Complete workshop repair service manual with electrical wiring diagrams for Komatsu Wheel Loader WA430-5, WA430-6. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Wheel Loader WA430-5, WA430-6 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

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EXCERPT:
TABLE OF CONTENTS
01 GENERAL . . . . . . . 01-1
10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD . . . . 10-1
20 STANDARD VALUE TABLES . . . . . . . . . . 20-1
30 TESTING AND ADJUSTING . . . . 30-1
40 TROUBLESHOOTING. . . . . . . 40-1
50 DISASSEMBLY AND ASSEMBLY. . . . . . . 50-1
90 DIAGRAMS AND SCHEMATICS. . . . . . . . 90-1
...
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD POWER TRAIN SYSTEM
Operation
When traveling in torque converter range
• When traveling in torque converter range, current is not supplied to proportional solenoid (1).
• Pressure control valve (3) drains the oil from clutch port (A) through drain port (T), and lockup clutch is “released”.
• Also at this time, fill switch (5) is turned “OFF” because oil pressure is not applied to pressure detection valve (4).
When traveling in direct range (Torque converter travel → direct travel)
★ During filling
• When traveling in direct (lockup) range, current is supplied to proportional solenoid (1), the oil pressure force balanced with the solenoid force is applied to chamber (B) and pushes pressure control valve (3) to the left. As a result, pump port (P) and clutch port (A) are opened and oil starts filling the clutch.
• If the clutch is filled with oil, oil pressure detection valve (4) is operated, and fill switch (5) is turned ON.
...

SEBM025406 - Wheel Loader WA430-5 Shop Manual...2
  COVER...2
  CONTENTS...3
  01 GENERAL...30
    GENERAL ASSEMBLY DRAWING...31
    SPECIFICATIONS...32
    WEIGHT TABLE...36
    LIST OF LUBRICANT AND COOLANT...38
  10 STRUCTURE AND FUNCTION,MAINTENANCE STANDARD...40
    COOLING SYSTEM...41
    ENGINE MOUNT, TRANSMISSION MOUNT...42
    POWER TRAIN...43
    POWER TRAIN SYSTEM DIAGRAM...44
    DRIVE SHAFT (PROPELLER SHAFT)...47
    TORQUE CONVERTER,TRANSMISSION PIPING...48
    TORQUE CONVERTER...49
    TRANSMISSION...57
    TRANSMISSION CONTROL VALVE...73
    AXLE...91
    DIFFERENTIAL...93
    FINAL DRIVE...105
    AXLE MOUNTING,CENTER HINGE PIN...111
    STEERING PIPING...115
    STEERING COLUMN,ORBIT-ROLL...116
    STEERING VALVE...117
    ORBIT-ROLL VALVE...132
    STOP VALVE...136
    STEERING PUMP, SWITCH PUMP...137
    EMERGENCY STEERING PUMP(OP)...139
    EMERGENCY STEERING MOTOR(OP)...140
    STEERING CYLINDER...141
    JOYSTICK STEERING LEVER (OP)...143
    STEERING LEVER (OP)...144
    STEERING SWITCH VALVE (OP)...146
    BRAKE PIPING...147
    BRAKE VALVE...149
    CHARGE VALVE...156
    ACCUMULATOR (FOR BRAKE)...160
    BRAKE...163
    PARKING BRAKE CONTROL...168
    PARKING BRAKE...169
    PARKING BRAKE SOLENOID VALVE...171
    PARKING BRAKE EMERGENCY RELEASE VALVE...173
    HYDRAULIC PIPING...175
    WORK EQUIPMENT CONTROL LEVER...179
    HYDRAULIC TANK...181
    TORQUE CONVERTER CHARGING,WORK EQUIPMENT,AND PILOT CONTROL PUMPS...183
    PPC RELIEF VALVE...185
    E.S.S.S .VALVE (OP)...187
    WORK EQUIPMENT CONTROL VALVE...189
    WORK EQUIPMENT PPC VALVE...207
    PPC VALVE (FOR MULTI FUNCTION MONO LEVER)...213
    OPERATION...215
    EPC SOLENOID VALVE(OP)...219
    SHUT OFF VALVE (OP)...222
    ATTACHMENT PPC VALVE(OP)...223
    COOLING FAN MOTOR...227
    COOLING FAN MOTOR DRIVE PUMP...233
    WORK EQUIPMENT LINKAGE...241
    BUCKET...243
    BUCKET POSITIONER,LIFT ARM KICK-OUT...245
    WORK EQUIPMENT CYLINDER...251
    CAB...252
    AIR CONDITIONER (OP)...253
    MACHINE MONITORING SYSTEM...254
    MACHINE MONITOR...261
    TRANSMISSION CONTROL SYSTEM...328
    TRANSMISSION CONTROLLER...357
    WORK EQUIPMENT CONTROL SYSTEM (OP)...359
    WORK EQUIPMENT CONTROLLER...375
    ELECTRIC TRANSMISSION CONTROL...377
    KICK DOWN,HOLD SWITCH...381
    ENGINE STARTING CIRCUIT...382
    ENGINE STOP CIRCUIT...384
    PREHEATING CIRCUIT...385
    ENGINE POWER MODE SELECTOR CIRCUIT ...386
    PARKING BRAKE CIRCUIT...387
    SENSORS...391
  20 TESTING AND ADJUSTING...402
    TESTING AND ADJUSTING DATA...403
    STANDARD VALUE TABLE FOR CHASSIS...404
    TESTING AND ADJUSTING...412
      TOOLS FOR TESTING,ADJUSTING,AND TROUBLESHOOTING...413
      MEASURING ENGINE SPEED...414
      MEASURING EXHAUST COLOR...416
      MEASURING EXHAUST TEMPERATURE...417
      ADJUSTING VALVE CLEARANCE...419
      MEASURING COMPRESSION PRESSURE...420
      MEASURING BLOW-BY PRESSURE...421
      MEASURING ENGINE OIL PRESSURE...422
      MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)...423
      TESTING AND ADJUSTING FUEL INJECTION TIMING...424
      ADJUSTING ENGINE SPEED SENSOR...426
      BLEEDING AIR FROM FUEL CIRCUIT...427
      ADJUSTING ENGINE STOP MOTOR LEVER...428
      ADJUSTING ACCELERATOR PEDAL ...430
      ADJUSTING TRANSMISSION SPEED SENSOR...432
      TESTING AND ADJUSTING POWER TRAIN OIL PRESSURE...433
      DRAWING OF SPECIAL TOOL...437
      PROCEDURE FOR FLUSHING TORQUE CONVERTER,TRANSMISSION HYDRAULIC CIRCUIT...438
      PROCEDURE FOR MOVING MACHINE WHEN TRANSMISSION VALVE FAILS...439
      TESTING AND ADJUSTING STEERING CONTROL...441
      TESTING AND ADJUSTING STEERING OIL PRESSURE...442
      TESTING HYDRAULIC FAN...444
      MEASURING BRAKE OIL PRESSURE...445
      TESTING WEAR OF WHEEL BRAKE DISC...447
      BLEEDING AIR FROM BRAKE CIRCUIT...448
      TESTING WEAR OF PARKING BRAKE DISC...449
      MANUAL RELEASE METHOD FOR PARKING BRAKE...450
      TESTING AND ADJUSTING ACCUMULATOR CHARGE PRESSURE...451
      TESTING AND ADJUSTING WORKING EQUIPMENT PPC OIL PRESSURE...453
      TESTING AND ADJUSTING WORK EQUIPMENT HYDRAULIC PRESSURE...455
      TESTING AND ADJUSTING BUCKET POSITIONER...457
      TESTING AND ADJUSTING LIFT ARM KICK-OUT...458
      CHECKING PROXIMITY SWITCH ACTUATION PILOT LAMP...459
      ADJUSTING MACHINE MONITOR...460
      TESTING AND ADJUSTING LOAD METER...463
      BLEEDING AIR...467
      RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT...468
      RELEASING REMAINING PRESSURE IN TRAVEL DAMPER CIRCUIT...468
      PM CLINIC INSPECTION CHART...470
    TROUBLESHOOTING...472
      POINTS TO REMEMBER WHEN TROUBLESHOOTING...473
      SEQUENCE OF EVENTS IN TROUBLESHOOTING...474
      PRECAUTIONS WHEN CARRYING OUT MAINTENANCE...475
      CHECKS BEFORE TROUBLESHOOTING...483
      SPECIAL FUNCTIONS OF MACHINE MONITOR...485
      CATEGORIES,PROCEDURE,AND METHOD OF USING TROUBLESHOOTING CHARTS...520
      CONNECTION TABLE FOR CONNECTOR PIN NUMBERS...529
      T-ADAPTER TABLE...552
      CONNECTOR TYPES AND MOUNTING LOCATIONS...555
      CONNECTOR LAYOUT DRAWING...563
      TROUBLESHOOTING OF TRANSMISSION CONTROL SYSTEM(TM MODE)...572
        TRANSMISSION CONTROL SYSTEM DIAGRAM...575
        ERROR CODE [1500L1] (DOUBLE ENGAGEMENT DETECTED) IS DISPLAYED...578
        ERROR CODE [15SAL1] (F_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...579
        ERROR CODE [15SALH] (F_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...580
        ERROR CODE [15SBL1] (R_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...581
        ERROR CODE [15SBLH] (R_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...582
        ERROR CODE [15SEL1] (1ST_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...583
        ERROR CODE [15SELH] (1ST_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...584
        ERROR CODE [15SFL1] (2ND_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...585
        ERROR CODE [15SFLH] (2ND_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...586
        ERROR CODE [15SGL1] (3RD_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...587
        ERROR CODE [15SGLH] (3RD_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...588
        ERROR CODE [15SHL1] (4TH_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...589
        ERROR CODE [15SHLH] (4TH_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...590
        ERROR CODE [15SJL1] (LOCKUP_ECMV (E-POCV) FILL SWITCH SYSTEM SHORT-CIRCUITED) IS DISPLAYED...591
        ERROR CODE [15SJLH] (LOCKUP_ECMV (E-POCV) FILL SWITCH SYSTEM DISCONNECTED) IS DISPLAYED...592
        ERROR CODE [989F00] (TRANSMISSION PROTECTION CAUTION) IS DISPLAYED...593
        ERROR CODE [B@C7NS] (REAR BRAKE COOLING OIL OVERHEAT) IS DISPLAYED...594
        ERROR CODE [D150KA] (EMERGENCY STEERING RELAY OUTPUT SYSTEM DISCONNECTED) IS DISPLAYED...595
        ERROR CODE [D150KB] (EMERGENCY STEERING RELAY OUTPUT SYSTEM GROUNDED) IS DISPLAYED...596
        ERROR CODE [D160KA] (BACKUP LAMP RELAY OUTPUT SYSTEM DISCONNECTED) IS DISPLAYED...597
        ERROR CODE [D160KB] (BACKUP LAMP RELAY OUTPUT SYSTEM GROUNDED) IS DISPLAYED...598
        ERROR CODE [D191KA] (NEUTRAL SAFETY RELAY OUTPUT SYSTEM DISCONNECTED) IS DISPLAYED...599
        ERROR CODE [D191KB] (NEUTRAL SAFETY RELAY OUTPUT SYSTEM GROUNDED) IS DISPLAYED...601
        ERROR CODE [D192KA] (TRAVEL DAMPER RELAY OUTPUT SYSTEM DISCONNECTED) IS DISPLAYED...603
        ERROR CODE [D192KB] (TRAVEL DAMPER RELAY OUTPUT SYSTEM GROUNDED) IS DISPLAYED...604
        ERROR CODE [D198KB] (GROUND FAULT IN LOW TEMPERATURE BYPASS RELAY SYSTEM) IS DISPLAYED [*]...605
        ERROR CODE [D198KY] (HOT-SHORT IN LOW-TEMPERATURE BYPASS RELAY SYSTEM) IS DISPLAYED...606
        ERROR CODE [DAQ0KK] (CONTROLLER POWER SUPPLY VOLTAGE LOWERED) IS DISPLAYED...607
        ERROR CODE [DAQ2KK] (DEFECTIVE SOLENOID POWER SUPPLY SYSTEM) IS DISPLAYED...608
        ERROR CODE [DAQ9KQ] (MODEL SELECTION SIGNAL MISMATCH) IS DISPLAYED...609
        ERROR CODE [DDK3KA] (RIGHT FNR SWITCH SIGNAL NOT INPUT) IS DISPLAYED...611
        ERROR CODE [DDK3KB] (MULTIPLE RIGHT FNR SWITCH SIGNAL INPUT) IS DISPLAYED...613
        ERROR CODE [DDK4KA] (JOYSTICK FORWARD/REVERSE SWITCH SIGNAL IS NOT INPUT) IS DISPLAYED...615
        ERROR CODE [DDK4KB] (MULTIPLE JOYSTICK FORWARD/REVERSE SWITCH SIGNALS ARE INPUT) IS DISPLAYED...617
        ERROR CODE [DDK5LD] (SHORT CIRCUIT WITH POWER SOURCE IN JOYSTICK SHIFT_UP/SHIFT_DOWN SWITCH) IS DISPLAYED...619
        ERROR CODE [DDK6KA] (FORWARD-REVERSE LEVER SIGNAL NOT INPUT) IS DISPLAYED...621
        ERROR CODE [DDK6KB] (MULTIPLE FORWARD-REVERSE LEVER SIGNAL INPUT) IS DISPLAYED...623
        ERROR CODE [DDS5KA] (STEERING PRESSURE SWITCH DISCONNECTED) IS DISPLAYED...625
        ERROR CODE [DDS5KB] (STEERING PRESSURE SWITCH GROUNDED) IS DISPLAYED...626
        ERROR CODE [DDT0L4] (MANUAL/AUTO-SHIFT SELECTOR SWITCH SELECTION FAILURE) IS DISPLAYED...627
        ERROR CODE [DDT4LD] (GROUND FAULT OF TRANSMISSION CUT-OFF SETTING SWITCH) IS DISPLAYED...629
        ERROR CODE [DDW9LD] (GROUND FAULT OF KICKDOWN SWITCH SYSTEM) IS DISPLAYED...631
        ERROR CODE [DDWLLD] (GROUND FAULT OF HOLD SWITCH SYSTEM) IS DISPLAYED...633
        ERROR CODE [DF10KA] (NO INPUT OF GEAR SHIFT LEVER SIGNAL) IS DISPLAYED...635
        ERROR CODE [DF10KB] (INPUT OF MULTIPLE GEAR SHIFT LEVER SIGNALS NO INPUT OF GEAR SHIFT LEVER SIGNAL) IS DISPLAYED...637
        ERROR CODE [DGF1KX] (TRANSMISSION OIL TEMPERATURE SENSOR SYSTEM FAILURE) IS DISPLAYED...639
        ERROR CODE [DGR2KA] (REAR BRAKE OIL TEMPERATURE SENSOR SYSTEM DISCONNECTION) IS DISPLAYED...640
        ERROR CODE [DGR2KB] (GROUND FAULT OF REAR BRAKE OIL TEMPERATURE SENSOR SYSTEM) IS DISPLAYED...641
        ERROR CODE [DHT1KX] (TRANSMISSION CUT-OFF (LEFT BRAKE PRESSURE SENSOR) SIGNAL DISCONTINUITY) IS DISPLAYED...642
        ERROR CODE [DLE2KA] (ENGINE REVOLUTION SENSOR SYSTEM DISCONTINUITY) IS DISPLAYED...643
        ERROR CODE [DLE2LC] (ENGINE REVOLUTION SENSOR FAILURE) IS DISPLAYED...644
        ERROR CODE [DLT3KA] (SPEED SENSOR TRANSMISSION OUTPUT SHAFT REVOLUTION SYSTEM DISCONTINUITY) IS DISPLAYED...645
        ERROR CODE [DT20KB] (GROUND FAULT OF BUILT-IN INDICATOR LAMP SYSTEM OF TRANSMISSION CUT-OFF SWITCH) IS DISPLAYED...646
        ERROR CODE [DW7BKA] (FAN PUMP REVERSE SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...647
        ERROR CODE [DW7BKB] (FAN PUMP REVERSE SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...648
        ERROR CODE [DW7CKA] (SWITCH PUMP CUT-OFF RELAY DISCONTINUITY) IS DISPLAYED...649
        ERROR CODE [DW7CKB] (SWITCH PUMP CUT-OFF RELAY GROUND FAULT) IS DISPLAYED...650
        ERROR CODE [DX16KA] (FAN PUMP EPC SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...651
        ERROR CODE [DX16KB] (FAN PUMP EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...652
        ERROR CODE [DXH1KA] (LOCK-UP CLUTCH_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...653
        ERROR CODE [DXH1KB] (LOCK-UP CLUTCH_ECMV (E-POCV) SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...654
        ERROR CODE [DXH4KA] (1ST_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...655
        ERROR CODE [DXH4KB] (1ST_ECMV (E-POCV) SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...656
        ERROR CODE [DXH5KA] (2ND_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...657
        ERROR CODE [DXH5KB] (2ND_ECMV (E-POCV) SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...658
        ERROR CODE [DXH6KA] (3RD_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...659
        ERROR CODE [DXH6KB] (3RD_ECMV (E-POCV) SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...660
        ERROR CODE [DXH7KA] (R_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...661
        ERROR CODE [DXH7KB] (R_ECMV (E-POCV) SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...662
        ERROR CODE [DXH8KA] (F_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...663
        ERROR CODE [DXH8KB] (F_ECMV (E-POCV) SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...664
        ERROR CODE [DXHHKA] (4TH_ECMV (E-POCV) SOLENOID SYSTEM DISCONTINUITY) IS DISPLAYED...665
        ERROR CODE [DXHHKB] (4TH_ECMV (E-POCV) SOLENOID SYSTEM SHORT-CIRCUITING) IS DISPLAYED...666
        ERROR CODE [DY30MA] (MOTOR-DRIVEN EMERGENCY STEERING PUMP FAILURE (MALFUNCTION IN MANUAL MODE))...667
        ERROR CODE [DY30MC] (MOTOR-DRIVEN EMERGENCY STEERING PUMP FAILURE (MALFUNCTION IN MANUAL MODE))...669
        TROUBLESHOOTING CODE[TM-1] DISCONTINUITY OR HOT SHORT-CIRCUITING OF KICKDOWN SWITCH SYSTEM...671
        TROUBLESHOOTING CODE[TM-2] HOLD SWITCH SYSTEM DISCONTINUITY OR HOT SHORT-CIRCUITING...673
        TROUBLESHOOTING CODE[TM-3] TORQUE CONVERTER LOCK-UP SWITCH SYSTEM FAILURE...675
        TROUBLESHOOTING CODE[TM-4] NEUTRALIZER SIGNAL (PARKING BRAKE SWITCH SIGNAL) SYSTEM FAILURE...677
        TROUBLESHOOTING CODE[TM-5] EMERGENCY STEERING SWITCH (MOTOR-DRIVEN EMERGENCY STEERING OPERATION SWITCH) SIGNAL SYSTEM FAILURE...679
        TROUBLESHOOTING CODE[TM-6] TRANSMISSION CUT-OFF SWITCH SYSTEM DISCONTINUITY OR GROUND FAULT...681
        TROUBLESHOOTING CODE[TM-7] TRANSMISSION CUT-OFF SETTING SWITCH SYSTEM DISCONTINUITY OR HOT SHORT-CIRCUITING...682
        TROUBLESHOOTING CODE[TM-8] TRANSMISSION CUT-OFF (LEFT BRAKE SENSOR) SIGNAL SHORT-CIRCUITING...683
        TROUBLESHOOTING CODE[TM-9a] JOYSTICK SHIFT_UP/SHIFT_DOWN SWITCH SYSTEM FAILURE (DISCONTINUITY OR GROUND FAULT)...684
        TROUBLESHOOTING CODE[TM-9b] JOYSTICK ON/OFF CHANGE OVER SWITCH SYSTEM FAILURE...685
        TROUBLESHOOTING CODE[TM-10] FNR SWITCH MODE CHANGE OVER SWITCH SYSTEM FAILURE...687
        TROUBLESHOOTING CODE[TM-11] "STARTING SWITCH""C""(IGN_C) SIGNAL SYSTEM FAILURE...689
        TROUBLESHOOTING CODE[TM-12] ENGINE POWER MODE SWITCH DISCONTINUITY OR GROUND FAULT...691
        TROUBLESHOOTING CODE[TM-13] THE ENGINE POWER MODE CANNOT BE SELECTED...693
        TROUBLESHOOTING CODE[TM-14] TRAVEL DAMPER NO/OFF SWITCH DISCONTINUITY OR GROUND FAULT [*]...695
        TROUBLESHOOTING CODE[TM-15] HYDRAULIC FAN REVERSE SWITCH SIGNAL SYSTEM HOT SHORT-CIRCUITING OR DISCONTINUITY...696
        TROUBLESHOOTING CODE[TM-16] MOTOR-DRIVEN EMERGENCY STEERING RELAY OUTPUT SYSTEM HOT SHORT-CIRCUITING...697
        TROUBLESHOOTING CODE[TM-17] TRAVEL DAMPER RELAY OUTPUT SYSTEM HOT SHORT-CIRCUITING [*]...698
        TROUBLESHOOTING CODE[TM-18] SWITCH PUMP CUT-OFF RELAY OUTPUT SYSTEM HOT SHORT-CIRCUITING...699
        TROUBLESHOOTING CODE[TM-19] BACK LAMP RELAY OUTPUT SYSTEM HOT SHORT-CIRCUITING...700
        TROUBLESHOOTING CODE[TM-20] NEUTRAL OUTPUT SYSTEM HOT SHORT-CIRCUITING...701
        TROUBLESHOOTING CODE[TM-21] FECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...702
        TROUBLESHOOTING CODE[TM-22] RECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...703
        TROUBLESHOOTING CODE[TM-23] 1ST ECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...704
        TROUBLESHOOTING CODE[TM-24] 2ND ECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...705
        TROUBLESHOOTING CODE[TM-25] 3RD ECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...706
        TROUBLESHOOTING CODE[TM-26] 4TH ECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...707
        TROUBLESHOOTING CODE[TM-27] LOCK-UP ECMV (E-POCV) SOLENOID SYSTEM HOT SHORT-CIRCUITING...708
        TROUBLESHOOTING CODE[TM-28] FAN PUMP EPC SOLENOID SYSTEM HOT SHORT-CIRCUITING...709
        TROUBLESHOOTING CODE[TM-29] FAN REVERSE SOLENOID SYSTEM HOT SHORT-CIRCUITING...710
        TROUBLESHOOTING CODE[TM-30] SPEED SENSOR (TRANSMISSION OUTPUT SHAFT REVOLUTION) SYSTEM FAILURE...711
      TROUBLESHOOTING OF WORK EQUIPMENT CONTROL SYSTEM(WRK MODE)...712
        WORK EQUIPMENT CONTROL SYSTEM DIAGRAM...715
        ERROR CODE [D193KA] (DEFECTIVE JOYSTICK STEERING CUT RELAY SYSTEM (MAIN SYSTEM DISCONNECTED)) IS DISPLAYED...718
        ERROR CODE [D193KB] (THE JOYSTICK SOLENOID CUT RELAY OUTPUT SYSTEM IS GROUNDED PROPERLY) IS DISPLAYED...719
        ERROR CODE [DB90KK] (LOWERING WORK EQUIPMENT CONTROLLER POWER SUPPLY) IS DISPLAYED...720
        ERROR CODE [DB92KK] (DEFECTIVE SOLENOID ELECTRIC POWER SUPPLY SYSTEM) IS DISPLAYED...721
        ERROR CODE [DB95KX] (DEFECTIVE 5V ELECTRIC POWER SUPPLY SYSTEM) IS DISPLAYED...723
        ERROR CODE [DD1ALD] (DEFECTIVE REMOTE POSITIONER UP SET SWITCH (GROUND FAULT)) IS DISPLAYED...725
        ERROR CODE [DD1BLD] (DEFECTIVE REMOTE POSITIONER DOWN SET SWITCH (GROUND FAULT)) IS DISPLAYED...726
        ERROR CODE [DFA0KM] (DEFECTIVE NEUTRAL CAUTION FOR JOYSTICK WORK EQUIPMENT LEVER) IS DISPLAYED...727
        ERROR CODE [DK59KA] (DEFECTIVE LIFT ARM EPC LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...728
        ERROR CODE [DK59KY] (DEFECTIVE LIFT ARM EPC LEVER POTENTIOMETER SYSTEM (MAIN SHORT CIRCUIT)) IS DISPLAYED...729
        ERROR CODE [DK59L8] (DEFECTIVE LIFT ARM EPC POTENTIOMETER SYSTEM (DISPLACEMENT OF MAIN AND SUB-CIRCUIT)) IS DISPLAYED...730
        ERROR CODE [DK5AKA] (DEFECTIVE LIFT ARM EPC LEVER POTENTIOMETER SYSTEM (DISCONNECTION OF MAIN) (DISCONNECTION, GROUND OF SUB)) IS DISPLAYED...731
        ERROR CODE [DK5AKY] (DEFECTIVE LIFT ARM EPC LEVER POTENTIOMETER SYSTEM (SHORT SUB-CIRCUIT)) IS DISPLAYED...732
        ERROR CODE [DK5BKA] (DEFECTIVE BUCKET EPC LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...733
        ERROR CODE [DK5BKY] (DEFECTIVE BUCKET EPC LEVER POTENTIOMETER SYSTEM (MAIN SHORTED)) IS DISPLAYED...734
        ERROR CODE [DK5BL8] (DEFECTIVE INPUT SIGNAL FOR BUCKET EPC LEVER POTENTIOMETER SYSTEM (DISPLACEMENT OF MAIN AND SUB-CIRCUIT)) IS DISPLAYED...735
        ERROR CODE [DK5CKA] (DEFECTIVE BUCKET EPC LEVER POTENTIOMETER SYSTEM (SUB-CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...736
        ERROR CODE [DK5CKY] (DEFECTIVE BUCKET EPC LEVER POTENTIOMETER SYSTEM (SHORT SUB-CIRCUIT)) IS DISPLAYED...737
        ERROR CODE [DK5DKA] (DEFECTIVE 3RD VALVE LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...738
        ERROR CODE [DK5DKY] (DEFECTIVE 3RD VALVE LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT SHORT CIRCUIT)) IS DISPLAYED...739
        ERROR CODE [DK5DL8] (DEFECTIVE 3RD VALVE EPC LEVER POTENTIOMETER SYSTEM INPUT SIGNAL (DISPLACEMENT OF MAIN AND SUB-CIRCUIT)) IS DISPLAYED...740
        ERROR CODE [DK5EKA] (DEFECTIVE 3RD VALVE EPC LEVER POTENTIOMETER SYSTEM (SUB-CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...741
        ERROR CODE [DK5EKY] (DEFECTIVE 3RD VALVE EPC LEVER POTENTIOMETER SYSTEM (SHORT SUB-CIRCUIT)) IS DISPLAYED...742
        ERROR CODE [DK5FKA] (DEFECTIVE JOYSTICK STEERING EPC LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT DISCONTINUITY OR GROUND FAULT)) IS DISPLAYED...743
        ERROR CODE [DK5FKY] (DEFECTIVE JOYSTICK STEERING EPC LEVER POTENTIOMETER SYSTEM (MAIN CIRCUIT SHORTED)) IS DISPLAYED...744
        ERROR CODE [DK5FKM] (JOYSTICK STEERING EPC LEVER NEUTRAL SYSTEM CAUTION) IS DISPLAYED...745
        ERROR CODE [DK5FL8] (DEFECTIVE JOYSTICK STEERING EPC LEVER POTENTIOMETER SYSTEM INPUT SIGNAL (DEVIATION OF POSITIONAL SIGNALS OF MAIN AND SUB-CIRCUITS)) IS DISPLAYED...746
        ERROR CODE [DG5GKA] (DEFECTIVE JOYSTICK STEERING EPC LEVER POTENTIOMETER SYSTEM (DISCONNECTION OR GROUND FAULT OF SUB-CIRCUIT)) IS DISPLAYED...747
        ERROR CODE [DK5GKY] (DEFECTIVE JOYSTICK STEERING EPC LEVER POTENTIOMETER SYSTEM (SUB-CIRCUIT SHORT CIRCUIT)) IS DISPLAYED...748
        ERROR CODE [DKA0KA] (DEFECTIVE LIFT ARM ANGLE SENSOR SYSTEM (DISCONNECTION OR GROUND FAULT)) IS DISPLAYED...749
        ERROR CODE [DKA0KY] (DEFECTIVE LIFT ARM ANGLE SENSOR SYSTEM (SHORT CIRCUIT)) IS DISPLAYED...750
        ERROR CODE [DLE2LC] (DEFECTIVE ENGINE SPEED SENSOR SYSTEM) IS DISPLAYED...751
        ERROR CODE [DLT3LC] (DEFECTIVE TRANSMISSION OUTPUT AXIS SPEED SENSOR SYSTEM (DISCONNECTED)) IS DISPLAYED...752
        ERROR CODE [DUM1KB] (REMOTE POSITIONER RAISE LAMP SYSTEM GROUND FAULT) IS DISPLAYED...753
        ERROR CODE [DUM2KB] (REMOTE POSITIONER LOWER LAMP SYSTEM GROUND FAULT) IS DISPLAYED...754
        ERROR CODE [DW4PKA] (DISCONNECTED LIFT ARM RAISE EPC SOLENOID SYSTEM) IS DISPLAYED...755
        ERROR CODE [DW4PKB] (LIFT ARM RAISE EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...756
        ERROR CODE [DW4QKA] (DISCONNECTED LIFT ARM LOWER EPC SOLENOID SYSTEM) IS DISPLAYED...757
        ERROR CODE [DW4QKB] (LIFT ARM LOWER EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...758
        ERROR CODE [DW4RKA] (DISCONNECTED BUCKET TILT EPC SOLENOID SYSTEM) IS DISPLAYED...759
        ERROR CODE [DW4RKB] (BUCKET TILT EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...760
        ERROR CODE [DW4SKA] (BUCKET DUMP EPC SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...761
        ERROR CODE [DW4SKB] (BUCKET DUMP EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...762
        ERROR CODE [DWM1KA] (WORK EQUIPMENT NEUTRAL LOCK SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...763
        ERROR CODE [DWM1KB] (WORK EQUIPMENT NEUTRAL LOCK SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...764
        ERROR CODE [DWN6KA] (LIFT ARM RAISE MAGNET DETENT SYSTEM DISCONNECTION) IS DISPLAYED...765
        ERROR CODE [DWN6KB] (LIFT ARM RAISE MAGNET DETENT SYSTEM GROUND FAULT) IS DISPLAYED...766
        ERROR CODE [DWN7KA] (LIFT ARM FLOATING MAGNET DETENT SYSTEM DISCONNECTION) IS DISPLAYED...767
        ERROR CODE [DWN7KB] (LIFT ARM FLOATING MAGNET DETENT SYSTEM GROUND FAULT) IS DISPLAYED...768
        ERROR CODE [DWN8KA] (BUCKET TILT MAGNET DETENT SYSTEM DISCONNECTION) IS DISPLAYED...769
        ERROR CODE [DWN8KB] (BUCKET TILT MAGNET DETENT SYSTEM FAILURE (POWER SUPPLY SYSTEM GROUND FAULT)) IS DISPLAYED...770
        ERROR CODE [DXHJKA] (3RD VALVE EXTENSION EPC SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...771
        ERROR CODE [DXHJKB] (3RD VALVE EXTENSION EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...772
        ERROR CODE [DXHKKA] (3RD VALVE RETRACTION EPC SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...773
        ERROR CODE [DXHKKB] (3RD VALVE RETRACTION EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...774
        ERROR CODE [DXHLKA] (JOYSTICK STEERING RIGHT-HAND EPC SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...775
        ERROR CODE [DXHLKB] (JOYSTICK STEERING RIGHT-HAND EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...776
        ERROR CODE [DXHMKA] (JOYSTICK STEERING LEFT-HAND EPC SOLENOID SYSTEM DISCONNECTION) IS DISPLAYED...777
        ERROR CODE [DXHMKB] (JOYSTICK STEERING LEFT-HAND EPC SOLENOID SYSTEM GROUND FAULT) IS DISPLAYED...778
        TROUBLESHOOTING CODE [WRK-1] DEFECTIVE LIFT ARM LOCK SWITCH SYSTEM...779
        TROUBLESHOOTING CODE [WRK-2] DEFECTIVE REMOTE POSITIONER RAISE SETTING SWITCH SYSTEM...780
        TROUBLESHOOTING CODE [WRK-3] DEFECTIVE REMOTE POSITIONER LOWER SETTING SWITCH SYSTEM...781
        TROUBLESHOOTING CODE [WRK-4] DEFECTIVE REMOTE POSITIONER RAISE SELECTION SWITCH SYSTEM...783
        TROUBLESHOOTING CODE [WRK-5] DEFECTIVE REMOTE POSITIONER LOWER ON/OFF SETTING SWITCH SYSTEM...785
        TROUBLESHOOTING CODE [WRK-6] DEFECTIVE BUCKET CYLINDER PROXIMITY SWITCH SYSTEM...787
        TROUBLESHOOTING CODE [WRK-7] DEFECTIVE BUCKET CYLINDER FULL STROKE DETECTION SWITCH SYSTEM...789
        TROUBLESHOOTING CODE [WRK-8] DEFECTIVE SEMI-AUTOMATIC DIGGING HARD SELECTION SWITCH SYSTEM...790
        TROUBLESHOOTING CODE [WRK-9] DEFECTIVE SEMI-AUTOMATIC DIGGING SOFT SELECTION SWITCH SYSTEM...791
        TROUBLESHOOTING CODE [WRK-10] DEFECTIVE JOYSTICK ON/OFF SWITCH SYSTEM...793
        TROUBLESHOOTING CODE [WRK-11] DEFECTIVE JOYSTICK STEERING SPEED HI/LO SWITCH SYSTEM...795
        TROUBLESHOOTING CODE [WRK-12] DEFECTIVE JOYSTICK SOLENOID CUT RELAY OUTPUT SYSTEM...796
        TROUBLESHOOTING CODE [WRK-13] HOT SHORT-CIRCUITED LIFT ARM RAISE MAGNET DETENT OUTPUT SYSTEM...797
        TROUBLESHOOTING CODE [WRK-14] HOT SHORT-CIRCUITED LIFT ARM FLOATING MAGNET DETENT OUTPUT SYSTEM...798
        TROUBLESHOOTING CODE [WRK-15] HOT SHORT-CIRCUITED BUCKET TILT MAGNET DETENT OUTPUT SYSTEM...799
        TROUBLESHOOTING CODE [WRK-16] HOT SHORT-CIRCUITED WORK EQUIPMENT NEUTRAL LOCK SOLENOID OUTPUT SYSTEM...800
        TROUBLESHOOTING CODE [WRK-17] HOT SHORT-CIRCUITED LIFT ARM RAISE EPC SOLENOID SYSTEM...801
        TROUBLESHOOTING CODE [WRK-18] HOT SHORT-CIRCUITED LIFT ARM LOWER EPC SOLENOID SYSTEM...802
        TROUBLESHOOTING CODE [WRK-19] HOT SHORT-CIRCUITED BUCKET TILT EPC SOLENOID SYSTEM...803
        TROUBLESHOOTING CODE [WRK-20] HOT SHORT-CIRCUITED BUCKET DUMP EPC SOLENOID SYSTEM...804
        TROUBLESHOOTING CODE [WRK-21] HOT SHORT-CIRCUITED 3 VALVES EXTENSION EPC SOLENOID SYSTEM...805
        TROUBLESHOOTING CODE [WRK-22] HOT SHORT-CIRCUITED 3 VALVES RETRACTION EPC SOLENOID SYSTEM...806
        TROUBLESHOOTING CODE [WRK-23] HOT SHORT-CIRCUITED JOYSTICK STEERING RIGHT EPC SOLENOID SYSTEM...807
        TROUBLESHOOTING CODE [WRK-24] HOT SHORT-CIRCUITED JOYSTICK STEERING LEFT EPC SOLENOID SYSTEM...808
        TROUBLESHOOTING CODE [WRK-25] DEFECTIVE BUCKET POSITIONER,LIFT ARM KICK-OUT AND FLOATING HOLDING FUNCTION...809
        TROUBLESHOOTING CODE [WRK-26] DEFECTIVE LIFT ARM KICK-OUT FUNCTION AND CANCELLATION...811
        TROUBLESHOOTING CODE [WRK-27] DEFECTIVE BUCKET LEVELER FUNCTION AND CANCELLATION...813
        TROUBLESHOOTING CODE [WRK-28] DEFECTIVE LIFT ARM FLOATING HOLDING AND CANCELLATION...815
      TROUBLESHOOTING OF MONITOR SYSTEM (MON MODE)...818
        MONITOR SYSTEM DIAGRAM...821
        ERROR CODE [2F00MA] DRAGGING OF PARKING BRAKE...825
        ERROR CODE [2G42ZG] ACCUMULATOR OIL PRESSURE (FRONT CIRCUIT) LOW...827
        ERROR CODE [2G43ZG] ACCUMULATOR OIL PRESSURE (REAR BRAKE CIRCUIT) LOW...828
        ERROR CODE [AA1ANX] AIR CLEANER 1 CLOGGED...829
        ERROR CODE [AB00L6] DEFECTIVE BATTERY CHARGING CIRCUIT (ALTERNATOR TERMINAL R SIGNAL DETECTED WHEN ENGINE STOPPED...831
        ERROR CODE [AB00MA] DEFECTIVE BATTERY CHARGING CIRCUIT (NO ALTERNATOR TERMINAL R SIGNAL DETECTED,DETECTION FAILURE)...832
        ERROR CODE [B@BAZG] ENGINE OIL PRESSURE LOW...833
        ERROR CODE [B@BAZK] ENGINE OIL LEVEL LOW...834
        ERROR CODE [B@BCNS] ENGINE WATER TEMPERATURE OVERHEATING...835
        ERROR CODE [B@BCZK] ALARM INDICATING LOW COOLANT LEVEL...836
        ERROR CODE [B@HANS] HYDRAULIC OIL TEMPERATURE OVERHEATING...837
        ERROR CODE [B@CENS] TORQUE CONVERTER OIL TEMPERATURE OVERHEATING...838
        ERROR CODE [D182KZ] THE PREHEATER RELAY COIL IS DISCONNECTED OR SHIRT-CIRCUITED...839
        ERROR CODE [D5ZHL6] STARTING SWITCH C (IGN""C"") INPUT FAILURE...841
        ERROR CODE [DA80L4] AUTO GREASE INPUT FAILURE...842
        ERROR CODE [DAF3KK] SW POWER SUPPLY (FOR OPERATION) = ON AND NSW POWER SUPPLY (FOR MEMORY) IS OFF...843
        ERROR CODE [DAF5KP] 5V POWER SUPPLY OUTPUT FAILURE...845
        ERROR CODE [DAF6KP] 24V POWER SUPPLY OUTPUT FAILURE...847
        ERROR CODE [DAFBKM] WRONG INFORMATION ON MODEL SELECTION...849
        ERROR CODE [DAFSKQ] WRONG INFORMATION ON METER DISPLAY SELECTION...850
        ERROR CODE [DAQSKR] S-NET COMMUNICATION FAILURE (BETWEEN MONITOR PANEL AND TRANSMISSION CONTROLLER) ...851
        ERROR CODE [DbQsKr] S-NET COMMUNICATION FAILURE (BETWEEN MONITOR PANEL AND WORK EQUIPMENT CONTROLLER) ...852
        ERROR CODE [DB9SKR] S-NET COMMUNICATION FAILURE (BETWEEN MONITOR PANEL AND WORK EQUIPMENT CONTROLLER) ...853
        ERROR CODE [DD15LD] MONITOR PANEL MODE SELECTOR SWITCH 1 [■] (PANEL SW1) INPUT ERROR...854
        ERROR CODE [DD16LD] MONITOR PANEL MODE SELECTOR SWITCH 1 [◇] (PANEL SW2) INPUT ERROR...855
        ERROR CODE [DD17LD] THE MONITOR PANEL MODE SELECTOR SWITCH 2 [<] (PANEL SW3) INPUT CIRCUIT REMAINS CLOSED FOR MORE THAN ONE MINUTE...856
        ERROR CODE [DD18LD] MONITOR PANEL MODE SELECTOR SWITCH 2 [>] (PANEL SW4) INPUT ERROR...857
        ERROR CODE [DD1CLD] SUB-TOTAL SWITCH FAILURE [*]...859
        ERROR CODE [DDS5L6] DECREASED STEERING OIL PRESSURE...861
        ERROR CODE [DDY0LD] CANCEL SWITCH FAILURE [*]...863
        ERROR CODE [DGE2KX] ENGINE WATER TEMPERATURE SENSOR SYSTEM FAILURE...865
        ERROR CODE [dge3L6] ABNORMAL CONNECTION OF ENGINE WATER TEMPERATURE (LOW TEMPERATURE) SENSOR SYSTEM...866
        ERROR CODE [DGH2KX] HYDRAULIC OIL TEMPERATURE SENSOR SYSTEM FAILURE...867
        ERROR CODE [DGT1KX] TORQUE CONVERTER OIL TEMPERATURE SENSOR SYSTEM FAILURE...868
        ERROR CODE [DHE4L6] ENGINE OIL PRESSURE SENSOR SYSTEM FAILURE...869
        ERROR CODE [DHPCKX] BOTTOM PRESSURE SENSOR FAILURE [*]...871
        ERROR CODE [DHPDKX] HEAD PRESSURE SENSOR FAILURE [*]...873
        ERROR CODE [DKA0KX] LIFT ARM ANGLE SENSOR FAILURE [*]...875
        ERROR CODE [DV00KB] SHORT-CIRCUITED ALARM BUZZER OUTPUT SYSTEM...876
        ERROR CODE [DY30ME] THE EMERGENCY STEERING REMAINS ACTUATED FOR MORE THAN ONE MINUTE...877
        TROUBLESHOOTING CODE [MON-1] THE PARKING BRAKE INDICATOR LAMP DOES NOT LIGHT UP WHEN THE PARKING BRAKE SWITCH IS TURNED ON (THE PARKING BRAKE INDICATOR SWITCH CIRCUIT SUFFERS A GROUND FAULT)...879
        TROUBLESHOOTING CODE [MON-2] THE BRAKE OIL PRESSURE CAUTION LAMP DOES NOT LIGHT UP WHEN THE EMERGENCY BRAKE IS APPLIED (FRONT CIRCUIT)...881
        TROUBLESHOOTING CODE [MON-3] THE BRAKE OIL PRESSURE CAUTION LAMP DOES NOT LIGHT UP WHEN THE EMERGENCY BRAKE IS APPLIED (REAR CIRCUIT)...882
        TROUBLESHOOTING CODE [MON-4] THE AIR CLEANER CLOGGING INDICATOR LAMP DOES NOT LIGHT ON...883
        TROUBLESHOOTING CODE [MON-5] THE ENGINE HYDRAULIC CAUTION LAMP DOES NOT LIGHT ON...885
        TROUBLESHOOTING CODE [MON-6] THE ENGINE OIL LEVEL CAUTION LAMP DOES NOT LIGHT ON...886
        TROUBLESHOOTING CODE [MON-7] THE ENGINE WATER TEMPERATURE CAUTION LAMP DOES NOT LIGHT ON...887
        TROUBLESHOOTING CODE [MON-8] THE RADIATOR WATER VOLUME CAUTION LAMP DOES NOT LIGHT ON...888
        TROUBLESHOOTING CODE [MON-9] THE HYDRAULIC OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT ON...889
        TROUBLESHOOTING CODE [MON-10] THE TORQUE CONVERTER OIL TEMPERATURE CAUTION LAMP DOES NOT LIGHT ON...890
        TROUBLESHOOTING CODE [MON-11] THE STEERING HYDRAULIC CAUTION LAMP DOES NOT LIGHT ON...891
        TROUBLESHOOTING CODE [MON-12] INPUT FAULT IN MONITOR PANEL MODE SWITCH 1 [■] (PANEL SW1)...892
        TROUBLESHOOTING CODE [MON-13] INPUT FAULT IN MONITOR PANEL MODE SWITCH 1 [◇] (PANEL SW2)...893
        TROUBLESHOOTING CODE [MON-14] INPUT FAULT IN MONITOR PANEL MODE SWITCH 2 [<] (PANEL SW3)...894
        TROUBLESHOOTING CODE [MON-15] INPUT FAULT IN MONITOR PANEL MODE SWITCH 2 [>] (PANEL SW4)...895
        TROUBLESHOOTING CODE [MON-16] DEFECTIVE SUBTOTAL SWITCH...896
        TROUBLESHOOTING CODE [MON-17] DEFECTIVE CANCEL SWITCH...897
        TROUBLESHOOTING CODE [MON-18] DEFECTIVE BOTTOM PRESSURE SENSOR (HOT SHORT FAULT)...898
        TROUBLESHOOTING CODE [MON-19] DEFECTIVE HEAD SENSOR...899
        TROUBLESHOOTING CODE [MON-20] THE ALARM BUZZER DOES NOT SOUND OR STOP (DISCONNECTION OR SHORT CIRCUIT WITH CHASSIS GROUND IN BUZZER OUTPUT SYSTEM)...900
      TROUBLESHOOTING OF HYDRAULIC,MECHANICAL SYSTEM (H MODE)...902
        H-1 THE MACHINE DOES NOT START...903
        H-2 THE LOCK-UP CLUTCH IS NOT RELEASED (THE ENGINE STOPS)(WHEN THE LOCK-UP CLUTCH IS PROVIDED)...905
        H-3a THE TRAVED SPEED IS SLOW,THE THRUSTING FORCE IS WEAK,THE UPHILL TRAVELING POWER IS WEAK,AND THE GEAR IS NOT SHIFTED...906
        H-3b THE TORQUE CONVERTER LOCK-UP CLUTCH IS NOT LOT IN(IF THE LOCK-UP CLUTCH IS EQUIPPED)...908
        H-4 SHOCKS ARE LARGE AT THE TIMES OF STARTING AND SHIFTING GEAR...909
        H-5 TIME LAG IS LARGE AT THE TIMES OF STARTING AND SHIFTING GEAR...911
        H-6 THE TORQUE CONVERTER OIL TEMPERATURE IS HIGH...913
        H-7 THE STEERING WHEEL DOES NOT TURN...914
        H-8 THE STEERING WHEEL IS HEAVY...915
        H-9 THE STEERING WHEEL FLUCTUATES OR IS STRONGLY SHOCKED...916
        H-10 THE MACHINE STEERS TO ONE SIDE WHEN TRAVELING...916
        H-11 THE RIGHT AND LEFT SWING RADII ARE DIFFERENT...916
        H-12 THE BRAKE DOES NOT WORK OR DOES NOT WORK WELL...917
        H-13 THE BRAKE IS NOT RELEASED OR IS DRAGGED...918
        H-14 THE BRAKE IS NOT RELEASED OR DRAGGED...919
        H-15 THE LIFT ARM DOES NOT RISE...920
        H-16 THE LIFT ARM MOVES SLOWLY OR THE LIFT ARM RISING FORCE IS INSUFFICIENT...921
        H-17 WHEN RISING,THE LIFT ARM COMES TO MOVE SLOWLY AT SPECIFIC HEIGHT...922
        H-18 THE LIFT ARM CYLINDER CANNOT HOLD DOWN THE BUCKET(THE BUCKER RISES IN THE AIR)...922
        H-19 HYDRAULIC DRIFTS OF THE LIFE ARM OCCUR OFTEN...922
        H-20 THE LIFT ARM WOBBLES DURING OPERATION...922
        H-21 WHEN THE CONTROL LOVER IS SWITCHED FROM "HOLD" TO "RAISE," THE LIFT ARM FALLS TEMPORARILY...923
        H-22 THE BUCKET DOES NOT TILT BACK...924
        H-23 THE BUCKET MOVES SLOWLY OR THE TILTING-BACK FORCE IS INSUFFICIENT...925
        H-24 THE BUCKET COMES TO OPERATE SLOWLY IN THE MIDST OF TILTING-BACK...926
        H-25 THE BUCKET CYLINDER CANNOT HOLD DOWN THE BUCKET...926
        H-26 HYDRAULIC DRIFTS OF THE BUCKET OCCUR OFTEN...926
        H-27 THE BUCKET WOBBLES DURING TRAVEL WITH CARGO (THE WORK EQUIPMENT VALVE IS SET TO "HOLD")...927
        H-28 WHEN THE CONTROL LEVER IS SWITCHED FROM "HOLD" TO "TILT," THE BUCKET FALLS TEMPORARILY...927
        H-29 THE CONTROL LEVERS OF LIFT ARM AND BUCKET DO NOT MOVE SMOOTHLY AND HEAVY...928
        H-30 ECSS DOES NOT WORK,AND THERE IS PITCHING AND BOUNCING...929
      TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)...930
        ELECTRICAL SYSTEM DIAGRAM...931
        TROUBLESHOOTING CODE:[E-1-a] (THE ENGINE DOES NOT START. (STARTING SYSTEM))...933
        TROUBLESHOOTING CODE:[E-1-b] (THE ENGINE DOES NOT START)...937
        TROUBLESHOOTING CODE:[E-2] (THE ENGINE DOES NOT STOP)...939
        TROUBLESHOOTING CODE:[E-3] (PREHEATING IS IMPOSSIBLE OR CONSTANT)...941
        TROUBLESHOOTING CODE:[E-4] (THE ENGINE POWER MODES CANNOT BE SELECTED)...943
        TROUBLESHOOTING CODE:[E-5] (THE FRONT WIPER DOES NOT FUNCTION)...945
        TROUBLESHOOTING CODE:[E-6] (THE REAR WIPER DOES NOT FUNCTION)...949
        TROUBLESHOOTING CODE:[E-7] (THE SIDE WIPER DOES NOT FUNCTION (IF EQUIPPED))...951
        TROUBLESHOOTING CODE:[E-8] (THE WIND WASHER DOES NOT FUNCTION)...952
        TROUBLESHOOTING CODE:[E-9] (THE HEADLAMP (LO BEAM) DOES NOT LIGHT ON)...955
        TROUBLESHOOTING CODE:[E-10] (THE HEADLAMP (HI BEAM) DOES NOT FUNCTION)...958
        TROUBLESHOOTING CODE:[E-11] (THE CLEARANCE LAMP DOES NOT LIGHT ON (SMALL LAMP))...960
        TROUBLESHOOTING CODE:[E-12] (THE TURN SIGNAL DOES NOT BLINK)...961
        TROUBLESHOOTING CODE:[E-13] (THE BORN DOES NOT SOUND)...963
        TROUBLESHOOTING CODE:[E-14] (THE AIR CONDITIONER DOES NOT WORK OR DOES NOT STOP)...965
      TROUBLESHOOTING OF ENGINE (S MODE)...968
        METHOD OF USING TROUBLESHOOTING CHARTS...969
        S-1 STARTING PERFORMANCE IS POOR (STARTING ALWAYS TAKES TIME)...973
        S-2 ENGINE DOES NOT START...974
          (1) ENGINE DOES NOT TURN...974
          (2) ENGINE TURNS BUT NO EXHAUST SMOKE COMES OUT (FUEL IS NOT BEING INJECTED)...975
          (3) EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START (FUEL IS BEING INJECTED)...976
        S-3 ENGINE DOES NOT PICK UP SMOOTHLY (FOLLOW-UP IS POOR)...977
        S-4 ENGINE STOPS DURING OPERATIONS...978
        S-5 ENGINE DOES NOT ROTATE SMOOTHLY (HUNTING)...979
        S-6 ENGINE LACKS OUTPUT (OR LACKS POWER)...980
        S-7 EXHAUST SMOKE IS BLACK (INCOMPLETE COMBUSTION)...981
        S-8 OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST SMOKE IS BLUE)...982
        S-9 OIL BECOMES CONTAMINATED QUICKLY...983
        S-10 FUEL CONSUMPTION IS EXCESSIVE...984
        S-11 OIL IS IN COOLING WATER,OR WATER SPURTS BACK,OR WATER LEVEL GOES DOWN...985
        S-12 OIL PRESSURE CAUTION LAMP LIGHTS UP (DROP IN OIL PRESSURE)...986
        S-13 OIL LEVEL RISES (WATER,FUEL IN OIL)...987
        S-14 WATER TEMPERATURE BECOMES TOO HIGH (OVERHEATING)...988
        S-15 ABNORMAL NOISE IS MADE...989
        S-16 VIBRATION IS EXCESSIVE...990
  30 DISASSEMBLY AND ASSEMBLY...992
    HOW TO READ THIS MANUAL...994
    PRECAUTIONS WHEN PERFORMING OPERATION...996
    SPECIAL TOOL LIST...998
    REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY...1014
      REMOVAL...1014
      INSTALLATION...1015
    REMOVAL AND INSTALLATION OF NOZZLE HOLDER ASSEMBLY...1016
      REMOVAL...1016
      INSTALLATION...1016
    REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY...1017
      SPECIAL TOOL...1017
      REMOVAL...1017
      INSTALLATION...1022
    REMOVAL AND INSTALLATION OF ENGINE ADDEMBLY...1025
      SPECIAL TOOL...1025
      REMOVAL...1025
      INSTALLATION...1031
    REMOVAL AND INSTALLATION OF AFTER COOLER ASSEMBLY...1032
      REMOVAL...1032
      INSTALLATION...1032
    REMOVAL AND INSTALLATION OF RADIATOR, FAN MOTOR AND AFTER COOLER ASSEMBLY...1034
      REMOVAL...1034
      INSTALLATION...1036
    REMOVAL AND INSTALLATION FUEL TANK ASSEMBLY...1037
      REMOVAL ...1037
      INSTALLATION...1038
    REMOVAL AND INSTALLATION OF PARKING BRAKE DISC AND PLATE...1039
      SPECIAL TOOL...1039
      REMOVAL...1039
      INSTALLATION...1041
    REMOVAL AND INSTALLATION OF TORQUE CONVERTER AND TRANSMISSION ASSEMBLY...1042
      REMOVAL...1042
      INSTALLATION...1046
    DISASSEMBLY AND ASSEMBLY OF TRANSMISSION ASSEMBLY...1048
      SPECIAL TOOL...1048
      DISASSEMBLY...1048
      ASSEMBLY...1055
    DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CLUTCH PACK ASSEMBLY ...1063
      SPECIAL TOOLS...1063
      DISASSEMBLY...1063
      ASSEMBLY...1069
    DISASSEMBLY AND ASSEMBLY OF PARKING BRAKE ASSEMBLY...1079
      SPECIAL TOOLS...1079
      DISASSEMBLY...1079
      ASSEMBLY...1081
    DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY (STANDARD SPECIFICATION)...1087
      SPECIAL TOOLS...1087
      DISASSEMBLY...1087
      ASSEMBLY...1089
    DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY(LOCK-UP SPECIFICATION)...1091
      SPECIAL TOOLS...1091
      DISASSEMBLY...1091
      ASSEMBLY...1093
    REMOVAL AND INSTALLATION OF FRONT AXLE ASSEMBLY...1097
      REMOVAL...1097
      INSTALLATION...1097
    REMOVAL AND INSTALLATION OF REAR AXLE ASSEMBLY...1098
      REMOVAL ...1098
      INSTALLATION...1100
    DISASSEMBLY AND ASSEMBLY OF AXLE HOUSING ASSEMBLY...1101
      SPECIAL TOOLS...1101
      DISASSEMBLY...1101
      ASSEMBLY...1104
    DISASSEMBLY AND ASSEMBLY OF DIFFERENTIAL ASSEMBLY...1110
      SPECIAL TOOLS...1110
      DISASSEMBLY...1110
      ASSEMBLY...1116
    REMOVAL AND INSTALLATION OF CENTER HING PIN...1131
      SPECIAL TOOL...1131
      REMOVAL...1131
      INSTALLATION...1135
    REMOVAL AND INSTALLATION OF CAB ASSEMBLY...1139
      REMOVAL ...1139
      INSTALLATION...1141
    REMOVAL AND INSTALLATION OF CAB AND FLOOR FRAME ASSEMBLY...1142
      SPECIAL TOOL...1142
      REMOVAL...1142
      INSTALLATION...1145
    REMOVAL AND INSTALLATION OF OPERATOR'S CAB GLASS(STUCK GLASS)...1146
      SPECIAL TOOL...1146
      REMOVAL...1146
      INSTALLATION...1147
      COATING MATERIALS...1153
    REMOVAL AND INSTALLATION OF TORQUE CONVERTER WORK EQUIPMENT AND PILOT CONTROL PUMP ASSEMBLY...1154
      REMOVAL...1154
      INSTALLATION...1154
    REMOVAL AND INSTALLATION OF STEERING, SWITCH AND FAN PUMP ASSEMBLY...1155
      REMOVAL...1155
      INSTALLATION...1155
    REMOVAL AND INSTALLATION OF STEERING DEMAND VALVE ASSEMBLY...1156
      REMOVAL ...1156
      INSTALLATION...1156
    REMOVAL AND INSTALLATION OF STEERING VALVE OIL SEAL...1157
      REMOVAL...1157
      INSTALLATION...1158
    REMOVAL AND INSTALLATION OF TRAVEL DUMPER VALVE ASSEMBLY...1159
      REMOVAL...1159
      INSTALLATION...1159
    REMOVAL AND INSTALLATION OF WORK EQUIPMENT VALVE ASSEMBLY...1160
      REMOVAL ...1160
      INSTALLATION...1161
    REMOVAL AND INSTALLATION OF HYDRAULIC TANK ...1162
      REMOVAL...1162
      INSTALLATION...1163
    REMOVAL AND INSTALLATION OF HYDRAULIC TANK...1164
      REMOVAL ...1164
      INSTALLATION...1166
    DISASSEMBLY AD ASSEMBLY OF HYDRAULIC CYLINDER...1170
      SPECIAL TOOL...1170
      DISASSEMBLY...1170
      ASSEMBLY...1173
    REMOVAL AND INSTALLATION OF COUNTER WEIGHT...1178
      REMOVAL...1178
      INSTALLATION...1178
    REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT...1179
      SPECIAL TOOL...1179
      REMOVAL...1179
      INSTALLATION...1181
    REMOVAL AND INSTALLATION OF AIR CONDITIONER COMPRESSOR ASSEMBLY...1182
      SPECIAL TOOL...1182
      REMOVAL...1182
      INSTALLATION...1183
    DISASSEMBLY, ASSEMBLY OF OPERATOR'S SEAT ASSEMBLY...1184
      DISASSEMBLY...1184
      ASSEMBLY...1189
  90 OTHERS...1194
    POWER TRAIN OIL CIRCUIT DIAGRAM(WITHOUT TORQUE CONVERTER LOCKUP CLUTCH)...1196
    POWER TRAIN OIL CIRCUIT DIAGRAM(WITH TORQUE CONVERTER LOCKUP CLUTCH)...1198
    BRAKE OIL CIRCUIT DIAGRAM...1200
    WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM...1202
    WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM(FOR ELECTRIC WORK EQUIPMENT LEVER)...1203
    ELECTRICAL CIRCUIT DIAGRAM(1/8)(1/4)...1204
    ELECTRICAL CIRCUIT DIAGRAM(1/8)(2/4)...1205
    ELECTRICAL CIRCUIT DIAGRAM(1/8)(3/4)...1206
    ELECTRICAL CIRCUIT DIAGRAM(1/8)(4/4)...1207
    ELECTRICAL CIRCUIT DIAGRAM(2/8)(1/4)...1208
    ELECTRICAL CIRCUIT DIAGRAM(2/8)(2/4)...1209
    ELECTRICAL CIRCUIT DIAGRAM(2/8)(3/4)...1210
    ELECTRICAL CIRCUIT DIAGRAM(2/8)(4/4)...1211
    ELECTRICAL CIRCUIT DIAGRAM(3/8)...1212
    ELECTRICAL CIRCUIT DIAGRAM(4/8)...1213
    ELECTRICAL CIRCUIT DIAGRAM(5/8)...1214
    ELECTRICAL CIRCUIT DIAGRAM(6/8)...1215
    ELECTRICAL CIRCUIT DIAGRAM(7/8)...1216
    ELECTRICAL CIRCUIT DIAGRAM(8/8)...1217
SEN00823-16 - Wheel Loader WA430-6 Shop Manual...1218
  Cover...1218
  00 Index and foreword...0
    Index...1220
      Composition of shop manual...1221
      Table of contents...1223
    Foreword and general information...1236
      Safety notice...1237
      How to read the shop manual...1242
      Explanation of terms for maintenance standard...1244
      Handling of electric equipment and hydraulic component...1246
      Handling of connectors newly used for engines...1255
      How to read electric wire code...1258
      Precautions when carrying out operation...1261
      Method of disassembling and connecting push-pull type coupler...1264
      Standard tightening torque table...1267
      Conversion table...1271
  01 Specification...0
    Specification and technical data...1278
      Specification dimension drawing...1280
      Specifications...1281
      Weight table...1285
      Table of fuel, coolant and lubricants...1287
  10 Structure, function and maintenance standard...0
    Engine and cooling system...1290
      Engine mount and transmission mount...1291
      Cooling system...1292
      Cooling fan pump...1293
      Cooling fan motor...1301
    Power train...1308
      Power train...1310
      Power train system diagram...1311
      Drive shaft...1313
      Power train piping diagram...1314
      Torque converter...1315
      Transmission...1323
      Flow control valve...1340
      Transmission control valve...1343
      ECMV...1347
      Main relief valve and torque converter relief valve...1353
      Axle...1355
      Differential...1357
      Limited slip differential...1363
      Final drive...1369
    Steering system...1376
      Steering piping diagram...1378
      Steering column...1379
      Steering pump...1380
      Steering valve...1392
      Orbit-roll valve...1407
      Stop valve...1411
      Steering relief valve...1412
      Steering cylinder...1413
      Emergency steering motor...1415
      Emergency steering pump...1416
      Joystick steering lever linkage...1417
      Steering electric lever...1418
      Joystick EPC valve...1419
    Brake system...1422
      Brake piping diagram...1423
      Charge valve...1424
      Brake valve...1431
      Accumulator (for brake)...1436
      Brake...1437
      Parking brake control...1442
      Parking brake...1443
      Parking brake solenoid valve...1445
      Emergency parking brake release valve...1447
    Undercarriage and frame...1450
      Axle mount and center hinge pin...1451
      Tires...1455
    Hydraulic system, Part 1...1458
      Hydraulic piping diagram...1459
      Work equipment control lever linkage...1462
      Hydraulic tank...1465
      Power train pump...1467
      Work equipment pump...1468
      Work equipment control valve...1479
      CLSS...1493
      Each function and operation of each valve...1497
    Hydraulic system, Part 2...1520
      PPC valve...1521
      Stabilizer valve...1529
      Accumulator (for PPC circuit)...1535
      Accumulator (for ECSS)...1536
      Work equipment PPC cut-off solenoid valve...1537
    Work equipment...1540
      Work equipment linkage...1541
      Bucket...1543
      Bucket positioner and boom kick-out...1544
      Work equipment cylinder...1550
    Cab and its attachments...1552
      Cab...1554
      Air conditioner...1555
    Electrical system, Part 1...1574
      Machine monitor system...1575
      Machine monitor...1579
    Electrical system, Part 2...1612
      Electrical system (Transmission controller system)...1613
      Transmission controller...1655
      Electrical system (Work equipment controller system)...1657
      Work equipment controller...1663
    Electrical system, Part 3...1666
      Electric transmission control...1667
      Kickdown switch and hold switch...1671
      Load meter cancel switch and load meter subtotal switch...1671
      Multi-function knob...1672
      Joystick steering knob...1673
      KOMTRAX system...1675
      Engine starting circuit...1677
      Engine stopping circuit...1679
      Preheating circuit...1680
      Engine power mode selector circuit...1681
      Engine output derating function...1682
      Automatic warm-up function...1682
      Parking brake circuit...1683
      Sensor...1685
  20 Standard value table...0
    Standard service value table...1696
      Standard value table for engine...1697
      Standard value table for chassis...1698
  30 Testing and adjusting...0
    Testing and adjusting, Part 1...1706
      Tools for testing, adjusting, and troubleshooting...1708
      Testing engine speed...1714
      Testing exhaust gas color...1716
      Testing exhaust temperature...1717
      Adjusting valve clearance...1719
      Testing compression pressure...1721
      Testing blow-by pressure...1725
      Testing engine oil pressure...1726
      Testing intake air (boost) pressure...1727
      Handling fuel system equipment...1728
      Releasing residual pressure in fuel system...1728
      Testing fuel pressure...1729
      Testing fuel return and leak amount...1735
      Bleeding air from fuel circuit...1737
      Testing leakage in fuel system...1738
      Handling reduced cylinder mode operation...1739
      Handling no-injection cranking operation...1739
      Handling controller voltage circuit...1740
      Check of muffler and muffler stack for looseness and damage...1741
      Check of muffler function...1741
      Check of installed condition of cylinder head and manifolds...1742
      Check of engine piping for damage and looseness...1742
      Checking and replacing alternator belt...1743
      Checking and replacing auto- tensioner...1745
      Adjusting transmission speed sensor...1747
      Adjusting directional lever length...1748
      Adjusting gear shift lever length...1748
      Testing directional lever...1749
      Testing and adjusting power train oil pressure...1750
      Procedure for flushing torque converter and transmission hydraulic circuit...1764
      Method of moving machine when transmission valve is broken...1765
      Checking axle final drive for oil leakage...1767
      Checking drive shafts for looseness, play and damage...1767
      Testing and adjusting steering stop valve...1768
      Testing and adjusting steering wheel...1770
      Testing and adjusting steering oil pressure...1772
      Bleeding air from steering circuit...1775
    Testing and adjusting, Part 2...1778
      Testing hydraulic drive fan...1780
      Bleeding air from hydraulic drive fan circuit...1782
      Testing brake pedal...1784
      Testing and adjusting brake pedal linkage...1785
      Testing brake performance...1786
      Testing and adjusting accumulator charge pressure...1787
      Testing wheel brake oil pressure...1788
      Testing wear of wheel brake disc...1790
      Bleeding air from wheel brake circuit...1791
      Releasing residual pressure in brake accumulator circuit...1792
      Testing parking brake performance...1793
      Testing parking brake oil pressure...1794
      Testing wear of parking brake disc...1796
      Method of releasing parking brake manually...1797
      Testing and adjusting work equipment control lever...1798
      Testing and adjusting work equipment PPC oil pressure...1799
      Testing and adjusting work equipment oil pressure...1802
      Bleeding air from work equipment circuit...1806
      Releasing residual pressure in work equipment circuit...1807
      Procedure for testing of nitrogen gas pressure and charging of nitrogen gas of ECSS (Electronically Controlled Suspension System) accumulator...1808
      Testing and adjusting bucket positioner...1814
      Testing and adjusting boom kickout...1816
      Checking proximity switch operation pilot lamp...1817
      Procedure for testing diodes...1818
      Preparation work for troubleshooting for electrical system...1819
      Starting KOMTRAX terminal operations...1824
      Indicator lamps of KOMTRAX terminal...1829
    Testing and adjusting, Part 3...1834
      Adjusting replaced, reassembled or added sensor, controller, etc. with machine monitor...1835
      Special functions of machine monitor (EMMS)...1838
      Pm-clinic inspection table...1906
  40 Troubleshooting...0
    Failure code table and fuse locations...1910
      Failure code table...1911
      Fuse locations...1922
    General information on troubleshooting...1926
      Points to remember when troubleshooting...1927
      Sequence of events in troubleshooting...1928
      Testing before troubleshooting...1929
      Classification and procedures of troubleshooting...1930
      Information contained in troubleshooting table...1933
      Connection table for connector pin numbers...1935
      T- branch box and T- branch adapter table...1971
    Troubleshooting by failure code (Display of code), Part 1...1976
      Failure code [1500L0] (TORQFLOW transmission: Double meshing)...1978
      Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)...1979
      Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)...1981
      Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)...1983
      Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)...1985
      Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON)...1987
      Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF)...1989
      Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON)...1991
      Failure code [15SFLH] (ECMV 2nd clutch: When command current is ON, fill signal is OFF)...1993
      Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON)...1995
      Failure code [15SGLH] (ECMV 3rd clutch: When command current is ON, fill signal is OFF)...1997
      Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON)...1999
      Failure code [15SHLH] (ECMV 4th clutch: When command current is ON, fill signal is OFF)...2001
      Failure code [2F00MA] (Parking brake: Malfunction)...2003
      Failure code [2G43ZG] (Accumulator: Low oil pressure)...2005
      Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)...2007
    Troubleshooting by failure code (Display of code), Part 2...2012
      Failure code [AA1ANX] (Air cleaner: Clogging)...2015
      Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine)...2017
      Failure code [AB00MA] (Alternator: Malfunction)...2019
      Failure code [B@BAZG] (Rotation derating by low engine oil pressure)...2021
      Failure code [B@BAZK] (Engine oil: Low level)...2022
      Failure code [B@BCNS] (Coolant: Overheating)...2023
      Failure code [B@BCZK] (Coolant: Low level)...2025
      Failure code [B@BEBF] (Water in fuel error)...2027
      Failure code [b@CENS] (Torque converter oil: Overheating)...2029
      Failure code [B@CENS] (Torque converter oil: Overheating)...2031
      Failure code [B@HANS] (Hydraulic oil: Overheating)...2033
      Failure code [CA111] (Abnormality in engine controller)...2035
      Failure code [CA115] (Engine Ne or Bkup speed sensor error)...2036
      Failure code [CA122] (Charge pressure sensor high error)...2037
      Failure code [CA123] (Charge pressure sensor low error)...2039
      Failure code [CA131] (Throttle sensor high error)...2041
      Failure code [CA132] (Throttle sensor low error)...2043
      Failure code [CA144] (Coolant sensor high error)...2045
      Failure code [CA145] (Coolant sensor low error)...2047
      Failure code [CA153] (Charge temperature sensor high error)...2049
      Failure code [CA154] (Charge temperature sensor low error)...2051
      Failure code [CA155] (Derating of speed by abnormally high charge temperature)...2053
      Failure code [CA187] (Sensor power supply 2 low error)...2055
      Failure code [CA221] (Atmospheric pressure sensor high error)...2057
      Failure code [CA222] (Atmospheric sensor low error)...2059
      Failure code [CA227] (Sensor power supply 2 high error)...2061
      Failure code [CA234] (Engine overspeed)...2062
      Failure code [CA238] (Ne speed sensor power supply error)...2063
    Troubleshooting by failure code (Display of code), Part 3...2066
      Failure code [CA271] (IMV/PCV1 Short circuit)...2068
      Failure code [CA272] (IMV/PCV1 Disconnection)...2069
      Failure code [CA281] High pressure pump error...2071
      Failure code [CA322] (Injector #1 open/short error)...2073
      Failure code [CA323] (Injector #5 open/short error)...2075
      Failure code [CA324] (Injector #3 open/short error)...2077
      Failure code [CA325] (Injector #6 open/short error)...2079
      Failure code [CA331] (Injector #2 open/short error)...2081
      Failure code [CA332] (Injector #4 open/short error)...2083
      Failure code [CA342] (Calibration code inconsistency)...2085
      Failure code [CA351] (Injectors drive circuit error)...2087
      Failure code [CA352] (Sensor power supply 1 low error)...2089
      Failure code [CA386] (Sensor power supply 1 high error)...2091
      Failure code [CA428] (Abnormally high level in water sensor)...2092
      Failure code [CA429] (Abnormally low level in water sensor)...2093
      Failure code [CA431] (Idle validation switch error)...2095
      Failure code [CA432] (Idle validation action error)...2097
      Failure code [CA435] (Engine oil pressure switch error)...2099
      Failure code [CA441] (Battery voltage low error)...2100
      Failure code [CA442] (Battery voltage high error)...2103
      Failure code [CA449] Common rail pressure high error 2...2105
      Failure code [CA451] (Common rail pressure sensor high error)...2109
      Failure code [CA452] (Common rail pressure sensor low error)...2111
      Failure code [CA488] (Derating of torque by abnormally high charge temperature)...2113
      Failure code [CA553] (Common rail pressure high error 1)...2114
      Failure code [CA559] (Supply pump pressure very low error)...2115
      Failure code [CA689] (Engine Ne speed sensor error)...2117
      Failure code [CA731] (Engine Bkup speed sensor phase error)...2119
      Failure code [CA757] (All continuous data lost error)...2120
      Failure code [CA778] (Engine Bkup speed sensor error)...2123
      Failure code [CA1633] (KOMNET datalink timeout error)...2125
      Failure code [CA2185] (Throttle sensor power supply voltage high error)...2127
      Failure code [CA2186] (Throttle sensor power supply voltage low error)...2128
    Troubleshooting by failure code (Display of code), Part 4...2130
      Failure code [CA2249] (Supply pump pressure very low error 2)...2132
      Failure code [CA2265] (Abnormally high level in electric lift pump)...2133
      Failure code [CA2266] (Abnormally low level in electric lift pump)...2135
      Failure code [CA2311] (Abnormality in IMV solenoid)...2137
      Failure code [CA2555] (Intake heater relay disconnection error)...2139
      Failure code [CA2556] (Intake heater relay short circuit error)...2141
      Failure code [D150KA] (Emergency steering relay: Disconnection)...2143
      Failure code [D150KB] (Emergency steering relay: Short circuit)...2145
      Failure code [D150KY] (Emergency steering relay: Short circuit with power supply line)...2147
      Failure code [D160KA] (Backup lamp relay: Disconnection)...2149
      Failure code [D160KB] (Backup lamp relay: Short circuit)...2151
      Failure code [D160KZ] (Backup lamp relay: Disconnection or short circuit)...2153
      Failure code [D191KA] (Joystick steering neutral safety relay: Disconnection)...2155
      Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit)...2157
      Failure code [D191KY] (Joystick steering neutral safety relay: Short circuit with power supply line)...2159
      Failure code [D192KA] (ECSS solenoid: Disconnection)...2161
      Failure code [D192KB] (ECSS solenoid: Short circuit)...2162
      Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line)...2163
      Failure code [D193KA] (Joystick steering solenoid cut relay: Disconnection)...2165
      Failure code [D193KB] (Joystick steering solenoid cut relay: Short circuit)...2167
      Failure code [D193KY] (Joystick steering solenoid cut relay: Short circuit with power supply line)...2169
      Failure code [D5ZHKA] (Terminal C signal: Disconnection)...2172
      Failure code [D5ZHKB] (Terminal C signal: Short circuit)...2176
      Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit)...2179
      Failure code [D5ZHL6] (Terminal C signal: Signal does not match engine running or stopped state)...2184
      Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree)...2187
      Failure code [DAF3KK] (Machine monitor: Low source voltage (input)...2189
      Failure code [DAF5KP] (Machine monitor: Low output voltage)...2191
      Failure code [DAFRKR] (CAN communication with machine monitor: Defective communication (Abnormality in target component system)...2195
    Troubleshooting by failure code (Display of code), Part 5...2198
      Failure code [DAQ0KK] (Transmission controller: Low source voltage)...2201
      Failure code [DAQ0KT] (Transmission controller: Abnormality in controller)...2203
      Failure code [DAQ1KA] (Terminal ACC input: Disconnection)...2204
      Failure code [DAQ2KK] (Transmission controller load power supply line: Low source voltage (input)...2207
      Failure code [DAQ9KQ] (Transmission controller model selection: Disagreement of model selection signals)...2209
      Failure code [DAQRKR] (CAN communication with transmission controller: Defective communication (Abnormality in target component system)...2210
      Failure code [DAQRMA] (Transmission controller option setting: Disagreement of option selection)...2213
      Failure code [DB2RKR] (CAN communication with engine controller: Defective communication (Abnormality in target component system)...2215
      Failure code [DB90KK] Work equipment controller: Low source voltage (input)...2217
      Failure code [DB90KT] Work equipment controller: Abnormality in controller...2219
      Failure code [DB92KK] Work equipment controller load power supply line: Low source voltage (input)...2221
      Failure code [DB95KX] Work equipment controller power supply output: Out of input signal range...2223
      Failure code [DB99KQ] (Work equipment controller model selection: Disagreement in model selection signals)...2226
      Failure code [DB9RKR] CAN communication with work equipment controller: Defective communication (Abnormality in target component system)...2227
      Failure code [DB9RMA] (Work equipment controller option setting: Malfunction)...2229
      Failure code [DB9RMC] (CAN communication with transmission controller, engine controller and machine monitor: Defective operation)...2230
      Failure code [DD15LD] ■ switch (Panel switch 1): Switch is kept pressed for long time...2233
      Failure code [DD16LD] ◇ switch (Panel switch 2): Switch is kept pressed for long time...2235
      Failure code [DD17LD] < switch (Panel switch 3): Switch is kept pressed for long time...2237
      Failure code [DD18LD] > switch (Panel switch 4): Switch is kept pressed for long time...2239
      Failure code [DD1ALD] Remote positioner raise/lower set switch (raise): Switch is kept pressed for long time...2241
      Failure code [DD1BLD] Remote positioner raise/lower set switch (lower): Switch is kept pressed for long time...2243
      Failure code [DD1CLD] Load meter subtotal switch: Switch is kept pressed for long time...2245
      Failure code [DD1FLD] Load meter mode selector switch (A/B): Switch is kept pressed for long time...2247
      Failure code [DD1GLD] Load meter mode selector switch (+/–): Switch is kept pressed for long time...2249
      Failure code [DD1HLD] (Load meter display selector switch: Switch is kept pressed for long time)...2251
      Failure code [DD1NLD] (Fan reverse switch: Switch is kept pressed for long time)...2253
      Failure code [DD1NL4] (Fan automatic reverse switch: Switch is kept pressed for long time)...2255
      Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree)...2257
      Failure code [DDD1LD] (Remote positioner bucket angle set switch: Switch is kept pressed for long time)...2261
    Troubleshooting by failure code (Display of code), Part 6...2264
      Failure code [DDE5MA] (Emergency steering drive switch: Malfunction)...2267
      Failure code [DDK3KA] (Right FNR switch: Disconnection)...2269
      Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection)...2272
      Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree)...2275
      Failure code [DDK6KA] (FNR lever switch: Disconnection)...2277
      Failure code [DDK6KB] (FNR lever switch: Short circuit)...2281
      Failure code [DDS5KA] (Steering pressure switch: Disconnected)...2283
      Failure code [DDS5KB] (Steering pressure switch: Short-circuit)...2285
      Failure code [DDS5L6] (Steering: Low oil pressure)...2287
      Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree)...2289
      Failure code [DDT4LD] (Transmission cut-off set switch: Switch is kept pressed for long time)...2291
      Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)...2293
      Failure code [DDWLLD] (Hold switch: Switch is kept pressed for long time)...2295
      Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)...2297
      Failure code [DF10KA] (Transmission shift lever switch: Disconnected)...2299
      Failure code [DF10KB] (Transmission shift lever switch: Short circuit)...2303
      Failure code [DGF1KA] (Transmission oil temperature sensor: Disconnected)...2305
      Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit)...2307
      Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range)...2309
      Failure code [DGR2KA] (Rear brake oil temperature sensor: Disconnected)...2311
      Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range)...2313
      Failure code [DGT1KX] (Torque converter oil temperature sensor: Out of input signal range)...2315
    Troubleshooting by failure code (Display of code), Part 7...2318
      Failure code [DH21KA] (Loader pump pressure sensor: Disconnection)...2321
      Failure code [DH21KB] (Loader pump pressure sensor: Power supply line short)...2323
      Failure code [DHPCKX] (Lift arm cylinder bottom pressure sensor: Out of input signal range)...2325
      Failure code [DHPDKX] (Lift arm cylinder head pressure sensor: Out of input signal range)...2327
      Failure code [DHT1KX] (Transmission cut-off pressure sensor: Out of input signal range)...2329
      Failure code [DHT8KA] (Steering pump pressure sensor: Disconnection)...2331
      Failure code [DHT8KB] (Steering pump pressure sensor: Short circuit)...2333
      Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main): Disconnection)...2335
      Failure code [DK59KY] (Lift arm EPC lever potentiometer (Main): Short circuit with power supply line)...2338
      Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree)...2341
      Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection)...2344
      Failure code [DK5AKY] (Lift arm EPC lever potentiometer (Sub): Short circuit with power supply line)...2347
      Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main): Disconnection)...2350
      Failure code [DK5BKY] (Bucket EPC lever potentiometer (Main): Short circuit with power supply line)...2353
      Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)...2356
      Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub): Disconnection)...2359
      Failure code [DK5CKY] (Bucket EPC lever potentiometer (Sub): Short circuit with power supply line)...2362
    Troubleshooting by failure code (Display of code), Part 8...2366
      Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection)...2368
      Failure code [DK5FKY] (Joystick steering EPC lever potentiometer (Main): Short circuit with power supply line)...2371
      Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection)...2373
      Failure code [DK5GKY] (Joystick steering EPC lever potentiometer (Sub): Short circuit with power supply line)...2377
      Failure code [DK5FL8] (Joystick steering EPC lever potentiometer (Main): Analog signals disagree)...2379
      Failure code [DKA0KA] (Lift arm angle sensor: Disconnection)...2383
      Failure code [DKA0KX] (Lift arm angle sensor: Out of input signal range)...2385
      Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)...2387
      Failure code [DKA0L0] (Lift arm angle sensor: Double meshing)...2389
      Failure code [DLT3KA] (Transmission output shaft speed sensor: Disconnection)...2391
      Failure code [DLT3LC] (Transmission output shaft speed sensor: Out of input signal range)...2393
      Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit)...2395
      Failure code [DUM1KB] (Remote positioner raise set indicator lamp: Short circuit)...2397
      Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit)...2399
      Failure code [DV00KB] (Alarm buzzer: Short circuit)...2401
      Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)...2403
      Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)...2405
      Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line)...2407
      Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)...2409
      Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)...2410
      Failure code [DW4QKY] (Lift arm lower EPC solenoid: Short circuit with power supply line)...2411
      Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)...2413
      Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)...2414
      Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line)...2415
    Troubleshooting by failure code (Display of code), Part 9...2418
      Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)...2420
      Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)...2421
      Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit with power supply line)...2423
      Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)...2425
      Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)...2426
      Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)...2427
      Failure code [DW7DKA] (Hydraulic drive fan neutral solenoid: Disconnection)...2428
      Failure code [DW7DKB] (Hydraulic drive fan neutral solenoid: Short circuit)...2429
      Failure code [DW7DKY] (Hydraulic drive fan neutral solenoid: Short circuit with power supply line)...2430
      Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)...2431
      Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)...2433
      Failure code [DWM1KY] (Work equipment neutral lock solenoid: Short circuit with power supply line)...2435
      Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection)...2437
      Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit)...2439
      Failure code [DWN6KY] (Lift arm raise magnet detent solenoid: Short circuit with power supply line)...2441
      Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection)...2443
      Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit)...2445
      Failure code [DWN7KY] (Lift arm float magnet detent solenoid: Short circuit with power supply line)...2447
      Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection)...2449
      Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit)...2451
      Failure code [DWN8KY] (Bucket tilt magnet detent solenoid: Shorted with the power source)...2453
      Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection)...2455
      Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit)...2456
      Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)...2457
      Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)...2459
      Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)...2461
      Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)...2463
      Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)...2465
      Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)...2467
      Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit with power supply line)...2469
    Troubleshooting by failure code (Display of code), Part 10...2472
      Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)...2475
      Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)...2477
      Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line)...2479
      Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)...2481
      Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)...2483
      Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line)...2485
      Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection)...2487
      Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit)...2489
      Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line)...2491
      Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection)...2493
      Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit)...2495
      Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line)...2497
      Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)...2499
      Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)...2501
      Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line)...2503
      Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)...2505
      Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)...2507
      Failure code [DXHLKY] (Joystick steering right EPC solenoid: Short circuit with power supply line)...2509
      Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection)...2511
      Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit)...2513
      Failure code [DXHMKY] (Joystick steering left EPC solenoid: Short circuit with power supply line)...2515
      Failure code [DY30MA] Motor-driven emergency steering pump failure (During operation of machine)...2517
      Failure code [DY30MC] Motor-driven emergency steering pump failure (Malfunction in manual mode)...2520
      Failure code [DY30ME] Emergency steering: Operating for more than 1 minute...2523
    Troubleshooting of electrical system (E-mode)...2528
      Installing positions of fuses...2530
      Information in troubleshooting table...2533
      E-1 Engine does not start...2535
      E-2 Wiper does not operate...2541
      E-3 Windshield washer does not operate...2545
      E-4 Headlamp, clearance lamp, tail lamp, and license lamp do not light up or go off...2548
      E-5 Working lamp does not light up or go off...2556
      E-6 Turn signal lamp and hazard lamp do not light up or go off...2561
      E-7 Brake lamp does not light or it keeps lighting up...2567
      E-8 Backup lamp does not light or it keeps lighting up...2569
      E-9 Backup buzzer does not sound or it keeps sounding...2571
      E-10 Horn does not sound or it keeps sounding...2573
      E-11 Alarm buzzer does not sound or it keeps sounding...2575
      E-12 Air conditioner does not operate or stop...2577
      E-13 The KOMTRAX system does not work properly...2580
      E-14 When kick-down switch is turned ON, kick-down operation does not start...2583
      E-15 When hold switch is pressed, holding operation does not start...2585
      E-16 Transmission is kept in neutral, or brake drags when directional lever is operated while parking brake is applied...2587
      E-17 Transmission cut-off mode cannot be set or reset...2589
      E-18 Transmission cut-off set cannot be reset...2591
      E-19 FNR switch mode cannot be set or reset...2593
      E-20 Fan reverse function cannot be used or reset...2595
      E-21 Discharge from loader pump does not rise from minimum level...2597
      E-22 ECSS function cannot be used or reset...2599
      E-23 When parking brake is turned ON, parking brake indicator lamp does not light up...2601
      E-24 When emergency brake operates, brake oil pressure caution lamp does not operate...2605
      E-25 Air cleaner clogging indicator lamp does not light up...2607
      E-26 Radiator coolant level caution lamp does not light up...2609
      E-27 Hydraulic oil temperature gauge does not rise and hydraulic oil temperature caution lamp does not light up...2610
      E-28 Torque converter oil temperature gauge does not rise and torque converter oil temperature caution lamp does not light up...2611
      E-29 Steering oil pressure caution lamp does not light up...2613
      E-30 Abnormality in ■ switch (panel switch 1) input...2615
      E-31 Abnormality in ◇ switch (panel switch 2) input...2617
      E-32 Abnormality in < switch (panel switch 3) input...2619
      E-33 Abnormality in > switch (panel switch 4) input...2621
      E-34 Air conditioner does not operate...2623
      E-35 Air is not cooled...2627
      E-36 No air comes out or air flow is abnormal...2631
      E-37 Temperature cannot be controlled...2637
      E-38 Spurting out mode cannot be switched...2641
      E-39 Recirc/Fresh cannot be changed over...2645
    Troubleshooting of hydraulic and mechanical system (H-mode)...2648
      Method of using troubleshooting chart...2650
      Table of failure modes and causes...2653
      H-1 The machine does not start...2657
      H-2 Torque converter lockup is not switched off (engine stalls) [Machine with lockup clutch (if equipped)]...2659
      H-3 Torque converter lockup is not switched on [Machine with lockup clutch (if equipped)]...2660
      H-4 The travel speed is slow, the thrusting force is weak, the uphill traveling power is weak, and the gear is not shifted...2661
      H-5 Shocks are large at the times of starting and shifting gear...2663
      H-6 Time lag is large at the times of starting and shifting gear...2665
      H-7 The torque converter oil temperature is high...2667
      H-8 Steering does not turn...2668
      H-9 Steering does not turn [Machine with joystick steering (if equipped)]...2669
      H-10 Steering response is low...2670
      H-11 Turning, response of steering is poor [machine with joystick steering (if equipped)]...2671
      H-12 Steering is heavy...2672
      H-13 When machine turns, it shakes or makes large shocks...2673
      H-14 When machine turns, it shakes or makes large shocks [machine with joystick steering (if equipped)]...2674
      H-15 The wheel brake does not work or does not work well...2675
      H-16 The wheel brake is not released or it drags...2676
      H-17 The parking brake does not work or does not work well...2677
      H-18 The parking brake is not released or it drags (including emergency release system)...2678
      H-19 Lift arm does not rise...2679
      H-20 Lift arm speed is low or rising force of lift arm is insufficient...2680
      H-21 When rising, the lift arm comes to move slowly at specific height...2681
      H-22 The lift arm cylinder cannot hold down the bucket (Bucket floats)...2681
      H-23 Hydraulic drifts of the lift arm is large...2681
      H-24 The lift arm wobbles during operation...2681
      H-25 Bucket does not tilt back...2682
      H-26 Bucket speed is low or tilting back force is insufficient...2683
      H-27 The bucket comes to operate slowly in the midst of tilting-back...2684
      H-28 The bucket cylinder cannot hold down the bucket...2684
      H-29 Hydraulic drifts of the bucket is large...2684
      H-30 The bucket wobbles during travel with cargo (The work equipment valve is set to “HOLD”)...2684
      H-31 Lift arm and bucket control levers do not move smoothly and are heavy...2685
      H-32 During operation of the machine, engine speed lowers remarkably or engine stalls...2686
      H-33 Large shock is made when work equipment starts and stops...2686
      H-34 When work equipment circuit is relieved singly, other work equipment moves...2686
      H-35 ECSS does not operate, and pitching, bouncing occur...2687
    Troubleshooting of engine (S-mode)...2690
      Method of using troubleshooting charts...2692
      S-1 Engine does not start easily...2695
      S-2 Engine does not start...2696
      S-3 Engine does not pick up smoothly...2699
      S-4 Engine stops during operations...2700
      S-5 Engine does not rotate smoothly...2701
      S-6 Engine lacks output (or lacks power)...2702
      S-7 Exhaust smoke is black (Incomplete combustion)...2703
      S-8 Oil consumption is excessive (or exhaust smoke is blue)...2704
      S-9 Engine oil becomes contaminated quickly...2705
      S-10 Fuel consumption is excessive...2706
      S-11 Coolant contains oil (blows back or reduces)...2707
      S-12 Oil pressure drops...2708
      S-13 Oil level rises (Water, fuel in oil)...2709
      S-14 Coolant temperature rises too high (Overheating)...2710
      S-15 Abnormal noise is made...2711
      S-16 Vibration is excessive...2712
  50 Disassembly and assembly...0
    General information on disassembly and assembly...2714
      How to read this manual...2715
      Coating materials list...2717
      Special tools list...2720
      Sketches of special tools...2723
    Engine and cooling system...2738
      Removal and installation of fuel supply pump assembly...2739
      Removal and installation of fuel injector assembly...2742
      Removal and installation of cylinder head assembly...2751
      Removal and installation of engine hood and radiator guard assembly...2764
      Removal and installation of radiator assembly...2766
      Removal and installation of air aftercooler assembly...2768
      Removal and installation of hydraulic oil cooler assembly...2770
      Removal and installation of engine assembly...2771
      Removal and installation of front seal assembly...2776
      Removal and installation of rear oil seal assembly...2778
      Removal and installation of cooling fan and fan motor assembly...2783
      Removal and installation of fuel tank assembly...2786
    Power train, Part 1...2790
      Removal and installation of torque converter and transmission assembly...2791
      Disassembly and assembly of torque converter assembly (Standard specification)...2796
      Disassembly and assembly of torque converter assembly (Lock-up specification)...2800
      Disassembly and assembly of transmission assembly...2807
      Disassembly and assembly of transmission clutch pack assembly...2822
      Disassembly and assembly of parking brake assembly...2838
    Power train, Part 2...2848
      Removal and installation of front axle assembly...2849
      Removal and installation of rear axle assembly...2851
      Disassembly and assembly of axle housing...2855
      Disassembly and assembly of differential assembly...2864
    Steering system...2886
      Removal and installation of steering demand valve assembly...2887
      Removal and installation of steering valve oil seal...2889
    Brake system...2892
      Removal and installation of parking brake disc and plate...2893
    Undercarriage and frame...2898
      Removal and installation of center hinge pin...2899
      Removal and installation of counterweight...2907
    Hydraulic system...2910
      Removal and installation of work equipment control valve assembly...2911
      Removal and installation of power train pump and work equipment pump assembly...2914
      Removal and installation of steering pump and cooling fan pump assembly...2915
      Removal and installation of hydraulic tank assembly...2916
    Work equipment...2920
      Removal and installation of work equipment assembly...2921
      Disassembly and assembly of hydraulic cylinder assembly...2926
    Cab and its attachments...2934
      Removal and installation of operator's cab and floor frame assembly...2935
      Removal and installation of operator's cab glass (stuck glass)...2939
      Disassembly and assembly of operator's seat assembly (Standard specification)...2947
      Disassembly and assembly of operator's seat assembly (Manufactured by GRAMMER)...2956
      Removal and installation of air conditioner unit assembly...2989
    Electrical system...2996
      Removal and installation of engine controller assembly...2997
      Removal and installation of KOMTRAX terminal assembly...2998
  90 Diagrams and drawings...0
    Hydraulic diagrams and drawings...3000
      Power train hydraulic circuit diagram...3001
      Automatic greasing circuit diagram...3005
      Hydraulic circuit diagram...3008
    Electrical diagrams and drawings...3011
      Electrical circuit diagram...3013
      Work equipment controller system electrical circuit diagram...3027
      Connector list and sterogram...3028
SEN00837-03 - Wheel Loader GALEO WA430-6 Shop Manual...3031
  COVER...3031
  00 Index and foreword...3033
    Index...3033
      Composition of shop manual...3034
      Table of contents...3036
    Foreword and general information...3051
      Safety notice...3052
      How to read the shop manual...3057
      Explanation of terms for maintenance standard...3059
      Handling electric equipment and hydraulic component...3061
      How to read electric wire code...3073
      Precautions when carrying out operation...3076
      Method of disassembling and connecting push-pull type coupler...3079
      Standard tightening torque table...3082
      Conversion table...3086
  01 Specification...3093
    Specification and technical data...3093
      Specification and technical data...3095
      Specification dimension drawing...3095
      Specifications...3096
      Weight table...3100
      Table of fuel, coolant and lubricants...3102
  10 Structure, function and maintenance standard...3105
    Engine and cooling system...3105
      Engine and cooling system...3106
        Engine mount and transmission mount...3106
        Cooling system...3107
        Cooling fan pump...3108
        Cooling fan motor...3116
    Power train...3123
      Power train...3125
        Power train...3125
        Power train system diagram...3126
        Drive shaft...3128
        Power train piping diagram...3129
        Torque converter...3130
        Transmission...3134
        Flow control valve...3150
        Transmission control valve...3154
        ECMV...3156
        Main relief valve and torque converter relief valve...3160
        Axle...3162
        Differential...3164
        Limited slip differential...3170
        Final drive...3176
    Steering system...3183
      Steering system...3184
        Steering piping diagram...3184
        Steering column...3185
        Steering pump...3186
        Steering valve...3197
        Orbit-roll valve...3212
        Stop valve...3216
        Steering relief valve...3217
        Steering cylinder...3218
        Emergency steering motor...3220
        Emergency steering pump...3221
    Brake system...3223
      Brake system...3224
        Brake piping diagram...3224
        Charge valve...3225
        Brake valve...3232
        Accumulator (for brake)...3237
        Brake...3238
        Parking brake control...3243
        Parking brake...3244
        Parking brake solenoid valve...3246
        Emergency parking brake release valve...3248
    Undercarriage and frame...3251
      Undercarriage and frame...3252
        Axle mount and center hinge pin...3252
        Tires...3256
    Hydraulic system, Part 1...3259
      Hydraulic system, Part 1...3260
        Hydraulic piping diagram...3260
        Work equipment control lever linkage...3263
        Hydraulic tank...3264
        Power train pump...3266
        Work equipment pump...3267
        Work equipment control valve...3278
        CLSS...3292
        Each function and operation of each valve...3296
    Hydraulic system, Part 2...3319
      Hydraulic system, Part 2...3320
      PPC valve...3320
      Stabilizer valve...3326
      Attachment PPC valve...3332
      Accumulator (for PPC circuit)...3334
      Accumulator (for ECSS)...3335
    Work equipment...3337
      Work equipment...3338
        Work equipment linkage...3338
        Bucket...3340
        Bucket positioner and boom kick-out...3341
        Work equipment cylinder...3347
    Cab and its attachments...3349
      Cab and its attachments...3351
        Cab...3351
        Air conditioner...3352
    Electrical system, Part 1...3371
      Electrical system, Part 1...3372
      Machine monitor system...3372
      Machine monitor...3377
    Electrical system, Part 2...3399
      Electrical system, Part 2...3400
        Electrical system (Transmission controller system)...3400
        Transmission controller...3432
    Electrical system, Part 3...3435
      Electrical system, Part 3...3436
        Electric transmission control...3436
        Kickdown switch and hold switch...3440
        KOMTRAX terminal system...3442
        Engine starting circuit...3444
        Engine stopping circuit...3446
        Preheating circuit...3447
        Engine power mode selector circuit...3448
        Engine output derating function...3449
        Automatic warm-up function...3449
        Parking brake circuit...3450
        Sensor...3452
  20 Standard value table...3461
    Standard service value table...3462
      Standard value table for engine...3462
      Standard value table for chassis...3463
  30 Testing and adjusting...3471
    Testing and adjusting, Part 1...3471
      Testing and adjusting, Part 1...3473
      Tools for testing, adjusting, and troubleshooting...3473
      Measuring engine speed...3476
      Measuring exhaust gas color...3478
      Measuring exhaust temperature...3479
      Adjusting valve clearance...3481
      Testing compression pressure...3483
      Measuring blow-by pressure...3486
      Measuring engine oil pressure...3487
      Measuring intake air (boost) pressure...3488
      Handling fuel system equipment...3489
      Releasing residual pressure in fuel system...3489
      Testing fuel pressure...3490
      Testing fuel return and leak amount...3494
      Bleeding air from fuel circuit...3496
      Testing leakage in fuel system...3497
      Handling reduced cylinder mode operation...3498
      Handling no-injection cranking operation...3498
      Handling controller high-voltage circuit...3499
      Check of muffler and muffler stack for looseness and damage...3500
      Check of muffler function...3500
      Check of installed condition of cylinder head and manifolds...3501
      Check of engine piping for damage and looseness...3501
      Testing and adjusting air conditioner compressor belt tension...3502
      Adjusting transmission speed sensor...3503
      Adjusting directional lever length...3504
      Measuring directional lever...3505
      Measuring and adjusting power train oil pressure...3506
      Procedure for flushing torque converter and transmission hydraulic circuit...3520
      Method of moving machine when transmission valve is broken...3521
      Check of axle final drive for oil leakage...3523
      Check of drive shafts for looseness, play and damage...3523
      Testing and adjusting steering stop valve...3524
      Testing and adjusting steering wheel...3526
      Testing steering oil pressure...3528
      Bleeding air from steering circuit...3531
    Testing and adjusting, Part 2...3533
      Testing and adjusting, Part 2...3535
        Testing hydraulic drive fan...3535
        Bleeding air from hydraulic drive fan circuit...3537
        Measuring brake pedal...3539
        Testing and adjusting brake pedal linkage...3540
        Measuring brake performance...3541
        Testing and adjusting accumulator charge pressure...3542
        Testing wheel brake oil pressure...3543
        Measuring wear of wheel brake disc...3545
        Bleeding air from wheel brake circuit...3546
        Releasing residual pressure in brake accumulator circuit...3547
        Testing parking brake performance...3548
        Measuring parking brake oil pressure...3549
        Testing wear of parking brake disc...3551
        Method of releasing parking brake manually...3552
        Measuring and adjusting work equipment control lever...3553
        Measuring and adjusting work equipment PPC oil pressure...3554
        Measuring and adjusting work equipment oil pressure...3557
        Bleeding air from work equipment circuit...3561
        Releasing residual pressure in work equipment circuit...3562
        Testing and adjusting bucket positioner...3563
        Testing and adjusting boom kick-out...3565
        Checking proximity switch operation pilot lamp...3566
        Procedure for testing diodes...3567
        Preparation work for troubleshooting for electrical system...3568
        Starting KOMTRAX terminal operations...3573
        Indicator lamps of KOMTRAX terminal...3577
        Adjusting machine monitor...3580
        Adjusting replaced, reassembled or added sensor, controller, etc. with machine monitor...3581
    Testing and adjusting, Part 3...3585
      Testing and adjusting, Part 3...3586
        Special functions of machine monitor (EMMS)...3586
        Pm-click inspection table...3648
  40 Troubleshooting...3651
    Failure code table and fuse locations...3651
      Failure code table and fuse locations...3652
        Failure code table...3652
        Fuse locations...3664
    General information on troubleshooting...3669
      General information on troubleshooting...3670
        Points to remember when troubleshooting...3670
        Sequence of events in troubleshooting...3671
        Testing before troubleshooting...3672
        Classification and procedures of troubleshooting...3673
        Information contained in troubleshooting table...3676
        Connection table for connector pin numbers...3678
        T-branch box and T-branch adapter table...3701
    Troubleshooting by failure code (Display of code), Part 1...3705
      Troubleshooting by failure code (Display of code), Part 1...3707
        Failure code [1500L0] (TORQFLOW transmission: Double meshing)...3707
        Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)...3708
        Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)...3710
        Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)...3712
        Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)...3714
        Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON)...3716
        Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF)...3718
        Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON)...3720
        Failure code [15SFLH] (ECMV 2nd clutch: When command current is ON, fill signal is OFF)...3722
        Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON)...3724
        Failure code [15SGLH] (ECMV 3rd clutch: When command current is ON, fill signal is OFF)...3726
        Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON)...3728
        Failure code [15SHLH] (ECMV 4th clutch: When command current is ON, fill signal is OFF)...3730
        Failure code [2F00MA] (Parking brake: Malfunction)...3732
        Failure code [2G43ZG] (Accumulator: Low oil pressure)...3734
        Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)...3736
    Troubleshooting by failure code (Display of code), Part 2...3739
      Troubleshooting by failure code (Display of code), Part 2...3742
        Failure code [AA1ANX] (Air cleaner: Clogging)...3742
        Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine)...3744
        Failure code [AB00MA] (Alternator: Malfunction)...3746
        Failure code [B@BAZG] (Rotation derating by low engine oil pressure)...3748
        Failure code [B@BAZK] (Engine oil: Low level)...3749
        Failure code [B@BCNS] (Coolant: Overheating)...3750
        Failure code [B@BCZK] (Coolant: Low level)...3752
        Failure code [B@BEBF] (Water in fuel error)...3754
        Failure code [B@C7NS] (Brake oil: Overheating)...3756
        Failure code [b@CENS] (Torque converter oil: Overheating)...3758
        Failure code [B@CENS] (Torque converter oil: Overheating)...3760
        Failure code [B@HANS] (Hydraulic oil: Overheating)...3762
        Failure code [CA111] (Abnormality in engine controller)...3764
        Failure code [CA115] (Engine Ne or Bkup speed sensor error)...3765
        Failure code [CA122] (Charge pressure sensor high error)...3766
        Failure code [CA123] (Charge pressure sensor low error)...3768
        Failure code [CA131] (Throttle sensor high error)...3770
        Failure code [CA132] (Throttle sensor low error)...3772
        Failure code [CA144] (Coolant sensor high error)...3774
        Failure code [CA145] (Coolant sensor low error)...3776
        Failure code [CA153] (Charge temperature sensor high error)...3778
        Failure code [CA154] (Charge temperature sensor low error)...3780
        Failure code [CA155] (Derating of speed by abnormally high charge temperature)...3782
        Failure code [CA187] (Sensor power supply 2 low error)...3784
        Failure code [CA221] (Atmospheric pressure sensor high error)...3786
        Failure code [CA222] (Atmospheric sensor low error)...3788
        Failure code [CA227] (Sensor power supply 2 high error)...3790
        Failure code [CA234] (Engine overspeed)...3791
        Failure code [CA238] (Ne speed sensor power supply error)...3792
    Troubleshooting by failure code (Display of code), Part 3...3795
      Troubleshooting by failure code (Display of code), Part 3...3797
        Failure code [CA271] (IMV/PCV1 Short circuit)...3797
        Failure code [CA272] (IMV/PCV1 Disconnection)...3798
        Failure code [CA281] High pressure pump error...3800
        Failure code [CA322] (Injector #1 open/short error)...3802
        Failure code [CA323] (Injector #5 open/short error)...3804
        Failure code [CA324] (Injector #3 open/short error)...3806
        Failure code [CA325] (Injector #6 open/short error)...3808
        Failure code [CA331] (Injector #2 open/short error)...3810
        Failure code [CA332] (Injector #4 open/short error)...3812
        Failure code [CA342] (Calibration code inconsistency)...3814
        Failure code [CA351] (Injectors drive circuit error)...3815
        Failure code [CA352] (Sensor power supply 1 low error)...3818
        Failure code [CA386] (Sensor power supply 1 high error)...3820
        Failure code [CA428] (Abnormally high level in water sensor)...3822
        Failure code [CA429] (Abnormally low level in water sensor)...3824
        Failure code [CA431] (Idle validation switch error)...3826
        Failure code [CA432] (Idle validation action error)...3828
        Failure code [CA435] (Engine oil pressure switch error)...3830
        Failure code [CA441] (Battery voltage low error)...3831
        Failure code [CA442] (Battery voltage high error)...3834
        Failure code [CA449] Common rail pressure high error 2...3836
        Failure code [CA451] (Common rail pressure sensor high error)...3838
        Failure code [CA452] (Common rail pressure sensor low error)...3840
        Failure code [CA488] (Derating of torque by abnormally high charge temperature)...3842
        Failure code [CA553] (Common rail pressure high error 1)...3843
        Failure code [CA559] (Supply pump pressure very low error)...3844
        Failure code [CA689] (Engine Ne speed sensor error)...3846
        Failure code [CA731] (Engine Bkup speed sensor phase error)...3848
        Failure code [CA757] (All continuous data lost error)...3849
        Failure code [CA778] (Engine Bkup speed sensor error)...3852
        Failure code [CA1633] (KOMNET datalink timeout error)...3854
        Failure code [CA2185] (Throttle sensor power supply voltage high error)...3856
        Failure code [CA2186] (Throttle sensor power supply voltage low error)...3857
    Troubleshooting by failure code (Display of code), Part 4...3859
      Troubleshooting by failure code (Display of code), Part 4...3861
        Failure code [CA2249] (Supply pump pressure very low error 2)...3861
        Failure code [CA2265] (Abnormally high level in electric lift pump)...3862
        Failure code [CA2266] (Abnormally low level in electric lift pump)...3864
        Failure code [CA2311] (Abnormality in IMV solenoid)...3866
        Failure code [CA2555] (Intake heater relay disconnection error)...3868
        Failure code [CA2556] (Intake heater relay short circuit error)...3870
        Failure code [D150KA] (Emergency steering relay: Disconnection)...3872
        Failure code [D150KB] (Emergency steering relay: Short circuit)...3874
        Failure code [D150KY] (Emergency steering relay: Short circuit with power supply line)...3876
        Failure code [D160KA] (Backup lamp relay: Disconnection)...3878
        Failure code [D160KB] (Backup lamp relay: Short circuit)...3880
        Failure code [D160KZ] (Backup lamp relay: Disconnection or short circuit)...3882
        Failure code [D191KA] (Joystick steering neutral safety relay: Disconnection)...3884
        Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit)...3886
        Failure code [D191KY] (Joystick steering neutral safety relay: Short circuit with power supply line)...3888
        Failure code [D192KA] (ECSS solenoid: Disconnection)...3890
        Failure code [D192KB] (ECSS solenoid: Short circuit)...3891
        Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line)...3892
        Failure code [D193KA] (Joystick steering solenoid cut relay: Disconnection)...3894
        Failure code [D193KB] (Joystick steering solenoid cut relay: Short circuit)...3896
        Failure code [D193KY] (Joystick steering solenoid cut relay: Short circuit with power supply line)...3898
        Failure code [D5ZHKA] (Terminal C signal: Disconnection)...3901
        Failure code [D5ZHKB] (Terminal C signal: Short circuit)...3905
        Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit)...3908
        Failure code [D5ZHL6] (Terminal C signal: Signal does not match engine running or stopped state)...3913
        Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree)...3916
        Failure code [DAF3KK] (Machine monitor: Low source voltage (input))...3918
        Failure code [DAF5KP] (Machine monitor: Low output voltage)...3920
        Failure code [DAFRKR] (CAN communication with machine monitor: Defective communication (Abnormality in target component system))...3924
    Troubleshooting by failure code (Display of code), Part 5...3927
      Troubleshooting by failure code (Display of code), Part 5...3930
        Failure code [DAQ0KK] (Transmission controller: Low source voltage)...3930
        Failure code [DAQ0KT] (Transmission controller: Abnormality in controller)...3932
        Failure code [DAQ2KK] (Transmission controller load power supply line: Low source voltage (input))...3933
        Failure code [DAQ9KQ] (Transmission controller model selection: Disagreement of model selection signals)...3935
        Failure code [DAQRKR] (CAN communication with transmission controller: Defective communication (Abnormality in target component system))...3936
        Failure code [DAQRMA] (Transmission controller option setting: Malfunction)...3938
        Failure code [DB2RKR] (CAN communication with engine controller: Defective communication (Abnormality in target component system)...3940
        Failure code [DB90KK] Work equipment controller: Low source voltage (input)...3942
        Failure code [DB90KT] Work equipment controller: Abnormality in controller...3944
        Failure code [DB92KK] Work equipment controller load power supply line: Low source voltage (input)...3945
        Failure code [DB95KX] Work equipment controller power supply output: Out of input signal range...3947
        Failure code [DB99KQ] (Work equipment controller model selection: Disagreement in model selection signals)...3950
        Failure code [DB9RKR] CAN communication with work equipment controller: Defective communication (Abnormality in target component system))...3951
        Failure code [DB9RMA] (Work equipment controller option setting: Malfunction)...3953
        Failure code [DB9RMC] (CAN communication with transmission controller: Defective operation)...3954
        Failure code [DD15LD] __ switch (Panel switch 1): Switch is kept pressed for long time...3958
        Failure code [DD16LD] __ switch (Panel switch 2): Switch is kept pressed for long time...3960
        Failure code [DD17LD] < switch (Panel switch 3): Switch is kept pressed for long time...3962
        Failure code [DD18LD] > switch (Panel switch 4): Switch is kept pressed for long time...3964
        Failure code [DD1ALD] Remote positioner raise/lower set switch (raise): Switch is kept pressed for long time...3966
        Failure code [DD1BLD] Remote positioner raise/lower set switch (lower): Switch is kept pressed for long time...3968
        Failure code [DD1CLD] Load meter subtotal switch: Switch is kept pressed for long time...3970
        Failure code [DD1FLD] Load meter mode selector switch (A/B): Switch is kept pressed for long time...3972
        Failure code [DD1GLD] Load meter mode selector switch (+/–): Switch is kept pressed for long time...3974
        Failure code [DD1HLD] (Load meter display selector switch: Switch is kept pressed for long time)...3976
        Failure code [DD1NLD] (Fan reverse switch: Switch is kept pressed for long time)...3978
        Failure code [DD1NL4] (Fan automatic reverse switch: Switch is kept pressed for long time)...3980
        Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree)...3982
        Failure code [DDD1LD] (Remote positioner bucket angle set switch: Switch is kept pressed for long time)...3986
    Troubleshooting by failure code (Display of code), Part 6...3989
      Troubleshooting by failure code (Display of code), Part 6...3992
      Failure code [DDE5MA] (Emergency steering drive switch: Malfunction)...3992
      Failure code [DDK3KA] (Right FNR switch: Disconnection)...3994
      Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection)...3997
      Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree)...4000
      Failure code [DDK6KA] (FNR lever switch: Disconnection)...4002
      Failure code [DDK6KB] (FNR lever switch: Short circuit)...4006
      Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree)...4008
      Failure code [DDT4LD] (Transmission cut-off set switch: Switch is kept pressed for long time)...4010
      Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)...4012
      Failure code [DDWLLD] (Hold switch: Switch is kept pressed for long time)...4014
      Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)...4016
      Failure code [DF10KA] (Transmission shift lever switch: Disconnected)...4018
      Failure code [DF10KB] (Transmission shift lever switch: Short circuit)...4022
      Failure code [DGF1KA] (Transmission oil temperature sensor: Disconnected)...4024
      Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit)...4026
      Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range)...4028
      Failure code [DGR2KA] (Rear brake oil temperature sensor: Disconnected)...4030
      Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range)...4032
      Failure code [DGT1KX] (Torque converter oil temperature sensor: Out of input signal range)...4034
    Troubleshooting by failure code (Display of code), Part 7...4037
      Troubleshooting by failure code (Display of code), Part 7...4040
        Failure code [DHPCKX] (Lift arm cylinder bottom pressure sensor: Out of input signal range)...4040
        Failure code [DHPDKX] (Lift arm cylinder head pressure sensor: Out of input signal range)...4042
        Failure code [DHT1KX] (Transmission cut-off pressure sensor: Out of input signal range)...4044
        Failure code [DHT8KA] (Steering pump pressure sensor: Disconnection)...4046
        Failure code [DHT8KB] (Steering pump pressure sensor: Short circuit)...4048
        Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main): Disconnection)...4050
        Failure code [DK59KY] (Lift arm EPC lever potentiometer (Main): Short circuit with power supply line)...4053
        Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree)...4056
        Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection)...4059
        Failure code [DK5AKY] (Lift arm EPC lever potentiometer (Sub): Short circuit with power supply line)...4062
        Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main): Disconnection)...4065
        Failure code [DK5BKY] (Bucket EPC lever potentiometer (Main): Short circuit with power supply line)...4068
        Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)...4071
        Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub): Disconnection)...4074
        Failure code [DK5CKY] (Bucket EPC lever potentiometer (Sub): Short circuit with power supply line)...4077
        Failure code [DK5DKA] (3-spool valve (attachment) EPC lever potentiometer (Main): Disconnection)...4080
        Failure code [DK5DKY] (3-spool valve (attachment) EPC lever potentiometer (Main): Short circuit with power supply line)...4084
        Failure code [DK5DL8] (3-spool valve (attachment) EPC lever potentiometer (Main): Analog signals disagree)...4086
        Failure code [DK5EKA] (3-spool valve (attachment) EPC lever potentiometer (Sub): Disconnection)...4089
        Failure code [DK5EKY] (3-spool valve (attachment) EPC lever potentiometer (Sub): Short circuit with power supply line)...4092
    Troubleshooting by failure code (Display of code), Part 8...4095
      Troubleshooting by failure code (Display of code), Part 8...4097
        Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection)...4097
        Failure code [DK5FKY] (Joystick steering EPC lever potentiometer (Main): Short circuit with power supply line)...4100
        Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection)...4102
        Failure code [DK5GKY] (Joystick steering EPC lever potentiometer (Sub): Short circuit with power supply line)...4106
        Failure code [DK5FL8] (Joystick steering EPC lever potentiometer (Main): Analog signals disagree)...4108
        Failure code [DKA0KA] (Lift arm angle sensor: Disconnection)...4112
        Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)...4114
        Failure code [DKA0L0] (Lift arm angle sensor: Double meshing)...4116
        Failure code [DLT3KA] (Transmission output shaft speed sensor: Disconnection)...4118
        Failure code [DLT3LC] (Transmission output shaft speed sensor: Out of input signal range)...4120
        Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit)...4122
        Failure code [DUM1KB] (Remote positioner raise set indicator lamp: Short circuit)...4124
        Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit)...4126
        Failure code [DV00KB] (Alarm buzzer: Short circuit)...4128
        Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)...4130
        Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)...4132
        Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line)...4134
        Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)...4136
        Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)...4137
        Failure code [DW4QKY] (Lift arm lower EPC solenoid: Short circuit with power supply line)...4138
        Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)...4140
        Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)...4141
        Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line)...4142
    Troubleshooting by failure code (Display of code), Part 9...4145
      Troubleshooting by failure code (Display of code), Part 9...4147
        Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)...4147
        Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)...4148
        Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit with power supply line)...4149
        Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)...4151
        Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)...4152
        Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)...4154
        Failure code [DW7DKA] (Hydraulic drive fan neutral solenoid: Disconnection)...4156
        Failure code [DW7DKB] (Hydraulic drive fan neutral solenoid: Short circuit)...4157
        Failure code [DW7DKY] (Hydraulic drive fan neutral solenoid: Short circuit with power supply line)...4158
        Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)...4160
        Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)...4162
        Failure code [DWM1KY] (Work equipment neutral lock solenoid: Short circuit with power supply line)...4164
        Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection)...4166
        Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit)...4168
        Failure code [DWN6KY] (Lift arm raise magnet detent solenoid: Short circuit with power supply line)...4170
        Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection)...4172
        Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit)...4174
        Failure code [DWN7KY] (Lift arm float magnet detent solenoid: Short circuit with power supply line)...4176
        Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection)...4178
        Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit)...4180
        Failure code [DWN8KY] (Bucket tilt magnet detent solenoid: Shorted with the power source)...4182
        Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection)...4184
        Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit)...4185
        Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)...4186
        Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)...4188
        Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)...4190
        Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)...4192
        Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)...4194
        Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)...4196
        Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit with power supply line)...4198
    Troubleshooting by failure code (Display of code), Part 10...4201
      Troubleshooting by failure code (Display of code), Part 10...4204
        Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)...4204
        Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)...4206
        Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line)...4208
        Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)...4210
        Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)...4212
        Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line)...4214
        Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection)...4216
        Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit)...4218
        Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line)...4220
        Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection)...4222
        Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit)...4224
        Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line)...4226
        Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)...4228
        Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)...4230
        Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line)...4232
        Failure code [DXHJKA] (3-spool valve extend EPC solenoid: Disconnection)...4234
        Failure code [DXHJKB] (3-spool valve extend EPC solenoid: Short circuit)...4236
        Failure code [DXHJKY] (3-spool valve extend EPC solenoid: Short circuit with power supply line)...4238
        Failure code [DXHKKA] (3-spool valve retract EPC solenoid: Disconnection)...4240
        Failure code [DXHKKB] (3-spool valve retract EPC solenoid: Short circuit)...4242
        Failure code [DXHKKY] (3-spool valve retract EPC solenoid: Short circuit with power supply line)...4244
        Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)...4246
        Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)...4248
        Failure code [DXHLKY] (Joystick steering right EPC solenoid: Short circuit with power supply line)...4250
        Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection)...4252
        Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit)...4254
        Failure code [DXHMKY] (Joystick steering left EPC solenoid: Short circuit with power supply line)...4256
    Troubleshooting of electrical system (E-mode)...4259
      Troubleshooting of electrical system (E-mode)...4261
      Installing positions of fuses...4261
      Information in troubleshooting table...4264
      E-1 Engine does not start...4265
      E-2 Wiper does not operate...4272
      E-3 Windshield washer does not operate...4276
      E-4 Headlamp, clearance lamp, tail lamp, and license lamp do not light up or go off...4279
      E-5 Working lamp does not light up or go off...4287
      E-6 Turn signal lamp and hazard lamp do not light up or go off...4292
      E-7 Brake lamp does not light or it keeps lighting up...4298
      E-8 Backup lamp does not light or it keeps lighting up...4300
      E-9 Backup buzzer does not sound or it keeps sounding...4302
      E-10 Horn does not sound or it keeps sounding...4304
      E-11 Alarm buzzer does not sound or it keeps sounding...4306
      E-12 Air conditioner does not operate or stop...4308
      E-13 The KOMTRAX system does not work properly...4311
    Troubleshooting of hydraulic and mechanical system (H-mode)...4315
      Troubleshooting of hydraulic and mechanical system (H-mode)...4317
        Method of using troubleshooting chart...4317
        Table of failure modes and causes...4320
        H-1 The machine does not start...4324
        H-2 Torque converter lockup is not switched off (engine stalls) [Machine with lockup clutch (if equipped)]...4326
        H-3 Torque converter lockup is not switched on [Machine with lockup clutch (if equipped)]...4327
        H-4 The travel speed is slow, the thrusting force is weak, the uphill traveling power is weak, and the gear is not shifted...4328
        H-5 Shocks are large at the times of starting and shifting gear...4330
        H-6 Time lag is large at the times of starting and shifting gear...4332
        H-7 The torque converter oil temperature is high...4334
        H-8 Steering does not turn...4335
        H-9 Steering does not turn [Machine with joystick steering (if equipped)]...4336
        H-10 Steering response is low...4337
        H-11 Turning, response of steering is poor [machine with joystick steering (if equipped)]...4338
        H-12 Steering is heavy...4339
        H-13 When machine turns, it shakes or makes large shocks...4340
        H-14 When machine turns, it shakes or makes large shocks [machine with joystick steering (if equipped)]...4341
        H-15 The wheel brake does not work or does not work well...4342
        H-16 The wheel brake is not released or it drags...4343
        H-17 The parking brake does not work or does not work well...4344
        H-18 The parking brake is not released or it drags (including emergency release system)...4345
        H-19 Lift arm does not rise...4346
        H-20 Lift arm speed is low or rising force of lift arm is insufficient...4347
        H-21 When rising, the lift arm comes to move slowly at specific height...4348
        H-22 The lift arm cylinder cannot hold down the bucket (Bucket floats)...4348
        H-23 Hydraulic drifts of the lift arm is large...4348
        H-24 The lift arm wobbles during operation...4348
        H-25 Bucket does not tilt back...4349
        H-26 Bucket speed is low or tilting back force is insufficient...4350
        H-27 The bucket comes to operate slowly in the midst of tilting-back...4351
        H-28 The bucket cylinder cannot hold down the bucket...4351
        H-29 Hydraulic drifts of the bucket is large...4351
        H-30 The bucket wobbles during travel with cargo (The work equipment valve is set to “HOLD”)...4351
        H-31 Lift arm and bucket control levers do not move smoothly and are heavy...4352
        H-32 During operation of the machine, engine speed lowers remarkably or engine stalls...4353
        H-33 Large shock is made when work equipment starts and stops...4353
        H-34 When work equipment circuit is relieved singly, other work equipment moves...4353
        H-35 ECSS does not operate, and pitching, bouncing occur...4354
    Troubleshooting of engine (S-mode)...4357
      Troubleshooting of engine (S-mode)...4359
        Method of using troubleshooting chart...4359
        S-1 Engine does not start easily...4362
        S-2 Engine does not start...4363
        S-3 Engine does not pick up smoothly...4366
        S-4 Engine stops during operations...4367
        S-5 Engine does not rotate smoothly...4368
        S-6 Engine lacks output (or lacks power)...4369
        S-7 Exhaust smoke is black (Incomplete combustion)...4370
        S-8 Oil consumption is excessive (or exhaust smoke is blue)...4371
        S-9 Engine oil becomes contaminated quickly...4372
        S-10 Fuel consumption is excessive...4373
        S-11 Coolant contains oil (blows back or reduces)...4374
        S-12 Oil pressure drops...4375
        S-13 Oil level rises (Water, fuel in oil)...4376
        S-14 Coolant temperature rises too high (Overheating)...4377
        S-15 Abnormal noise is made...4378
        S-16 Vibration is excessive...4379
  50 Disassembly and assembly1...4381
    General information on disassembly and assembly...4381
      General information on disassembly and assembly...4382
        How to read this manual...4382
        Coating materials list...4384
        Special tools list...4387
        Sketches of special tools...4391
    Engine and cooling system...4405
      Engine and cooling system...4406
        Removal and installation of fuel supply pump assembly...4406
        Removal and installation of fuel injector assembly...4409
        Removal and installation of cylinder head assembly...4417
        Removal and installation of engine hood and radiator guard assembly...4429
        Removal and installation of radiator assembly...4431
        Removal and installation of air aftercooler assembly...4433
        Removal and installation of hydraulic oil cooler assembly...4435
        Removal and installation of engine assembly...4436
        Removal and installation of front seal assembly...4441
        Removal and installation of rear oil seal assembly...4443
        Removal and installation of cooling fan and fan motor assembly...4448
        Removal and installation of fuel tank assembly...4451
    Power train, Part 1...4455
      Power train, Part 1...4456
        Removal and installation of torque converter and transmission assembly...4456
        Disassembly and assembly of torque converter assembly (Standard specification)...4461
        Disassembly and assembly of torque converter assembly (Lock-up specification)...4465
        Disassembly and assembly of transmission assembly...4472
        Disassembly and assembly of transmission clutch pack assembly...4487
        Disassembly and assembly of parking brake assembly...4503
    Power train, Part 2...4511
      Power train, Part 2...4512
        Removal and installation of front axle assembly...4512
        Removal and installation of rear axle assembly...4514
        Disassembly and assembly of axle housing...4518
        Disassembly and assembly of differential assembly...4528
    Steering system...4549
      Steering system...4550
        Removal and installation of steering demand valve assembly...4550
    Brake system...4553
      Brake system...4554
        Removal and installation of parking brake disc and plate...4554
    Undercarriage and frame...4559
      Undercarriage and frame...4560
        Removal and installation of center hinge pin...4560
        Removal and installation of counterweight...4568
    Hydraulic system...4571
      Hydraulic system...4572
        Removal and installation of work equipment control valve assembly...4572
        Removal and installation of power train pump and work equipment pump assembly...4575
        Removal and installation of steering pump and cooling fan pump assembly...4576
        Removal and installation of hydraulic tank assembly...4577
    Work equipment...4581
      Work equipment...4582
        Removal and installation of work equipment assembly...4582
        Disassembly and assembly of hydraulic cylinder assembly...4587
    Cab and its attachments...4597
      Cab and its attachments...4598
        Removal and installation of operator's cab and floor frame assembly...4598
        Removal and installation of operator's cab glass (stuck glass)...4601
        Disassembly, assembly of operator's seat assembly...4609
        Removal and installation of air conditioner unit assembly...4618
    Electrical system...4625
      Electrical system...4626
        Removal and installation of engine controller assembly...4626
        Removal and installation of KOMTRAX terminal assembly...4627
  90 Diagrams and drawings...4629
    Hydraulic diagrams and drawings...4629
      Hydraulic diagrams and drawings...4630
        Power train hydraulic circuit diagram...4630
        Hydraulic circuit diagram...4633
    Electrical diagrams and drawings...4636
      Electrical diagrams and drawings...4638
      Electrical circuit diagram (1/2)...4638
      Electrical circuit diagram (2/2)...4639
      Connector arrangement diagram...4640