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Harley Davidson VRSC Models 2003-2009 Workshop Repair & Service Manual




US Dollar: $14.99

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Harley 2003-2009 Davidson VRSC, VRSCA Models. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your bike like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 2003-2009 Davidson VRSC, VRSCA Models is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

"'03 VRSCA (99501-03).pdf"
447 pages; The information in this Service Manual applies to all 2003 VRSCA models.

"'08 VRSC Service Manual (99501-08).pdf"
567 pages; 2008 VRSC Models Service Manual

"'08 VRSC Electrical Diagnostics Manual (99499-08).pdf"
501 pages; 2008 VRSC Models Electrical Diagnostics Manual

"'09 VRSC (99501-09).pdf"
598 pages; 2009 VRSe Models Service Manual



Gasoline can drain from components when disconnected from fuel pump/filters/fuel level sender assembly. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner.
See Figure 4-38. The suction side filter filters the fuel as it enters the strained intake of the fuel pump. The suction side filter is replaced at the service interval of 161,000 kilometers (100,000 miles).
See Figure 4-37. The pressure side filter filters the fuel before it enters the pressure fuel line. The pressure side filter is serviced at a service interval of 40,233 kilometers (25,000 miles) or any time the fuel pump is serviced.
1. See Figure 4-37. To remove, slide clip (2) outward.
2. Disconnect base (3) from fuel filter canister (1).
3. Pull fuel o-ring and filter from fuel filter canister.
Figure 4-37. Pressure Side Filter
1. Fuel filter canister
2. Fuel filter canister clip
3. Fuel filter base
1. Insert a new pressure side filter and o-ring into fuel filter canister (1).
2. Install fuel filter base (3).
3. Slide fuel filter canister clip into place until an audible click is heard (2).
The fuel pump pumps fuel from the tank sump and provides filtered, pressurized fuel to the fuel rail. The fuel rail pressure is controlled by a pressure regulator. The injectors receive fuel directly from the fuel rail. The bypass fuel from the pressure regulator is returned to the tank sump via the external fuel return line.
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in
death or serious injury.
Before removing the fuel pump, perform appropriate diagnostics listed in the VRSC ELECTRICAL DIAGNOSTIC MANUAL.
1. See Figure 4-38. Remove fuel pump electrical connector (9) from fuel pump.
2. Depress fuel pump supply hose mounting tabs (8) and disconnect fuel pump supply hose (1).
3. Depress suction side fuel filter mounting tabs (7) and disconnect suction side filter (4).
4. Remove fuel pump (5) and vibration isolator (rubber damper) from housing.
5. Push fuel pump up and out of its bracket.
6. Inspect all fuel pump and fuel level sending unit wiring.
Carefully inspect hoses for cuts, tears, holes or other damage.
Replace hose if any damage is found. Even the smallest hole can cause a reduction in fuel pressure.
1. See Figure 4-38. Route fuel pump supply hose (1) through cavity in fuel pump housing and install new fuel pump (5) with vibration isolator (rubber damper) into housing.
2. Insert fuel pump supply hose into fuel filter canister base until an audible click is heard.
3. Align fuel pump so suction side filter pickup is located between two fuel pump retaining cap mounting tabs and install fuel pump retaining cap but pushing cap into place until an audible click is heard.
4. Install new suction side filter (4) by pressing into place until an audible click is heard.
5. Press fuel pump electrical connector (9) into place until an audible click is heard.
6. Install fuel pump/filter/fuel level sensor into fuel tank.
7. After installation of fuel pump/filter/fuel level sensor assembly, verify fuel pump operation with a fuel system pressure test. See 4.13 FUEL PRESSURE TEST.

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