Complete workshop service manual with electrical wiring diagrams for '02-'09 Honda CBR150R. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This service & repair manual for CBR150R (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
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CYLINDER/PISTON
CY UNDER REMOVAL
Remove the cylinder head (page 10-4).
Loosen the band screw and disconnect the water hose.
Remove the cam chain guide.
Remove the cylinder.
Clean the top of the cylinder thoroughly.
CAUTION: Avoid damaging the gasket surfaces. Remove the dowel pins and gasket.
INSTALLATION
Apply engine oil to the sprag clutch rolling surface.
Install the sprag clutch into the starter clutch outer with the flange side facing the flywheel side.
Apply locking agent to the starter clutch bolt threads.
Install the starter clutch assembly onto the flywheel and install the bolts.
Hold the flywheel with the special tool and tighten the bolts to the specified torque.
TOOL:
Flywheel holder 07725-0040000
TORQUE: 30 Nm
Install the starter driven gear while turning it counterclockwise.
Make sure that the starter driven gear turns counterclockwise smoothly and does not turn clockwise.
Install the flywheel (page 9-7).
Apply engine oil to the starter reduction gear both journal.
Install the starter reduction gear.
FLYWHEEL INSTALLATION
Clean any oil from the tapered portions of the crankshaft and flywheel.
Install the woodruff key in the crankshaft key groove.
Install the flywheel on the crankshaft, aligning the key way with the woodruff key.
Apply oil to the flywheel nut threads and seating surface, and install the washer and nut.
Hold the flywheel with the special tool and tighten the nut to the specified torque.
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