Kawasaki VN500-2000 Motorcycle Repair & Service Manual
Catalog:
Model:
Complete factory shop manual including electrical wiring diagrams for 1985-2008 Kawasaki VN500, VULCAN 500, EN500C1, EN500C2, EN500C3, EN500C4, EN500C5, EN500C6, EN500C7, EN500C8, EN500C9, EN500C10, EN500C6F, EN500C7F, EN500C8F, VN750, VN750 Twin, Vulcan 750, VN700-A1, VN750-A1, VN750-A2, VN750-A3, VN750-A4, VN750-A5, VN750-A6, VN750-A7, VN750-A8, VN750-A9, VN750-A10, VN750-A11, VN750-A12, VN750-A13, VN750-A14, VN750-A15, VN750-A16, VN750-A17, VULCAN 800, VN800, VN800-A1, VN800-A2, VN800-A3, VN800-A4, VN800-A5, VN800-B1, VN800-B2, VN800-B3, VN800-B4, VN800-B5, VN800-B6, VN800-B7, VN800-B8, VN800-B9, VULCAN900 CLASSIC, VULCAN900 CLASSIC LT, VN900 CLASSIC, VN900B6F, VN900D6F, VN1500A, VN1500A1, VN1500A2, VN1500A3, VN1500A4, VN1500A5, VN1500A6, VN1500A7, VN1500A8, VN1500A9, VN1500A10, VN1500A11, VN1500A12, VN1500A13; VN1500B, VN1500B1, VN1500B2, VN1500B3, VN1500B4, VN1500B5, VN1500B6, VULCAN 88, VULCAN 88 SE, VN-15, VN-15 SE, VULCAN 1600 CLASSIC, VN1600 CLASSIC, VULCAN 1600 MEAN STREAK, VN1600 MEAN STREAK, VULCAN 1600 NOMAD, VN1600 CLASSIC TOURER, VN1600-A1, VN1600-A2, VN1600-B1, VN1600-B2, VN1600B6F, VN1600F6F, VN2006-D1, VN2006D6F, VN2006G6F, VULCAN 2000, VN2000-A1 Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MAKE: Kawasaki
YEAR: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
MODEL: VN500, VULCAN 500, EN500C1, EN500C2, EN500C3, EN500C4, EN500C5, EN500C6, EN500C7, EN500C8, EN500C9, EN500C10, EN500C6F, EN500C7F, EN500C8F, VN750, VN750 Twin, Vulcan 750, VN700-A1, VN750-A1, VN750-A2, VN750-A3, VN750-A4, VN750-A5, VN750-A6, VN750-A7, VN750-A8, VN750-A9, VN750-A10, VN750-A11, VN750-A12, VN750-A13, VN750-A14, VN750-A15, VN750-A16, VN750-A17, VULCAN 800, VN800, VN800-A1, VN800-A2, VN800-A3, VN800-A4, VN800-A5, VN800-B1, VN800-B2, VN800-B3, VN800-B4, VN800-B5, VN800-B6, VN800-B7, VN800-B8, VN800-B9, VULCAN900 CLASSIC, VULCAN900 CLASSIC LT, VN900 CLASSIC, VN900B6F, VN900D6F, VN1500A, VN1500A1, VN1500A2, VN1500A3, VN1500A4, VN1500A5, VN1500A6, VN1500A7, VN1500A8, VN1500A9, VN1500A10, VN1500A11, VN1500A12, VN1500A13; VN1500B, VN1500B1, VN1500B2, VN1500B3, VN1500B4, VN1500B5, VN1500B6, VULCAN 88, VULCAN 88 SE, VN-15, VN-15 SE, VULCAN 1600 CLASSIC, VN1600 CLASSIC, VULCAN 1600 MEAN STREAK, VN1600 MEAN STREAK, VULCAN 1600 NOMAD, VN1600 CLASSIC TOURER, VN1600-A1, VN1600-A2, VN1600-B1, VN1600-B2, VN1600B6F, VN1600F6F, VN1600-D1, VN1600D6F, VN1600G6F, VULCAN 2000, VN2000-A1
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"'96-'08 VULCAN500.pdf"
349 pages; Kawasaki VULCAN500 (a.k.a. VN500, Vulcan 500 LTD) Motorcycle Service Manual 1996-2008
EN500C1, EN500C2, EN500C3, EN500C4, EN500C5, EN500C6, EN500C7, EN500C8, EN500C9, EN500C10, EN500C6F, EN500C7F, EN500C8F
"'06 VN900 CLASSIC.pdf"
588 pages; Kawasaki VULCAN900 CLASSIC, VULCAN900 CLASSIC LT, VN900 CLASSIC (VN900B6F, VN900D6F) Motorcycle Service Manual 2006
"'05-'06 VN1600.pdf"
631 pages; Kawasaki VULCAN 1600 NOMAD, VN1600 CLASSIC TOURER (VN1600-D1, VN1600D6F, VN1600G6F) Motorcycle Service Manual 2005-2006
"'04-'06 VN1600.pdf"
619 pages; Kawasaki VULCAN 1600 MEAN STREAK, VN1600 MEAN STREAK (VN1600-B1, VN1600-B2, VN1600B6F, VN1600F6F) Motorcycle Service Manual 2004-2006
"'03-'04 VN1600.pdf"
575 pages; Kawasaki VULCAN 1600 CLASSIC, VN1600 CLASSIC (VN1600-A1, VN1600-A2) Motorcycle Service Manual 2003-2004
"'04 VN2000.pdf"
633 pages; Kawasaki VULCAN 2000, VN2000 (VN2000-A1) Motorcycle Service Manual 2004
"'96-'04 VN800.pdf"
405 pages; Kawasaki VULCAN 800, VN800 (VN800-A1, VN800-A2, VN800-A3, VN800-A4, VN800-A5, VN800-B1, VN800-B2, VN800-B3, VN800-B4, VN800-B5, VN800-B6, VN800-B7, VN800-B8, VN800-B9) Motorcycle Service Manual 1996-2004
"'85-'01 VN750 (Twin).pdf"
2,395 pages; Kawasaki VN750 (Twin) Vulcan 750 (VN700-A1, VN750-A1, VN750-A2, VN750-A3, VN750-A4, VN750-A5, VN750-A6, VN750-A7, VN750-A8, VN750-A9, VN750-A10, VN750-A11, VN750-A12, VN750-A13, VN750-A14, VN750-A15, VN750-A16, VN750-A17) Motorcycle Service Manual + Parts Diagrams 1985-2001
"'87-'99 VN1500.pdf"
270 pages; Kawasaki VN1500 Motorcycle Service Manual 1987-1999
VN1500A: VULCAN 88 (US and Canada), VN-15 (Others)
VN1500B: VULCAN 88 SE (US and Canada), VN-15 SE (Others)
VN1500A1, VN1500A2, VN1500A3, VN1500A4, VN1500A5, VN1500A6, VN1500A7, VN1500A8, VN1500A9, VN1500A10, VN1500A11, VN1500A12, VN1500A13; VN1500B1, VN1500B2, VN1500B3, VN1500B4, VN1500B5, VN1500B6
"VN1500-D1 Classic Parts List.pdf"
60 pages; Kawasaki VN1500-D1 Classic Parts List
EXCERPT:
Quick Reference Guide
General Information 1
Fuel System 2
Cooling System 3
Engine Top End 4
Clutch 5
Engine Lubrication System 6
Engine Removal/Installation 7
Crankshaft/Transmission 8
Wheels/Tires 9
Final Drive 10
Brakes 11
Suspension 12
Steering 13
Frame 14
Electrical System 15
Appendix
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4-14 ENGINE TOP END
Camshaft, Camshaft Chain
•Engage the camshaft chain with the camshaft sprockets.
Pull the tension side [A] (inlet side) of the chain taut to install the chain.
The timing marks [B] on the inlet sprocket [C] must be aligned with the cylinder head upper surface [D].
•Pull the chain taut and fit it onto the camshaft sprocket.
•Starting with the punch mark [E] on the top of the inlet sprocket, count to the 24th pin. Feed the inlet camshaft through the chain and align the 24th pin with the punch mark [F] on the exhaust camshaft sprocket [G].
•Be sure to install the knock pins.
•Install the camshaft caps and top chain guide in the correct locations as shown. Location alphabets are marked on the cylinder head and each cap.
CAUTION
The camshaft caps are machined with the cylinder head. So, if a cap is installed in a wrong location, the camshaft may seize because of improper oil clearance in the bearings.
•Firstly tighten down the two camshaft cap bolts (#1 and #2 bolts in the figure) evenly to seat the camshafts in place, then tighten all bolts following the specified tightening sequence.
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