Mercury Montego 2004-2007 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mercury Montego 2004-2007. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Mercury Montego 2004-2007 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
2007 ENGINE Engine - Five Hundred, Freestyle & Montego
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
3. Disconnect the negative and positive battery cables. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
4. Recover the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
5. Remove the air cleaner outlet pipe and air cleaner. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
6. Remove the cowl vent panel. For additional information, refer to FRONT END BODY PANELS article.
7. Drain the cooling system. For additional information, refer to ENGINE COOLING article.
8. Remove the LH and RH halfshafts. For additional information, refer to FRONT DRIVE
9. Remove the exhaust flex pipe and LH catalytic converter. For additional information, refer to EXHAUST SYSTEM article.
10. Remove and discard the roll restrictor cross brace-to-roll restrictor bolt.
Fig. 109: Locating Upper Roll Restrictor Bolt
11. Remove and discard the 4 roll restrictor cross brace bolts and the cross brace.
Fig. 110: Identifying Transaxle Roll Restrictor Bar Bolts
12. Remove the bolt and detach the ground strap from the RH fender.
Fig. 111: Locating Ground Strap Bolt
13. Disconnect the redundant clip, press the quick release coupling button and disconnect the fuel tube from the fuel rail.
Fig. 112: Fuel Tube Redundant Clip
14. Detach the fuel tube clip from the upper intake manifold.
Fig. 113: Locating Fuel Tube Retainer
15. Disconnect the vapor tube from the purge valve.
Fig. 114: Locating Vapor Tube
16. Disconnect the 2 powertrain control module (PCM) electrical connectors and detach the wiring conduit.
Fig. 115: Locating Powertrain Control Module Electrical Connectors & Wiring Conduit
17. Disconnect the power steering reservoir hose and detach the retainer.
Fig. 116: Locating Power Steering Reservoir Hose & Retainer
18. Remove the bolt and detach the ground wire from the LH fender.