John Deere 250D and 300D Articulated Dump Trucks Operator's Manual (OMT224115)
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Complete Operator's Manual for John Deere 250D and 300D Articulated Dump Trucks. It's the same technical manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This John Deere 250D and 300D Articulated Dump Trucks Operator's Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
OMT224115 - John Deere 250D and 300D Articulated Dump Trucks Operator's Manual
365 pages; bookmarked, Searchable, Printable, high quality PDF
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...20
Safety and Operator Convenience Features...21
Section 1-2: Safety—General Precautions...22
Recognize Safety Information...23
Follow Safety Instructions...24
Operate Only If Qualified...25
Wear Protective Equipment...26
Avoid Unauthorized Machine Modifications...27
Inspect Machine...28
Stay Clear of Moving Parts...29
Avoid High-Pressure Fluids...30
Avoid High-Pressure Oils...31
Beware of Exhaust Fumes...32
Prevent Fires...33
Prevent Battery Explosions...34
Handle Chemical Products Safely...35
Dispose of Waste Properly...36
Prepare for Emergencies...37
Section 1-3: Safety—Operating Precautions...38
Use Steps and Handholds Correctly...39
Start Only From Operator's Seat...40
Use and Maintain Seat Belt...41
Prevent Unintended Machine Movement...42
Avoid Work Site Hazards...43
Keep Riders Off Machine...45
Avoid Backover Accidents...46
Avoid Machine Tip Over...47
Operating on Slopes...48
Operating or Traveling on Public Roads...49
Inspect and Maintain ROPS...50
Add and Operate Attachments Safely...51
Prevent Unintended Detonation of Explosive Devices...52
Section 1-4: Safety—Maintenance Precautions...53
Park and Prepare for Service Safely...54
Service Tires Safely...55
Service Cooling System Safely...56
Remove Paint Before Welding or Heating...57
Make Welding Repairs Safely...58
Drive Metal Pins Safely...59
Section 1-5: Safety—Safety Signs...61
Safety Signs...61
Section 2-1: Operation—Operator’s Station...63
Operator Controls...64
Operator Control Functions...66
Sealed Switch Module (SSM)...67
Instrument Panel...70
Instrument Panel Functions...72
Radio Controls...74
Steering Column Lever...76
Operator Seat and Instructional Seat...77
Battery Disconnect Switch and Battery Circuit Breakers...79
Miscellaneous Equipment...80
Monitor Display Unit (MDU)—Default Display Menus...83
Monitor Display Unit (MDU)—Main Menu...87
Monitor Display Unit (MDU)—Counters...88
Monitor Display Unit (MDU)—Actual Values...92
Monitor Display Unit (MDU)—Diagnostics...95
Monitor Display Unit (MDU)—Machine Config...101
Monitor Display Unit (MDU)—Machine ID...108
Monitor Display Unit (MDU)—Service Mode...109
Section 2-2: Operation—Operating the Machine...110
Before Starting Work...111
Operator's Daily Machine Check Before Starting...112
Engine Break-In Period...113
Starting Engine...341
Replace Start Aid Can...116
Warming Hydraulic System...349
Driving Machine...119
Steering Machine...120
Shifting Transmission...345
Using Range Hold...124
Using Inter-Axle Lock...125
Slowing and Stopping the Machine...126
Operating on a Hill...129
Off-Road Operation...130
Loading and Unloading Bin...131
Freeing Stuck Machine...133
Parking the Machine...135
Towing the Machine...136
Removing Drive shafts for Towing...138
Mechanically Releasing Park Brake...139
Machine Lifting Points...140
Loading and Unloading Machine from Trailer...142
Lock All Compartments...144
Section 3-1: Maintenance—Machine...145
Diesel Fuel...146
Lubricity of Diesel Fuel...147
Handling and Storing Diesel Fuel...148
Biodiesel Fuel...149
Testing Diesel Fuel...151
Minimizing the Effect of Cold Weather on Diesel Engines...152
Low Sulfur Diesel Fuel Conditioner...154
Diesel Engine Oil...155
Diesel Engine Oil and Filter Service Intervals...157
Hydraulic Oil...159
Transmission and Transfer Case Oil...160
Axle and Final Drive Oil...161
Grease...162
Oil Filters...163
Lubricant Storage...164
Alternative and Synthetic Lubricants...165
Heavy Duty Diesel Engine Coolant...166
Drain Intervals for Diesel Engine Coolant...167
John Deere COOL-GARD™ II Coolant Extender...168
Supplemental Coolant Additives...169
Operating in Warm Temperature Climates...170
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...171
Testing Diesel Engine Coolant...173
Section 3-2: Maintenance—Periodic Maintenance...174
Service Your Machine at Specified Intervals...175
Use Correct Fuels and Lubricants...176
Prepare Machine for Maintenance...177
Install Bin Support Rod...179
Install Articulation Locking Bar...180
Lower and Raise Bottom Guard...181
Relieve Pneumatic Pressure...182
Tilt Cab...183
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...186
Periodic Maintenance Table...187
Section 3-3: Maintenance—As Required...191
Service Engine Air Intake System...192
Inspect and Clean Cooling Systems...194
Clean, Inspect, and Replace—Transmission, Transfer Case, and Axle Breathers...195
Inspect Tires, Check Pressure...197
Drain Fuel Filters...203
Inspect Serpentine Belt...204
Section 3-4: Maintenance—Every 10 Hours or Daily...205
Check Engine Coolant Level...206
Check Engine Oil Level...208
Check Transfer Case Oil Level...209
Check Hydraulic Oil Level...210
Check Transmission...345
Grease Bin Pivot Pins...212
Lubricate Tailgate Pivots—If Equipped...213
Section 3-5: Maintenance—Initial Service - 100 Hours...214
Change Engine Oil and Replace Filter...239
Replace Primary Fuel Filter...241
Replace Secondary Fuel Filter...242
Change Transfer Case Oil...267
Change Axle Oil...269
Change Final Drive Oil...270
Replace Hydraulic System Oil Return Filter...273
Section 3-6: Maintenance—Every 250 Hours...226
Take Engine Oil Sample...227
Change Engine Oil and Replace Filter...239
Section 3-7: Maintenance—Every 500 Hours...231
Check Transmission Oil Level...232
Check Coolant Conditioner in Radiator...234
Check Batteries, Clean and Tighten Terminals...237
Change Engine Oil and Replace Filter...239
Replace Primary Fuel Filter...241
Replace Secondary Fuel Filter...242
Replace In-line Fuel Filter...243
Inspect, Clean, and Replace Cab Air Filter...244
Clean and Inspect Hydraulic Reservoir Breather...246
Check Dry Caliper Service Brake Pad Wear...248
Check Park Brake Pad Wear...249
Check Front Axle Suspension Struts...250
Lubricate Oscillation Tube, Articulation Joints, Steering Cylinder Rod Ends, and Oscillation Tube Through Drive Shaft Bearings...252
Take Fluid Samples...253
Section 3-8: Maintenance—Every 1000 Hours...254
Check Axle Oil Levels...255
Check Final Drive Oil Levels...256
Replace Hydraulic Reservoir Breather...257
Check and Adjust Bin Shock Pad...258
Grease Prop Shaft Slip Joint...260
Section 3-9: Maintenance—Every 2000 Hours...261
Adjust Engine Valve Clearance...262
Change Transmission Oil...263
Replace Transmission Oil Filter...265
Change Transfer Case Oil...267
Change Axle Oil...269
Change Final Drive Oil...270
Replace Pneumatic System Dryer-Filter...272
Replace Hydraulic System Oil Return Filter...273
Section 3-10: Maintenance—Every 3000 Hours...275
Replace Hydraulic Suction Screen...276
Section 3-11: Maintenance—Every 4000 Hours...278
Change Hydraulic Oil...279
Replace Pneumatic Block Silencer Filter...281
Section 3-12: Maintenance—Every 4500 Hours...282
Replace Engine Crankshaft Dampener...283
Section 3-13: Maintenance—Every 5000 Hours...284
Drain, Flush and Refill Engine Cooling System...285
Section 3-14: Maintenance—Every 6000 Hours...287
Replace Universal Joints...288
Section 4-1: Miscellaneous—Machine...289
Do Not Service Control Valves, Cylinders, Pumps or Motors...290
Do Not Service Injection Nozzles...291
Bleeding Fuel System...292
Check Engine Air Intake System...293
Check Brake Accumulators...294
Check Wheel Nuts...295
Lubricate Hinges...296
JDLink™ Machine Monitoring System (MMS)—If Equipped...297
JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection—If Equipped...298
Fuse and Relay Compartment (S.N. —617192)...299
Fuse and Relay Compartment (S.N. 617193—)...301
Using Battery Charger...304
Using Booster Batteries—24-Volt System...306
Handling, Checking And Servicing Batteries Carefully...307
Replace Batteries...310
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb...312
Adjust Headlights...314
Replace Backup Light and Work Light—If Equipped...315
Replace Tail and Brake Light and Rear Turn Signal...316
Replace Dome Light Bulb...317
Clean the Machine Regularly...318
Unified Inch Bolt and Screw Torque Values...319
Metric Bolt and Screw Torque Values...321
Imperial and SAE (Inch) Cap Screw and Nut Torque Values...323
Metric Cap Screw and Nut Torque Values...324
Welding on Machine...325
Section 4-2: Miscellaneous—Operational Checkout...327
Operational Checkout...327
Section 4-3: Miscellaneous—Troubleshooting...339
Using Troubleshooting Charts...340
Engine...341
Transmission...345
Axle...346
Tires...347
Brakes...348
Hydraulic System...349
Instruments and Controls...350
Electrical System...351
Rear Frame and Cab...353
Section 4-4: Miscellaneous—Storage...354
Prepare Machine for Storage...355
Monthly Storage Procedure...357
Section 4-5: Miscellaneous—Serial Numbers...359
Record Product Identification Number (PIN)...360
Record Engine Serial Number...361
Record Transmission Serial Number...362
Front Axle Serial Number...363
Middle Axle Serial Number...364
Rear Axle Serial Number...365
Section 4-6: Miscellaneous—Specifications...366
250D Articulated Dump Truck Specifications...366
300D Articulated Dump Truck Specifications...366
250D and 300D Engine Specifications...366
250D and 300D Travel Speeds...366
250D and 300D Drain and Refill Capacities...366