Caterpillar D10T/D10T2 Track-Type Tractors Factory Service & Shop Manual
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Complete workshop repair service manual with Electrical Wiring Diagrams for Caterpillar D10T/D10T2 Track-Type Tractors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar D10T/D10T2 Track-Type Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
KENR5629 - Disassembly & Assembly (D10T2 Track-Type Tractor Engine Supplement).pdf
KENR5631 - Specifications (D10T2 Track-Type Tractor Systems).pdf
KENR5631 - Systems Operation (D10T2 Track-Type Tractor Systems).pdf
KENR5631 - Testing & Adjusting (D10T2 Track-Type Tractor Systems).pdf
KENR5632 - Schematic (D10T2 Track-Type Tractor Cooling System).pdf
KENR5633 - Disassembly & Assembly (D10T2 Track-Type Tractor Power Train).pdf
KENR5638 - Disassembly & Assembly (D10T2 Track-Type Tractor Machine Systems).pdf
KENR5639 - Schematic (D10T2 Track-Type Tractor Electrical System, Cab and Chassis Wiring 375-6455, Engine (for SN JJW1-186)).pdf
UENR089 - Schematic (D10T2 Track-Type Tractor Power Train System).pdf
UENR090 - Schematic (D10T2 Track-Type Tractor Hydraulic System).pdf
UENR4159 - Systems Operation (D10T2 Track-Type Tractor Automatic Lubrication System).pdf
UENR4159 - Testing & Adjusting (D10T2 Track-Type Tractor Automatic Lubrication System).pdf
UENR4176 - Schematic D10T2 (Track-Type Tractor Electrical System (for SN RAB313-UP & JJW205-UP)).pdf
UENR6979 - Schematic (Track-Type Tractor Command for Dozing Remote Control Operator Station Electrical System).pdf
UENR7109 - Schematic (D10T2 Track-Type Tractor Electrical System (for SN RAB282-312 & JJW187-204)).pdf
UENR7133 - Schematic (D10T Track-Type Tractor Remote Control Gen 3 Phase VI Electrical System).pdf
...
EXCERPT:
7. Raise the temperature of bearing cone (19). Install bearing cone (19).
8. Attach Tooling (C) and a suitable lifting device onto gear assembly (18). The weight of gear assembly (18) is approximately 45 kg (100 lb). Install gear assembly (18).
9. Do not allow Tooling (C) to catch on the tube assemblies that are located below gear assembly (18). Remove Tooling (C).
...
KENR5629 - Disassembly & Assembly (D10T2 Track-Type Tractor Engine Supplement)......2
System Pressure - Release......4
Refrigerant Compressor - Remove and Install......8
Alternator - Remove and Install......10
Electric Starting Motor - Remove and Install......11
Exhaust Manifold Covers - Remove and Install......13
Air Cleaner - Remove and Install......14
Fuel Filter Base - Remove and Install......16
Fuel Cooler - Remove and Install......17
Oil Filter and Cooler Bypass Valve - Remove and Install......18
Engine Oil Filter Base - Remove and Install......21
Hydraulic Oil Cooler - Remove and Install......22
Hydraulic Oil Cooler Bypass Valve - Remove and Install......24
Engine Oil Cooler - Remove and Install......26
Pump Drive - Remove and Install......28
Pump Drive - Disassemble......30
Pump Drive - Assemble......34
Prelubrication Oil Pump - Remove and Install......38
Hood - Remove and Install......39
Engine Side Guards - Remove and Install......42
Bottom Guard - Remove and Install......45
Bottom Guard - Lower......51
Bottom Guard - Raise......55
Muffler - Remove and Install......58
Turbocharger - Remove and Install......61
Exhaust Cooler (NRS) - Remove and Install......65
Fan - Remove and Install......68
Fan Drive - Remove and Install......71
Fan Drive - Disassemble......75
Fan Drive - Disassemble - V-Ring Seal......77
Fan Drive - Assemble......80
Fan Drive - Assemble - V-Ring Seal......82
Crankshaft Front Seal and Wear Sleeve - Remove and Install......85
Vibration Damper and Pulley - Remove and Install......91
Engine Trunnion - Remove and Install......95
Engine Trunnion - Disassemble......100
Engine Trunnion - Assemble......102
Engine Support (Rear) - Disassemble......104
Engine Support (Rear) - Assemble......107
Aftercooler - Remove and Install......108
Decelerator and Brake Control - Disassemble......110
Decelerator and Brake Control - Assemble......122
Water Temperature Regulator - Remove and Install......134
Radiator Tank - Remove and Install......139
Radiator Guard - Remove and Install......142
Radiator Core - Remove and Install......150
Water Pump - Remove and Install......156
Engine Oil Pan - Remove and Install......157
Engine Oil Pump - Remove and Install......162
Engine Oil Pump - Disassemble......164
Engine Oil Pump - Assemble......169
Engine and Torque Converter - Remove and Install......175
Piston Motor (Fan Drive) - Remove and Install......182
Piston Motor (Fan Drive) - Disassemble......185
Piston Motor (Fan Drive) - Assemble......191
Power Train Oil Cooler - Remove and Install......201
KENR5631 - Specifications (D10T2 Track-Type Tractor Systems)......204
Window Wiper and Wiper Motor......208
Hydraulic Tank and Filter......214
Expansion Tank......216
Breaker Relief Valve......218
Hydraulic Oil Cooler......219
Pump Lines......220
Implement Hydraulic Pump......222
Gear Pump (Power Train)......223
Charge Pump......229
Fan Motor......231
Control Manifold (Pilot Oil)......232
Valve Manifold (Inlet)......233
Bank Valve (Five)......234
Bank Valve (Six)......236
Bypass Valve (Implement; Hydraulic Fan)......238
Lines (Hydraulic Fan)......239
Bulldozer Tilt Control Valve......240
Bulldozer Lift Control Valve......242
Ripper Lift Control Valve......245
Ripper Tip Control Valve......247
Solenoid Valve (Bulldozer; Ripper)......249
Pressure Control Valve......250
Control Valve......251
Pump Control Valve (Implement)......252
Accumulator - Uncharged......253
Accumulator......254
Pin Puller Control Valve......256
Check Valve......257
Filter (Power Train)......258
Pilot Oil Filter......260
Bulldozer Lift Cylinder......261
Lines (Lift Cylinder)......269
Tilt Cylinder - Ripper......271
Bulldozer Dual Tilt Cylinder......273
Lines (Tilt Cylinder)......275
Relief Valve (Bulldozer)......277
Ripper Lift Cylinder......278
Relief Valve (Ripper)......281
Pin Puller Cylinder......283
Pin Puller......285
Electronic Control and Mounting (Ripper)......288
Ripper Control......289
Joystick Control and Mounting......291
Joystick Control (Bulldozer)......298
Steering and Transmission Control Group......302
Push Arm......303
Stabilizer Link......305
Bulldozer Installation......306
Bulldozer Brace......308
Bulldozer Trunnion......309
Cutting Edges and End Bits......310
Ripper Frame......319
Ripper Mounting......323
Torque Converter......329
Torque Converter and Housing......331
Torque Divider......332
Power Train Oil Pump......333
Power Train Oil Pump - Mounting......335
Relief Valve (Torque Converter Outlet)......337
Relief Valve (Torque Converter Inlet)......339
Transmission Hydraulic Control......340
Transmission Oil Lines......342
Power Train Oil Lines......343
Filters (Torque Converter and Transmission)......344
Transmission - Mounting......345
Transmission - Planetary......347
Planetary Case and Parts......356
Solenoid Valve (Steering Clutch; Brake)......357
Solenoid Valve (Transmission Clutch)......358
Speed Sensor (Transmission Output)......359
Bevel and Transfer Gears......360
Drive Shaft......363
Steering and Brake Control Valve......364
Steering Clutches and Brakes......365
Final Drive......367
Final Drive Mounting......373
Equalizer Bar......377
Telescoping Recoil Frame......379
Roller Frame Mounting......381
Recoil Group......384
Track Carrier Roller......386
Track Roller (Single Flange)......388
Track Roller (Double Flange)......390
Idlers (Track)......392
Tracks......401
Sprocket Segment......405
Case and Frame......406
Bogie Suspension......410
Refrigerant Compressor......414
Refrigerant Condenser......418
Heater and Air Conditioner......420
Operator Console......423
Cab Air Filter......425
Cab......427
Cover (Cab)......429
ROPS Mounting......431
Operator Platform (Remote)......435
Counterweight Group......436
Fuel Tank......437
Electric Drive Pump (Ladder) - If equipped......439
Toggle Switch (Ladder) - If equipped......441
Toggle Switch (Ground Level Shutdown)......442
Ether Starting Aid......443
Air Cleaner......445
Dust Ejector......447
KENR5631 - Systems Operation (D10T2 Track-Type Tractor Systems)......448
Access Ladder System......450
Accumulator (Pilot)......453
Accumulator (Power Train)......454
Additional Electrical Components......455
Bypass Valve - Flushing......462
Check Valve (Implement Back Pressure)......464
Control Manifold (Implement Lockout)......466
Control Valve (Implement)......469
Cooling System (Aftercooler, ATAAC)......495
Electronic Control (Fan Hydraulic System)......497
Electronic Control (HVAC System)......503
Electronic Control (Hydraulic System)......518
Electronic Control (Power Train System)......540
Engine Cooling System......561
Engine Oil Cooling System......566
Equalizer Bar......568
Fast Fill Fuel Adapter......569
Final Drive......573
General Information (Cooling System)......575
General Information (Fan Hydraulic System)......577
General Information (HVAC System)......580
General Information (Hydraulic System)......583
General Information (Power Train System)......586
General Information (Undercarriage)......588
Graphic Color Codes......590
HVAC System......592
Hydraulic Oil Cooler......596
Hydraulic Oil Cooling System......598
Hydraulic Tank and Filter......601
Inlet Manifold......604
Location of Components (Cooling System)......608
Location of Components (Fan Hydraulic System)......615
Location of Components (HVAC System)......619
Location of Components (Hydraulic System)......627
Location of Components (Power Train System)......634
Location of Components (Undercarriage)......652
Modes of Operation (Fan Hydraulic System)......659
Oil Cooler (Power Train)......667
Oil Filter (Power Train)......669
Pin Puller Hydraulic System......672
Piston Motor (Fan Drive)......675
Piston Pump (Fan Drive)......678
Piston Pump (Implement)......681
Pivot Shaft......693
Power Train Oil Cooling System......695
Power Train Oil Pump......696
Signal Resolver Network......698
Steering Clutch and Brake Control Valve......700
Torque Divider......712
Track Idler......720
Track Roller Frame......721
Track Roller......723
Tracks......725
Transfer and Bevel Gears......728
Transmission Hydraulic Control......730
Transmission......734
KENR5631 - Testing & Adjusting (D10T2 Track-Type Tractor Systems)......743
Machine Preparation......744
Calibrations (Cat ET)......749
Calibration Error Codes......752
Operational Checks......766
Piston Pump (Implement) - Test and Adjust......771
Pilot System Pressure - Test and Adjust......782
Pressure Limiter Valve - Test and Adjust......787
Line Relief Valve (Ripper Tip) - Test and Adjust......791
Accumulator (Pilot) - Test and Charge......796
Relief Valve (Main) - Test......803
Resolver Network - Test......806
Hydraulic Fan Speed (On Demand) - Test and Adjust......808
Relief Valve (Transmission) - Test......815
Relief Valve (Torque Converter Inlet) Pressure - Test......819
Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust......823
Accumulator (Power Train) - Test and Charge......828
Transmission Lubrication Oil Pressure - Test......832
Engagement Pressure for Transmission Clutch - Test......836
Steering Clutch and Brake Pressure - Test......841
Ladder System Pressure - Test and Adjust - If equipped......848
KENR5632 - Schematic (D10T2 Track-Type Tractor Cooling System)......851
Collage......852
Main......858
Features......858
Cover page......860
Tables......0
Components......861
Taps......861
Schematic......862
Machine Views......0
Machine View......863
KENR5633 - Disassembly & Assembly (D10T2 Track-Type Tractor Power Train)......864
Duo-Cone Floating Seals - Install......866
Track - Separate......869
Track - Connect......876
Sprocket Segment - Remove and Install......886
Sprocket Segment (Sound Suppression) - Remove and Install......888
Track Roller - Remove and Install......891
Track Roller Frame (Front) - Remove and Install......895
Chrome Bearing - Remove and Install......904
Track Adjuster - Remove and Install......908
Track Adjuster - Disassemble......910
Track Adjuster - Assemble......913
Recoil Spring - Remove......916
Recoil Spring - Install......923
Track Roller Frame - Remove and Install......928
Track Roller Frame - Disassemble......951
Track Roller Frame - Assemble......960
Pivot Shaft - Remove and Install......969
Idler - Remove and Install......976
Idler (Sound Suppression) - Remove and Install......978
Idler (Sound Suppression) - Disassemble......981
Idler (Sound Suppression) - Assemble......983
Equalizer Bar Pads - Remove and Install......988
Equalizer Bar - Remove and Install......995
Equalizer Bar - Disassemble......1009
Equalizer Bar - Assemble......1013
Steering Clutch and Brake Control Valve - Disassemble......1018
Steering Clutch and Brake Control Valve - Assemble......1025
Axle - Remove and Install......1033
Final Drive Planetary Carrier (In Chassis) - Remove and Install......1036
Final Drive and Steering Clutch and Brake - Separate......1050
Final Drive - Remove and Install......1053
Final Drive - Disassemble......1057
Final Drive - Assemble......1069
Steering Clutch and Brake - Remove and Install......1082
Steering Clutch and Brake - Disassemble......1086
Steering Clutch and Brake - Assemble......1100
Final Drive and Steering Clutch and Brake - Connect......1116
Main Drive Shaft - Remove and Install......1119
Pump Drive Coupling - Remove and Install......1121
Transmission Hydraulic Control Valve - Remove and Install......1124
Transmission Hydraulic Control Valve - Disassemble......1126
Transmission Hydraulic Control Valve - Assemble......1130
Torque Converter - Remove and Install......1134
Torque Converter - Disassemble......1141
Torque Converter - Assemble......1156
Torque Converter Outlet Relief Valve - Remove and Install......1171
Torque Converter Outlet Relief Valve - Disassemble......1173
Torque Converter Outlet Relief Valve - Assemble......1177
Transmission and Bevel Gears - Remove and Install......1181
Transmission and Bevel Gears - Separate......1189
Transmission and Bevel Gears - Connect......1191
Transmission - Remove and Install......1194
Transmission - Disassemble......1204
Transmission - Assemble......1238
Bevel and Transfer Gears - Disassemble......1271
Bevel and Transfer Gears - Assemble......1289
Power Train Oil Pump - Remove and Install......1305
Power Train Oil Pump - Disassemble......1307
Power Train Oil Pump - Assemble......1321
KENR5638 - Disassembly & Assembly (D10T2 Track-Type Tractor Machine Systems)......1335
System Pressure - Release......1337
Bulldozer Lift Cylinder - Remove and Install......1341
Bulldozer Lift Cylinder Mounts - Remove and Install......1360
Bulldozer Tilt Cylinder - Remove and Install - Dual Tilt Cylinder......1364
Bulldozer - Remove and Install......1372
Bulldozer Trunnion - Remove and Install......1377
Ripper Frame - Remove and Install......1382
Ripper Shank - Remove and Install......1385
Ripper Carriage (Beam) - Remove and Install......1387
Ripper Pin Puller Cylinder - Remove and Install......1394
Ripper Lift Cylinder - Remove and Install......1400
Ripper Tilt Cylinder - Remove and Install......1406
Fuel Tank - Remove and Install......1412
Hydraulic Tank - Remove and Install......1417
Implement Pump - Remove and Install - Right Side......1434
Implement Pump - Remove and Install - Left Side......1437
Implement Pump - Disassemble......1440
Implement Pump - Assemble......1455
Implement Control Valve - Remove and Install......1472
Implement Control Valve - Disassemble......1477
Implement Control Valve - Assemble......1483
Piston Pump (Fan Charge and Pilot Pressure) - Remove and Install......1488
Piston Pump (Fan Charge and Pilot Pressure) - Disassemble......1492
Piston Pump (Fan Charge and Pilot Pressure) - Assemble......1497
Piston Pump (Hydraulic Fan) - Remove and Install......1505
Piston Pump (Hydraulic Fan) - Disassemble......1509
Piston Pump (Hydraulic Fan) - Assemble......1525
Pilot Oil Accumulator - Remove and Install......1542
Manifold Group (Pilot) - Remove and Install......1545
Manifold Group (Pilot) - Disassemble......1548
Manifold Group (Pilot) - Assemble......1551
Ripper Pin Puller Control Valve - Remove and Install......1554
Decelerator and Brake Control - Remove and Install......1557
Decelerator and Brake Control - Disassemble......1559
Decelerator and Brake Control - Assemble......1571
Rollover Protective Structure (ROPS) - Remove and Install......1583
Seat - Remove and Install......1585
Cab - Remove and Install......1587
Ladder - Remove and Install......1597
Ladder Hinge - Remove and Install......1599
Air Conditioner and Heater Components - Remove and Install......1602
Refrigerant Dryer - Remove and Install......1615
Refrigerant Accumulator - Remove and Install......1617
Refrigerant Condenser - Remove and Install......1619
KENR5639 - Schematic (D10T2 Track-Type Tractor Electrical System, Cab and Chassis Wiring 375-6455, Engine (for SN JJW1-186))......1622
Collage......1623
Main......1710
Feature......1710
Cover Page......1711
Information......0
Component Location......0
Volume 1 of 3 - Cab Wiring......1712
Volume 2 of 3 - Chassis Wiring......1713
Volume 3 of 3 - Engine Wiring......1714
Connector Location......0
Volume 1 of 3 - Cab Wiring......1715
Volume 2 of 3 - Chassis Wiring......1716
Volume 3 of 3 - Engine Wiring......1717
Specifications and Related Manuals......1718
Standard Electrical......1719
Schematics......0
Volume 1 of 3 - Cab Wiring......1720
Volume 2 of 3 - Chassis Wiring......1721
Volume 3 of 3 - Engine Wiring......1722
Machine Views......0
Volume 1 of 3 - Cab Wiring......0
Dash Wiring......1723
Headliner and Wiper Wiring......1724
HVAC Wiring......1725
Operator Seat Wiring......1726
RH Console Wiring......1727
Valve Wiring (Dual Tilt)......1728
Valve Wiring (Single Tilt)......1729
Washer Wiring......1730
Volume 2 of 3 - Chassis Wiring......0
Access Ladder Wiring......1731
Accugrade Wiring (Chassis)......1732
Accugrade Wiring (Dash)......1733
Accugrade Wiring (ROPS)......1734
HVAC Fender Wiring......1735
Left Fender Wiring......1736
Radiator Guard Wiring......1737
Rear Service Center Wiring......1738
Right Fender Wiring......1739
XMSN Wiring......1740
Volume 3 of 3 - Engine Wiring......0
Cold Weather Starting and Cabling......1741
Engine Wiring (Left Side)......1742
Engine and Chassis Wiring (Left Chassis View)......1743
Engine Wiring (Left Side)......1744
Engine Wiring (Right Side)......1745
UENR089 - Schematic (D10T2 Track-Type Tractor Power Train System)......1746
Collage......1747
Main......1763
Features......1763
Cover Page......1764
Information......0
Component Location......1765
Tap Location......1766
Fluid Power Symbols......1767
Electrical Symbols......1768
Schematic......1769
Machine Views......0
Right Side View......1770
Left Side View......1771
Front View......1772
UENR090 - Schematic (D10T2 Track-Type Tractor Hydraulic System)......1773
Collage......1774
Main......1798
UENR4159 - Systems Operation (D10T2 Track-Type Tractor Automatic Lubrication System)......1800
Display and Keypad......1801
Electrical Connections......1808
General Information......1809
Lubrication Injector......1813
Lubrication Pump......1818
Parameter Viewing......1833
UENR4159 - Testing & Adjusting (D10T2 Track-Type Tractor Automatic Lubrication System)......1834
Automatic Lubrication System - Adjust......1835
Automatic Lubrication System Air - Purge......1842
Automatic Lubrication System Troubleshooting......1845
Machine Preparation for Troubleshooting......1847
System Pressure - Release......1849
Visual Inspection......1851
UENR4176 - Schematic D10T2 (Track-Type Tractor Electrical System (for SN RAB313-UP & JJW205-UP))......1853
Main......1854
Features......1854
Cover page......1856
Tables......0
Components......0
Cab Wiring......1857
Chassis Wiring......1858
Engine Wiring......1859
Connector-Tap......0
Cab Wiring......1860
Chassis Wiring......1861
Engine Wiring......1862
Schematic......0
Cab Wiring......1863
Chassis Wiring......1864
Engine Wiring......1865
Machine Views......0
Cab Wiring......0
Dash Wiring......1866
RH Console Wiring......1867
Headliner and Wiper Wiring......1868
Telematic......1869
Valve Wiring (Single Tilt)......1870
HVAC Wiring......1871
Washer Wiring......1872
Valve Wiring (Dual Tilt)......1873
Operator Seat Wiring......1874
Chassis Wiring......0
Accugrade Wiring......1875
HVAC Fender Wiring......1876
XMAN Wiring......1877
Radiator Guard Wiring......1878
Right Fender Wiring......1879
Rear Service Center Wiring......1880
Left Fender Wiring......1881
Access Ladder Wiring......1882
Engine Wiring......0
Cold Weather Starting and Cabling......1883
Engine and Chassis Wiring (Left Chassis View)......1884
Engine Wiring (Left Side)......1885
Engine Wiring (Right Side)......1886
Engine Wiring (Left Side)......1887
UENR6979 - Schematic (Track-Type Tractor Command for Dozing Remote Control Operator Station Electrical System)......1888
Main......1889
UENR7109 - Schematic (D10T2 Track-Type Tractor Electrical System (for SN RAB282-312 & JJW187-204))......1893
Main......1894
Feature......1895
Cover Page......1894
Information......0
Component Location......0
Volume 1 of 3 - Cab Wiring......1896
Volume 2 of 3 - Chassis Wiring......1897
Volume 3 of 3 - Engine Wiring......1898
Connector Location......0
Volume 1 of 3 - Cab Wiring......1899
Volume 2 of 3 - Chassis Wiring......1900
Volume 3 of 3 - Engine Wiring......1901
Specifications and Related Manuals......0
Volume 1 of 3 - Cab Wiring......1902
Volume 2 of 3 - Chassis Wiring......1903
Volume 3 of 3 - Engine Wiring......1904
Standard Electrical......1905
Schematics......0
Volume 1 of 3 - Cab Wiring......1906
Volume 2 of 3 - Chassis Wiring......1907
Volume 3 of 3 - Engine Wiring......1908
Machine Views......0
Volume 1 of 3 - Cab Wiring......0
HeadLiner and Wiper Wiring......1909
HVAC Wiring......1910
Operator Seat Wiring......1911
RH Console Wiring......1912
Telematics......1913
Valve Wiring (Dual Tilt)......1914
Valve Wiring (Single Tilt)......1915
Dash Wiring......1916
Washer Wiring......1917
Volume 2 of 3 - Chassis Wiring......0
Access Ladder Wiring ......1918
Accugrade Wiring......1919
HVAC Fender Wiring......1920
Left Fender Wiring......1921
Radiator Guard Wiring......1922
Rear Service Center Wiring......1923
Right Fender Wiring......1924
XMSN Wiring......1925
Volume 3 of 3 - Engine Wiring......0
Cold Weather Starting and Cabling......1926
Engine and Chassis Wiring (Left Chassis View)......1927
Engine Wiring (Left Side)......1928
Engine Wiring (Left Side)......1929
Engine Wiring (Right Side)......1930
UENR7133 - Schematic (D10T Track-Type Tractor Remote Control Gen 3 Phase VI Electrical System)......1931
Collage......1932
Main......1956
Caterpillar D10T/D10T2 Track-Type Tractors Factory Service & Shop Manual