Caterpillar D11R Track-Type Tractors Factory Service & Shop Manual
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Complete workshop repair & service manual with electrical wiring diagrams for Caterpillar D11R Track-Type Tractors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar D11R Track-Type Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
KENR8226 - Schematic (D11R & D11R Carrydozer Track-Type Tractor Electrical System (Interactive) 159-9766-04 (for SN 7PZ881-UP & AAF228-UP))
RENR2044 - Testing & Adjusting (D11R Track-Type Tractor Power Train)
RENR2045 - Systems Operation (D11R Track-Type Tractor Power Train)
RENR2045 - Testing & Adjusting (D11R Track-Type Tractor Power Train)
RENR2047 - Schematic (D11R Track-Type Tractor D11R Carrydozer Track-Type Tractor Electrical System (interactive), 159-9766-03 (for SN 7PZ1-880, AAF1-227))
RENR2050 - Schematic (D11R Track-Type Tractor Hydraulic Schematic (for SN 7PZ1-651))
RENR2051 - Disassembly & Assembly (D11R Track-Type Tractor Engine Supplement)
RENR2054 - Disassembly & Assembly (D11R Track-Type Tractor Machine Systems)
RENR7980 - Specifications (D11R Track-Type Tractor Hydraulic System)
RENR7981 - Systems Operation (D11R Track-Type Tractor Hydraulic System)
RENR7981 - Testing & Adjusting (D11R Track-Type Tractor Hydraulic System)
RENR7982 - Schematic (D11R Track-Type Tractor Hydraulic System (for SN 7PZ652-UP))
SENR1782 - Disassembly & Assembly (D11R Track-Type Tractor)
UENR6327 - Schematic (D11R Track-Type Tractor Tier 2 (3508 to C32 Conversion) Repower Electrical System Only)
SESV1691 - Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Power Train).pdf
SESV1714 - Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Electro-hydaulic Implement Systems).pdf
STMG1691 - D11R Track-Type Tractor & D11 CD Carrydozer Power Train.pdf
STMG1714 - D11R Track-Type Tractors & D11R CD Carrydozer Electro-Hydrauliic Iimplement System.pdf
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EXCERPT:
Assembly and Installation Procedure
Remove all oil film, all dust or other foreign material from the following components:
Rubber toric ring (3)
Shaft ramp (5)
Seal ring ramp (7)
Seal ring retaining lip (6)
Use isopropyl alcohol or other approved lubricants for assembly. Use a clean lint free cloth for wiping.
...
KENR8226 - Schematic (D11R & D11R Carrydozer Track-Type Tractor Electrical System (Interactive) 159-9766-04 (for SN 7PZ881-UP & AAF228-UP))....2
Main....3
Features....3
Cover Page....4
Information....0
Component Location....0
Page 1 of 3....5
Page 2 of 3....6
Page 3 of 3....7
Connector Location....0
Page 1 of 2....8
Page 2 of 2....9
CID/MID/....0
Page 1 of 2....10
Page 2 of 2....11
Specification And Related Manuals....12
Wire Description....0
Page 1 of 3....13
Page 2 of 3....14
Page 3 of 3....15
Standard Electrical....16
Schematic....17
Machine View....0
Machine Harness Connectors and Component Locations....18
Ripper Blade And Implement Solenoids....19
Screen Gp - Hydraulic....20
Solenoid Valves - Transmission....21
Steering And Braking Solenoids....22
Wiring Gp - Ladder....23
Collage....24
RENR2044 - Testing & Adjusting (D11R Track-Type Tractor Power Train)....52
Fast Fill Fuel Troubleshooting....54
Torque Converter....57
Transmission and Torque Converter Pump....60
Relief Valve (Torque Converter Outlet)....66
Selector and Pressure Control Valve (Transmission)....68
Transmission Hydraulic Control....72
Priority Valve....75
Solenoid Valve (Transmission Clutch)....77
Filters (Torque Converter and Transmission)....79
Transmission....81
Transmission Mounting....86
Bevel and Transfer Gears....87
Drive Shaft....90
Brake Control....92
Steering and Brake Control Valve....95
Steering Clutches and Brakes....99
Planetary Case and Parts Group....101
Final Drive....103
Equalizer Bar....107
Track Roller Frame....109
Pivot Shaft Lubrication Group....111
Track Adjuster and Recoil....113
Tracks....115
Track Rollers - Double Flange....120
Sprocket....123
Idlers (Track)....125
Bogie Suspension....127
Rollover Protective Structure (ROPS)....129
Platform....130
Case and Frame....131
Fast Fill Fuel Adapter....133
RENR2045 - Systems Operation (D11R Track-Type Tractor Power Train)....136
General Information....137
Power Train Hydraulic System....139
Torque Divider....142
Relief Valve (Torque Converter Outlet)....148
Power Train Oil Cooler....149
Torque Converter and Transmission Oil Filters....150
Priority Valve....152
Transmission....154
Transmission Hydraulic Control....166
Transfer and Bevel Gears....176
Steering Clutch and Brake....178
Steering and Brake Control Valve....182
Final Drive....186
Undercarriage....188
Track Roller Frame....190
Equalizer Bar....194
Pivot Shaft....197
Track Roller....198
Track Idler....200
Tracks....202
Fast Fill Fuel Adapter....205
RENR2045 - Testing & Adjusting (D11R Track-Type Tractor Power Train)....209
Schematic....210
Machine Preparation....213
Pressure Charts....217
Pressure Taps....220
Steering Clutch and Brake Pressure - Test....224
Priority Valve - Test and Adjust....229
Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust....234
Transmission Solenoid - Test....239
Transmission Lubrication Oil Pressure - Test - Transmission Lubrication and Lubrication Distribution Manifold....245
Load Piston - Test and Adjust....251
Torque Converter Troubleshooting....257
Transmission Troubleshooting....259
Steering and Brake Troubleshooting....264
Fast Fill Fuel Troubleshooting....267
RENR2050 - Schematic (D11R Track-Type Tractor Hydraulic Schematic (for SN 7PZ1-651))....270
Main....271
Collage....273
RENR2051 - Disassembly & Assembly (D11R Track-Type Tractor Engine Supplement)....282
Alternator - Remove and Install....284
Electric Starting Motor - Remove and Install....286
Fuel Transfer Pump - Remove....289
Fuel Transfer Pump - Disassemble....291
Fuel Transfer Pump - Assemble....296
Fuel Transfer Pump - Install....302
Fuel Filter Base and Priming Pump - Remove....303
Fuel Filter Base and Priming Pump - Install....307
Engine Oil Filter Base and Bypass Valve - Remove and Install....311
Hydraulic Oil Cooler - Remove....315
Hydraulic Oil Cooler - Install....318
Hydraulic Oil Cooler Bypass Valve - Remove and Install....321
Engine Electronic Control Module - Remove and Install....324
Engine Enclosure - Remove and Install....327
Hood - Remove....330
Hood - Install....334
Engine Side Guards - Remove and Install....338
Muffler - Remove and Install....340
Turbocharger - Remove....343
Turbocharger - Install....347
Radiator Guard - Tilt....350
Aftercooler - Remove....359
Aftercooler - Install....364
Water Temperature Regulator - Remove....369
Water Temperature Regulator - Install....374
Radiator Tank - Remove and Install....380
Radiator Guard - Remove....385
Radiator Guard - Install....395
Radiator Core - Remove and Install....404
Water Pump - Remove....411
Water Pump - Disassemble....415
Water Pump - Assemble....420
Water Pump - Install....425
Water Pump (Separate Circuit Aftercooler) - Remove....428
Water Pump (Separate Circuit Aftercooler) - Install....430
Engine - Remove....433
Engine - Install....441
RENR2054 - Disassembly & Assembly (D11R Track-Type Tractor Machine Systems)....449
Bulldozer Lift Cylinder - Remove and Install....452
Bulldozer Lift Cylinder Mounts - Remove and Install....460
Bottom Guard (Tilt) - Remove and Install....465
Bulldozer - Remove....468
Bulldozer - Install....471
Bulldozer Trunnion - Remove and Install....475
Ripper Frame - Remove and Install....479
Ripper Shank - Remove and Install....485
Ripper Carriage (Beam) - Remove and Install....489
Ripper Pin Puller Cylinder - Remove and Install....495
Ripper Lift Cylinder - Remove and Install....498
Ripper Tilt Cylinder - Remove and Install....506
Fuel Tank - Remove....511
Fuel Tank - Install....516
Hydraulic Tank - Remove....520
Hydraulic Tank - Install....527
Implement Pump - Remove....532
Implement Pump - Disassemble....537
Implement Pump - Assemble....545
Implement Pump - Install....554
Auxiliary Hydraulic Pump Drive Shaft - Remove and Install....558
Quick-Drop Valve - Remove....561
Quick-Drop Valve - Disassemble....563
Quick-Drop Valve - Assemble....565
Quick-Drop Valve - Install....567
Pilot Control Valve - Remove....569
Pilot Control Valve - Disassemble....572
Pilot Control Valve - Assemble....580
Pilot Control Valve - Install....586
Bulldozer Control Valve - Remove....588
Bulldozer Control Valve - Disassemble....591
Bulldozer Control Valve - Assemble....604
Bulldozer Control Valve - Install....613
Dual Tilt Control Valve - Remove....616
Dual Tilt Control Valve - Disassemble....619
Dual Tilt Control Valve - Assemble....624
Dual Tilt Control Valve - Install....627
Ripper Control Valve - Remove....630
Ripper Control Valve - Disassemble....634
Ripper Control Valve - Assemble....638
Ripper Control Valve - Install....642
Ripper Pin Puller Control Valve - Remove and Install....646
Overspeed Controller Valve - Remove....649
Overspeed Controller Valve - Disassemble....652
Overspeed Controller Valve - Assemble....655
Overspeed Controller Valve - Install....658
Fan Drive Motor - Remove....660
Fan Drive Motor - Disassemble....664
Fan Drive Motor - Assemble....676
Fan Drive Motor - Install....688
Fan Drive Pump (Fixed Displacement; Rear) - Remove....691
Fan Drive Pump (Fixed Displacement; Rear) - Disassemble....695
Fan Drive Pump (Fixed Displacement; Rear) - Assemble....705
Fan Drive Pump (Fixed Displacement; Rear) - Install....716
Fan Drive Pump (Variable Displacement; Front) - Remove....720
Fan Drive Pump (Variable Displacement; Front) - Disassemble....726
Fan Drive Pump (Variable Displacement; Front) - Assemble....736
Fan Drive Pump (Variable Displacement; Front) - Install....749
Fan - Remove and Install....755
Bottom Guard - Remove....761
Bottom Guard - Install....763
Rollover Protective Structure (ROPS) - Remove and Install....765
Seat - Remove and Install....768
Cab - Remove....771
Cab - Install....776
Refrigerant Evaporator Core - Remove and Install....780
Air Conditioner Dryer - Remove and Install....785
Refrigerant Compressor - Remove and Install....788
Refrigerant Condenser - Remove and Install....791
Heater Core - Remove and Install....795
RENR7980 - Specifications (D11R Track-Type Tractor Hydraulic System)....797
Hydraulic Tank and Filter....799
Breaker Relief Valve....802
Gear Pump (Implement)....803
Fan Drive Pump....807
Fan Drive Motor....814
Solenoid Valve (Fan Drive)....819
Hydraulic Fan Control Valve....820
Bulldozer Control Valve....822
Logic Valve....827
Diverter Valve (Auto Carry Hydraulic Lines)....828
Dual Tilt Control Valve....830
Ripper Control Valve....834
Solenoid Valve (Bulldozer; Ripper)....839
Pilot Control Valve (Implement)....841
Pilot Control Valve....843
Quick-Drop Valve....845
Lowering Control Valve (Manual)....846
Quick Dump Valve....847
Oil Filter (Implement Pilot)....849
Pressure Reducing Valve (Pilot)....851
Accumulator....854
Pin Puller Control Valve....855
Cooler Bypass Valve....857
Check Valve (Pilot Supply)....858
Hydraulic System Oil Filter....859
Bulldozer Lift Cylinder....861
Cylinder Mounting....869
Bulldozer Tilt Cylinder....873
Bulldozer Dual Tilt Cylinder....875
Ripper Lift Cylinder....881
Ripper Tip Cylinder....885
Pin Puller Cylinder....889
Pin Puller....891
Push Arm....893
Speed Sensor (Ground; Radar)....898
RENR7981 - Systems Operation (D11R Track-Type Tractor Hydraulic System)....899
Hydraulic System....900
Diverter Valve - Auto Carry....904
Hydraulic Pump - Gear....906
Pilot Hydraulic System....907
Bulldozer Control Valve....932
Dual Tilt Control Valve - Without Quick Dump Valve....952
Dual Tilt Control Valve - With Quick Dump Valve....956
Pin Puller Hydraulic System....966
Fan Drive System....968
Fan Drive Pump....972
Fan Drive Motor....979
RENR7981 - Testing & Adjusting (D11R Track-Type Tractor Hydraulic System)....981
Machine Preparation....982
Operational Checks....987
Pilot System Pressure - Test and Adjust....995
Relief Valve - Test and Adjust....1000
Motor Rotating Group (Fan Drive) - Adjust....1012
Hydraulic Fan Drive System - Test and Adjust - (AAF1-200)(7PZ1-651)....1024
Hydraulic Fan Drive System - Test and Adjust - (AAF201-UP)(7PZ652-UP)....1039
Accumulator - Test and Charge....1056
Troubleshooting Procedures....1065
Hydraulic System Troubleshooting....1067
RENR7982 - Schematic (D11R Track-Type Tractor Hydraulic System (for SN 7PZ652-UP))....1072
Main....1073
Collage....1075
SENR1782 - Disassembly & Assembly (D11R Track-Type Tractor)....1091
Duo-Cone Conventional Seals - Install....1094
Duo-Cone Inverted Seals - Install....1106
Track - Separate....1124
Track - Disassemble....1131
Track - Assemble....1137
Track - Connect....1146
Sprocket Segment - Remove and Install....1156
Track Roller - Remove....1158
Track Roller - Disassemble....1160
Track Roller - Assemble....1163
Track Roller - Install....1170
Front Track Roller Frame - Remove....1172
Front Track Roller Frame - Install....1177
Track Adjuster - Remove....1182
Track Adjuster - Install....1187
Recoil Spring - Remove....1191
Recoil Spring - Install....1197
Track Roller Frame - Remove....1202
Track Roller Frame - Disassemble....1210
Track Roller Frame - Assemble....1216
Track Roller Frame - Install....1222
Pivot Shaft - Remove and Install....1230
Pivot Shaft Fill Reservoir - Remove and Install....1232
Idler - Remove....1235
Idler - Disassemble....1237
Idler - Assemble....1240
Idler - Install....1248
Equalizer Bar Pads - Remove....1251
Equalizer Bar Pads - Install....1254
Equalizer Bar - Remove....1256
Equalizer Bar - Disassemble....1261
Equalizer Bar - Assemble....1265
Equalizer Bar - Install....1270
Steering Clutch and Brake Control Valve - Remove....1274
Steering Clutch and Brake Control Valve - Disassemble....1276
Steering Clutch and Brake Control Valve - Assemble....1284
Steering Clutch and Brake Control Valve - Install....1292
Axle - Remove....1293
Axle - Install....1295
Final Drive Planetary Carrier (In Chassis) - Remove....1297
Final Drive Planetary Carrier (In Chassis) - Install....1305
Final Drive - Remove....1311
Final Drive - Disassemble....1314
Final Drive - Assemble....1325
Final Drive - Install....1338
Steering Clutch and Brake - Remove....1341
Steering Clutch and Brake - Disassemble....1345
Steering Clutch and Brake - Assemble....1356
Steering Clutch and Brake - Install....1368
Main Drive Shaft - Remove and Install....1371
Priority Valve - Remove....1380
Priority Valve - Disassemble....1382
Priority Valve - Assemble....1385
Priority Valve - Install....1388
Transmission Electronic Control Module - Remove and Install....1390
Transmission Hydraulic Control Valve - Remove....1392
Transmission Hydraulic Control Valve - Disassemble....1395
Transmission Hydraulic Control Valve - Assemble....1407
Transmission Hydraulic Control Valve - Install....1418
Torque Converter - Remove....1421
Torque Converter - Disassemble....1425
Torque Converter - Assemble....1440
Torque Converter - Install....1457
Torque Converter Outlet Relief Valve - Remove....1460
Torque Converter Outlet Relief Valve - Disassemble....1462
Torque Converter Outlet Relief Valve - Assemble....1464
Torque Converter Outlet Relief Valve - Install....1466
Transmission - Remove....1467
Transmission - Disassemble....1473
Transmission - Assemble....1496
Transmission - Install....1523
Bevel and Transfer Gears - Remove....1528
Bevel and Transfer Gears - Disassemble....1535
Bevel and Transfer Gears - Assemble....1549
Bevel and Transfer Gears - Install....1574
Power Train Oil Cooler - Remove....1580
Power Train Oil Cooler - Install....1586
Power Train Oil Pump - Remove....1592
Power Train Oil Pump - Disassemble....1595
Power Train Oil Pump - Assemble....1609
Power Train Oil Pump - Install....1625
Power Train Oil Filter - Remove and Install....1627
SESV1691 - Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Power Train)....1635
SESV1714 - Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Electro-hydaulic Implement Systems)....1683
STMG1691 - D11R Track-Type Tractor & D11 CD Carrydozer Power Train....1787
STMG1714 - D11R Track-Type Tractors & D11R CD Carrydozer Electro-Hydrauliic Iimplement System....1813
UENR6327 - Schematic (D11R Track-Type Tractor Tier 2 (3508 to C32 Conversion) Repower Electrical System Only)....1872
Main....1873