Ford Freestyle 2004-2007 Workshop Repair & Service Manual
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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Ford Freestyle 2004-2007. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Ford Freestyle 2004-2007 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
2007 Ford Freestyle SEL
2007 ENGINE Engine - Five Hundred, Freestyle & Montego
All vehicles
CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
1. If removed, install the crankshaft key into the keyway on the crankshaft.
Fig. 280: Locating Crankshaft Key
2. Install the oil separator cover, a new gasket and the 2 bolts.
Tighten to 10 Nm (89 lb-in).
Fig. 281: Locating Oil Separator Cover Bolts
3. Install the power steering pump bracket and the 3 bolts.
Tighten to 25 Nm (18 lb-ft).
Fig. 282: Locating Power Steering Pump Bracket Bolts
NOTE: RH shown, LH similar.
4. Position the new gaskets and the LH and RH cylinder heads. Install new bolts and tighten in the sequence shown in 6 stages:
Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten to 90 Nm (66 lb-ft).
Stage 3: Loosen one full turn.
Stage 4: Tighten to 40 Nm (30 lb-ft).
Stage 5: Tighten 90 degrees.
Stage 6: Tighten 90 degrees.
Fig. 283: Identifying Cylinder Heads Bolts Tightening Sequence
5. Install the crankshaft damper bolt and rotate the crankshaft keyway to the 11 o'clock position to locate top dead center (TDC).
Fig. 284: Locating Crankshaft Damper Bolt
6. Apply clean engine oil to the LH and RH camshaft roller followers.
NOTE: RH shown, LH similar.
CAUTION: The camshaft roller followers must be installed in their original positions.
NOTE: RH shown, LH similar.
7. Install the LH and RH camshaft roller followers.
Fig. 285: Locating Camshaft Roller Followers
8. Apply clean engine oil to the LH and RH camshafts.
9. Install the LH and RH camshafts.
Locate the camshafts as shown.
Fig. 286: Locating Camshafts Matching Marks
10. Lubricate the camshaft journal caps with clean engine oil. Position the LH camshaft caps and install the bolts.
Tighten in the sequence shown to 10 Nm (89 lb-in).
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