Complete workshop repair & service manual with electrical wiring diagrams for Ford Explorer, Mercury Mountaineer 2004. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Ford Explorer, Mercury Mountaineer 2004 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

· U62 — Explorer, 4x2, XLS, multi-purpose vehicle
· U63 — Explorer, 4x2, XLT, multi-purpose vehicle
· U64 — Explorer, 4x2, Eddie Bauer, multi-purpose vehicle
· U65 — Explorer, 4x2, Limited, multi-purpose vehicle
· U66 — Mountaineer, 4x2, multi-purpose vehicle
· U72 — Explorer, 4x4, XLS, multi-purpose vehicle
· U73 — Explorer, 4x4, XLT, multi-purpose vehicle
· U74 — Explorer, 4x4, Eddie Bauer, multi-purpose vehicle
· U75 — Explorer, 4x2, Limited, multi-purpose vehicle
· U82 — Explorer, XLS, all-wheel drive (AWD), multi-purpose vehicle
· U83 — Explorer, XLT, all-wheel drive (AWD), multi-purpose vehicle
· U84 — Explorer, Eddie Bauer, all-wheel drive (AWD), multi-purpose vehicle
· U85 — Explorer, Limited, all-wheel drive (AWD), multi-purpose vehicle
· U86 — Mountaineer, all-wheel drive (AWD), multi-purpose vehicle

· E — 4.0L, SOHC, V6, EFI
· K — 4.0L, SOHC, V6, EFI, flex-fuel
· W — 4.6L, SOHC, V8, EFI

EXCERPT:
2004 Explorer/Mountaineer
Workshop Manual
Alphabetical Index
A B C D E F
G H I J K L
M N O P R S
T U V W
Table of Contents
1: General Information
00: Service Information
2: Chassis
04: Suspension
05: Driveline
06: Brake System
11: Steering System
3: Powertrain
03: Engine
07: Automatic Transmission
08: Manual Transmission, Clutch and Transfer Case
09: Exhaust System
10: Fuel System
4: Electrical
12: Climate Control System
13: Instrumentation and Warning Systems
14: Battery and Charging System
15: Audio Systems
17: Lighting
18: Electrical Distribution
19: Electronic Feature Group
5: Body and Paint
01: Body
02: Frame and Mounting
…
GROUP 03: Engine
SECTION 303-00: Engine System — General Information
SECTION 303-01A: Engine — 4.0L SOHC
SECTION 303-01B: Engine — 4.6L (2V)
SECTION 303-03: Engine Cooling
SECTION 303-04A: Intake Air, Fuel Charging, Starting and Engine Electronics — 4.0L SOHC
SECTION 303-04B: Intake Air, Fuel Charging, Starting and Engine Electronics — 4.6L (2V)
…
The PCM controls the EGR system module. When the EGR system module valve opens, exhaust gas flows to the intake manifold.
The PCV valve:
· controls the amount of ventilating air and blow-by gases going to the intake manifold.
· prevents a backfire from reaching the crankcase.
The EGR system module to exhaust manifold tube:
· connects the exhaust manifold to the EGR valve.
The EGR system module transducer:
· monitors the EGR system module flow rate through the EGR to exhaust manifold tube.
· sends an EGR system module flow rate signal to the PCM.
The EGR vacuum regulator solenoid uses input from the PCM to change the EGR system module operation.
…