Honda CBR600F2 1991-1994 Factory Service & Shop Manual
Catalog:
Model:
Complete workshop service repair manual with electrical wiring diagrams for '91-'94 Honda CBR600F2 Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This service repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
EXCERPT:
Contents
General Information
Frame/ Body Panels/ Exhaust System
Maintenance
Lubrication System
Cooling System
Fuel System
Engine Removal/ Installation
Cylinder Head
Clutch/ Gearshift Linkage
Crankcase/ Cylinder/ Piston
Crankshaft/ Transmission
Front Wheel/ Suspension/Steering
Rear Wheel/Suspension
Brake System
Charging System/Alternator
Ignition System
Electric Starter/ Starter Clutch
Lights/Meters/Switches
Wiring Diagram
Troubleshooting
Index
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11 . Crankshaft/Transmission
Service Information
Troubleshooting
Transmission Removal/ Installation
Mainshaft Disassembly/ Assembly
Crankshaft Removal/Installation
Crankshaft Bearing Replacement
Countershaft Disassembly/ Assembly
Service Information
The crankcase must be separated to repair the transmission or crankshaft.
During crankshaft removal and installation. do not damage the crankshaft main journal bearings.
All bearing inserts are select fitted and are identified by color code. Select replacement bearings from the code tables.
After installing new bearings, recheck them with plastigauge to verify clearance.
Apply molybdenum disulfide oil to the main journals and crankpins during assembly.
Troubleshooting
Crankshaft Noisy
Worn crankshaft main journal bearings
Worn connecting rod bearings
Bent connecting rod
Hard To Shift
Improper clutch adjustment
Incorrect engine oil viscosity
Improper clutch operation
Bent shift forks
Bent shift fork shaft
Bent shift fork claw
Damaged shift drum cam grooves
Bent shift spindle
Transmission Jumps Out Of Slots
Worn gear engagement dogs or slots
Bent sh1ft fork shaft
Damaged sh1ft drum stopper arm
Damaged or bent shift fork
Broken shift linkage return spring
Damaged shift drum cam grooves
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Honda CBR600F2 1991-1994 Factory Service & Shop Manual