Kawasaki ER-5, ER-6f (Ninja 650R), ER-6n 2001-2006 Workshop Repair & Service Manual
Catalog:
Model:
Complete factory shop manual including electrical wiring diagrams for 2001-2006 Kawasaki ER-5, ER-6f, ER-6f ABS, ER-6n, Ninja 650R (ER650A6F, ER650A6S, EX650A6F, EX650B6F, ER500-C1, ER500-C2, ER500-C3, ER500-C4, ER500-C5) Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
MAKE: Kawasaki
YEAR: 2001 2002 2003 2004 2005 2006
MODEL: ER-5, ER-6f, ER-6f ABS, ER-6n, Ninja 650R, (ER650A6F, ER650A6S, EX650A6F, EX650B6F, ER500-C1, ER500-C2, ER500-C3, ER500-C4, ER500-C5)
"'06 ER-6n.pdf"
537 pages; Kawasaki ER-6n (ER650A6F, ER650A6S) Motorcycle Service Manual 2006
'06 ER-6n (IT).pdf
563 pages, Italian; Kawasaki ER-6n (ER650A6F, ER650A6S) Manuale di assistenza della motocicletta 2006
"'06 ER-6f.pdf"
625 pages; Kawasaki NINJA 650R, ER-6f, ER-6f ABS (EX650A6F, EX650B6F) Motorcycle Service Manual 2006
"'01-'05 ER-5.pdf"
334 pages; Kawasaki ER-5 Motorcycle Service Manual 2001-2005
ER500-C1, ER500-C2, ER500-C3, ER500-C4, ER500-C5
EXCERPT:
Quick Reference Guide
General Information 1
Periodic Maintenance 2
Fuel System (DFI) 3
Cooling System 4
Engine Top End 5
Clutch 6
Engine Lubrication System 7
Engine Removal/Installation 8
Crankshaft/Transmission 9
Wheels/Tires 10
Final Drive 11
Brakes 12
Suspension 13
Steering 14
Frame 15
Electrical System 16
Appendix 17
...
ENGINE TOP END 5-11
Clean Air System
Air Suction Valve Removal •Remove:
Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter)
Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter)
Air Switching Valve with Hoses (see Air Switching Valve Removal)
Air Suction Valve Cover Bolts [A] and Clamp
Air Suction Valve Cover [B]
Air Suction Valve [C]
Air Suction Valve Installation •Install the air suction valve [A] so that its side where stopper is fixed with the screws [B] faces the front [C] .
•Tighten: Torque - Air Suction Valve Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
Air Suction Valve Inspection •Remove the air suction valve (see Air Suction Valve Removal).
•Visually inspect the reeds for cracks, folds, warps, heat damage or other damage.
If there is any doubt as to the condition of the reeds [A], replace the air suction valve as an assembly. •Check the reed contact areas [B] of the valve holder for grooves, scratches, any signs of separation from the holder or heat damage. •If there is any doubt as to the condition of the reed contact areas, replace the air suction valve as an assembly. •If any carbon or other foreign particles have accumulated between the reed and the reed contact area, wash the valve assembly clean with a high-flash point solvent.
CAUTION
Do not scrape off the deposits with a scraper as this could damage the rubber, requiring replacement of the suction valve assembly.
Air Switching Valve Removal
•Remove:
Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter)
Air Switching Valve Connector [A] (Disconnect)
Vacuum Switch Valve [B]
...