Complete technical manual (Repair) with electrical wiring diagrams for John Deere 4860 Self-Propelled Sprayer. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This John Deere 4860 Self-Propelled Sprayer Repair Manual (TM1386) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM1386 - John Deere 4860 Self-Propelled Sprayer Repair Manual.pdf

MAIN SECTIONS
Foreword
10 - General Information
20 - Engine
30 - Fuel and Air System
40 - Electrical System
50 - Power Train
60 - Steering and Brakes
61 - Steering and Tread Adjust Repair
70 - Hydraulic System
80 - Solution Spray System
81 - Foam Marker System
82 - Dry Box Conversion
90 - Operator Station
100 - Boom Repair
199- Dealer Fabricated Tools
...

EXCERPT:
2. Remove socket head cap screws (P) and end cover (Q).
3. Replace O-rings (O and H).
4. Remove socket head cap screws (G) and control valve (F).
CAUTION: Control valve (F) is under spring pressure. Secure control valve while removing socket head cap screws (G)
5. Replace O-rings (E and H).
6. Remove cap (C).
7. Measure and record distance (R). Measurement is taken from end of adjusting screw (B and D) and lock nut seal, as shown.
IMPORTANT: Measure and record distance (R) before removing adjusting screws (B and D). Measurement is needed for reassembly.
8. Remove adjustment screw (B).
9. Remove and replace adjustment screw (B) with adjustment screw (D) from location (I). Adjust screw inward to swivel rotary group to zero position as shown.
...

Foreword
Section 10: General Information.....0
  Group 05: Safety.....0
    Recognize Safety Information.....0
    Understand Signal Words.....0
    Perform Service Safely.....0
    Wait Before Opening High-Pressure Fuel System.....0
    Service Accumulator Systems Safely.....0
    Handle Fluids Safely—Avoid Fires.....0
    Prevent Battery Explosions.....0
    Prepare for Emergencies.....0
    Protect Against High Pressure Spray.....0
    Prevent Acid Burns.....0
    Wear Protective Clothing.....0
    Handle Agricultural Chemicals Safely.....0
    Service and Operate Chemical Sprayers Safely.....0
    Avoid Contact with Agricultural Chemicals.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Support Machine Properly.....0
    Service Machines Safely.....0
    Practice Safe Maintenance.....0
    Avoid Harmful Asbestos Dust.....0
    Work In Ventilated Area.....0
    Work in Clean Area.....0
    Servicing Electronic Control Units.....0
    Welding Near Electronic Control Units.....0
    Keep Electronic Control Unit Connectors Clean.....0
    Remove Paint Before Welding or Heating.....0
    Avoid Heating Near Pressurized Fluid Lines.....0
    Avoid High-Pressure Fluids.....0
    Service Tires Safely.....0
    Service Cooling System Safely.....0
    Illuminate Work Area Safely.....0
    Replace Safety Signs.....0
    Use Proper Lifting Equipment.....0
    Use Proper Tools.....0
    Construct Dealer-Made Tools Safely.....0
    Decommissioning — Proper Recycling and Disposal of Fluids and Components.....0
    Live With Safety.....0
  Group 10: General Information.....0
    Specifications.....0
    Identification Numbers.....0
    Sealants and Adhesives Cross-Reference Chart.....0
    Face Seal Fittings Assembly and Installation—All Pressure Applications.....0
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....0
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....0
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....0
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....0
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications.....0
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications.....0
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications.....0
    Metric Bolt and Screw Torque Values.....0
    Unified Inch Bolt and Screw Torque Values.....0
    Servicing and Connecting Snap to Connect STC™ Fittings.....0
  Group 15: Fuel and Lubricants.....0
    Diesel Fuel.....0
    Testing Diesel Fuel.....0
    Handling and Storing Diesel Fuel.....0
    Lubricity of Diesel Fuel.....0
    Diesel Engine Coolant (engine with wet sleeve cylinder liners).....0
    Testing Diesel Engine Coolant.....0
    Supplemental Coolant Additives.....0
    Operating in Warm Temperature Climates.....0
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER.....0
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III.....0
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I.....0
    Hydrostatic/Hydraulic Drive Oil.....0
    Grease.....0
    Suspension and Steering Grease.....0
    Planetary Hub Oil.....0
    Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I.....0
    Alternative and Synthetic Lubricants.....0
    Lubricant Storage.....0
Recognize Safety Information.....0
Recognize Safety Information.....0
Understand Signal Words.....0
Perform Service Safely.....0
Wait Before Opening High-Pressure Fuel System.....0
Service Accumulator Systems Safely.....0
Handle Fluids Safely—Avoid Fires.....0
Prevent Battery Explosions.....0
Prepare for Emergencies.....0
Protect Against High Pressure Spray.....0
Prevent Acid Burns.....0
Wear Protective Clothing.....0
Handle Agricultural Chemicals Safely.....0
Service and Operate Chemical Sprayers Safely.....0
Avoid Contact with Agricultural Chemicals.....0
Clean Vehicle of Hazardous Pesticides.....0
Support Machine Properly.....0
Service Machines Safely.....0
Practice Safe Maintenance.....0
Avoid Harmful Asbestos Dust.....0
Work In Ventilated Area.....0
Work in Clean Area.....0
Servicing Electronic Control Units.....0
Welding Near Electronic Control Units.....0
Keep Electronic Control Unit Connectors Clean.....0
Remove Paint Before Welding or Heating.....0
Avoid Heating Near Pressurized Fluid Lines.....0
Avoid High-Pressure Fluids.....0
Service Tires Safely.....0
Service Cooling System Safely.....0
Illuminate Work Area Safely.....0
Replace Safety Signs.....0
Use Proper Lifting Equipment.....0
Use Proper Tools.....0
Construct Dealer-Made Tools Safely.....0
Decommissioning — Proper Recycling and Disposal of Fluids and Components.....0
Live With Safety.....0
Specifications.....0
Specifications.....0
Identification Numbers.....0
Sealants and Adhesives Cross-Reference Chart.....0
Face Seal Fittings Assembly and Installation—All Pressure Applications.....0
  Face Seal O-Ring to Stud End Installation.....0
  Face Seal Adjustable Stud End O-Ring Installation.....0
  Face Seal Straight Stud End O-Ring Installation.....0
  Fitting Installation.....0
  Assembly Torque.....0
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....0
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....0
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....0
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....0
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications.....0
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications.....0
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications.....0
Metric Bolt and Screw Torque Values.....0
Unified Inch Bolt and Screw Torque Values.....0
Servicing and Connecting Snap to Connect STC™ Fittings.....0
Diesel Fuel.....0
  Required Fuel Properties.....0
  E-Diesel fuel.....0
  Sulfur content for Interim Tier 4, Final Tier 4, Stage III B, and Stage IV Engines.....0
  Sulfur Content for Tier 3 and Stage III A Engines.....0
  Sulfur Content for Tier 2 and Stage II Engines.....0
  Sulfur Content for Other Engines.....0
Diesel Fuel.....0
  Required Fuel Properties.....0
  E-Diesel fuel.....0
  Sulfur content for Interim Tier 4, Final Tier 4, Stage III B, and Stage IV Engines.....0
  Sulfur Content for Tier 3 and Stage III A Engines.....0
  Sulfur Content for Tier 2 and Stage II Engines.....0
  Sulfur Content for Other Engines.....0
Testing Diesel Fuel.....0
Handling and Storing Diesel Fuel.....0
Lubricity of Diesel Fuel.....0
Diesel Engine Coolant (engine with wet sleeve cylinder liners).....0
  Preferred Coolants.....0
  Additional Recommended Coolants.....0
  Other Coolants.....0
  Water Quality.....0
  Coolant Drain Intervals.....0
Testing Diesel Engine Coolant.....0
  Coolant Test Strips.....0
  When Using John Deere COOL-GARD II.....0
  When Using Nitrite-Containing Coolants.....0
  Coolant Analysis.....0
Supplemental Coolant Additives.....0
Operating in Warm Temperature Climates.....0
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER.....0
  Coolant Specifications.....0
  Replenish Coolant Additives.....0
  Why use John Deere LIQUID COOLANT CONDITIONER?.....0
  Avoid Automotive-type Coolants.....0
  Water Quality.....0
  Freeze Protection.....0
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III.....0
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I.....0
  John Deere Plus-50 ™ II oil is preferred.....0
Hydrostatic/Hydraulic Drive Oil.....0
Grease.....0
Suspension and Steering Grease.....0
Planetary Hub Oil.....0
Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I.....0
Alternative and Synthetic Lubricants.....0
Lubricant Storage.....0
Section 20: Engine.....0
  Group 05: Component Removal and Installation.....0
    Engine Repair—Use CTM385 or CTM400.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Remove and Install Engine.....0
    Hood Position for Operating Engine.....0
    Position Hood Forward.....0
    Remove and Install Hood.....0
    Remove and Install Exhaust Pipe.....0
    Remove and Install Auxiliary Drive Belt.....0
    Auxiliary Drive Belt Routing.....0
    Remove and Install Drive Shaft.....0
    Inspect Drive Coupler.....0
Engine Repair— Use CTM385 or CTM400.....0
Engine Repair— Use CTM385 or CTM400.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Clean Vehicle of Hazardous Pesticides.....0
Remove and Install Engine.....0
Hood Position for Operating Engine.....0
Position Hood Forward.....0
Remove and Install Hood.....0
Remove and Install Exhaust Pipe.....0
Remove and Install Auxiliary Drive Belt.....0
Auxiliary Drive Belt Routing.....0
Remove and Install Drive Shaft.....0
Inspect Drive Coupler.....0
Section 30: Fuel, Air Intake, and Cooling Systems.....0
  Group 05: Fuel and Air Systems.....0
    Other Material.....0
    Specifications.....0
    Relieve Fuel System Pressure.....0
    Replace Fuel Filters.....0
    Remove and Install Air Cleaner Filters.....0
    Clean and Inspect Fuel Tank.....0
    Remove Fuel Tank.....0
    Remove and Install Fuel Level Sensor.....0
    Turbocharger Repair.....0
  Group 10: Engine Cooling System.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Test Radiator and Coolant Tank Cap.....0
    Remove and Install Radiator.....0
    Remove, Install and Repair Fan Drive Assembly.....0
  Group 15: Coolers and Air Conditioning Condenser.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Remove and Install Fuel Cooler.....0
    Remove Air Conditioning Condenser.....0
    Install Air Conditioning Condenser.....0
    Remove and Install Charge Air Cooler.....0
    Replace Hydraulic Oil Cooler.....0
    Leak Test Hydraulic Oil Cooler.....0
Other Material.....0
Other Material.....0
Specifications.....0
Relieve Fuel System Pressure.....0
Replace Fuel Filters.....0
Remove and Install Air Cleaner Filters.....0
Clean and Inspect Fuel Tank.....0
Remove Fuel Tank.....0
Remove and Install Fuel Level Sensor.....0
Turbocharger Repair.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Clean Vehicle of Hazardous Pesticides.....0
Test Radiator and Coolant Tank Cap.....0
Remove and Install Radiator.....0
Remove, Install and Repair Fan Drive Assembly.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Remove and Install Fuel Cooler.....0
Remove Air Conditioning Condenser.....0
Install Air Conditioning Condenser.....0
Remove and Install Charge Air Cooler.....0
Replace Hydraulic Oil Cooler.....0
Leak Test Hydraulic Oil Cooler.....0
Section 40: Electrical.....0
  Group 05: Batteries.....0
    Prevent Battery Explosions.....0
    Battery Safety.....0
    Prevent Damage to Electrical Systems.....0
    Checking Electrolyte Specific Gravity.....0
    Battery Replacement.....0
    Charging Batteries.....0
    Connecting Battery Cables.....0
  Group 10: Connector Repair.....0
    Essential or Recommended Tools.....0
    Connector Information.....0
    Connector Identification and Functions.....0
    Using High-Pressure Washers.....0
    Installation of Repair Wire Assembly (RWA).....0
    Repair Procedure R-A.....0
    Repair Procedure R-B.....0
    Repair Procedure R-C.....0
    Repair Procedure R-D.....0
    Repair Procedure R-E.....0
    Repair Procedure R-F.....0
    Repair Procedure R-G.....0
    Repair Procedure R-I.....0
    Repair Procedure R-J.....0
    Repair Procedure R-K.....0
    Repair Procedure R-M.....0
    Repair Procedure R-N.....0
    Repair 32 and 48 Way CINCH Connectors.....0
  Group 15: Charging Circuit.....0
    Specifications.....0
    Repair Alternator—Use CTM77.....0
    Disconnect Electrical Circuit.....0
    Remove and Install Alternator.....0
  Group 20: Starting Circuit.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Repair Starter—Use CTM77.....0
    Remove and Install Starter Motor.....0
    Replace Starter Circuit Relay.....0
  Group 25: Fuses and Relays.....0
    Load Center Fuses (S.N. —13 000).....0
    Load Center Fuses (S.N. 13 001—).....0
    Load Center Relays and Diodes.....0
    Auxiliary Load Center Fuses and Relays.....0
    250 Amp Master Fuse and ECU Fuse.....0
    Boom Relay Identification.....0
    Foam Control Box Relay Identification (S.N. —13 000).....0
    Foam Control Box Relay Identification (S.N. 13 001—).....0
  Group 30: Spray Rate Control System.....0
    Other Material.....0
    Specifications.....0
    Replace Spray Rate Control Unit (SRC).....0
    Replace Solution Pressure Sensor.....0
    Calibrate Pressure Sensor.....0
    Replace Boom Outer Wing Position Sensor.....0
    Replace Boom Inner Wing Position Sensor.....0
    Replace Boom Height Sensor.....0
    Calibrate Boom Sensors.....0
    Remove and Install Flowmeter Sensor (Stainless Steel).....0
    Remove and Install Flowmeter Sensor (Plastic).....0
  Group 31: Chassis Control System.....0
    Specifications.....0
    Replace Hydraulic Oil Temperature Sensor.....0
    Replace Chassis Computer Unit (CCU).....0
    Replace Wheel Speed Sensor.....0
    Calibrate Wheel Speed Sensor.....0
    Replace Tread Adjust Sensor.....0
    Adjust Tread Adjust Sensor.....0
    Remove and Install Wheel Angle Sensor.....0
  Group 32: Engine Control System.....0
    Other Material.....0
    Specifications.....0
    Replace Engine Control Unit (ECU).....0
    Replace Engine Crankshaft Position Sensor.....0
    Replace Engine Oil Pressure Sensor.....0
    Replace Engine Coolant Temperature Sensor.....0
    Replace Air Filter Restriction Switch.....0
    Replace Fuel Transfer Pump Pressure Sensor.....0
    Replace Compressor Inlet Temperature Sensor.....0
  Group 35: Lighting.....0
    Safety Rules When Replacing Halogen Bulbs.....0
    Replace and Adjust Field Lights.....0
    Hood Head Light Bulb Replacement and Adjustment.....0
  Group 40: Cab Components.....0
    Specifications.....0
    Side Console Switches.....0
    Replace Side Console Switches.....0
    Replace Dome Light Switch.....0
    Replace Cab Door Light Switch.....0
    Replace Starting Aid Switch.....0
    Replace Ignition Switch.....0
    Replace A/C Deicing Switch and Blower Motor Resistor.....0
    Replace Boom Fold/Level Switch.....0
    Replace Turn Signal Indicator Bulbs.....0
    Replace Steering Column Mini-Pod.....0
    Replace Three-Pin Accessory Outlets.....0
    Replace Circulation Blower Motor.....0
    Remove Air Quality (AQS) Pressurizer Blower Motor.....0
    Replace Wiper Motor.....0
    Replace Windshield Washer Pump.....0
    Remove Radio and Speakers.....0
    Remove and Install Propulsion Sensor.....0
    Remove and Install Propulsion Control Harness.....0
    Remove and Install Throttle Control.....0
    Remove and Install Throttle Sensor.....0
    Remove and Install Armrest Rocker Switches.....0
  Group 45: Wiring Harness Routing.....0
    Engine Harness Routing.....0
    Solution System Harness Routing.....0
    Chassis Harness Routing.....0
    CAN Terminator Locations.....0
  Group 50: Boom Trac Pro™ System.....0
    Decontaminate Spray Equipment.....0
    Remove and Install Boom Trac ProTM Breakaway Sensor.....0
    Remove and Install Boom Trac ProTM Inner Boom Sensor.....0
    Remove and Install Boom Trac ProTM Center Section Sensor.....0
    Remove and Install Boom Trac ProTM Roll Sensor.....0
    Remove and Install Boom Trac ProTM Flowmeter Sensor.....0
  Group 55: Load Command™ Control System.....0
    Other Material.....0
    Specifications.....0
    Decontaminate Spray Equipment.....0
    Replace Controller.....0
    Replace Stop-Enable Switch.....0
    Replace Pump Speed Sensor.....0
    Replace Proximity Sensor.....0
    Replace Knock Sensor.....0
    Replace Knock Module.....0
    Replace Tank Level Sensor.....0
Prevent Battery Explosions.....0
Prevent Battery Explosions.....0
Battery Safety.....0
Prevent Damage to Electrical Systems.....0
Checking Electrolyte Specific Gravity.....0
Battery Replacement.....0
Charging Batteries.....0
  Inspect Battery for Any Obvious Problems.....0
  Determine the Battery State of Charge.....0
  Recharge the Battery.....0
  Battery Storage.....0
Connecting Battery Cables.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Connector Information.....0
Connector Identification and Functions.....0
Using High-Pressure Washers.....0
Installation of Repair Wire Assembly (RWA).....0
  Install Repair Wire Assembly (RWA)—Method 1.....0
  Install Repair Wire Assembly (RWA)—Method 2.....0
Repair Procedure R-A.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-B.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-C.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-D.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-E.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-F.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-G.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-I.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-J.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-K.....0
  Remove Contact from Connector Body.....0
  Install New Contact.....0
Repair Procedure R-M.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair Procedure R-N.....0
  Remove Contact From Connector Body.....0
  Install New Contact.....0
Repair 32 and 48 Way CINCH Connectors.....0
Specifications.....0
Specifications.....0
Repair Alternator—Use CTM77.....0
Disconnect Electrical Circuit.....0
Remove and Install Alternator.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Repair Starter—Use CTM77.....0
Remove and Install Starter Motor.....0
Replace Starter Circuit Relay.....0
Load Center Fuses (S.N. —13 000).....0
Load Center Fuses (S.N. —13 000).....0
Load Center Fuses (S.N. 13 001—).....0
Load Center Relays and Diodes.....0
Auxiliary Load Center Fuses and Relays.....0
250 Amp Master Fuse and ECU Fuse.....0
Boom Relay Identification.....0
Foam Control Box Relay Identification (S.N. —13 000).....0
Foam Control Box Relay Identification (S.N. 13 001—).....0
Other Material.....0
Other Material.....0
Specifications.....0
Replace Spray Rate Control Unit (SRC).....0
Replace Solution Pressure Sensor.....0
Calibrate Pressure Sensor.....0
Replace Boom Outer Wing Position Sensor.....0
Replace Boom Inner Wing Position Sensor.....0
Replace Boom Height Sensor.....0
Calibrate Boom Sensors.....0
Remove and Install Flowmeter Sensor (Stainless Steel).....0
Remove and Install Flowmeter Sensor (Plastic).....0
Specifications.....0
Specifications.....0
Replace Hydraulic Oil Temperature Sensor.....0
Replace Chassis Computer Unit (CCU).....0
Replace Wheel Speed Sensor.....0
Calibrate Wheel Speed Sensor.....0
Replace Tread Adjust Sensor.....0
Adjust Tread Adjust Sensor.....0
Remove and Install Wheel Angle Sensor.....0
Other Material.....0
Other Material.....0
Specifications.....0
Replace Engine Control Unit (ECU).....0
Replace Engine Crankshaft Position Sensor.....0
Replace Engine Oil Pressure Sensor.....0
Replace Engine Coolant Temperature Sensor.....0
Replace Air Filter Restriction Switch.....0
Replace Fuel Transfer Pump Pressure Sensor.....0
Replace Compressor Inlet Temperature Sensor.....0
Safety Rules When Replacing Halogen Bulbs.....0
Safety Rules When Replacing Halogen Bulbs.....0
Replace and Adjust Field Lights.....0
Hood Head Light Bulb Replacement and Adjustment.....0
Specifications.....0
Specifications.....0
Side Console Switches.....0
Replace Side Console Switches.....0
Replace Dome Light Switch.....0
Replace Cab Door Light Switch.....0
Replace Starting Aid Switch.....0
Replace Ignition Switch.....0
Replace A/C Deicing Switch and Blower Motor Resistor.....0
Replace Boom Fold/Level Switch.....0
Replace Turn Signal Indicator Bulbs.....0
Replace Steering Column Mini-Pod.....0
Replace Three-Pin Accessory Outlets.....0
Replace Circulation Blower Motor.....0
Remove Air Quality (AQS) Pressurizer Blower Motor.....0
Replace Wiper Motor.....0
Replace Windshield Washer Pump.....0
Remove Radio and Speakers.....0
Remove and Install Propulsion Sensor.....0
Remove and Install Propulsion Control Harness.....0
Remove and Install Throttle Control.....0
Remove and Install Throttle Sensor.....0
Remove and Install Armrest Rocker Switches.....0
Engine Harness Routing.....0
Engine Harness Routing.....0
Solution System Harness Routing.....0
Chassis Harness Routing.....0
CAN Terminator Locations.....0
Decontaminate Spray Equipment.....0
Decontaminate Spray Equipment.....0
Remove and Install Boom Trac Pro TMBreakaway Sensor.....0
Remove and Install Boom Trac Pro TMInner Boom Sensor.....0
Remove and Install Boom Trac Pro TMCenter Section Sensor.....0
Remove and Install Boom Trac Pro TMRoll Sensor.....0
Remove and Install Boom Trac Pro TMFlowmeter Sensor.....0
Other Material.....0
Other Material.....0
Specifications.....0
Decontaminate Spray Equipment.....0
Replace Controller.....0
Replace Stop-Enable Switch.....0
Replace Pump Speed Sensor.....0
Replace Proximity Sensor.....0
Replace Knock Sensor.....0
Replace Knock Module.....0
Replace Tank Level Sensor.....0
Section 50: Power Train Repair.....0
  Group 05: Remove and Install Hydrostatic Components.....0
    Essential or Recommended Tools.....0
    Service Equipment and Tools.....0
    Other Material.....0
    Specifications.....0
    Emergency Tow Procedure.....0
    Start-Up Procedure After Hydrostatic Repair.....0
    Flushing Hydrostatic Drive System.....0
    Replacing Wheel Hardware.....0
    Tightening Wheel Hardware.....0
    Remove and Install Drive Tire.....0
    Remove and Install Fender.....0
    Remove and Install Hydrostatic Drive Pumps—Rear Pump Only.....0
    Remove and Install Hydrostatic Drive Pumps—Both Pumps.....0
    Remove and Install Hydrostatic Drive Motor.....0
    Remove and Install Planetary Hub.....0
    Remove and Install Filter Base on Hydrostatic Pump.....0
    Remove, Install and Adjust Hydrostatic Control Cable.....0
    Remove and Install Hydrostatic Drive Pump Control Valve.....0
    Install Control Valve Lever and Bracket.....0
    Bench Adjust Neutral Start Switch.....0
    Drain and Fill Planetary Hub.....0
  Group 10: Hydrostatic Drive Repair.....0
    Service Equipment and Tools.....0
    Specifications.....0
    Replace Hydrostatic Drive Motor Shaft Seal.....0
    Repair Hydrostatic Drive Motor.....0
    Replace Hydrostatic Drive Pump Shaft Seal.....0
    Replace Broken Input Shaft on Hydrostatic Drive Pump.....0
    Repair Hydrostatic Drive Pump.....0
    Flush Procedure for Failed Wheel Motor.....0
  Group 15: Planetary Hub Repair.....0
    Essential or Recommended Tools.....0
    Service Equipment and Tools.....0
    Specifications.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Planetary Hub—Exploded View.....0
    Disassemble Planetary Hub.....0
    Assemble Planetary Hub.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Service Equipment and Tools.....0
Other Material.....0
Specifications.....0
Emergency Tow Procedure.....0
  With Engine Running.....0
  With Engine Not Running.....0
Start-Up Procedure After Hydrostatic Repair.....0
Flushing Hydrostatic Drive System.....0
Replacing Wheel Hardware.....0
Tightening Wheel Hardware.....0
Remove and Install Drive Tire.....0
Remove and Install Fender.....0
Remove and Install Hydrostatic Drive Pumps—Rear Pump Only.....0
Remove and Install Hydrostatic Drive Pumps—Both Pumps.....0
Remove and Install Hydrostatic Drive Motor.....0
Remove and Install Planetary Hub.....0
Remove and Install Filter Base on Hydrostatic Pump.....0
Remove, Install and Adjust Hydrostatic Control Cable.....0
Remove and Install Hydrostatic Drive Pump Control Valve.....0
Install Control Valve Lever and Bracket.....0
Bench Adjust Neutral Start Switch.....0
Drain and Fill Planetary Hub.....0
Service Equipment and Tools.....0
Service Equipment and Tools.....0
Specifications.....0
Replace Hydrostatic Drive Motor Shaft Seal.....0
Repair Hydrostatic Drive Motor.....0
Replace Hydrostatic Drive Pump Shaft Seal.....0
Replace Broken Input Shaft on Hydrostatic Drive Pump.....0
Repair Hydrostatic Drive Pump.....0
Flush Procedure for Failed Wheel Motor.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Service Equipment and Tools.....0
Specifications.....0
Clean Vehicle of Hazardous Pesticides.....0
Planetary Hub—Exploded View.....0
Disassemble Planetary Hub.....0
Assemble Planetary Hub.....0
Section 60: Steering and Brakes.....0
  Group 05: Steering Column.....0
    Specifications.....0
    Repair Steering Column.....0
    Bleed Steering System.....0
  Group 10: Steering Valve.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Remove and Install Steering Valve.....0
    Repair Steering Valve.....0
  Group 15: Steering Cylinder.....0
    Other Material.....0
    Service Parts Kit.....0
    Specifications.....0
    Remove and Install Steering Cylinder with Toe Control Valve.....0
    Disassemble and Assemble Steering Cylinder.....0
    Remove and Install Steering Arm.....0
    Check Front Axle Toe-In.....0
    Adjust Front Axle Toe-In.....0
  Group 20: Brakes.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Inspect Service Brake System Components.....0
    Disassemble, Inspect and Assemble Service Brake Linkage.....0
    Brake Valve Fittings Adjustment.....0
    Remove and Install Service Brake Valve.....0
    Remove and Install Brake Rotor.....0
    Remove and Install Service Brake Caliper.....0
    Disassemble and Assemble Service Brake Caliper.....0
    Installation of Brake Hose Clamps.....0
    Start-Up Procedure After Brake System Repair.....0
    Repair Park Brake.....0
  Group 25: AutoTrac Steering System.....0
    Specifications.....0
    Remove and Install AutoTrac Controller.....0
    Remove and Install AutoTrac Steering Control Valve.....0
    Repair AutoTrac Steering Control Valve Assembly.....0
Specifications.....0
Specifications.....0
Repair Steering Column.....0
Bleed Steering System.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Remove and Install Steering Valve.....0
Repair Steering Valve.....0
Other Material.....0
Other Material.....0
Service Parts Kit.....0
Specifications.....0
Remove and Install Steering Cylinder with Toe Control Valve.....0
Disassemble and Assemble Steering Cylinder.....0
Remove and Install Steering Arm.....0
Check Front Axle Toe-In.....0
Adjust Front Axle Toe-In.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Inspect Service Brake System Components.....0
Disassemble, Inspect and Assemble Service Brake Linkage.....0
Brake Valve Fittings Adjustment.....0
Remove and Install Service Brake Valve.....0
Remove and Install Brake Rotor.....0
Remove and Install Service Brake Caliper.....0
Disassemble and Assemble Service Brake Caliper.....0
Installation of Brake Hose Clamps.....0
Start-Up Procedure After Brake System Repair.....0
Repair Park Brake.....0
Specifications.....0
Specifications.....0
Remove and Install AutoTrac Controller.....0
Remove and Install AutoTrac Steering Control Valve.....0
Repair AutoTrac Steering Control Valve Assembly.....0
Section 61: Suspension and Tread Adjust Repair.....0
  Group 05: Suspension.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Front Suspension—Exploded View.....0
    Rear Suspension—Exploded View.....0
    Remove and Install Air Spring Assembly.....0
    Replace Air Spring Assembly Valve.....0
    Remove and Install Suspension/Drive Mount Housing.....0
    Replace Suspension/Drive Mount Housing Seals and Bushings.....0
    Replace Front Axle Knee Bushings.....0
    Adjust Front and Rear Air Spring Assemblies.....0
    Remove and Install Air Spring Leveling System Control Valve.....0
  Group 10: Tread Adjust Valves.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Service Parts Kit.....0
    Tread Adjust Valve Block.....0
    Remove and Install Tread Adjust Valve (S.N. —4000).....0
    Remove and Install Tread Adjust Valve (S.N. 4001—).....0
    Replace Control Valve Coil(s).....0
    Replace Tread Adjust Valve.....0
    Remove, Inspect and Install Manifold Check Valve and Pilot Piston.....0
  Group 15: Tread Adjust Cylinders.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Service Parts Kit.....0
    Remove and Install Tread Adjust Cylinders (S.N. —4000).....0
    Remove and Install Tread Adjust Cylinders (S.N. 4001—).....0
    Disassemble and Assemble Tread Adjust Cylinders.....0
  Group 20: Tread Adjust Shim Pads.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Replace Tread Adjust Shim Pads (S.N. —4000).....0
    Replace Tread Adjust Shim Pads (S.N. 4001—).....0
    Adjust Tread Adjust Shims (S.N. —4000).....0
    Adjust Tread Adjust Shims (S.N. 4001—).....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Front Suspension—Exploded View.....0
Rear Suspension—Exploded View.....0
Remove and Install Air Spring Assembly.....0
Replace Air Spring Assembly Valve.....0
Remove and Install Suspension/Drive Mount Housing.....0
Replace Suspension/Drive Mount Housing Seals and Bushings.....0
Replace Front Axle Knee Bushings.....0
Adjust Front and Rear Air Spring Assemblies.....0
Remove and Install Air Spring Leveling System Control Valve.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Service Parts Kit.....0
Tread Adjust Valve Block.....0
Remove and Install Tread Adjust Valve (S.N. —4000).....0
Remove and Install Tread Adjust Valve (S.N. 4001—).....0
Replace Control Valve Coil(s).....0
Replace Tread Adjust Valve.....0
Remove, Inspect and Install Manifold Check Valve and Pilot Piston.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Service Parts Kit.....0
Remove and Install Tread Adjust Cylinders (S.N. —4000).....0
Remove and Install Tread Adjust Cylinders (S.N. 4001—).....0
Disassemble and Assemble Tread Adjust Cylinders.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Replace Tread Adjust Shim Pads (S.N. —4000).....0
Replace Tread Adjust Shim Pads (S.N. 4001—).....0
Adjust Tread Adjust Shims (S.N. —4000).....0
Adjust Tread Adjust Shims (S.N. 4001—).....0
Section 70: Hydraulic System.....0
  Group 05: Hydraulic Pump.....0
    Other Material.....0
    Specifications.....0
    Service Parts Kit.....0
    Relieve Hydraulic System Pressure.....0
    Remove and Install Hydraulic Pump Compensator.....0
    Disassemble and Assemble Hydraulic Pump Compensator.....0
    Remove and Install Hydraulic Pump.....0
    Disassemble and Assemble Hydraulic Pump.....0
  Group 10: Hydraulic Valves.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Service Parts Kit.....0
    Boom Control Valve General Information.....0
    Boom Control Valve Solenoid Identification.....0
    Remove and Install Boom Control Valve.....0
    Disassemble, Inspect and Assemble Boom Control Valve.....0
    Remove and Install Priority Valve.....0
    Disassemble, Inspect and Assemble Priority Valve.....0
    Remove and Install Combination Valve.....0
    Repair Combination Valve.....0
    Remove and Install Load CommandTM Combination Valve.....0
    Repair Load CommandTM Combination Valve.....0
    Remove and Install Ladder Valve.....0
    Remove and Install Park Brake Valve.....0
  Group 15: Boom Hydraulic Cylinders.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Boom Cylinder Orifice Locations.....0
    Remove and Install Boom Lift Cylinders.....0
    Disassemble and Assemble Boom Lift Cylinders.....0
    Remove and Install Boom Leveling Cylinders.....0
    Disassemble and Assemble Boom Leveling Cylinders.....0
    Remove and Install Boom Inner Fold Cylinders.....0
    Disassemble and Assemble Boom Inner Fold Cylinders.....0
    Adjust Boom Inner Fold Cylinder.....0
    Remove and Install Boom Outer Fold Cylinders.....0
    Disassemble and Assemble Boom Outer Fold Cylinders.....0
    Remove and Install Boom Breakaway Fold Cylinders.....0
    Disassemble and Assemble Boom Breakaway Fold Cylinders.....0
    Remove and Install Boom Roll Lock Cylinder.....0
    Disassemble and Assemble Roll Lock Cylinder.....0
  Group 20: Hydraulic Reservoir.....0
    Specifications.....0
    Remove and Install Hydraulic Reservoir.....0
    Clean Hydraulic Reservoir Strainers.....0
  Group 25: Accumulator.....0
    Service Equipment and Tools.....0
    Specifications.....0
    Service Accumulator Systems Safely.....0
    Remove and Install Accumulator.....0
    Charge Accumulator.....0
Other Material.....0
Other Material.....0
Specifications.....0
Service Parts Kit.....0
Relieve Hydraulic System Pressure.....0
  Hydraulic System Operational — Procedure for Boom Control Valves.....0
  Hydraulic System Operational — Procedure for Tread Adjust Option.....0
  Hydraulic System Non Operational — Procedure For Boom Control and Tread Adjust Valves.....0
Remove and Install Hydraulic Pump Compensator.....0
Disassemble and Assemble Hydraulic Pump Compensator.....0
Remove and Install Hydraulic Pump.....0
Disassemble and Assemble Hydraulic Pump.....0
  Disassemble Hydraulic Pump.....0
  Assemble Hydraulic Pump.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Service Parts Kit.....0
Boom Control Valve General Information.....0
Boom Control Valve Solenoid Identification.....0
Remove and Install Boom Control Valve.....0
Disassemble, Inspect and Assemble Boom Control Valve.....0
Remove and Install Priority Valve.....0
Disassemble, Inspect and Assemble Priority Valve.....0
Remove and Install Combination Valve.....0
Repair Combination Valve.....0
Remove and Install Load Command TMCombination Valve.....0
Repair Load Command TMCombination Valve.....0
Remove and Install Ladder Valve.....0
Remove and Install Park Brake Valve.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Boom Cylinder Orifice Locations.....0
Remove and Install Boom Lift Cylinders.....0
Disassemble and Assemble Boom Lift Cylinders.....0
Remove and Install Boom Leveling Cylinders.....0
Disassemble and Assemble Boom Leveling Cylinders.....0
Remove and Install Boom Inner Fold Cylinders.....0
Disassemble and Assemble Boom Inner Fold Cylinders.....0
Adjust Boom Inner Fold Cylinder.....0
Remove and Install Boom Outer Fold Cylinders.....0
Disassemble and Assemble Boom Outer Fold Cylinders.....0
Remove and Install Boom Breakaway Fold Cylinders.....0
Disassemble and Assemble Boom Breakaway Fold Cylinders.....0
Remove and Install Boom Roll Lock Cylinder.....0
Disassemble and Assemble Roll Lock Cylinder.....0
Specifications.....0
Specifications.....0
Remove and Install Hydraulic Reservoir.....0
Clean Hydraulic Reservoir Strainers.....0
Service Equipment and Tools.....0
Service Equipment and Tools.....0
Specifications.....0
Service Accumulator Systems Safely.....0
Remove and Install Accumulator.....0
Charge Accumulator.....0
Section 80: Solution Spray System.....0
  Group 05: Nozzle Repair.....0
    Decontaminate Spray Equipment.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Cleaning SprayMaster™ 5-Position Nozzle Bodies.....0
  Group 10: Solution Tank.....0
    Specifications.....0
    Other Material.....0
    Decontaminate Spray Equipment.....0
    Flush Solution Tank and Spray System.....0
    Remove and Install Solution Tank.....0
    Remove and Install Agitation Nozzles.....0
    Positioning Agitation Nozzles.....0
  Group 15: Solution Pump—Standard.....0
    Service Equipment and Tools.....0
    Other Material.....0
    Specifications.....0
    Decontaminate Spray Equipment.....0
    Remove and Install Solution Pump.....0
    Solution Pump Exploded View.....0
    Repair Solution Pump.....0
    Repair Solution Pump Hydraulic Motor.....0
  Group 16: Solution Pump—High Flow.....0
    Other Material.....0
    Specifications.....0
    Decontaminate Spray Equipment.....0
    Remove and Install Solution Pump and Motor.....0
    Disassemble and Assemble High Flow Solution Pump.....0
    Disassemble and Assemble High Flow Solution Pump Motor.....0
  Group 20: Solution Control Valves.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Specifications.....0
    Decontaminate Spray Equipment.....0
    Disassemble and Assemble Fittings.....0
    Repair Check Valves and Strainers.....0
    Remove and Install Flowmeter Assembly.....0
    Replace Flowmeter Insert.....0
    Recondition Flowmeter.....0
    Calibrate Flowmeter.....0
    Remove and Install Boom Section Shut-Off Valves.....0
    Diagnose and Repair Boom Shut-Off Valves.....0
    Remove and Install Rinse Water Control Valve Assembly.....0
    Remove and Install Solution Control Valves.....0
    Repair Solution Control Valves.....0
  Group 25: Rinse Tank.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Remove and Install Rinse Tank Assembly.....0
    Repair Polyethylene Plastic.....0
  Group 30: Eductor.....0
    Decontaminate Spray Equipment.....0
    Eductor Assembly.....0
    Remove and Install Eductor System Venturi.....0
  Group 40: Load CommandTM System.....0
    Service Equipment and Tools.....0
    Other Material.....0
    Specifications.....0
    Flush Solution Tank and Spray System.....0
    Decontaminate Spray Equipment.....0
    Load Command Pump Remove And Install.....0
    Load Command Pump Disassemble and Assemble.....0
    Sprayer Coupler Disassemble and Assemble.....0
    Nurse Arm Disassemble and Assemble.....0
    Poppet Cylinder Disassemble and Assemble.....0
Decontaminate Spray Equipment.....0
Decontaminate Spray Equipment.....0
Clean Vehicle of Hazardous Pesticides.....0
Cleaning SprayMaster™ 5-Position Nozzle Bodies.....0
Specifications.....0
Specifications.....0
Other Material.....0
Decontaminate Spray Equipment.....0
Flush Solution Tank and Spray System.....0
Remove and Install Solution Tank.....0
Remove and Install Agitation Nozzles.....0
Positioning Agitation Nozzles.....0
Service Equipment and Tools.....0
Service Equipment and Tools.....0
Other Material.....0
Specifications.....0
Decontaminate Spray Equipment.....0
Remove and Install Solution Pump.....0
Solution Pump Exploded View.....0
Repair Solution Pump.....0
Repair Solution Pump Hydraulic Motor.....0
Other Material.....0
Other Material.....0
Specifications.....0
Decontaminate Spray Equipment.....0
Remove and Install Solution Pump and Motor.....0
Disassemble and Assemble High Flow Solution Pump.....0
Disassemble and Assemble High Flow Solution Pump Motor.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Specifications.....0
Decontaminate Spray Equipment.....0
Disassemble and Assemble Fittings.....0
Repair Check Valves and Strainers.....0
Remove and Install Flowmeter Assembly.....0
Replace Flowmeter Insert.....0
Recondition Flowmeter.....0
Calibrate Flowmeter.....0
Remove and Install Boom Section Shut-Off Valves.....0
Diagnose and Repair Boom Shut-Off Valves.....0
Remove and Install Rinse Water Control Valve Assembly.....0
Remove and Install Solution Control Valves.....0
Repair Solution Control Valves.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Remove and Install Rinse Tank Assembly.....0
Repair Polyethylene Plastic.....0
Decontaminate Spray Equipment.....0
Decontaminate Spray Equipment.....0
Eductor Assembly.....0
Remove and Install Eductor System Venturi.....0
Service Equipment and Tools.....0
Service Equipment and Tools.....0
Other Material.....0
Specifications.....0
Flush Solution Tank and Spray System.....0
Decontaminate Spray Equipment.....0
Load Command Pump Remove And Install.....0
Load Command Pump Disassemble and Assemble.....0
Sprayer Coupler Disassemble and Assemble.....0
Nurse Arm Disassemble and Assemble.....0
Poppet Cylinder Disassemble and Assemble.....0
Section 81: Foam Marker System.....0
  Group 05: Foam Marker System Repair.....0
    Repair Foam Marker Tubing.....0
    Repair Tank.....0
    Remove and Install Foam Tank (S.N. —13 000).....0
    Repair Foam Collectors.....0
    Repair Foam Marker Quick Fill (S.N. —13 000).....0
    Fittings.....0
    Remove and Install Foam Mixing Head (S.N. —13 000).....0
    Remove and Install Foam Mixing Chamber (S.N. 13 001—).....0
    Disassemble, Inspect and Assemble Foam Mixing Head (S.N. —13 000).....0
  Group 10: On Board Air System.....0
    Other Material.....0
    Specifications.....0
    Remove and Install On Board Air Compressor.....0
    Remove and Install On Board Air Dryer.....0
    Replace Air Dryer Desiccant Filter.....0
    Repair On Board Air Dryer.....0
Repair Foam Marker Tubing.....0
Repair Foam Marker Tubing.....0
Repair Tank.....0
Remove and Install Foam Tank (S.N. —13 000).....0
Repair Foam Collectors.....0
Repair Foam Marker Quick Fill (S.N. —13 000).....0
Fittings.....0
Remove and Install Foam Mixing Head (S.N. —13 000).....0
Remove and Install Foam Mixing Chamber (S.N. 13 001—).....0
Disassemble, Inspect and Assemble Foam Mixing Head (S.N. —13 000).....0
Other Material.....0
Other Material.....0
Specifications.....0
Remove and Install On Board Air Compressor.....0
Remove and Install On Board Air Dryer.....0
Replace Air Dryer Desiccant Filter.....0
Repair On Board Air Dryer.....0
  Remove And Install Check Valve.....0
  Remove and Install Unloader Valve.....0
Section 82: Dry Box Conversion.....0
  Group 05: Dry System.....0
    Specifications.....0
    Remove Dry Spreader.....0
    Install Dry Spreader.....0
  Group 10: Liquid System.....0
    Specifications.....0
    Empty Tank and Boom Plumbing—Decontaminate Spray Equipment.....0
    Remove Liquid System.....0
    Install Liquid System.....0
Specifications.....0
Specifications.....0
Remove Dry Spreader.....0
Install Dry Spreader.....0
Specifications.....0
Specifications.....0
Empty Tank and Boom Plumbing—Decontaminate Spray Equipment.....0
Remove Liquid System.....0
Install Liquid System.....0
Section 90: Operator Station.....0
  Group 05: Component Removal and Installation.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Clean Vehicle of Hazardous Pesticides.....0
    Remove and Install Cab.....0
  Group 15: Air Conditioning System.....0
    Essential or Recommended Tools.....0
    Other Material.....0
    Service Parts Kits.....0
    Specifications.....0
    Hose and Tubing O-Ring Connection Torques.....0
    System Information.....0
    Diagram - Air Conditioning System.....0
    Air Conditioning System Fittings—Reference Chart.....0
    Discharge Air Conditioning System.....0
    Flush Compressor.....0
    Flush Evaporator.....0
    Flush Evaporator (Through Expansion Valve).....0
    Flush Condenser.....0
    Purge Air Conditioning System.....0
    Evacuate Air Conditioning System.....0
    Charge Air Conditioning System.....0
    Refrigerant Oil Information.....0
    Check Refrigerant Oil Charge.....0
    Determine Correct Refrigerant Oil Charge.....0
    Add Refrigerant Oil to System.....0
    Add Oil to Pressurized System.....0
    Remove and Install Compressor.....0
    Test Volumetric Efficiency.....0
    Test Shaft Seal Leakage.....0
    Disassemble and Assemble Compressor Clutch.....0
    Check Clutch Hub Clearance.....0
    Inspect Compressor Manifold.....0
    Disassemble, Inspect and Assemble Compressor.....0
    Remove and Install Compressor Relief Valve.....0
    Remove and Install Expansion Valve.....0
    Replace Receiver-Dryer.....0
    Remove Air Quality System Module.....0
    Remove and Install Heater Core or Evaporator.....0
    Leak Test Air Quality System Module.....0
    Install Air Quality System Module.....0
  Group 20: Heating System.....0
    Remove Heater Control Valve.....0
    Leak Test Heater Control Valve.....0
    Install Heater Control Valve.....0
    Remove, Install, and Adjust Temperature Control Cable.....0
  Group 25: Air Suspension Seat and Armrest.....0
    Other Material.....0
    Remove and Install Armrest.....0
    Remove and Install Armrest Control Cover.....0
    Remove Multifunction Control Handle.....0
    Remove Seat from Suspension.....0
    Operator Seat—Exploded View.....0
    Remove Air Seat Suspension System.....0
    Operator Seat Air Suspension Assembly—Exploded View.....0
    Disassemble and Assemble Operator's Seat Air Suspension Assembly.....0
  Group 30: Cab Door and Windshield.....0
    Specifications.....0
    Repair Cab Door Latch Assembly.....0
    Cab Door Adjustment—Step 1.....0
    Cab Door Adjustment—Step 2.....0
    Cab Door Adjustment—Step 3.....0
    Cab Door Adjustment—Step 4.....0
    Cab Door Adjustment—Step 5.....0
    Replace Windshield Glass or Seal.....0
    Remove and Install Door Cylinder.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Clean Vehicle of Hazardous Pesticides.....0
Remove and Install Cab.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Other Material.....0
Service Parts Kits.....0
Specifications.....0
Hose and Tubing O-Ring Connection Torques.....0
System Information.....0
Diagram - Air Conditioning System.....0
Air Conditioning System Fittings—Reference Chart.....0
Discharge Air Conditioning System.....0
Flush Compressor.....0
Flush Evaporator.....0
Flush Evaporator (Through Expansion Valve).....0
Flush Condenser.....0
Purge Air Conditioning System.....0
Evacuate Air Conditioning System.....0
Charge Air Conditioning System.....0
Refrigerant Oil Information.....0
Check Refrigerant Oil Charge.....0
Determine Correct Refrigerant Oil Charge.....0
Add Refrigerant Oil to System.....0
Add Oil to Pressurized System.....0
Remove and Install Compressor.....0
Test Volumetric Efficiency.....0
Test Shaft Seal Leakage.....0
Disassemble and Assemble Compressor Clutch.....0
Check Clutch Hub Clearance.....0
Inspect Compressor Manifold.....0
Disassemble, Inspect and Assemble Compressor.....0
Remove and Install Compressor Relief Valve.....0
Remove and Install Expansion Valve.....0
Replace Receiver-Dryer.....0
Remove Air Quality System Module.....0
Remove and Install Heater Core or Evaporator.....0
Leak Test Air Quality System Module.....0
Install Air Quality System Module.....0
Remove Heater Control Valve.....0
Remove Heater Control Valve.....0
Leak Test Heater Control Valve.....0
Install Heater Control Valve.....0
Remove, Install, and Adjust Temperature Control Cable.....0
Other Material.....0
Other Material.....0
Remove and Install Armrest.....0
Remove and Install Armrest Control Cover.....0
Remove Multifunction Control Handle.....0
Remove Seat from Suspension.....0
Operator Seat—Exploded View.....0
Remove Air Seat Suspension System.....0
Operator Seat Air Suspension Assembly—Exploded View.....0
Disassemble and Assemble Operator's Seat Air Suspension Assembly.....0
Specifications.....0
Specifications.....0
Repair Cab Door Latch Assembly.....0
Cab Door Adjustment—Step 1.....0
Cab Door Adjustment—Step 2.....0
Cab Door Adjustment—Step 3.....0
Cab Door Adjustment—Step 4.....0
Cab Door Adjustment—Step 5.....0
Replace Windshield Glass or Seal.....0
Remove and Install Door Cylinder.....0
Section 100: Boom Repair.....0
  Group 05: Boom Repair.....0
    Essential or Recommended Tools.....0
    Specifications.....0
    Inner Wing.....0
    Remove and Install Boom Shock Absorbers and Rubber Stops.....0
    Remove and Install Boom Roll Springs.....0
    Remove Boom Rear Support Bar.....0
    Remove and Install Boom Center Roll Bearing.....0
  Group 10: Full Boom Breakaway.....0
    Specifications.....0
    Relieve Full Boom Breakaway System Pressure.....0
    Remove and Install Full Boom Breakaway Cylinder.....0
    Remove Full Boom Breakaway Accumulator.....0
    Remove and Install Full Boom Breakaway Valve.....0
    Repair Full Boom Breakaway Valve.....0
Essential or Recommended Tools.....0
Essential or Recommended Tools.....0
Specifications.....0
Inner Wing.....0
Remove and Install Boom Shock Absorbers and Rubber Stops.....0
Remove and Install Boom Roll Springs.....0
  Roll Spring Removal.....0
  Roll Spring Installation.....0
Remove Boom Rear Support Bar.....0
Remove and Install Boom Center Roll Bearing.....0
Specifications.....0
Specifications.....0
Relieve Full Boom Breakaway System Pressure.....0
Remove and Install Full Boom Breakaway Cylinder.....0
Remove Full Boom Breakaway Accumulator.....0
Remove and Install Full Boom Breakaway Valve.....0
Repair Full Boom Breakaway Valve.....0
Section 199: Dealer Fabricated Tools.....0
  Group 05: Dealer Fabricated Tools.....0
    DFNXT6 Hydrostatic Pump Removal Tool.....0
    DFNXT7—Agitation Nozzle Tool.....0
    DFN20 Solution Pump Seal Driver—Standard Solution Pump.....0
    DFN21 Pump Support Fixture—Standard Solution Pump.....0
    DFN22 Bearing Seat Driver.....0
    DFRW151—Radiator Cap Adapter.....0
    DFNXT9—Load Command Pump Holding Fixture.....0
    DFNXT10—Hydraulic Cylinder Spring Compressor.....0
DFNXT6 Hydrostatic Pump Removal Tool.....0
DFNXT6 Hydrostatic Pump Removal Tool.....0
DFNXT7—Agitation Nozzle Tool.....0
DFN20 Solution Pump Seal Driver—Standard Solution Pump.....0
DFN21 Pump Support Fixture—Standard Solution Pump.....0
DFN22 Bearing Seat Driver.....0
DFRW151—Radiator Cap Adapter.....0
DFNXT9—Load Command Pump Holding Fixture.....0
DFNXT10—Hydraulic Cylinder Spring Compressor.....0
tm1386 - 4930 Self-Propelled Sprayer Repair Technical Manual  MAIN SECTIONNS.....0
  Foreword.....0
  General Information.....0
    Safety.....0
    General Information.....0
    Fuel and Lubricants.....0
  Engine.....0
    Component Removal and Installation.....0
  Fuel, Air Intake, and Cooling Systems.....0
    Fuel and Air Systems.....0
    Engine Cooling System.....0
    Coolers and Air Conditioning Condenser.....0
  Electrical.....0
    Batteries.....0
    Connector Repair.....0
    Charging Circuit.....0
    Starting Circuit.....0
    Fuses and Relays.....0
    Spray Rate Control System.....0
    Chassis Control System.....0
    Engine Control System.....0
    Lighting.....0
    Cab Components.....0
    Wiring Harness Routing.....0
    Boom Trac Pro™ System.....0
    Load Command™ Control System.....0
  Power Train Repair.....0
    Remove and Install Hydrostatic Components.....0
    Hydrostatic Drive Repair.....0
    Planetary Hub Repair.....0
  Steering and Brakes.....0
    Steering Column.....0
    Steering Valve.....0
    Steering Cylinder.....0
    Brakes.....0
    AutoTrac Steering System.....0
  Suspension and Tread Adjust Repair.....0
    Suspension.....0
    Tread Adjust Valves.....0
    Tread Adjust Cylinders.....0
    Tread Adjust Shim Pads.....0
  Hydraulic System.....0
    Hydraulic Pump.....0
    Hydraulic Valves.....0
    Boom Hydraulic Cylinders.....0
    Hydraulic Reservoir.....0
    Accumulator.....0
  Solution Spray System.....0
    Nozzle Repair.....0
    Solution Tank.....0
    Solution Pump—Standard.....0
    Solution Pump—High Flow.....0
    Solution Control Valves.....0
    Rinse Tank.....0
    Eductor.....0
    Load CommandTM System.....0
  Foam Marker System.....0
    Foam Marker System Repair.....0
    On Board Air System.....0
  Dry Box Conversion.....0
    Dry System.....0
    Liquid System.....0
  Operator Station.....0
    Component Removal and Installation.....0
    Air Conditioning System.....0
    Heating System.....0
    Air Suspension Seat and Armrest.....0
    Cab Door and Windshield.....0
  Boom Repair.....0
    Boom Repair.....0
    Full Boom Breakaway.....0
  Dealer Fabricated Tools.....0
    Dealer Fabricated Tools.....0