125
      18.2 RELATING TO ELECTRIC SYSTEM....128
    19. WEAR PARTS LIST....129
    20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....130
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....134
      21.1 INTRODUCTION OF NECESSARY TOOLS....134
      21.2 TORQUE LIST....135
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....136
    23. MAINTENANCE SCHEDULE CHART....139
    24. SERVICE PROCEDURE....142
      24.1 INITIAL 250 HOURS SERVICE....142
      24.2 WHEN REQUIRED....143
      24.3 CHECK BEFORE STARTING....160
      24.4 EVERY 250 HOURS SERVICE....165
      24.5 EVERY 500 HOURS SERVICE....174
      24.6 EVERY 1000 HOURS SERVICE....178
      24.7 EVERY 2000 HOURS SERVICE....182
      24.8 EVERY 4000 HOURS SERVICE....189
  SPECIFICATIONS....190
    25. SPECIFICATIONS....191
  OPTIONS, ATTACHMENTS....193
    26. GENERAL PRECAUTIONS....194
      26.1 PRECAUTIONS RELATED TO SAFETY....194
    27. USING SEAT BELT....195
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....195
SEAD007901 - Super Dozer D575A-2 Operation & Maintenance Manual (SN10012&up)....197
  1. FOREWORD....198
  2. SAFETY INFORMATION....199
  3. INTRODUCTION....200
    3.1 INTENDED USE....200
    3.2 FEATURES....200
    3.3 BREAKING IN THE MACHINE....200
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....201
    4.1 MACHINE SERIAL NO. PLATE POSITION....201
    4.2 ENGINE SERIAL NO. PLATE POSITION....201
    4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....201
  5. CONTENTS....202
  SAFETY....205
    6. GENERAL PRECAUTIONS....206
    7. PRECAUTIONS DURING OPERATION....212
      7.1 BEFORE STARTING ENGINE....212
      7.2 AFTER STARTING ENGINE....214
      7.3 BATTERY....220
    8. PRECAUTIONS FOR MAINTENANCE....222
      8.1 BEFORE CARRYING OUT MAINTENANCE....222
      8.2 DURING MAINTENANCE....226
    9. POSITION FOR ATTACHING SAFETY LABELS....231
      9.1 POSITION FOR ATTACHING SAFETY LABELS....231
  OPERATION....235
    10. GENERAL VIEW....236
      10.1 GENERAL VIEW OF MACHINE....236
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES....237
    11. EXPLANATION OF COMPONENTS....238
      11.1 MONITOR PANEL....238
      11.2 SWITCHES....249
      11.3 CONTROL LEVERS AND PEDALS....251
      11.4 FUSE BOX....255
      11.5 DOOR LOCK....256
      11.6 CAP WITH LOCK....257
      11.7 HANDLING OF ENGINE OIL FILLER CAP....258
      11.8 OPERATING THE CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR RADIO)....259
      11.9 OPERATING THE AIR CONDITIONER....266
    12. OPERATION....272
      12.1 CHECK BEFORE STARTING ENGINE....272
      12.2 STARTING ENGINE....282
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....286
      12.4 MOVING MACHINE....287
      12.5 SHIFTING GEAR....288
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE....289
      12.7 STEERING MACHINE....290
      12.8 STOPPING MACHINE....292
      12.9 PRECAUTIONS FOR OPERATION....293
      12.10 PROHIBITED OPERATIONS WITH A SUPER-DOZER....295
      12.11 EFFICIENT OPERATIONS OF A SUPER-DOZER....296
      12.12 ADJUSTMENT OF WORK EQUIPMENT....298
      12.13 PARKING MACHINE....299
      12.14 CHECK AFTER FINISHING WORK....300
      12.15 STOPPING ENGINE....301
      12.16 CHECK AFTER STOPPING ENGINE....302
      12.17 LOCKING....302
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE....303
    13. HANDLING ACCUMULATOR....305
      13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT....305
    14. COLD WEATHER OPERATION....306
      14.1 PRECAUTIONS FOR LOW TEMPERATURE....306
      14.2 AFTER COMPLETION OF WORK....308
      14.3 AFTER COLD WEATHER....308
    15. LONG-TERM STORAGE....309
      15.1 BEFORE STORAGE....309
      15.2 DURING STORAGE....309
      15.3 AFTER STORAGE....309
    16. TROUBLESHOOTING....310
      16.1 AFTER RUNNING OUT OF FUEL....310
      16.2 IF BATTERY IS DISCHARGED....310
      16.3 OTHER TROUBLE....313
  MAINTENANCE....316
    17. GUIDES TO MAINTENANCE....317
    18. OUTLINES OF SERVICE....319
      18.1 OUTLINE OF OIL, FUEL, COOLANT....319
      18.2 RELATING TO ELECTRIC SYSTEM....321
    19. WEAR PARTS LIST....322
    20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....323
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....327
      21.1 INTRODUCTION OF NECESSARY TOOLS....327
      21.2 TORQUE LIST....328
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....329
    23. MAINTENANCE SCHEDULE CHART....332
      23.1 MAINTENANCE SCHEDULE CHART....332
    24. SERVICE PROCEDURE....335
      24.1 INITIAL 250 HOURS SERVICE....335
      24.2 WHEN REQUIRED....336
      24.3 CHECK BEFORE STARTING....352
      24.4 EVERY 250 HOURS SERVICE....357
      24.5 EVERY 500 HOURS SERVICE....365
      24.6 EVERY 1000 HOURS SERVICE....368
      24.7 EVERY 2000 HOURS SERVICE....370
      24.8 EVERY 4000 HOURS SERVICE....377
  SPECIFICATIONS....378
    25. SPECIFICATIONS....379
  OPTIONS, ATTACHMENTS....381
    26. GENERAL PRECAUTIONS....382
      26.1 PRECAUTIONS RELATED TO SAFETY....382
    27. USING SEAT BELT....383
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....383
SEAD021800 - Bullozer D575A-2 Operation & Maintenance Manual (SN10035&up)....384
  1. FOREWORD....385
  2. SAFETY INFORMATION ....386
  3. INTRODUCTION ....387
    3.1 INTENDED USE ....387
    3.2 FEATURES ....387
    3.3 BREAKING IN THE MACHINE ....387
  4. LOCATION OF PLATES, TABLE TO ENTER  SERIAL  NO.  AND  DISTRIBUTOR ....388
    4.1 MACHINE SERIAL NO. PLATE ....388
    4.2 ENGINE SERIAL NO. PLATE POSITION....388
    4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....388
  5. CONTENTS....389
  SAFETY....393
    6. GENERAL PRECAUTIONS ....394
    7. PRECAUTIONS DURING OPERATION....400
      7.1 BEFORE STARTING ENGINE ....400
      7.2 AFTER STARTING ENGINE....402
    8. PRECAUTIONS FOR  MAINTENANCE ....410
      8.1 BEFORE CARRYING OUT MAINTENANCE....410
      8.2 DURING MAINTENANCE ....414
    9. POSITION FOR ATTACHING SAFETY LABELS ....419
  OPERATION....423
    10. GENERAL VIEW ....424
      10.1 GENERAL VIEW OF MACHINE ....424
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....425
    11. EXPLANATION OF COMPONENTS ....426
      11.1 MONITOR PANEL ....426
      11.2 SWITCHES ....439
      11.3 CONTROL LEVERS AND PEDALS....442
      11.4 FUSE BOX ....446
      11.5 DOOR LOCK ....447
      11.6 CAP WITH LOCK ....448
      11.7 HANDLING OF ENGINE OIL FILLER CAP ....449
      11.8 OPERATING THE CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....450
      11.9 OPERATING THE AIR CONDITIONER....457
      11.10 CONTROLLER ....463
    12. OPERATION ....465
      12.1 CHECK BEFORE STARTING ENGINE ....465
      12.2 STARTING ENGINE....474
      12.3 OPERATIONS AND CHECKS AFTER  STARTING  ENGINE ....478
      12.4 MOVING MACHINE ....480
      12.5 SHIFTING GEAR ....481
      12.6 SHIFTING BETWEEN FORWARD  AND  REVERSE ....482
      12.7 STEERING MACHINE ....483
      12.8 STOPPING MACHINE ....486
      12.9 PRECAUTIONS FOR OPERATION ....487
      12.10 WORK POSSIBLE USING BULLDOZER....489
      12.11 OPERATING RIPPER ....490
      12.12 ADJUSTMENT OF WORK EQUIPMENT ....494
      12.13 PARKING MACHINE ....497
      12.14 CHECK AFTER FINISHING WORK ....498
      12.15 STOPPING ENGINE ....499
      12.16 CHECK AFTER STOPPING ENGINE ....500
      12.17 LOCKING....500
      12.18 TIPS FOR LONGER  UNDERCARRIAGE LIFE ....501
    13. HANDLING ACCUMULATOR ....507
      13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT....507
    14. COLD WEATHER OPERATION ....508
      14.1 PRECAUTIONS FOR LOW TEMPERATURE ....508
      14.2 AFTER COMPLETION OF WORK ....510
      14.3 AFTER COLD WEATHER ....510
    15. LONG-TERM STORAGE (MORE THAN ONE MONTH) ....511
      15.1 BEFORE STORAGE ....511
      15.2 DURING STORAGE ....512
      15.3 AFTER STORAGE ....512
    16. TROUBLESHOOTING ....513
      16.1 AFTER RUNNING OUT OF FUEL ....513
      16.2 IF BATTERY IS DISCHARGED ....513
      16.3 OTHER TROUBLE....517
      16.4 WHEN MODE SELECTION SYSTEM CAUTION LAMP FLASHES....520
  MAINTENANCE....523
    17. GUIDES TO MAINTENANCE ....524
    18. OUTLINES OF SERVICE ....527
      18.1 OUTLINE OF OIL, FUEL, COOLANT ....527
      18.2 RELATING TO ELECTRIC SYSTEM ....530
    19. WEAR PARTS LIST ....531
    20. USE OF FUEL, COOLANT AND LUBRICANTS....532
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND  NUTS ....536
      21.1 INTRODUCTION OF NECESSARY TOOLS ....536
      21.2 TORQUE LIST ....537
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL  PARTS ....538
    23. MAINTENANCE  SCHEDULE CHART ....541
      23.1 MAINTENANCE SCHEDULE CHART ....541
    24. SERVICE PROCEDURE ....544
      24.1 INITIAL 250 HOURS SERVICE....544
      24.2 WHEN REQUIRED ....545
      24.3 CHECK BEFORE STARTING ....562
      24.4 EVERY 250 HOURS SERVICE ....567
      24.5 EVERY 500 HOURS SERVICE ....576
      24.6 EVERY 1000 HOURS SERVICE ....580
      24.7 EVERY 2000 HOURS SERVICE....584
      24.8 EVERY 4000 HOURS SERVICE ....591
  SPECIFICATIONS....593
    25. SPECIFICATIOIUS ....594
  OPTIONS, ATTACHMENTS....597
    26. GENERAL PRECAUTIONS ....598
      26.1 PRECAUTIONS RELATED TO SAFETY ....598
    27. USING SEAT BELT ....599
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....599
SEAM007905T - Super Dozer D575A-2 Operation & Maintenance Manual (SN10042&up)....602
  COVER....602
  1. FOREWORD....603
  2. SAFETY INFORMATION....606
  3. INTRODUCTION....607
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....608
  5. CONTENTS....609
  SAFETY....612
    6. GENERAL PRECAUTIONS....613
    7. PRECAUTIONS DURING OPERATION....619
      7.1 BEFORE STARTING ENGINE....619
      7.2 AFTER STARTING ENGINE....621
      7.3 BATTERY....627
    8. PRECAUTIONS FOR MAINTENANCE ....629
      8.1 BEFORE CARRYING OUT MAINTENANCE....629
      8.2 DURING MAINTENANCE....633
    9. POSITION FOR ATTACHING SAFETY LABELS....638
      9.1 POSITION FOR ATTACHING SAFETY LABELS....638
      9.2 CONTENT AND USE OF WARNING PLATES....642
  OPERATION....643
    10. GENERAL VIEW....644
      10.1 GENERAL VIEW OF MACHINE....644
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES....645
    11. EXPLANATION OF COMPONENTS....646
      11.1 MONITOR PANEL....646
      11.2 SWITCHES....657
      11.3 CONTROL LEVERS AND PEDALS....659
      11.4 FUSE BOX....663
      11.5 DOOR LOCK....664
      11.6 CAP WITH LOCK....665
      11.7 HANDLING OF ENGINE OIL FILLER CAP....666
      11.8 OPERATING THE CAR STEREO ....667
      11.9 OPERATING THE AIR CONDITIONER....674
    12. OPERATION....680
      12.1 CHECK BEFORE STARTING ENGINE....680
      12.2 STARTING ENGINE....690
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....694
      12.4 MOVING MACHINE....695
      12.5 SHIFTING GEAR....696
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE....697
      12.7 STEERING MACHINE....698
      12.8 STOPPING MACHINE....700
      12.9 PRECAUTIONS FOR OPERATION....701
      12.10 PROHIBITED OPERATIONS WITH A SUPER-DOZER....703
      12.11 EFFICIENT OPERATIONS OF A SUPER-DOZER....704
      12.12 ADJUSTMENT OF WORK EQUIPMENT....706
      12.13 PARKING MACHINE....707
      12.14 CHECK AFTER FINISHING WORK....708
      12.15 STOPPING ENGINE....709
      12.16 CHECK AFTER STOPPING ENGINE....710
      12.17 LOCKING....710
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE....711
    13. HANDLING ACCUMULATOR....713
      13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT....713
    14. COLD WEATHER OPERATION....714
      14.1 PRECAUTIONS FOR LOW TEMPERATURE....714
      14.2 AFTER COMPLETION OF WORK....716
      14.3 AFTER COLD WEATHER....716
    15. LONG-TERM STORAGE....717
      15.1 BEFORE STORAGE....717
      15.2 DURING STORAGE....717
      15.3 AFTER STORAGE....717
    16. TROUBLESHOOTING....718
      16.1 AFTER RUNNING OUT OF FUEL....718
      16.2 IF BATTERY IS DISCHARGED....718
      16.3 OTHER TROUBLE....721
  MAINTENANCE....724
    17. GUIDES TO MAINTENANCE....725
    18. OUTLINES OF SERVICE....727
      18.1 OUTLINE OF OIL,FUEL,COOLANT....727
      18.2 RELATING TO ELECTRIC SYSTEM....729
    19. WEAR PARTS LIST....730
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....731
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....735
      21.1 INTRODUCTION OF NECESSARY TOOLS....735
      21.2 TORQUE LIST....736
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....737
    23. MAINTENANCE SCHEDULE CHART....740
    24. SERVICE PROCEDURE....743
      24.1 INITIAL 250 HOURS SERVICE....743
      24.2 WHEN REQUIRED....744
      24.3 CHECK BEFORE STARTING....760
      24.4 EVERY 250 HOURS SERVICE....765
      24.5 EVERY 500 HOURS SERVICE....773
      24.6 EVERY 1000 HOURS SERVICE....776
      24.7 EVERY 2000 HOURS SERVICE....778
      24.8 EVERY 4000 HOURS SERVICE....785
  SPECIFICATIONS....786
    25. SPECIFICATIONS....787
  OPTIONS,ATTACHMENTS....789
    26. GENERAL PRECAUTIONS....790
      26.1 PRECAUTIONS RELATED TO SAFETY....790
    27. USING SEAT BELT ....791
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....791
SEAWD00500 - Super Dozer D575A-2 Field Assembly Manual (SN10012&up)....793
  COVER....793
  CONTENTS....796
  ASSEMBLY PROCEDURE &TIME SCHEDULE (TRANSPORTED DISASSEMBLED-WEIGHTS LESS THAN 50 TONS)....797
  EQUIPMENT AND TOOLS TO BE USED....798
  TRANSPORTATION POSTURE....800
  INSTALLATION PROCEDURE....802
    1. Installation of main unit....802
    2. Installation of final drive Assembly....803
    3. Installation of pivot shaft....804
    4. Installation of cylinder support....805
    5. Installation of cylinder stay....806
    6. Installation of undercarriage....806
    7. Installation of track shoe Assembly....808
    8. Installation of counterweight....812
    9. Installation of blade lift cylinder....813
    10. Assembly of super blade Assembly....814
      Bleeding air from hydraulic cylinders....819
      Standard tightening torque....820
      Coating materials....822
    11. Installation of cab....823
      Electrical circuit diagram....830
    12. Installation of ROPS....832
    13. Installation of external components....833
      Exhaust pipes and hoods....833
      Head lamp....834
      ROPS light....835
      External cover....836
      Hand rail....837
  ASSEMBLY JIG DRAWING....839
SEAWD02700 - Super Dozer D575A-3 Field Assembly Manual (SN10101&up)....846
  COVER....846
  CONTENTS....847
  1. ASSEMBLY PROCEDURE & TIME SCHEDULE(TRANSPORTED DISASSEMBLED - WEIGHTS LESS THAN 50 TONS)....848
  2. EQUIPMENT AND TOOLS TO BE USED....849
  3. ASSEMBLY MAP FOR TOOLS TO USED....850
  4. TRANSPORTATION POSTURE....851
  5. INSTALLATION PROCEDURE....852
    (1) UNLOADING BARE MACHINE....852
    (2) INSTALLATION OF OPERATING CABIN....853
    (3) INSTALLATION OF FOODS & EXHAUST PIPE....861
    (4) INSTALLATION OF PIVOT SHAFT....862
    (5) INSTALLATION OF FINAL DRIVE....863
    (6) INSTALLATION & REMOVAL OF CYLINDER SUPPORT....867
    (7) INSTALLATION OF UNDERCARRIAGE....869
    (8) INSTALLATION OF TRACK SHOE ASSEMBLY & TRUNNION....873
    (9) INSTALLATION OF BLADE CYLINDER & STAY....875
    (10) ASSEMBLE OF BLADE ASSEMBLY....876
    (11) INSTALLATION OF COUNTER WEIGHT....878
    (12) INSTALLATION OF ROPS....879
    (13) INSTALLATION OF HEAD LAMP....883
    (14) INSTALLATION OF HANDRAILS....884
    (15) INSTALLATION OF BLADE ASSEMBLY....889
    (16) INSTALLATION OF POTENTIOMETER....893
    (17) ADJUSTMENT OF TRACK TENSION & ALIGNMENT FOR CARRIER ROLLER....894
    (18) LUBRICATING ITEMS....895
  6. PROCEDURE MANUAL FOR INITIAL SETTING TILT LIMIT....898
  7. HOW TO CHECK AUTOMATIC RESETTING TO SYSTEMS....901
  8. BLEDDING AIR FROM HYDRAULIC CYLINDER....902
  9. TABLE OF FUEL COOLANT AND LUBRICANTS....903
  10. COATING MATERIALS....906
  11. STANDARD TIGHENING TORQUE....908
  12. WEAR PARTS LIST....911
  13. HOW TO CHECK ERROR CODE....912
  14. ERROR CODE LIST....913
  ANNEX DATE 1. ASSEMBLY JIG DRAWING....918
  ANNEX DATE 2. INSTALLATION OF SPILL GUARD TO THE SUPPER BLADE....924
  CHECK SHEET....930
TEN00237-01 - Super Dozer D575A-3 Operation & Maintenance Manual (SN10101&up)....939
  COVER....939
  FOREWORD....940
    FOREWORD....941
    SAFETY INFORMATION....944
    INTRODUCTION....946
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....946
      VISIBILITY FROM OPERATOR'S SEAT....947
      BREAKING IN THE MACHINE....948
    NECESSARY INFORMATION....949
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE....949
      ENGINE SERIAL NO. PLATE AND POSITION....949
      BLADE SERIAL NO. PLATE POSITION....950
      POSITION OF SERVICE METER....950
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....951
  CONTENTS....952
  SAFETY....956
    SAFETY....957
    SAFETY LABELS....959
      POSITIONS OF SAFETY PICTOGRAMS....960
      SAFETY LABELS....961
    GENERAL PRECAUTIONS....965
      SAFETY RULES....965
      IF ABNORMALITIES ARE FOUND....965
      CLOTHING AND PERSONAL PROTECTIVE ITEMS....965
      FIRE EXTINGUISHER AND FIRST AID KIT....965
      SAFETY FEATURES....965
      KEEP MACHINE CLEAN....966
      INSIDE OPERATOR'S COMPARTMENT....966
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....966
      HANDRAILS AND STEPS....967
      PRECAUTIONS WHEN WORKING IN HIGH PLACES....967
      MOUNTING AND DISMOUNTING....967
      NO PEOPLE ON ATTACHMENTS....967
      CRUSHING OR CUTTING PREVENTION....968
      PREVENTION OF BURNS....968
      FIRE PREVENTION....969
      ACTION IF FIRE OCCURS....970
      WINDOW WASHER LIQUID....970
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)....970
      PRECAUTIONS FOR ATTACHMENTS....970
      CAB WINDOW GLASSES....970
      UNAUTHORIZED MODIFICATION....970
      SAFETY AT WORKSITE....971
      WORKING ON LOOSE GROUND....971
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES....972
      ENSURE GOOD VISIBILITY....972
      VENTILATION FOR ENCLOSED AREAS....973
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS....973
      BE CAREFUL ABOUT ASBESTOS DUST....973
    PRECAUTIONS FOR OPERATION....974
      BEFORE STARTING ENGINE....974
        CHECKS BEFORE STARTING ENGINE....974
        PRECAUTIONS WHEN STARTING....975
        PRECAUTIONS IN COLD AREAS....975
      OPERATION....976
        CHECKS BEFORE OPERATION....976
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....976
        PRECAUTIONS WHEN TRAVELING....977
        TRAVELING ON SLOPES....978
        PROHIBITED OPERATIONS....978
        USING BRAKES....978
        OPERATE CAREFULLY ON SNOW....978
        PARKING MACHINE....979
      TRANSPORTATION....980
        LOADING AND UNLOADING....980
        SHIPPING....980
      BATTERY....981
        BATTERY HAZARD PREVENTION....981
        STARTING WITH BOOSTER CABLE....982
      TOWING....983
        WHEN TOWING....983
    PRECAUTIONS FOR MAINTENANCE....984
      WARNING TAG....984
      KEEP WORK PLACE CLEAN AND TIDY....984
      APPOINT LEADER WHEN WORKING WITH OTHERS....984
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....985
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....986
      PROPER TOOLS....986
      HANDLING ACCUMULATOR....987
      PERSONNEL....987
      ATTACHMENTS....987
      WORK UNDER THE MACHINE....987
      NOISE....988
      PRECAUTIONS WHEN USING HAMMER....988
      REPAIR WELDING....988
      REMOVING BATTERY TERMINAL....988
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....988
      DO NOT DISASSEMBLE RECOIL SPRING....989
      PRECAUTION WITH HIGH-PRESSURE OIL....989
      PRECAUTION FOR HIGH FUEL PRESSURE....989
      HANDLING HIGH-PRESSURE HOSES....989
      PRECAUTION FOR HIGH VOLTAGE....990
      WASTE MATERIAL....990
      MAINTENANCE FOR AIR CONDITIONER....990
      COMPRESSED AIR....990
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....990
  OPERATION....992
    GENERAL VIEW....993
      GENERAL VIEW OF MACHINE....993
      GENERAL VIEW OF CONTROLS AND GAUGES....994
    EXPLANATION OF COMPONENTS....996
      MONITOR PANEL....996
      LAMPS....1013
      SWITCHES....1015
      CONTROL LEVERS, PEDALS....1018
      CONTROLLER....1023
      DUST INDICATOR....1024
      FUSE BOX....1025
      FUSIBLE LINK....1028
      CAP WITH LOCK....1029
      DOOR OPEN LOCK....1030
      SASH GLASS INTERMEDIATE LOCK....1030
      NET POCKET....1031
      ASHTRAY....1031
      TOOL BOX....1031
      ENGINE OIL FILLER CAP....1032
      CAR STEREO, HANDLING....1033
      AIR CONDITIONER, HANDLING....1042
      ACCUMULATOR, HANDLING....1049
    OPERATION....1051
      CHECK BEFORE STARTING ENGINE, ADJUST....1051
      STARTING ENGINE....1069
      OPERATIONS AND CHECKS AFTER STARTING ENGINE....1073
      STOPPING ENGINE....1075
      MOVING MACHINE....1076
      STOPPING MACHINE....1078
      SHIFTING GEAR....1079
      SHIFTING BETWEEN FORWARD AND REVERSE....1083
      STEERING MACHINE....1085
      PRECAUTIONS FOR OPERATION....1088
      PARKING MACHINE....1090
      CHECK AFTER STOPPING ENGINE....1092
      CHECK AFTER FINISHING WORK....1092
      LOCKING....1092
      PROHIBITED WORK OF SUPER DOZER....1093
      EFFECTIVE USE OF SUPER DOZER....1095
      EFFECTIVE USE OF MODE SELECTION SYSTEM....1098
      ADJUSTING POSTURE OF WORK EQUIPMENT....1103
      TIPS FOR LONGER UNDERCARRIAGE LIFE....1105
    TRANSPORTATION....1107
      TRANSPORTATION PROCEDURE....1107
      METHOD OF LIFTING MACHINE....1107
      TRAVELING ON ROADS....1108
    COLD WEATHER OPERATION....1109
      PRECAUTIONS FOR LOW TEMPERATURE....1109
      AFTER COMPLETION OF WORK....1111
      AFTER COLD WEATHER....1111
    LONG-TERM STORAGE....1112
      BEFORE STORAGE....1112
      DURING STORAGE....1112
      AFTER STORAGE....1112
      STARTING MACHINE AFTER LONG-TERM STORAGE....1112
    TROUBLESHOOTING....1113
      AFTER RUNNING OUT OF FUEL....1113
      METHOD OF TOWING MACHINE....1113
      IF BATTERY IS DISCHARGED....1114
      OTHER TROUBLE....1117
      WHEN MODE SELECTION SYSTEM FLASHES....1122
  MAINTENANCE....1124
    GUIDES TO MAINTENANCE....1125
    OUTLINES OF SERVICE....1128
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....1128
      OUTLINE OF ELECTRIC SYSTEM....1131
      HANDLING HYDRAULIC RELATED EQUIPMENT....1132
    WEAR PARTS....1133
      WEAR PARTS LIST....1133
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....1134
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....1136
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1137
      TORQUE LIST....1137
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1138
      SAFETY CRITICAL PARTS....1139
    MAINTENANCE SCHEDULE CHART....1140
      MAINTENANCE SCHEDULE CHART....1140
    SERVICE PROCEDURE....1142
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)....1142
      WHEN REQUIRED....1143
        CLEAN INSIDE OF COOLING SYSTEM....1143
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....1146
        CHECK AND ADJUST TRACK TENSION....1149
        CHECK AND TIGHTEN TRACK SHOE BOLTS....1151
        ADJUST IDLER CLEARANCE....1154
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....1155
        CHECK, REPLACE FAN BELT....1156
        CLEAN AND CHECK RADIATOR FINS....1157
        CLEAN FUEL TANK STRAINER....1157
        CHECK ETHER SPRAY, REPLACE ETHER CYLINDER....1158
        DRAIN WATER AND SEDIMENT IN FUEL TANK....1158
        CHECK AND ADJUST AIR CONDITIONER....1159
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....1160
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....1160
        CLEAN STEERING CLUTCH CASE BREATHER....1160
        CHECK UNDERCARRIAGE OIL....1161
        LUBRICATE DOOR HINGE....1162
        REPLACE WIPER BLADE....1162
        BLEEDING AIR IN HYDRAULIC SYSTEM....1163
        LUBRICATING....1164
      CHECK BEFORE STARTING....1165
      EVERY 250 HOURS SERVICE....1166
        LUBRICATING....1166
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST....1168
        CHECK LEVEL OF BATTERY ELECTROLYTE....1169
        CHECK BRAKE PERFORMANCE....1172
        CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....1173
      EVERY 500 HOURS SERVICE....1174
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....1174
        REPLACE FUEL FILTER CARTRIDGE....1176
        REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT....1177
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....1178
      EVERY 1000 HOURS SERVICE....1179
        CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS....1179
        CHECK, CLEAN FUEL STRAINER....1180
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL....1181
        LUBRICATE UNIVERSAL JOINT....1181
        CHECK TIGHTENING PARTS OF TURBOCHARGER....1181
        REPLACE CORROSION RESISTOR CARTRIDGE....1182
        CHECK FOR LOOSE ROPS MOUNT BOLTS....1182
      EVERY 2000 HOURS SERVICE....1183
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT....1183
        CHANGE OIL IN FINAL DRIVE CASE....1185
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER....1186
        CLEAN PPC STRAINER....1186
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL....1188
        CLEAN ENGINE BREATHER ELEMENT....1189
        CHECK FOR LEAKAGE OF OIL FROM GEAR COUPLING....1189
        CHECK ALTERNATOR, STARTING MOTOR....1189
        CHECK ENGINE VALVE CLEARANCE, ADJUST....1189
        LUBRICATE FAN ROTATION SHAFT SPLINE....1189
        REPLACE HYDRAULIC TANK BREATHER ELEMENT....1190
      EVERY 4000 HOURS SERVICE....1191
        CHECK WATER PUMP....1191
        CHECK VIBRATION DAMPER....1191
        CLEAN, CHECK TURBOCHARGER....1191
        CHECK PLAY OF TURBOCHARGER ROTOR....1191
        CHECK FAN PULLEY AND TENSION PULLEY....1191
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE)....1192
  SPECIFICATIONS....1194
    SPECIFICATIONS....1195
  ATTACHMENTS, OPTIONS....1196
    GENERAL PRECAUTIONS....1197
      PRECAUTIONS RELATED TO SAFETY....1197
    SELECTION OF TRACK SHOE....1198
      SELECTION OF TRACK SHOES....1198
    HANDLING MACHINES EQUIPPED WITH VHMS....1199
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED....1199
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED....1200
  INDEX....1202

Komatsu Bullozers D575 Operation & Maintenance Manuals