Complete repair service manual for Bobcat 310, 313, 316, 319, 371 Loaders, with workshop information to maintain, diagnose, and repair like professional mechanics.

Bobcat 310, 313, 316, 319, 371 Loaders workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...
6545574 (2–84) - 371 (Gasoline & L.P. Gas) Service Manual.pdf
6545574 (6–12) - 371 (Gasoline & L.P. Gas) Service Manual.pdf
6545681 (2-88) - 371 Operation & Maintenance Manual.pdf
6556215 (9-81) - 310 Loader Operation & Maintenance Manual.pdf
6556353 (4-83) - 313 Loader Operation & Maintenance Manual.pdf
6556606 (6-12) - 310, 313 Loader Service Manual.pdf
6556606 (12-82) - 310, 313 Loader Service Manual.pdf
6902283 (12-05) - 316 Excavator Operation & Maintenance Manual.pdf
6902285 (2-06) - 316 Excavator Service Manual.pdf
6902285 (6-12) - 316 Excavator Service Manual.pdf
6904116 (10-05) - 319 Compact Excavator Operation & Maintenance Manual.pdf
6904188 (2-06) - 319 Compact Excavator Service Manual.pdf

PRODUCT DETAILS:
Total Pages: 2,221 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

TABLE OF CONTENTS
6545574 (2–84) - 371 (Gasoline & L.P. Gas) Service Manual...1
  MAINTENANCE SAFETY...3
  CONTENTS...5
    FOREWORD...5
  ROUTINE SERVICING...6
    GENERAL MAINTENANCE...7
      TIRE INFLATION...9
      TIRE ROTATION...9
      TIRE REPLACEMENT...9
      LUBRICATION...9
      GENERAL MAINTENANCE...10
    ENGINE SERVICE...11
      CHANGING ENGINE OIL...13
      OIL SPECIFICATIONS...13
      ENGINE AIR CLEANER...13
      CRANKCASE BREATHER...13
      AIR COOLING SYSTEM...13
      CARBURETOR...14
      FUEL PUMP...14
      LP GAS FUEL SYSTEM...15
      IGNITION SYSTEM...15
      OPERATIONAL TEST...15
      SPARK PLUG...15
      BREAKER POINTS...16
      CONDENSER...16
      IGNITION TIMING PROCEDURE...16
      GOVERNOR...16
        Initial Adjustment...16
        Speed Adjustment...16
        Sensitivity Adjustment...16
      AUTOMATIC COMPRESSION RELEASE...17
      COMPRESSION...17
      ELECTRICAL SYSTEM...17
      RECTIFIER–REGULATOR...18
    HYDRAULIC SYSTEM SERVICE...23
      DESCRIPTION OF HYDRAULIC CIRCUIT...25
      CHECKING HYDRAULIC FLUID...25
      DRAINING CONDENSATION...25
      CHANGING HYDRAULIC FLUID...26
      HYDRAULIC FLUID FILTER...26
      CHECKING THE HYDRAULIC SYSTEM...27
      TESTING THE HYDRAULIC SYSTEM...27
      PUMP DRIVE BELT ADJUSTMENT...28
      PEDAL LINKAGE ADJUSTMENT...28
      CONTROL VALVE...28
    TRACTION DRIVE SYSTEM SERVICE...33
      DESCRIPTION OF DRIVE...35
      CLUTCH ADJUSTMENT...35
      DRIVE CHAIN ADJUSTMENT...36
  MAJOR OVERHAUL...41
    ENGINE OVERHAUL...43
      ENGINE SHOCK MOUNTS AND STABILIZER ROD...45
      REPAIR–REPLACEMENT METHODS...45
      INSPECTION–DISASSEMBLY...46
      SCORING OF THE CYLINDER WALL...46
      SEVERE PISTON DAMAGE...46
      EVIDENCE OF EXTERNAL OIL LEAKAGE...46
      DISASSEMBLY PROCEDURE...46
      ENGINE RECONDITIONING...47
      CYLINDER BLOCK...47
      CRANKSHAFT...48
      CONNECTING ROD...48
      PISTON–PISTON RINGS...48
      PISTON–ROD ASSEMBLY...49
      VALVES–VALVE MECHANISM...49
      CYLINDER HEAD...49
      RING GEAR...49
      DYNAMIC BALANCE SYSTEM...50
      TIMING THE BALANCE GEARS...50
      REASSEMBLY...51
      FINAL ADUSTMENTS...54
      RUN–IN PROCEDURES (Re–Conditioned Engines)...54
      CARBURETOR RECONDITIONING (Gasoline)...54
      DISASSEMBLY OF CARBURETOR...54
      ASSEMBLY OF CARBURETOR...54
      LPG FUEL SYSTEM RECONDITIONING...55
      PRIMARY REGULATOR...55
      SECONDARY REGULATORS...56
      ENGINE SPECIFICATIONS...57
        TORQUES...57
        FITS & CLEARANCES...57
      MAXIMUM WEAR TOLERANCES & CLEARANCES...58
      ALTERNATOR/RECTIFIER–REGULATOR SERVICE...59
      CHARGE SYSTEM SERVICE...59
      CHARGE SYSTEM CHECKS...60
      STARTER SERVICE...62
        To Check Starter...62
        Removal of Starter...62
    HYDRAULIC SYSTEM OVERHAUL...63
      HYDRAULIC SYSTEM...65
      HYDRAULIC CYLINDER REPAIR...65
      HYDRAULIC PUMP REPAIR...66
      CONTROL VALVE BANK REPAIR...67
      LIFT CYLINDER LINE RESTRICTOR...68
      WARD CONTROL VALVE REPAIR...69
    TRACTION DRIVE SYSTEM OVERHAUL...71
      TRACTION DRIVE SYSTEM CHAIN REMOVAL...73
      CHAIN REINSTALLATION...73
      REMOVING STEERING LINKAGE...74
      REMOVING CLUTCHES...74
      REPLACING CLUTCH NEEDLE BEARINGS...75
      REMOVING THE LOWER JACKSHAFT...75
      REPLACING SPROCKET BEARINGS...75
        Removing Upper Jackshaft...76
        To Disassemble the Upper Jackshaft...76
      REMOVING AN AXLE...77
      TRANSMISSION CASE & COVER...78
      DRIVE AND DRIVEN SHEAVES...78
    LOADER MAIN FRAME OVERHAUL...79
      BOOM ALIGNMENT...81
      STRAIGHTENING BENT BOOMS...81
      OPERATOR PROTECTIVE GUARD...81
      THE BOB–TACH...81
      BOOM CYLINDER SUPPORT BRACKET...81
      FUEL TANK...81
      ENGINE VIBRATION MOUNTS...82
    SPECIFICATIONS...83
      LOADER SPECIFICATIONS...85
      OPERATIONAL & PERFORMANCE...85
      ENGINE...85
      LOADER HYDRAULICS...85
      ELECTRICAL...85
      POWER TRAIN...85
      CAPACITIES...85
      TIRES...85
      MACHINE WEIGHT (w/o bucket)...85
      Hydraulic Fluid...86
      TABLE OF MACHINE TORQUES...86
6545574 (6–12) - 371 (Gasoline & L.P. Gas) Service Manual...87
  MAINTENANCE SAFETY...89
  CONTENTS...91
    FOREWORD...91
  ROUTINE SERVICING...92
    GENERAL MAINTENANCE...93
      TIRE INFLATION...95
      TIRE ROTATION...95
      TIRE REPLACEMENT...95
      LUBRICATION...95
      GENERAL MAINTENANCE...96
    ENGINE SERVICE...97
      CHANGING ENGINE OIL...99
      OIL SPECIFICATIONS...99
      ENGINE AIR CLEANER...99
      CRANKCASE BREATHER...99
      AIR COOLING SYSTEM...99
      CARBURETOR...100
      FUEL PUMP...100
      LP GAS FUEL SYSTEM...101
      IGNITION SYSTEM...101
      OPERATIONAL TEST...101
      SPARK PLUG...101
      BREAKER POINTS...102
      CONDENSER...102
      IGNITION TIMING PROCEDURE...102
      GOVERNOR...102
        Initial Adjustment...102
        Speed Adjustment...102
        Sensitivity Adjustment...102
      AUTOMATIC COMPRESSION RELEASE...103
      COMPRESSION...103
      ELECTRICAL SYSTEM...103
      RECTIFIER–REGULATOR...104
    HYDRAULIC SYSTEM SERVICE...109
      DESCRIPTION OF HYDRAULIC CIRCUIT...111
      CHECKING HYDRAULIC FLUID...111
      DRAINING CONDENSATION...111
      CHANGING HYDRAULIC FLUID...112
      HYDRAULIC FLUID FILTER...112
      CHECKING THE HYDRAULIC SYSTEM...113
      TESTING THE HYDRAULIC SYSTEM...113
      PUMP DRIVE BELT ADJUSTMENT...114
      PEDAL LINKAGE ADJUSTMENT...114
      CONTROL VALVE...114
    TRACTION DRIVE SYSTEM SERVICE...119
      DESCRIPTION OF DRIVE...121
      CLUTCH ADJUSTMENT...121
      DRIVE CHAIN ADJUSTMENT...122
  MAJOR OVERHAUL...127
    ENGINE OVERHAUL...129
      ENGINE SHOCK MOUNTS AND STABILIZER ROD...131
      REPAIR–REPLACEMENT METHODS...131
      INSPECTION–DISASSEMBLY...132
      SCORING OF THE CYLINDER WALL...132
      SEVERE PISTON DAMAGE...132
      EVIDENCE OF EXTERNAL OIL LEAKAGE...132
      DISASSEMBLY PROCEDURE...132
      ENGINE RECONDITIONING...133
      CYLINDER BLOCK...133
      CRANKSHAFT...134
      CONNECTING ROD...134
      PISTON–PISTON RINGS...134
      PISTON–ROD ASSEMBLY...135
      VALVES–VALVE MECHANISM...135
      CYLINDER HEAD...135
      RING GEAR...135
      DYNAMIC BALANCE SYSTEM...136
      TIMING THE BALANCE GEARS...136
      REASSEMBLY...137
      FINAL ADUSTMENTS...140
      RUN–IN PROCEDURES (Re–Conditioned Engines)...140
      CARBURETOR RECONDITIONING (Gasoline)...140
      DISASSEMBLY OF CARBURETOR...140
      ASSEMBLY OF CARBURETOR...140
      LPG FUEL SYSTEM RECONDITIONING...141
      PRIMARY REGULATOR...141
      SECONDARY REGULATORS...142
      ENGINE SPECIFICATIONS...143
        TORQUES...143
        FITS & CLEARANCES...143
      MAXIMUM WEAR TOLERANCES & CLEARANCES...144
      ALTERNATOR/RECTIFIER–REGULATOR SERVICE...145
      CHARGE SYSTEM SERVICE...145
      CHARGE SYSTEM CHECKS...146
      STARTER SERVICE...148
        To Check Starter...148
        Removal of Starter...148
    HYDRAULIC SYSTEM OVERHAUL...149
      HYDRAULIC SYSTEM...151
      HYDRAULIC CYLINDER REPAIR...151
      HYDRAULIC PUMP REPAIR...152
      CONTROL VALVE BANK REPAIR...153
      LIFT CYLINDER LINE RESTRICTOR...154
      WARD CONTROL VALVE REPAIR...155
    TRACTION DRIVE SYSTEM OVERHAUL...157
      TRACTION DRIVE SYSTEM CHAIN REMOVAL...159
      CHAIN REINSTALLATION...159
      REMOVING STEERING LINKAGE...160
      REMOVING CLUTCHES...160
      REPLACING CLUTCH NEEDLE BEARINGS...161
      REMOVING THE LOWER JACKSHAFT...161
      REPLACING SPROCKET BEARINGS...161
        Removing Upper Jackshaft...162
        To Disassemble the Upper Jackshaft...162
      REMOVING AN AXLE...163
      TRANSMISSION CASE & COVER...164
      DRIVE AND DRIVEN SHEAVES...164
    LOADER MAIN FRAME OVERHAUL...165
      BOOM ALIGNMENT...167
      STRAIGHTENING BENT BOOMS...167
      OPERATOR PROTECTIVE GUARD...167
      THE BOB–TACH...167
      BOOM CYLINDER SUPPORT BRACKET...167
      FUEL TANK...167
      ENGINE VIBRATION MOUNTS...168
    SPECIFICATIONS...169
      LOADER SPECIFICATIONS...171
      OPERATIONAL & PERFORMANCE...171
      ENGINE...171
      LOADER HYDRAULICS...171
      ELECTRICAL...171
      POWER TRAIN...171
      CAPACITIES...171
      TIRES...171
      MACHINE WEIGHT (w/o bucket)...171
      Hydraulic Fluid...172
      TABLE OF MACHINE TORQUES...172
  SERVICE MANUAL REVISIONS...173
    371-1...173
6545681 (2-88) - 371 Operation & Maintenance Manual...175
  OPERATOR SAFETY WARNINGS...177
  CONTENT...179
  LOADER OPERATION...181
    INSTRUMENTS...182
    CHOKE & THROTTLE CONTROL...182
    SPEED RANGE SELECTION...182
    HYDRAULIC CONTROL PEDALS...182
    OPERATING LEVERS...183
    PRE-STARTING INSPECTION...183
    NORMAL STARTING CONDITION...184
    COLD WEATHER STARTING CONDITIONS (Below 32° F.)...184
    LEARNING TO OPERATE...185
    BOB-TACH...185
    FILLING BUCKET FROM A PILE...185
    DIGGING WITH THE BUCKET...186
    LEVELING AND BACKFILLING...186
    DUMPING THE BUCKET...186
  GENERAL MAINTENANCE...187
    GENERAL MAINTENANCE...188
    LUBRICATION...189
    TIRE INFLATION...189
    TIRE ROTATION...189
    TIRE REPLACEMENT...189
    BOOM ALIGNMENT...189
    STRAIGHTENING BENT BOOMS...189
    OPERATOR PROTECTIVE GUARD...190
    THE BOB-TACH...190
    BOOM CYLINDER SUPPORT BRACKET...190
  ENGINE SERVICE...191
    CHANGING ENGINE OIL...192
    OIL SPECIFICATIONS...192
    ENGINE AIR CLEANER...192
    CRANKCASE BREATHER...192
    AIR COOLING SYSTEM...192
    CARBURATOR...193
    FUEL PUMP...193
    LP GAS FUEL SYSTEM...194
    IGNITION SYSTEM...194
    OPERATIONAL TEST...194
    SPARK PLUG...194
    BREAKER POINTS...195
    CONDENSER...195
    IGNITION TIMING PROCEDURE...195
    GOVENOR...195
      Initial adjustment...195
      Speed Adjustment...195
      Sensitivity Adjustment...195
    AUTOMATIC COMPRESSION LINKAGE...196
    COMPRESSION...196
    ELECTRICAL SYSTEM...196
    RECTIFIER-REGULATOR...197
  HYDRAULIC SYSTEM SERVICE...199
    DESCRIPTION OF HYDRAULIC CIRCUIT...200
    CHECKING HYDRAULIC FLUID...200
    DRAINING CONDENSATION...200
    CHANGING HYDRAULIC FLUID...201
    HYDRAULIC FLUID FILTER...201
    CHECKING THE HYDRAULIC SYSTEM...201
    PUMP DRIVE BELT ADJUSTMENT...202
    PEDAL LINKAGE ADJUSTMENT...202
    HYDRAULIC CYLINDERS INSPECTION...202
    CONTROL VALVE...202
    LIFT CYLINDER LINE RESTRICTOR...203
  DRIVE SYSTEM SERVICE...205
    DESCRIPTION OF DRIVE...206
    CLUTCH ADJUSTMENT...206
    DRIVE CHAIN ADJUSTMENT...207
  TROUBLESHOOTING...209
    TROUBLESHOOTING THE ENGINE...210
    TROUBLESHOOTING THE HYDRAULIC SYSTEM...212
    TROUBLESHOOTING THE DRIVE SYSTEM...213
  MAJOR PARTS...215
    MAIN FRAME PARTS...216
    ENGINE & ATTACHING PARTS...217
    ELECTRICAL CIRCUIT...218
    MAIN FRAME HYDRAULIC CIRCUITRY...219
    LOADER HYDRAULICS...220
    DRIVE SYSTEM...221
  GENERAL INFORMATION...223
    LOADER SPECIFICATIONS...224
      Operational & Performance...224
      Engine...224
      Loader Hydraulics...224
      Electrical...224
      Power Train...224
      Capacities...224
      Tires...224
      Machine Weight (W/O Bucket)...224
  TABLE OF MACHINE TORQUES...225
    50-HOUR CHECK...226
    PRE-DELIVERY CHECK LIST...227
    DELIVERY REPORT...227
  WARRANTY...229
6556215 (9-81) - 310 Loader Operation & Maintenance Manual...231
  OPERATOR SAFETY WARNINGS...233
  FOREWORD...235
    CONTENTS...235
    REFERENCE INFORMATION...235
    310 BOBCAT LOADER IDENTIFICATION...236
    SAFETY INSTRUCTIONS...237
      SAFETY IS YOUR RESPONSIBILITY...237
      BEFORE YOU OPERATE THE LOADER...237
  OPERATING INSTRUCTIONS...239
    CHOKE CONTROL...245
    TO STOP THE ENGINE...245
    PARKING BRAKE...245
    STEERING CONTROLS...245
      Forward Travel...246
      Reverse Travel...246
      Normal Turning...246
      Fast Turning (Pivot Spin)...246
    SPEED-RANGE CONTROL...247
    HYDRAULIC CONTROLS...247
      Foot Pedals (Hydraulic)...247
      Lift Arm Operation...247
      Tilt (Bucket) Operation...247
      Auxiliary Pedal...248
    BEFORE YOU START THE ENGINE...248
    STARTING THE ENGINE...249
      Normal Starting Condition...250
      Cold Temperature Starting Condition...250
      To Start The Engine In Cold Temeratures...250
    BOBCAT LOADER OPERATION...251
      Bucket Size...251
      Installation Of Attachments...251
      Removal Of Attachments...252
    OPERATION OF THE BOBCAT LOADER...252
    OPERATING PROCEDURE...252
      Filling The Bucket...253
      To Empty The Bucket...253
      Digging Into The Ground...253
      Making The Ground Level...254
      Filling A Hole...254
    STOPPING THE BOBCAT LOADER...254
    TRANSPORTING THE BOBCAT LOADER...254
    LIFT ARM STOP...255
    LIFTING THE OPERATOR GUARD...256
    LOWERING THE OPERATOR GUARD...256
  PREVENTIVE MAINTENANCE...257
    MAINTENANCE SAFETY...259
    SERVICE SCHEDULE...261
    ENGINE SERVICE...262
    AIR CLEANER SERVICE...262
    FUEL SYSTEM...263
    FUEL SYSTEM SERVICE...263
    FUEL FILTER...263
      Carburator Sediment Bowl...263
    ENGINE LUBRICATION...264
    REPLACEMENT OF ENGINE OIL...264
    CRANKCASE BREATHER...264
    AIR COOLING SYSTEM...265
    ELECTRICAL SYSTEM...265
    USING AN EXTRA BATTERY...268
    TO INSTALL A NEW BATTERY...269
    HYDRAULIC SYSTEM...271
    REPLACEMENT OF THE HYDRAULIC FILTER...271
    CHECKING AND ADDING HYDRAULIC FLUID...271
    TO REMOVE THE HYDRAULIC FLUID...271
    REMOVING WATER FROM THE HYDRAULIC FLUID...272
    DRIVE SYSTEM...272
    ADJUSTMENT OF THE BELTS...272
    DRIVE CHAINS...273
    DRIVE CLUTCHES...273
    TIRE MAINTENANCE...273
      Tire Rotation...273
    LUBRICATION OF THE LOADER...274
    BOB-TACH...274
    OPERATOR GUARD...274
    SPARK ARRESTOR MUFFLER...275
    DELIVERY REPORT...275
  TROUBLESHOOTING...277
    TROUBLESHOOTING...279
      Troubleshooting The Engine...279
      Troubleshooting The Drive System...280
      Troubleshooting The Hydraulic System...281
  MAJOR PARTS...283
    MAIN FRAME...285
    SEAT BAR...286
    DRIVE SYSTEM...287
    CLUTCH & BRAKE...288
    HYDRAULIC SYSTEM...289
    ELECTRICAL SYSTEM...291
    ENGINE & ATTACHING PARTS...292
    FUEL SYSTEM...293
    DECALS...294
  DECALS...295
    WARNING DECAL - 6563484...297
    SERVICE SCHEDULE - 6561387...298
    WARNING DECAL - 6563380...300
    IMPORTANT DECAL - 6560573...301
  GENERAL INFORMATION...303
    LOADER SPECIFICATIONS...305
      Operation & Performance...305
      Engine...305
      Hydraulic System...306
      Hydraulic Cylinders...306
      Electrical...306
      Drive System...306
      Tires...306
      Fluid Capacities...306
    ADDITIONAL PUBLICATIONS...307
  WARRANTY...309
6556353 (4-83) - 313 Loader Operation & Maintenance Manual...311
  OPERATOR WARNING...312
  SAFETY INSTRUCTIONS...313
    Safety Is Your Responsibility...313
    Before You Operate The Bobcat Loader...313
  FOREWORD...315
    CONTENTS...315
    REFERENCE INFORMATION...315
    313 BOBCAT LOADER IDENTIFICATION...316
  OPERATING INSTRUCTIONS...317
    OPERATING INSTRUCTIONS...319
    CONTROLS...322
    DASH PANEL...322
    THROTTLE CONTROL...322
    STOPPING THE ENGINE...323
    PARKING BRAKE...323
    STEERING CONTROLS...323
      Forward Travel...324
      Reverse Travel...324
      Normal Turning...324
      Fast Turning (Pivot Spin)...324
    SPEED RANGE CONTROL...325
    HYDRAULIC CONTROLS...325
      Foot Pedals (Hydraulic)...325
      Lift Arm Operation...325
      Tilt Operation...325
      Auxiliary Pedal...326
    BEFORE YOU START THE ENGINE...326
    STARTING THE ENGINE...327
      Normal Starting Conditions...328
      Cold Temperature Starting Condition...328
    BOBCAT LOADER OPERATION...329
      Bucket Size...329
      Installation Of Attachments...329
      Removal Of The Attachment...330
    OPERATION OF THE BOBCAT LOADER...330
    OPERATING PROCEDURE...330
      Filling The Bucket...331
      To Empty The Bucket...331
      Digging Into The Ground...331
      Making The Ground Level...332
      Filling A Hole...332
    STOPPING THE BOBCAT LOADER...332
    TRANSPORTING THE BOBCAT LOADER...332
    LIFT ARM STOP...333
    LIFTING THE OPERATOR GUARD...334
    LOWERING THE OPERATOR GUARD...334
  PREVENTIVE MAINTENANCE...335
    MAINTENANCE SAFETY...337
    SERVICE SCHEDULE...339
    ENGINE SERVICE...340
    AIR CLEANER SERVICE...340
    FUEL SYSTEM...341
    FUEL FILTER...341
    REMOVING AIR FROM THE FUEL SYSTEM...342
    ENGINE LUBRICATION SYSTEM...342
    REPLACEMENT OF THE ENGINE OIL AND FILTER...343
    ENGINE COOLING SYSTEM...343
      Coolant Level...343
      Removing Coolant From The Cooling System...344
    ALTERNATOR BELT...344
    ELECTRICAL SYSTEM...344
    USING AN EXTRA BATTERY (Booster Start)...347
    TO INSTALL A NEW BATTERY...349
    HYDRAULIC SYSTEM...349
    REPLACEMENT OF THE HYDRAULIC FILTER...351
    CHECKING AND ADDING HYDRAULIC FLUID...351
    CHECKING AND ADDING CHAINCASE FLUID...351
    TO REMOVE THE HYDRAULIC FLUID...352
    TO REMOVE THE CHAINCASE FLUID...352
    REMOVING WATER FROM THE CHAINCASE FLUID...352
    DRIVE SYSTEM...352
    ADJUSTMENT OF THE BELTS...353
    DRIVE CHAINS...354
    DRIVE CLUTCHES...354
    TIRE MAINTENANCE...354
      Tire Rotation...355
    LUBRICATION OF THE LOADER...355
    BOB-TACH...355
    OPERATOR GUARD...355
    SPARK ARRESTOR MUFFLER...356
    DELIVERY REPORT...356
  TROUBLESHOOTING...357
    TROUBLESHOOTING...359
      Troubleshooting The Engine...359
      Troubleshooting The Drive System...360
      Troubleshooting The Hydraulic System...360
  MAJOR PARTS...361
    MAIN FRAME...363
    SEAT BAR...364
    DRIVE SYSTEM...365
    CLUTCH & BRAKE...366
    HYDRAULIC SYSTEM...367
    OPERATOR GUARD ELECTRICAL CIRCUITRY...369
    ENGINE ELECTRICAL CIRCUITRY...370
    ENGINE & ATTACHING PARTS...371
    DECALS...373
  DECALS...375
    WARNING DECAL - 6563484...377
    SERVICE SCHEDULE - 6561387...378
    WARNING DECAL - 6563380...380
    IMPORTANT DECAL - 6560573...381
  GENERAL INFORMATION...383
    LOADER SPECIFICATIONS...385
      Operation & Performance...385
      Engine...385
      Hydraulic System...386
      Hydraulic Cylinders...386
      Electrical...386
      Drive System...386
      Capactities...386
      Tires...386
    ADDITIONAL PUBLICATIONS...387
  WARRANTY...389
6556606 (12-82) - 310, 313 Loader Service Manual...391
  MAINTENANCE SAFETY...393
  CONTENTS...395
    FOREWORD...395
  PREVENTIVE MAINTENANCE...397
    INTRODUCTION...399
      Symbols...399
      Serial Number Identifications...399
      Loader Serial Number...399
      Engine Serial Number...399
      Pre-Delivery Inspection...400
      30 Hour Inspection...400
    SERVICE SCHEDULE...401
    ENGINE SERVICE...402
      Oil Specifications...402
      To Check  Oil, Add Or Replace...402
      Engine Oil Filter (313)...403
      Crankcase Breather...403
      Air Cooling System (310)...405
      Engine Cooling Syste (313)...405
      Spark Arrestor Muffler...405
      Cleaning The Cooling System (313)...406
    AIR CLEANER SYSTEM...407
    FUEL SYSTEM...407
      Fuel System Service...407
      Fuel Filter (310)...408
      Fuel Filter (313)...408
      Electric Fuel Pump...408
    ELECTRICAL SYSTEMS...409
      Fan And Alternator Belt Tension (313)...411
      Ignition System And Ignition Testing (310)...411
      Cleaning Or Replacing Spark Plugs...411
      Ignition Points And Condenser...412
      Ignition Timing...412
      Using And Extra Battery...412
      To Install A New Battery...413
    HYDRAULIC SYSTEM (313)...414
      Checking Hydraulic Fluid Level...414
      To Replace Hydraulic Fluid...414
      To Replace Hydraulic Filter...414
    HYDRAULIC SYSTEM (310)...415
      Checking Hydraulic Fluid Level...415
      To Replace The Hydraulic Fluid...415
      Remove Hydraulic Fluid Condensation...415
      To Replace The Hydraulic Filter...416
    DRIVE SYSTEM...416
      Adjustment Of Driven Belts...416
      Chaincase Hydraulic Fluid...416
    HYDRAULIC CYLINDERS AND CONTROL VALVE...417
      Inspecting Hydraulic Cylinders...417
      To Check Hydraulic Cylinder Seals...417
      Control Valve...418
      Adjustment Of Pedal Linkage...418
    TRANSMISSION AND DRIVE SYSTEM...418
      Clutches...418
      Drive Chains...419
      Tire Inflation...419
      Tire Rotation...419
      Tire Replacement...419
    LUBRICATION...419
    OPERATOR ENCLOSURE...419
  HYDRAULIC SYSTEM...421
    HYDRAULIC / HYDROSTATIC SCHEMATICS...429
    DESCRIPTION OF HYDRAULIC CIRCUIT...433
      Tubelines, Hoses Fittings...433
      37° Flare Connections...433
      Staright Thread O-ring Fitting ...434
      Pipe Thread Fittings...434
      Tubelines & Hoses...434
      Hydraulic Reservoir...434
      To Check The Hydraulic System...434
    CHECKING OUTPUT OF HYDRAULIC PUMP...435
    HYDRAULIC PUMP REPAIR...436
    CONTROL VALVE...438
      Removal Of Control Valve...439
      Disassembly And Inspection Of Control Valve...439
      Assembling Control Valve...439
      Detent Spool Repair (Lift And Auxiliary)...440
      Relief Valve...440
      To Check Release Pressure...440
      Removal And Replacement Of Relief Valve...440
    HYDRAULIC CYLINDER INSPECTION...441
    TO CHECK CYLINDER SEALS...441
    REPAIR OF CYLINDER...442
  DRIVE SYSTEM...443
    DESCRIPTION OF DRIVE...445
    TRANSMISSION AND DRIVE SYSTEM...446
      Clutch Adjustment...446
      Removal Of Clutch...447
      Replacement Of Clutch Needle Bearings...447
      Installation Of Clutch...447
    DRIVE CHAIN...447
      Adjustment Of Drive Chain...447
      Removal Of Drive Chain...449
      Installation Of Drive Chain...450
    STEERING LINKAGE...450
    CHAINCASE & COVER...451
    LOWER JACKSHAFT...451
    UPPER JACKSHAFT...452
      Removal Of Upper Jackshaft...452
      Disassembly Of Upper Jackshaft...453
      Installation Of Upper Jackshaft...453
      Removal Of Upper Jackshaft (One Piece)...453
      Installation Of Upper Jackshaft (One Piece)...454
    AXLES & BEARINGS...454
      To remove The Axles...454
      Assembly And Installation Of Axle...455
    TO SERVICE RANGE CONTROL CLUTCH...456
      To Remove Range Control Clutch...456
      Inspection Of Range Control Clutch...457
      Installation Of Range Control Clutch...457
    PARK BRAKE...458
      Removing The Park Brake...458
      Installing The Park Brake...458
  MAIN FRAME...461
    THE BOB-TACH...463
      Removal of Bob-Tach...463
      Installation Of Bob-Tach...463
    LIFT ARMS...463
      Removal Of Lift Arms...463
      Installation Of Lift Arms...463
    REAR DOOR...464
    FUEL TANK...464
      Removal Of Fuel Tank...464
      Assembly Of Fuel Tank...464
    LIFT ARM SUPPORT BRACKET...464
    OPERATOR ENCLOSURE...465
  ELECTRICAL SYSTEM...467
    ELECTRICAL SCHEMATICS...470
    ELECTRICAL SYSTEM OF THE LOADER...483
    TROUBLESHOOTING THE ELECTRICAL SYSTEM...485
    CHARGE SYSTEM SERVICE (310)...489
    CHARGE SYSTEM CHECKS (310)...489
    ALTERNATOR SERVICE (313)...491
      Checking Alternator Output...491
      Checking Regulator...491
      Servicing The Alternator...492
      Disassembly Of The Alternator...492
      Checking Rotor...492
      checking Stator...492
      Checking Diode Trio...492
      Checking Rectifier...493
      Alternator Assembly And Installation...493
    STARTER SERVICE (310)...493
      To Check Starter...493
      Removal Of Starter...493
      Disassembly Of Starter...494
      To Clean And Inspect Starter...494
      Replacement Of Brushes...494
      Starter Dust Shield...494
      Assembly Of Starter...495
    STARTER SERVICE (313)...495
      Checking The Starter...495
      Armature...495
      Field Coils...496
      Brushes & Brush Holders...496
      Solenoid Operating Test...496
  ENGINE (310)...497
    TROUBLESHOOTING THE 310 ENGINE...499
    CARBURETOR...502
    FUEL PUMP...502
    GOVENOR...503
    AUTOMATIC COMPRESSION RELEASE...503
      Check And Adjustment The Automatic Compression Release...503
    ENGINE COMPRESSION...504
    ENGINE SHOCK SUPPORT...504
    REPAIR AND REPLACEMENT OF THE ENGINE...505
    TO OVERHAUL THE ENGINE...505
    DISASSEMBLY AND INSPECTION OF THE ENGINE...505
      To Check For Oil Leakage...507
      Disassembly Of The Engine...507
      Inspection And Cleaning Of Parts...508
      Cylinder Block...508
      Crankshaft...509
      Connecting Rod...509
      Piston And Piston Rings...509
      Piston And Rod...509
      Valve And Valve Mechanism...509
      Cylinder Head...510
      Ring Gear...510
      Dynamic Balance System...511
      Timing The Balance Gears...511
    ASSEMBLY OF THE ENGINE...512
      Rear Main Bearings...512
      Installation Of The Govenor...512
      Installation Of The Camshaft...512
      Installation Of The Crankshaft...513
      Installation Of The Bearing Plate...513
      Assembly Of Piston And Rod...513
      Assembly Of Connecting Rod To Cranshaft...513
      Installation Of Oil Seals On Crankshaft...513
      Installation Of The Oil Pan...514
      Installation Of The Valves...514
      Installation Of The Cylinder Head...514
      Engine Breather...514
      Installation Of The Flywheel...515
      Installation Of The Breaker Points...515
      Installation Of The Carburetor...515
      Installation Of The Govenor Linkage...515
      Installation Of The Blower Cover...515
    TO START A RECONDITIONED ENGINE...515
    CARBURETOR...515
    Disassembly Of The Carburetor...516
    Assembly Of The Carburetor...516
  ENGINE (313)...517
    TROUBLESHOOTING THE 313 ENGINE...519
    FUEL SYSTEM...521
      To Replace The Fuel Filter...521
      To Vent Vent The Fuel System...521
      Removal And Installing Fuel Injection Pump...521
      Timing The Fuel System...523
      Fule Lift Pump...523
    LUBRICATION SYSTEM...525
    ENGINE SHOCK SUPPORT...525
    RECONDITIONING THE ENGINE...525
      Removal Of Engine...525
      Cylinder Head Combustion Chamber...526
      Valve Adjustment...526
      Cylinder Head Removal...526
      Reconditioning The Valves...526
      Inspection Of The Rocker Arms...527
      Installation Of Cylinder Head...527
      To Adjust The Compression Release Mechanism...528
      Disassembly Of The Engine...529
      Cylinder Liners...530
      Crankshaft And Connecting Road Installation...530
      Camshaft And Camshaft Gear...532
      Installing Idler Gear And Govenor...533
      Installing Gearcase Housing...533
      Install Flywheel To Crankshaft...535
  SPECIFICATIONS...537
    FUEL SPECIFICATIONS...539
    ENGINE OIL SPECIFICATIONS...539
    HYDRAULIC FLUID...539
    310 LOADER SPECIFICATIONS...540
      Operation & Performance...540
      Engine...540
      Hydraulic System...541
      Electrical...541
      Drive System...541
      Tires...541
      Fluid Capacities...541
    TORQUE SPECIFICATIONS ...543
    310 ENGINE SPECIFICATION ...543
      Torques...543
      Fits & Clearance...543
      Maximum Wear Tolerance & Clearance...544
    313 LOADER SPECIFICATIONS...545
      Operation & Performance...545
      Engine...545
      Hydraulic System...547
      Electrical ...547
      Drive System...547
      Capacities...547
      Tires...547
    313 ENGINE SPECIFICATIONS...548
      Torque...548
      Fits & Clearance...548
    SPECIAL TOOLS...549
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...550
    DECIMAL AND MILLIMETER EQUIVALENTS...551
    U.S. TO METRIC CONVERSION...551
  ALPHABETICAL INDEX...553
  SERVICE BULLETINS...557
    047...557
    300-001...559
    300-002...561
    300-003...563
    300-004...565
    300-005...567
    300-006...569
  SERVICE MANUAL REVISIONS...557
    300-1...571
    300-2...573
    300-3...575
    300-4...577
    300-5...579
    300-6...581
6556606 (6-12) - 310, 313 Loader Service Manual...583
  MAINTENANCE SAFETY...585
  CONTENTS...587
    FOREWORD...587
  PREVENTIVE MAINTENANCE...589
    INTRODUCTION...591
      Symbols...591
      Serial Number Identifications...591
      Loader Serial Number...591
      Engine Serial Number...591
      Pre-Delivery Inspection...592
      30 Hour Inspection...592
    SERVICE SCHEDULE...593
    ENGINE SERVICE...594
      Oil Specifications...594
      To Check  Oil, Add Or Replace...594
      Engine Oil Filter (313)...595
      Crankcase Breather...595
      Air Cooling System (310)...597
      Engine Cooling Syste (313)...597
      Spark Arrestor Muffler...597
      Cleaning The Cooling System (313)...598
    AIR CLEANER SYSTEM...599
    FUEL SYSTEM...599
      Fuel System Service...599
      Fuel Filter (310)...600
      Fuel Filter (313)...600
      Electric Fuel Pump...600
    ELECTRICAL SYSTEMS...601
      Fan And Alternator Belt Tension (313)...603
      Ignition System And Ignition Testing (310)...603
      Cleaning Or Replacing Spark Plugs...603
      Ignition Points And Condenser...604
      Ignition Timing...604
      Using And Extra Battery...604
      To Install A New Battery...605
    HYDRAULIC SYSTEM (313)...606
      Checking Hydraulic Fluid Level...606
      To Replace Hydraulic Fluid...606
      To Replace Hydraulic Filter...606
    HYDRAULIC SYSTEM (310)...607
      Checking Hydraulic Fluid Level...607
      To Replace The Hydraulic Fluid...607
      Remove Hydraulic Fluid Condensation...607
      To Replace The Hydraulic Filter...608
    DRIVE SYSTEM...608
      Adjustment Of Driven Belts...608
      Chaincase Hydraulic Fluid...608
    HYDRAULIC CYLINDERS AND CONTROL VALVE...609
      Inspecting Hydraulic Cylinders...609
      To Check Hydraulic Cylinder Seals...609
      Control Valve...610
      Adjustment Of Pedal Linkage...610
    TRANSMISSION AND DRIVE SYSTEM...610
      Clutches...610
      Drive Chains...611
      Tire Inflation...611
      Tire Rotation...611
      Tire Replacement...611
    LUBRICATION...611
    OPERATOR ENCLOSURE...611
  HYDRAULIC SYSTEM...613
    HYDRAULIC / HYDROSTATIC SCHEMATICS...621
    DESCRIPTION OF HYDRAULIC CIRCUIT...625
      Tubelines, Hoses Fittings...625
      37° Flare Connections...625
      Staright Thread O-ring Fitting ...626
      Pipe Thread Fittings...626
      Tubelines & Hoses...626
      Hydraulic Reservoir...626
      To Check The Hydraulic System...626
    CHECKING OUTPUT OF HYDRAULIC PUMP...627
    HYDRAULIC PUMP REPAIR...628
    CONTROL VALVE...630
      Removal Of Control Valve...631
      Disassembly And Inspection Of Control Valve...631
      Assembling Control Valve...631
      Detent Spool Repair (Lift And Auxiliary)...632
      Relief Valve...632
      To Check Release Pressure...632
      Removal And Replacement Of Relief Valve...632
    HYDRAULIC CYLINDER INSPECTION...633
    TO CHECK CYLINDER SEALS...633
    REPAIR OF CYLINDER...634
  DRIVE SYSTEM...635
    DESCRIPTION OF DRIVE...637
    TRANSMISSION AND DRIVE SYSTEM...638
      Clutch Adjustment...638
      Removal Of Clutch...639
      Replacement Of Clutch Needle Bearings...639
      Installation Of Clutch...639
    DRIVE CHAIN...639
      Adjustment Of Drive Chain...639
      Removal Of Drive Chain...641
      Installation Of Drive Chain...642
    STEERING LINKAGE...642
    CHAINCASE & COVER...643
    LOWER JACKSHAFT...643
    UPPER JACKSHAFT...644
      Removal Of Upper Jackshaft...644
      Disassembly Of Upper Jackshaft...645
      Installation Of Upper Jackshaft...645
      Removal Of Upper Jackshaft (One Piece)...645
      Installation Of Upper Jackshaft (One Piece)...646
    AXLES & BEARINGS...646
      To remove The Axles...646
      Assembly And Installation Of Axle...647
    TO SERVICE RANGE CONTROL CLUTCH...648
      To Remove Range Control Clutch...648
      Inspection Of Range Control Clutch...649
      Installation Of Range Control Clutch...649
    PARK BRAKE...650
      Removing The Park Brake...650
      Installing The Park Brake...650
  MAIN FRAME...653
    THE BOB-TACH...655
      Removal of Bob-Tach...655
      Installation Of Bob-Tach...655
    LIFT ARMS...655
      Removal Of Lift Arms...655
      Installation Of Lift Arms...655
    REAR DOOR...656
    FUEL TANK...656
      Removal Of Fuel Tank...656
      Assembly Of Fuel Tank...656
    LIFT ARM SUPPORT BRACKET...656
    OPERATOR ENCLOSURE...657
  ELECTRICAL SYSTEM...659
    ELECTRICAL SCHEMATICS...662
    ELECTRICAL SYSTEM OF THE LOADER...675
    TROUBLESHOOTING THE ELECTRICAL SYSTEM...677
    CHARGE SYSTEM SERVICE (310)...681
    CHARGE SYSTEM CHECKS (310)...681
    ALTERNATOR SERVICE (313)...683
      Checking Alternator Output...683
      Checking Regulator...683
      Servicing The Alternator...684
      Disassembly Of The Alternator...684
      Checking Rotor...684
      checking Stator...684
      Checking Diode Trio...684
      Checking Rectifier...685
      Alternator Assembly And Installation...685
    STARTER SERVICE (310)...685
      To Check Starter...685
      Removal Of Starter...685
      Disassembly Of Starter...686
      To Clean And Inspect Starter...686
      Replacement Of Brushes...686
      Starter Dust Shield...686
      Assembly Of Starter...687
    STARTER SERVICE (313)...687
      Checking The Starter...687
      Armature...687
      Field Coils...688
      Brushes & Brush Holders...688
      Solenoid Operating Test...688
  ENGINE (310)...689
    TROUBLESHOOTING THE 310 ENGINE...691
    CARBURETOR...694
    FUEL PUMP...694
    GOVENOR...695
    AUTOMATIC COMPRESSION RELEASE...695
      Check And Adjustment The Automatic Compression Release...695
    ENGINE COMPRESSION...696
    ENGINE SHOCK SUPPORT...696
    REPAIR AND REPLACEMENT OF THE ENGINE...697
    TO OVERHAUL THE ENGINE...697
    DISASSEMBLY AND INSPECTION OF THE ENGINE...697
      To Check For Oil Leakage...699
      Disassembly Of The Engine...699
      Inspection And Cleaning Of Parts...700
      Cylinder Block...700
      Crankshaft...701
      Connecting Rod...701
      Piston And Piston Rings...701
      Piston And Rod...701
      Valve And Valve Mechanism...701
      Cylinder Head...702
      Ring Gear...702
      Dynamic Balance System...703
      Timing The Balance Gears...703
    ASSEMBLY OF THE ENGINE...704
      Rear Main Bearings...704
      Installation Of The Govenor...704
      Installation Of The Camshaft...704
      Installation Of The Crankshaft...705
      Installation Of The Bearing Plate...705
      Assembly Of Piston And Rod...705
      Assembly Of Connecting Rod To Cranshaft...705
      Installation Of Oil Seals On Crankshaft...705
      Installation Of The Oil Pan...706
      Installation Of The Valves...706
      Installation Of The Cylinder Head...706
      Engine Breather...706
      Installation Of The Flywheel...707
      Installation Of The Breaker Points...707
      Installation Of The Carburetor...707
      Installation Of The Govenor Linkage...707
      Installation Of The Blower Cover...707
    TO START A RECONDITIONED ENGINE...707
    CARBURETOR...707
    Disassembly Of The Carburetor...708
    Assembly Of The Carburetor...708
  ENGINE (313)...709
    TROUBLESHOOTING THE 313 ENGINE...711
    FUEL SYSTEM...713
      To Replace The Fuel Filter...713
      To Vent Vent The Fuel System...713
      Removal And Installing Fuel Injection Pump...713
      Timing The Fuel System...715
      Fule Lift Pump...715
    LUBRICATION SYSTEM...717
    ENGINE SHOCK SUPPORT...717
    RECONDITIONING THE ENGINE...717
      Removal Of Engine...717
      Cylinder Head Combustion Chamber...718
      Valve Adjustment...718
      Cylinder Head Removal...718
      Reconditioning The Valves...718
      Inspection Of The Rocker Arms...719
      Installation Of Cylinder Head...719
      To Adjust The Compression Release Mechanism...720
      Disassembly Of The Engine...721
      Cylinder Liners...722
      Crankshaft And Connecting Road Installation...722
      Camshaft And Camshaft Gear...724
      Installing Idler Gear And Govenor...725
      Installing Gearcase Housing...725
      Install Flywheel To Crankshaft...727
  SPECIFICATIONS...729
    FUEL SPECIFICATIONS...731
    ENGINE OIL SPECIFICATIONS...731
    HYDRAULIC FLUID...731
    310 LOADER SPECIFICATIONS...732
      Operation & Performance...732
      Engine...732
      Hydraulic System...733
      Electrical...733
      Drive System...733
      Tires...733
      Fluid Capacities...733
    TORQUE SPECIFICATIONS ...735
    310 ENGINE SPECIFICATION ...735
      Torques...735
      Fits & Clearance...735
      Maximum Wear Tolerance & Clearance...736
    313 LOADER SPECIFICATIONS...737
      Operation & Performance...737
      Engine...737
      Hydraulic System...739
      Electrical ...739
      Drive System...739
      Capacities...739
      Tires...739
    313 ENGINE SPECIFICATIONS...740
      Torque...740
      Fits & Clearance...740
    SPECIAL TOOLS...741
    STANDARD TORQUE SPECIFICATIONS FOR BOLTS...742
    DECIMAL AND MILLIMETER EQUIVALENTS...743
    U.S. TO METRIC CONVERSION...743
  ALPHABETICAL INDEX...745
  SERVICE BULLETINS...749
    047...749
    300-001...751
    300-002...753
    300-003...755
    300-004...757
    300-005...759
    300-006...761
  SERVICE MANUAL REVISIONS...749
    300-1...763
    300-2...765
    300-3...767
    300-4...769
    300-5...771
    300-6...773
    300-7...775
6902283 (12-05) - 316 Excavator Operation & Maintenance Manual...777
  OPERATOR SAFETY WARNINGS...779
  CONTENTS...781
  FOREWORD...783
    BOBCAT COMPANY IS ISO 9001 CERTIFIED...785
    REGULAR MAINTENANCE ITEMS...785
    MOTOR OIL...785
    SERIAL NUMBER LOCATIONS...787
    EXCAVATOR SERIAL NUMBER...787
    ENGINE SERIAL NUMBER...787
    DELIVERY REPORT...787
    MACHINE IDENTIFICATION...788
    FEATURES AND ACCESSORIES...789
      Standard Items...789
  SAFETY...791
    SAFETY INSTRUCTIONS...793
      Before Operation...793
      Safe Operation Is The Operator’s Responsibility...794
      Safe Operation Needs A Qualified Operator...794
      Fire Prevention...795
    MACHINE SIGNS (DECALS)...796
  OPERATING INSTRUCTIONS...799
    INSTRUMENTS AND CONTROLS...801
      Instrumentation...801
      Light Switch...801
      Operator Controls...801
    CONTROL LOCKOUT LEVERS...802
      Operation...802
    OPERATOR CANOPY...802
      TOPS Approved...802
    ENGINE SPEED CONTROL...803
      Operation...803
    BOOM SWING PEDAL...803
      Operation...803
    UPPERSTRUCTURE SLEW LOCK...804
      Operation...804
    STEERING LEVERS...804
      Forward And Reverse Travel...804
      Turning...805
    HYDRAULIC CONTROLS...806
      Standard (STD) Control Pattern...806
      ISO Control Pattern...807
      Auxiliary Hydraulics...808
    HORN...808
      Operation...808
    BLADE CONTROL / TRACK EXPANSION LEVER...809
      Raising And Lowering The Blade...809
      Expanding And Retracting The Tracks...809
    DAILY INSPECTION...810
      Daily Inspection And Maintenance...810
    PRE-STARTING PROCEDURE...811
      Before Starting The Engine...811
    STARTING THE ENGINE...812
      Procedure...812
      Cold Temperature Starting...812
    BUCKETS AND ATTACHMENTS...813
      Installing...813
      Removing...813
    OPERATING PROCEDURE...814
      Operating On Public Roads...814
      Lifting A Load...814
      Excavating...815
      Boom Offset...816
      Backfilling...816
      Driving The Excavator...816
      Operating On Slopes...817
      Operating In Water...818
      Avoiding Track Damage...819
    PARKING THE EXCAVATOR...819
      Procedure...819
    LIFTING THE EXCAVATOR...820
      Procedure...820
    TRANSPORTING THE EXCAVATOR...821
      Loading Onto Transport Vehicle...821
      Fastening To Transport Vehicle...821
  PREVENTIVE MAINTENANCE...823
    MAINTENANCE SAFETY...825
    SERVICE SCHEDULE...827
      Chart...827
    ENGINE COVER...828
      Opening the Engine Cover...828
      Closing the Engine Cover...828
    ALTERNATOR BELT...828
      Adjusting The Alternator Belt...828
    AIR CLEANER...829
      Dust Cup...829
      Replacing The Filter...829
    FUEL SYSTEM...830
      Fuel Specifications...830
      Filling The Fuel Tank...830
      Removing Water From The Fuel System...830
      Replacing The Fuel Filter...830
      Draining The Fuel Tank...831
      Removing Air From The Fuel System...831
    ENGINE LUBRICATION SYSTEM...832
      Checking Engine Oil...832
      Replacing Oil And Filter...832
    COOLING SYSTEM...833
      Cleaning The Cooling System...833
      Checking Coolant Level...833
      Replacing The Coolant...834
    ELECTRICAL SYSTEM...835
      Description...835
      Fuses...835
      Fuse Function...835
      Service The Electrical System And Battery...835
      Using A Booster Battery (Jump Starting)...836
      Removing And Installing The Battery...837
    HYDRAULIC SYSTEM...837
      Checking And Adding Fluid...837
      Replacing The Hydraulic Filter...838
      Replacing Hydraulic Fluid...838
    CONTROL LOCKOUT LEVERS...839
      Inspection And Maintenance...839
    SPARK ARRESTOR MUFFLER...840
    TRACK TENSION...841
      Adjusting...841
    FINAL DRIVE CASE...842
      Checking And Adding Oil...842
      Replacing Oil...842
    LUBRICATING THE EXCAVATOR...842
      Lubrication Locations...842
      Lubrication Locations (Cont’d)...843
      Lubrication Locations (Cont’d)...844
    BLADE EXTENSION...844
      Installing And Removing...844
  MACHINE SIGN TRANSLATIONS...845
    SERVICE SCHEDULE (6814967)...847
    WARNING (6808185)...849
    WARNING (6817138)...850
    WARNING (6814976)...851
    WARNING (6804233)...852
    WARNING (6576048)...852
    WARNING (6814970)...852
    IMPORTANT (6560573)...852
  SPECIFICATIONS...853
    EXCAVATOR SPECIFICATIONS (316)...855
      Machine Dimensions...855
      Performance...856
      Engine...856
      Controls...856
      Drive System...856
      Hydraulic System...857
      Electrical...857
      Capacities...857
    FUEL, COOLANT AND LUBRICANTS...858
      Chart...858
    PUBLICATIONS AND TRAINING RESORCES...859
  WARRANTY...861
6902285 (2-06) - 316 Excavator Service Manual...863
  MAINTENANCE SAFETY...865
  ALPHABETICAL INDEX...867
  CONTENTS...869
    FOREWORD...871
    SAFETY INSTRUCTIONS...873
      Fire Prevention...875
    SERIAL NUMBER LOCATIONS...877
    EXCAVATOR SERIAL NUMBER...877
    ENGINE SERIAL NUMBER...877
    IDENTIFICATION AND MACHINE SIGNS (DECALS)...878
  SAFETY AND MAINTENANCE...881
    LIFTING THE EXCAVATOR...883
      Procedure...883
    UPPERSTRUCTURE SLEW LOCK...885
      Operation...885
    TRANSPORTING THE EXCAVATOR...887
      Loading Onto Transport Vehicle...887
    ENGINE COVER...889
      Opening the Engine Cover...889
      Closing the Engine Cover...889
    SERVICE SCHEDULE...891
      Chart...891
    AIR CLEANER...893
      Daily Check...893
      Dust Cup...893
      Replacing The Filter...893
    COOLING SYSTEM...895
      Cleaning The Cooling System...895
      Checking Coolant Level...895
      Replacing The Coolant...896
    FUEL SYSTEM...897
      Fuel Specifications...897
      Filling The Fuel Tank...897
      Removing Water From The Fuel System...897
      Replacing The Fuel Filter...897
      Draining The Fuel Tank...898
      Removing Air From The Fuel System...898
    ENGINE LUBRICATION SYSTEM...901
      Checking Engine Oil...901
      Replacing Oil And Filter...901
    HYDRAULIC SYSTEM...903
      Checking And Adding Fluid...903
      Replacing The Hydraulic Filter...903
      Replacing The Hydraulic Fluid...904
    LUBRICATING THE EXCAVATOR...905
      Lubrication Locations...905
    TRAVEL MOTOR...909
      Checking And Adding Oil...909
      Replacing Oil...909
    ALTERNATOR BELT...911
      Adjusting The Alternator Belt...911
    SPARK ARRESTOR MUFFLER...913
    BLADE EXTENSION...915
      Installing And Removing...915
  HYDRAULIC SYSTEM...917
    HYDRAULIC/HYDROSTATIC SCHEMATICS...921
    HYDRAULIC SYSTEM INFORMATION...925
      Troubleshooting Chart...925
    BOOM CYLINDER...929
      Checking The Boom Cylinder...929
      Removal and Installation...932
      Parts Identification...935
      Disassembly...936
      Assembly...941
    ARM CYLINDER...947
      Checking The Arm Cylinder...947
      Removal and Installation...949
      Parts Identification...951
      Disassembly...952
      Assembly...956
    BOOM SWING CYLINDER...961
      Checking The Boom Swing Cylinder...961
      Removal and Installation...963
      Parts Identification...966
      Disassembly...967
      Assembly...970
    BUCKET CYLINDER...975
      Checking The Bucket Cylinder...975
      Removal and Installation...976
      Parts Identification...979
      Disassembly...980
      Assembly...984
    BLADE CYLINDER...989
      Checking The Blade Cylinder...989
      Removal and Installation...990
      Parts Identification...991
      Disassembly...992
      Assembly...995
    TRACK FRAME EXPANSION CYLINDER...1001
      Checking The Track Frame Expansion Cylinder...1001
      Removal And Installation...1002
      Parts Identification...1008
      Disassembly...1009
      Assembly...1012
    MAIN RELIEF VALVES...1017
      Testing And Adjusting The Main Relief Valves...1017
    PORT RELIEF VALVES...1019
      Testing And Adjusting The Port Relief Valves...1019
    HYDRAULIC CONTROL VALVE...1021
      Removal And Installation...1021
      Identification...1024
      Disassembly And Assembly...1025
      P1 And P2 Section...1027
      Boom And Arm Section...1028
      Upperstructure Slew Section...1032
      Boom Swing Section...1035
      Left Travel And Blade Section...1039
      Right Travel And Bucket Section...1043
    HYDRAULIC PUMP...1047
      Description...1047
      Testing...1047
      Removal And Installation...1049
      Parts Identification...1050
      Disassembly...1051
      Assembly...1055
    TRACK FRAME EXPANSION VALVE...1061
      Removal And Installation...1061
      Disassembly And Assembly...1062
    TRAVEL MOTOR...1065
      Removal And Installation...1065
      Parts Identification...1067
    SWIVEL JOINT...1083
      Removal And Installation...1083
      Parts Identification...1086
      Disassembly...1087
      Assembly...1090
    SWING MOTOR...1095
      Removal And Installation...1095
      Parts Identification...1096
      Disassembly...1097
      Assembly...1104
    HYDRAULIC FILTER MOUNT...1113
      Removal And Installation...1113
    HYDRAULIC RESERVOIR...1115
      Removal And Installation...1115
    STANDARD HYDRAULIC CONTROL CHANGE...1117
      Standard To ISO Control Pattern...1117
    ISO HYDRAULIC CONTROL CHANGE...1123
      ISO To Standard Control Pattern...1123
    AUXILIARY HYDRAULIC CONTROL VALVE...1129
      Removal And Installation...1129
      Disassembly And Assembly...1130
  UNDERCARRIAGE...1133
    BLADE...1135
      Extention Installing And Removing...1135
      Blade Removal And Installation...1135
    TRACKS...1137
      Track Lug Height...1137
      Adjustment...1137
      Removal And Installation...1139
    TRACK FRAME...1141
      Disassembly And Assembly...1141
      Removal And Installation Of Expandable Track Frame...1141
      Drive Sprocket Removal And Installation...1142
    TRACK DAMAGE IDENTIFICATION...1143
      Cutting Of Steel Cords...1143
      Abrasion Of Embedded Metals...1144
      Separation Of Embedded Metals...1145
      Separation Of Embedded Metals Due To Corrosion...1146
      Cuts On The Lug Side Rubber...1147
      Cracks On The Lug Side Rubber Due To Fatigue...1148
      Lug Abrasion...1149
      Cracks And Cuts On The Lug Side Rubber...1150
      Abrasion Of The Track Roller Side...1151
      Cuts On The Edges Of Track Roller Side...1152
    TRACK IDLER...1155
      Parts Identification...1155
      Disassembly...1156
      Assembly...1158
    TRACK ROLLER...1161
      Parts Identification...1161
      Disassembly...1162
      Assembly...1164
    SWING CIRCLE GEAR...1167
      Removal...1167
      Installation...1167
  UPPERSTRUCTURE & SWING SECTION...1169
    UPPERSTRUCTURE...1171
      Removal And Installation...1171
    CANOPY...1175
      Removal And Installation...1175
    SEAT AND SEAT MOUNT...1177
      Removal And Installation...1177
    CONTROL LOCKOUT...1179
      Removal And Installation...1179
    ENGINE SPEED CONTROL...1181
      Removal And Installation...1181
    BLADE CONTROL...1183
      Removal And Installation...1183
    BLADE CONTROL...1184
    UPPERSTRUCTURE SLEW LOCK...1185
      Removal And Installation...1185
    RIGHT PEDAL AND LINKAGE...1187
      Pedal Removal And Installation...1187
    TRAVEL CONTROLS...1189
      Removal And Installation...1189
    LEFT PEDAL AND LINKAGE...1191
      Pedal Removal And Installation...1191
      Disassembly And Assembly...1192
    CONTROL LEVERS AND LINKAGE...1193
      Inspection And Maintenance...1193
      Removal And Installation...1193
    FUEL TANK...1197
      Removal And Installation...1197
    HORN...1199
      Removal And Installation...1199
    SWING FRAME...1201
      Removal And Installation...1201
      Bushing Replacement...1203
    BOOM...1205
      Removal And Installation...1205
      Boom Bushing Removal And Installation...1207
    ARM...1209
      Removal And Installation...1209
      Arm To Boom Bushing Removal And Installation...1211
      Arm To Bucket And Bucket Link Bushing Removal And Installation...1211
    BUCKET...1213
      Removal...1213
      Installation...1213
    BUCKET LINK...1215
      Removal And Installation...1215
      Bucket Link Bushing Removal And Installation...1216
    UPPERSTRUCTURE COVERS...1217
      Left Upperstructure Cover Removal And Installation...1217
      Left Upperstructure Cover Disassembly and Assembly...1218
      Right Upperstructure Cover Removal And Installation...1218
      Right Upperstructure Cover Disassembly and Assembly...1219
    CONSOLE COVERS...1221
      Left Console Cover Removal And Installation...1221
      Right Console Cover Removal And Installation...1222
    ENGINE COVER...1223
      Removal And Installation...1223
    REAR BUMPER...1225
      Removal And Installation...1225
  ELECTRICAL SYSTEM...1227
    ELECTRICAL SCHEMATICS...1229
    ELECTRICAL SYSTEM INFORMATION...1230
      Troubleshooting Chart...1230
      Description...1231
      Fuses...1231
      Fuse Identification...1231
    BATTERY...1232
      Servicing...1232
      Using A Booster Battery (Jump Starting)...1233
      Removal And Installation...1234
    ALTERNATOR...1236
      Adjusting The Alternator Belt...1236
      Removal And Installation...1237
      Parts Identification...1238
      Disassembly And Assembly...1239
    STARTER...1242
      Removal And Installation...1242
    LIGHT...1244
      Removal And Installation...1244
      Disassembly And Assembly...1245
    INSTRUMENT PANEL...1248
      Removal And Installation...1248
      Disassembly And Assembly...1248
    VOLTAGE REGULATOR...1250
      Removal And Installation...1250
    HORN SWITCH...1252
      Removal And Installation...1252
    KEY SWITCH...1254
      Removal And Installation...1254
  ENGINE SERVICE...1256
    TROUBLESHOOTING...1258
      Chart...1258
    SPARK ARRESTOR MUFFLER...1260
      Removal And Installation...1260
    AIR CLEANER...1262
      Removal And Installation...1262
    RADIATOR...1264
      Removal And Installation...1264
    ENGINE COMPONENTS AND TESTING...1266
      Valve Clearance Adjustment...1266
      Engine Compression Test Procedure...1267
      Fuel Shut-Off Solenoid Removal And Installation...1268
      Fuel Shut-Off Timer Removal And Installation...1268
      Fuel Injection Pump Check...1269
      Fuel Injection Pump Removal and Installation...1269
      Fuel Injection Pump Timing...1271
      Fuel Injector Removal And Installation...1272
      Fuel Injector Checking...1274
      Glow Plug Removal And Installation...1275
      Glow Plug Checking...1275
    ENGINE...1276
      Removal And Installation...1276
    ENGINE FLYWHEEL...1280
      Removal And Installation...1280
      Hydraulic Pump Coupler...1281
      Flywheel Ring Gear...1282
    RECONDITIONING THE ENGINE...1284
      Cylinder Head Removal And Installation...1284
      Cylinder Head Disassembly And Assembly...1285
      Cylinder Head Servicing...1286
      Cylinder Head Top Clearance...1287
      Valve Guide Checking, Removal and Installation...1287
      Valve And Valve Seat Reconditioning...1289
      Valve Spring...1290
      Rocker Arm And Shaft, Checking...1290
      Timing Gearcase Cover Removal And Installation...1291
      Idler Gear And Camshaft Removal And Installation...1293
      Idler Gear and Shaft, Servicing...1295
      Timing Gears Checking Backlash...1296
      Fuel Camshaft Removal And Installation...1296
      Fuel Camshaft Governor...1297
      Crankshaft Gear Removal And Installation...1297
      Oil Pump Removal And Installation...1298
      Oil Pump, Service...1298
      Engine Oil Pressure, Checking...1299
      Relief Valve...1300
      Piston And Connecting Rod Removal And Installation...1300
      Piston And Connecting Rod, Servicing...1302
      Connecting Rod Alignment...1304
      Crankshaft And Bearings Removal And Installation...1305
      Crankshaft And Bearings, Servicing...1307
      Cylinder Bore, Checking...1309
      Water Pump Removal And Installation...1309
      Water Pump Disassembly And Assembly...1309
  SPECIFICATIONS...1310
    EXCAVATOR SPECIFICATIONS...1312
      Machine Dimensions...1312
      Performance...1313
      Engine...1313
      Controls...1313
      Drive System...1313
      Hydraulic System...1313
      Electrical...1314
    ENGINE SPECIFICATIONS...1316
      Engine...1316
      Fuel Injector Nozzles...1316
      Fuel Injection Pump...1316
      Cylinder Head...1316
      Valves...1316
      Valve Springs...1316
      Rocker Arms...1317
      Camshaft...1317
      Cylinders...1317
      Piston Rings...1317
      Pistons...1318
      Crankshaft...1318
      Oil Pump...1319
      Thermostat...1319
      Engine Bolt Torque...1319
      Re-Grinding The Crankshaft...1320
    TORQUE SPECIFICATIONS FOR BOLTS...1322
      Torque For General SAE Bolts...1322
      Torque For General Metric Bolts...1323
    HYDRAULIC CONNECTION SPECIFICATIONS...1324
      Not Available At Time Of Print...1324
    HYDRAULIC FLUID SPECIFICATIONS...1326
      Specifications...1326
    FUEL, COOLANT AND LUBRICANTS...1328
      Chart...1328
    CONVERSIONS...1330
      Decimal And Millimeter Equivalents...1330
      U.S. To Metric Conversion...1331
  SMR...1332
    316-1...1332
    316-2...1334
    316-3...1336
    316-4...1338
    316-5...1340
    316-6...1342
6902285 (6-12) - 316 Excavator Service Manual...1344
  MAINTENANCE SAFETY...1346
  ALPHABETICAL INDEX...1348
  CONTENTS...1350
    FOREWORD...1352
    SAFETY INSTRUCTIONS...1354
      Fire Prevention...1356
    SERIAL NUMBER LOCATIONS...1358
    EXCAVATOR SERIAL NUMBER...1358
    ENGINE SERIAL NUMBER...1358
    IDENTIFICATION AND MACHINE SIGNS (DECALS)...1359
  SAFETY AND MAINTENANCE...1360
    LIFTING THE EXCAVATOR...1362
      Procedure...1362
    UPPERSTRUCTURE SLEW LOCK...1364
      Operation...1364
    TRANSPORTING THE EXCAVATOR...1366
      Loading Onto Transport Vehicle...1366
    ENGINE COVER...1368
      Opening the Engine Cover...1368
      Closing the Engine Cover...1368
    SERVICE SCHEDULE...1370
      Chart...1370
    AIR CLEANER...1372
      Daily Check...1372
      Dust Cup...1372
      Replacing The Filter...1372
    COOLING SYSTEM...1374
      Cleaning The Cooling System...1374
      Checking Coolant Level...1374
      Replacing The Coolant...1375
    FUEL SYSTEM...1376
      Fuel Specifications...1376
      Filling The Fuel Tank...1376
      Removing Water From The Fuel System...1376
      Replacing The Fuel Filter...1376
      Draining The Fuel Tank...1377
      Removing Air From The Fuel System...1377
    ENGINE LUBRICATION SYSTEM...1380
      Checking Engine Oil...1380
      Replacing Oil And Filter...1380
    HYDRAULIC SYSTEM...1382
      Checking And Adding Fluid...1382
      Replacing The Hydraulic Filter...1382
      Replacing The Hydraulic Fluid...1383
    LUBRICATING THE EXCAVATOR...1384
      Lubrication Locations...1384
    TRAVEL MOTOR...1388
      Checking And Adding Oil...1388
      Replacing Oil...1388
    ALTERNATOR BELT...1390
      Adjusting The Alternator Belt...1390
    SPARK ARRESTOR MUFFLER...1392
    BLADE EXTENSION...1394
      Installing And Removing...1394
  HYDRAULIC SYSTEM...1396
    HYDRAULIC/HYDROSTATIC SCHEMATICS...1400
    HYDRAULIC SYSTEM INFORMATION...1408
      Troubleshooting Chart...1408
    BOOM CYLINDER...1412
      Checking The Boom Cylinder...1412
      Removal and Installation...1415
      Parts Identification...1418
      Disassembly...1419
      Assembly...1424
    ARM CYLINDER...1430
      Checking The Arm Cylinder...1430
      Removal and Installation...1432
      Parts Identification...1434
      Disassembly...1435
      Assembly...1439
    BOOM SWING CYLINDER...1444
      Checking The Boom Swing Cylinder...1444
      Removal and Installation...1446
      Parts Identification...1449
      Disassembly...1450
      Assembly...1453
    BUCKET CYLINDER...1458
      Checking The Bucket Cylinder...1458
      Removal and Installation...1459
      Parts Identification...1462
      Disassembly...1463
      Assembly...1467
    BLADE CYLINDER...1472
      Checking The Blade Cylinder...1472
      Removal and Installation...1473
      Parts Identification...1474
      Disassembly...1475
      Assembly...1478
    TRACK FRAME EXPANSION CYLINDER...1484
      Checking The Track Frame Expansion Cylinder...1484
      Removal And Installation...1485
      Parts Identification...1491
      Disassembly...1492
      Assembly...1495
    MAIN RELIEF VALVES...1500
      Testing And Adjusting The Main Relief Valves...1500
    PORT RELIEF VALVES...1502
      Testing And Adjusting The Port Relief Valves...1502
    HYDRAULIC CONTROL VALVE...1504
      Removal And Installation...1504
      Identification...1507
      Disassembly And Assembly...1508
      P1 And P2 Section...1510
      Boom And Arm Section...1511
      Upperstructure Slew Section...1515
      Boom Swing Section...1518
      Left Travel And Blade Section...1522
      Right Travel And Bucket Section...1526
    HYDRAULIC PUMP...1530
      Description...1530
      Testing...1530
      Removal And Installation...1532
      Parts Identification...1533
      Disassembly...1534
      Assembly...1538
    TRACK FRAME EXPANSION VALVE...1544
      Removal And Installation...1544
      Disassembly And Assembly...1545
    TRAVEL MOTOR...1548
      Removal And Installation...1548
      Parts Identification...1550
    SWIVEL JOINT...1566
      Removal And Installation...1566
      Parts Identification...1569
      Disassembly...1570
      Assembly...1573
    SWING MOTOR...1578
      Removal And Installation...1578
      Parts Identification...1579
      Disassembly...1580
      Assembly...1587
    HYDRAULIC FILTER MOUNT...1596
      Removal And Installation...1596
    HYDRAULIC RESERVOIR...1598
      Removal And Installation...1598
    STANDARD HYDRAULIC CONTROL CHANGE...1600
      Standard To ISO Control Pattern...1600
    ISO HYDRAULIC CONTROL CHANGE...1606
      ISO To Standard Control Pattern...1606
    AUXILIARY HYDRAULIC CONTROL VALVE...1612
      Removal And Installation...1612
      Disassembly And Assembly...1613
  UNDERCARRIAGE...1616
    BLADE...1618
      Extention Installing And Removing...1618
      Blade Removal And Installation...1618
    TRACKS...1620
      Track Lug Height...1620
      Adjustment...1620
      Removal And Installation...1622
    TRACK FRAME...1624
      Disassembly And Assembly...1624
      Removal And Installation Of Expandable Track Frame...1624
      Drive Sprocket Removal And Installation...1625
    TRACK DAMAGE IDENTIFICATION...1626
      Cutting Of Steel Cords...1626
      Abrasion Of Embedded Metals...1627
      Separation Of Embedded Metals...1628
      Separation Of Embedded Metals Due To Corrosion...1629
      Cuts On The Lug Side Rubber...1630
      Cracks On The Lug Side Rubber Due To Fatigue...1631
      Lug Abrasion...1632
      Cracks And Cuts On The Lug Side Rubber...1633
      Abrasion Of The Track Roller Side...1634
      Cuts On The Edges Of Track Roller Side...1635
    TRACK IDLER...1638
      Parts Identification...1638
      Disassembly...1639
      Assembly...1641
    TRACK ROLLER...1644
      Parts Identification...1644
      Disassembly...1645
      Assembly...1647
    SWING CIRCLE GEAR...1650
      Removal...1650
      Installation...1650
  UPPERSTRUCTURE & SWING SECTION...1652
    UPPERSTRUCTURE...1654
      Removal And Installation...1654
    CANOPY...1658
      Removal And Installation...1658
    SEAT AND SEAT MOUNT...1660
      Removal And Installation...1660
    CONTROL LOCKOUT...1662
      Removal And Installation...1662
    ENGINE SPEED CONTROL...1664
      Removal And Installation...1664
    BLADE CONTROL...1666
      Removal And Installation...1666
    BLADE CONTROL...1667
    UPPERSTRUCTURE SLEW LOCK...1668
      Removal And Installation...1668
    RIGHT PEDAL AND LINKAGE...1670
      Pedal Removal And Installation...1670
    TRAVEL CONTROLS...1672
      Removal And Installation...1672
    LEFT PEDAL AND LINKAGE...1674
      Pedal Removal And Installation...1674
      Disassembly And Assembly...1675
    CONTROL LEVERS AND LINKAGE...1676
      Inspection And Maintenance...1676
      Removal And Installation...1676
    FUEL TANK...1680
      Removal And Installation...1680
    HORN...1682
      Removal And Installation...1682
    SWING FRAME...1684
      Removal And Installation...1684
      Bushing Replacement...1686
    BOOM...1688
      Removal And Installation...1688
      Boom Bushing Removal And Installation...1690
    ARM...1692
      Removal And Installation...1692
      Arm To Boom Bushing Removal And Installation...1694
      Arm To Bucket And Bucket Link Bushing Removal And Installation...1694
    BUCKET...1696
      Removal...1696
      Installation...1696
    BUCKET LINK...1698
      Removal And Installation...1698
      Bucket Link Bushing Removal And Installation...1699
    UPPERSTRUCTURE COVERS...1700
      Left Upperstructure Cover Removal And Installation...1700
      Left Upperstructure Cover Disassembly and Assembly...1701
      Right Upperstructure Cover Removal And Installation...1701
      Right Upperstructure Cover Disassembly and Assembly...1702
    CONSOLE COVERS...1704
      Left Console Cover Removal And Installation...1704
      Right Console Cover Removal And Installation...1705
    ENGINE COVER...1706
      Removal And Installation...1706
    REAR BUMPER...1708
      Removal And Installation...1708
  ELECTRICAL SYSTEM...1710
    ELECTRICAL SCHEMATICS...1712
    ELECTRICAL SYSTEM INFORMATION...1714
      Troubleshooting Chart...1714
      Description...1715
      Fuses...1715
      Fuse Identification...1715
    BATTERY...1716
      Servicing...1716
      Using A Booster Battery (Jump Starting)...1717
      Removal And Installation...1718
    ALTERNATOR...1720
      Adjusting The Alternator Belt...1720
      Removal And Installation...1721
      Parts Identification...1722
      Disassembly And Assembly...1723
    STARTER...1726
      Removal And Installation...1726
    LIGHT...1728
      Removal And Installation...1728
      Disassembly And Assembly...1729
    INSTRUMENT PANEL...1732
      Removal And Installation...1732
      Disassembly And Assembly...1732
    VOLTAGE REGULATOR...1734
      Removal And Installation...1734
    HORN SWITCH...1736
      Removal And Installation...1736
    KEY SWITCH...1738
      Removal And Installation...1738
  ENGINE SERVICE...1740
    TROUBLESHOOTING...1742
      Chart...1742
    SPARK ARRESTOR MUFFLER...1744
      Removal And Installation...1744
    AIR CLEANER...1746
      Removal And Installation...1746
    RADIATOR...1748
      Removal And Installation...1748
    ENGINE COMPONENTS AND TESTING...1750
      Valve Clearance Adjustment...1750
      Engine Compression Test Procedure...1751
      Fuel Shut-Off Solenoid Removal And Installation...1752
      Fuel Shut-Off Timer Removal And Installation...1752
      Fuel Injection Pump Check...1753
      Fuel Injection Pump Removal and Installation...1753
      Fuel Injection Pump Timing...1755
      Fuel Injector Removal And Installation...1756
      Fuel Injector Checking...1758
      Glow Plug Removal And Installation...1759
      Glow Plug Checking...1759
    ENGINE...1760
      Removal And Installation...1760
    ENGINE FLYWHEEL...1764
      Removal And Installation...1764
      Hydraulic Pump Coupler...1765
      Flywheel Ring Gear...1766
    RECONDITIONING THE ENGINE...1768
      Cylinder Head Removal And Installation...1768
      Cylinder Head Disassembly And Assembly...1769
      Cylinder Head Servicing...1770
      Cylinder Head Top Clearance...1771
      Valve Guide Checking, Removal and Installation...1771
      Valve And Valve Seat Reconditioning...1773
      Valve Spring...1774
      Rocker Arm And Shaft, Checking...1774
      Timing Gearcase Cover Removal And Installation...1775
      Idler Gear And Camshaft Removal And Installation...1777
      Idler Gear and Shaft, Servicing...1779
      Timing Gears Checking Backlash...1780
      Fuel Camshaft Removal And Installation...1780
      Fuel Camshaft Governor...1781
      Crankshaft Gear Removal And Installation...1781
      Oil Pump Removal And Installation...1782
      Oil Pump, Service...1782
      Engine Oil Pressure, Checking...1783
      Relief Valve...1784
      Piston And Connecting Rod Removal And Installation...1784
      Piston And Connecting Rod, Servicing...1786
      Connecting Rod Alignment...1788
      Crankshaft And Bearings Removal And Installation...1789
      Crankshaft And Bearings, Servicing...1791
      Cylinder Bore, Checking...1793
      Water Pump Removal And Installation...1793
      Water Pump Disassembly And Assembly...1793
  SPECIFICATIONS...1794
    EXCAVATOR SPECIFICATIONS...1796
      Machine Dimensions...1796
      Performance...1797
      Engine...1797
      Controls...1797
      Drive System...1797
      Hydraulic System...1797
      Electrical...1798
    ENGINE SPECIFICATIONS...1800
      Engine...1800
      Fuel Injector Nozzles...1800
      Fuel Injection Pump...1800
      Cylinder Head...1800
      Valves...1800
      Valve Springs...1800
      Rocker Arms...1801
      Camshaft...1801
      Cylinders...1801
      Piston Rings...1801
      Pistons...1802
      Crankshaft...1802
      Oil Pump...1803
      Thermostat...1803
      Engine Bolt Torque...1803
      Re-Grinding The Crankshaft...1804
    TORQUE SPECIFICATIONS FOR BOLTS...1806
      Torque For General SAE Bolts...1806
      Torque For General Metric Bolts...1807
    HYDRAULIC CONNECTION SPECIFICATIONS...1808
      Not Available At Time Of Print...1808
    HYDRAULIC FLUID SPECIFICATIONS...1810
      Specifications...1810
    FUEL, COOLANT AND LUBRICANTS...1812
      Chart...1812
    CONVERSIONS...1814
      Decimal And Millimeter Equivalents...1814
      U.S. To Metric Conversion...1815
  SMR...1816
    316-1...1816
    316-2...1818
    316-3...1820
    316-4...1822
    316-5...1824
    316-6...1826
    316-7...1828
6904116 (10-05) - 319 Compact Excavator Operation & Maintenance Manual...1830
  OPERATOR SAFETY WARNING...1831
  CONTENTS...1834
  FOREWORD...1836
    BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED...1838
    REGULAR MAINTENANCE ITEMS...1838
    SERIAL NUMBER LOCATIONS...1840
      Excavator Serial Number...1840
      Engine Serial Number...1840
    DELIVERY REPORT...1840
    EXCAVATOR IDENTIFICATION...1841
    FEATURES, ACCESSORIES AND ATTACHMENTS...1842
      Standard Items...1842
      Options and Accessories...1842
      Attachments...1842
      Buckets Available...1842
      Falling Object Guards (FOGS)...1843
      Special Applications Kit...1843
      Special Applications Kit Inspection And Maintenance...1843
  SAFETY & TRAINING RESOURCES...1844
    SAFETY INSTRUCTIONS...1846
      Before Operation...1846
      Safe Operation Is The Operator’s Responsibility...1847
      Safe Operation Needs A Qualified Operator...1847
      Fire Prevention...1848
    MACHINE SIGNS (DECALS)...1849
    PUBLICATIONS AND TRAINING RESOURCES...1851
  OPERATING INSTRUCTIONS...1852
    INSTRUMENTS AND CONSOLES...1854
      Cab Interior Light (If Equipped)...1854
      Left Console...1854
      Heater (If Equipped)...1854
      Right Console...1855
      Upperstructure Slew Lock...1856
      Raising And Lowering The Console(s)...1857
    OPERATOR CANOPY (ROPS / TOPS)...1858
      Description...1858
    OPERATOR CAB (ROPS / TOPS)...1858
      Description...1858
      Cab Door...1858
      Front Window...1859
      Front Wiper...1860
      Window Washer Reservoir...1860
      Right Side Window...1861
      Heater...1862
    TRAVEL CONTROLS...1863
      Description...1863
      Forward And Reverse...1863
      Turning...1863
    HYDRAULIC CONTROLS...1865
      Description...1865
      ISO Control Lever...1865
      Quick Couplers...1866
      Auxiliary Hydraulics (IF Equipped)...1867
      Relieve Hydraulic Pressure (Excavator And Attachment)...1867
    BLADE CONTROL LEVER...1868
      Operation...1868
    TRACK FRAME EXPANSION...1869
      Operation...1869
    BOOM SWING PEDAL...1871
      Operation...1871
    DAILY INSPECTION...1872
      Daily Inspection And Maintenance...1873
    PRE-STARTING PROCEDURE...1874
      Operation & Maintenance Manual And Operator’s Handbook Locations...1874
      Entering The Excavator...1875
      Seat Adjustment...1875
      Seat Belt Adjustment...1875
      Control Console...1876
    STARTING THE ENGINE...1877
      Key Switch...1877
      Cold Temperature Starting...1878
      Warming The Hydraulic System...1879
    STOPPING THE ENGINE AND LEAVING THE EXCAVATOR...1880
      Procedure...1880
      Emergency Exits...1881
    ATTACHMENTS...1882
      Installing And Removing The Attachment...1882
    OPERATING PROCEDURE...1883
      Inspect The Work Area...1883
      Lowering The Work Equipment (Engine STOPPED)...1883
      Operating On Public Roads...1883
      Lifting A Load...1884
      Excavating...1884
      Boom Swing...1886
      Backfilling...1887
      Driving The Excavator...1887
      Operating On Slopes...1888
      Operating In Water...1890
      Avoiding Track Damage...1890
    TOWING THE EXCAVATOR...1890
      Procedure...1890
    LIFTING THE EXCAVATOR...1891
      Procedure...1891
    TRANSPORTING THE EXCAVATOR ON A TRAILER...1892
      Loading And Unloading...1892
      Fastening...1892
  PREVENTIVE MAINTENANCE...1894
    MAINTENANCE SAFETY...1896
    SERVICE SCHEDULE...1898
      Chart...1898
    CONTROL CONSOLE LOCKOUTS...1899
      Inspection And Maintenance...1899
    SEAT BELT...1900
      Inspection And Maintenance...1900
    TAILGATE...1901
      Opening And Closing...1901
      Adjusting The Bumper...1901
      Adjusting The Latch...1901
    CAB FILTERS...1902
      Cleaning And Maintenance...1902
    AIR CLEANER SERVICE...1903
      Daily Check...1903
      Replacing Filter Elements...1903
    FUEL SYSTEM...1905
      Fuel Specifications...1905
      Filling The Fuel Tank...1905
      Fuel Filters...1906
      Draining The Fuel Tank...1906
      Removing Air From The Fuel System...1907
    ENGINE LUBRICATION SYSTEM...1908
      Checking And Adding Engine Oil...1908
      Engine Oil Chart...1908
      Removing And Replacing Oil And Filter...1909
    ENGINE COOLING SYSTEM...1910
      Cleaning...1910
      Checking Level...1910
      Removing And Replacing Coolant...1911
    ELECTRICAL SYSTEM...1913
      Description...1913
      Fuse And Relay Location / Identification...1913
      Fuel Timer And Diode Location / Identification...1914
      Battery Maintenance...1915
      Using A Booster Battery (Jump Starting)...1916
      Removing And Installing Battery...1917
    HYDRAULIC SYSTEM...1918
      Checking And Adding Fluid...1918
      Hydraulic Fluid Chart...1918
      Removing And Replacing Hydraulic Filter...1919
      Removing And Replacing Hydraulic Fluid...1919
    SPARK ARRESTOR MUFFLER...1921
      Cleaning Procedure...1921
    TRACK TENSION...1922
      Adjusting...1922
    TRAVEL MOTOR...1924
      Checking And Adding Oil...1924
      Removing And Replacing Oil...1924
    ALTERNATOR BELT...1925
      Belt Adjustment...1925
      Belt Replacement...1926
    BLADE EXTENSION...1927
      Description...1927
      Installing And Removing...1927
    TRACK ROLLER AND IDLER LUBRICATION...1928
      Procedure...1928
    LUBRICATING THE EXCAVATOR...1928
      Lubrication Locations...1928
    PIVOT PINS...1931
      Inspection And Maintenance...1931
    EXCAVATOR STORAGE AND RETURN TO SERVICE...1932
      Storage...1932
      Return to Service...1932
  MACHINE SIGN TRANSLATIONS...1934
    WARNING (6808185)...1936
    LIFT CHART - STANDARD ARM (7111724)...1937
    LIFT CHART - LONG ARM (7111984)...1939
    SERVICE SCHEDULE (7111723)...1941
    WARNING (6807776)...1944
    WARNING (6809829)...1947
    WARNING (6815915)...1948
    WARNING (6804114)...1949
    WARNING ( 6804233)...1949
    WARNING (6809832)...1949
    WARNING ( 7112679)...1950
    WARNING (6810004)...1950
  SPECIFICATIONS...1952
    319 EXCAVATOR SPECIFICATIONS...1954
      Dimensions...1954
      Performance...1956
      Controls...1956
      Engine...1956
      Hydraulic System...1957
      Hydraulic Cylinders...1957
      Hydraulic Cycle Times...1957
      Electrical...1957
      Instrumentation...1957
      Drive System...1958
      Slew System...1958
      Undercarriage...1958
      Crawler Track Design...1958
      Capacities...1958
      Fuel Tank...1958
      Tracks...1958
      Type...1958
      Ground Pressure...1958
  WARRANTY...1962
  ALPHABETICAL INDEX...1964
6904188 (2-06) - 319 Compact Excavator Service Manual...1966
  MAINTENANCE SAFETY...1968
  ALPHABETICAL INDEX...1970
  CONTENTS...1972
    FOREWORD...1974
    SAFETY INSTRUCTIONS...1976
      Fire Prevention...1978
    SERIAL NUMBER LOCATIONS...1980
      Excavator Serial Number...1980
      Engine Serial Number...1980
    DELIVERY REPORT...1981
    EXCAVATOR IDENTIFICATION...1982
  SAFETY AND MAINTENANCE...1984
    LIFTING AND BLOCKING THE EXCAVATOR...1986
      Procedure...1986
    UPPERSTRUCTURE SLEW LOCK...1988
      Operation...1988
    LIFTING THE EXCAVATOR...1990
      Procedure...1990
    OPERATOR CAB (ROPS / TOPS)...1992
      Description...1992
      Cab Door...1992
      Front Window...1993
      Front Wiper...1995
      Window Washer Reservoir...1995
      Right Side Window...1996
      Heater...1997
    TRANSPORTING THE EXCAVATOR ON A TRAILER...1998
      Loading And Unloading...1998
      Fastening...1998
    TAILGATE...2000
      Opening And Closing...2000
      Adjusting The Bumper...2000
      Adjusting The Latch...2000
    SERVICE SCHEDULE...2002
      Chart...2002
    AIR CLEANER SERVICE...2004
      Daily Check...2004
      Replacing Filter Elements...2004
    ENGINE COOLING SYSTEM...2006
      Cleaning...2006
      Checking Level...2006
      Removing And Replacing Coolant...2007
    FUEL SYSTEM...2010
      Fuel Specifications...2010
      Filling The Fuel Tank...2010
      Fuel Filters...2011
      Draining The Fuel Tank...2011
      Removing Air From The Fuel System...2012
    ENGINE LUBRICATION SYSTEM...2014
      Checking And Adding Engine Oil...2014
      Engine Oil Chart...2014
      Removing And Replacing Oil And Filter...2015
    HYDRAULIC SYSTEM...2016
      Checking And Adding Fluid...2016
      Hydraulic Fluid Chart...2016
      Removing And Replacing Hydraulic Filter...2017
      Removing And Replacing Hydraulic Fluid...2017
    LUBRICATING THE EXCAVATOR...2020
      Lubrication Locations...2020
    TRAVEL MOTOR...2024
      Checking And Adding Oil...2024
      Removing And Replacing Oil...2024
    SPARK ARRESTOR MUFFLER...2026
      Cleaning Procedure...2026
    ALTERNATOR BELT...2028
      Belt Adjustment...2028
      Belt Replacement...2029
    SEAT BELT...2030
      Inspection And Maintenance...2030
    PIVOT PINS...2032
      Inspection And Maintenance...2032
    EXCAVATOR STORAGE AND RETURN TO SERVICE...2034
      Storage...2034
      Return to Service...2034
    STOPPING THE ENGINE AND LEAVING THE EXCAVATOR...2036
      Procedure...2036
      Emergency Exits...2037
  HYDRAULIC SYSTEM...2038
    HYDRAULIC/HYDROSTATIC SCHEMATICS...2042
    HYDRAULIC SYSTEM INFORMATION...2045
      Glossary Of Hydraulic / Hydrostatic Symbols...2045
      Troubleshooting The Hydraulic Circuit...2049
      Troubleshooting The Cylinder Circuit...2050
      Troubleshooting The Swing (Upperstructure Slew) Circuit...2051
      Troubleshooting The Travel Circuit...2052
    BOOM CYLINDER...2053
      Testing...2053
      Removal and Installation...2054
      Parts Identification...2056
      Disassembly...2057
      Assembly...2059
    ARM CYLINDER...2063
      Testing...2063
      Removal and Installation...2065
      Parts Identification...2066
      Disassembly...2067
      Assembly...2069
    BOOM SWING CYLINDER...2073
      Testing...2073
      Removal and Installation...2074
      Parts Identification...2076
      Disassembly...2077
      Assembly...2079
    BUCKET CYLINDER...2083
      Testing...2083
      Removal and Installation...2084
      Parts Identification...2086
      Disassembly...2087
      Assembly...2089
    BLADE CYLINDER...2093
      Testing...2093
      Removal and Installation...2094
      Parts Identification...2096
      Disassembly...2097
      Assembly...2099
    TRACK FRAME EXPANSION CYLINDER...2103
      Testing...2103
      Removal And Installation...2104
      Parts Identification...2108
      Disassembly...2109
      Assembly...2111
    MAIN RELIEF VALVE...2115
      Testing And Adjusting The Main Relief Valve...2115
    PORT RELIEF VALVES...2117
      Testing And Adjusting The Port Relief Valve Pressure...2117
    CROSSPORT RELIEF VALVES...2119
      Testing And Adjusting The Crossport Relief Valve...2119
    PRESSURE REDUCING VALVE...2121
      Testing And Adjusting The Pressure Reducing Valve...2121
    HYDRAULIC CONTROL VALVE...2123
      Description...2123
      Removal and Installation...2123
      Identification Chart...2127
      Disassembly...2128
      Blade Valve Section Disassembly And Assembly...2129
      Slew Valve Section Disassembly And Assembly...2134
      Left Travel Valve Section Disassembly and Assembly...2138
      Boom Valve Section Disassembly and Assembly...2142
      Auxiliary Valve Section Disassembly And Assembly...2145
      Bucket Valve Section Disassembly and Assembly...2149
      Arm Valve Section Disassembly and Assembly...2152
      Boom Swing Valve Section Disassembly And Assembly...2155
      Right Travel Valve Section Disassembly And Assembly...2159
      Assembly...2163
    HYDRAULIC PUMP...2169
      Description...2169
      Testing The Hydraulic Pump...2169
      Removal And Installation...2171
      Parts Identification...2173
      Disassembly...2174
      Assembly...2176
    MANIFOLD ASSEMBLY/ACCUMULATOR...2181
      Description...2181
      Removal and Installation...2181
      Parts Identification...2183
      Disassembly...2184
      Assembly...2191
    TRAVEL MOTOR...2199
      Description...2199
      Removal and Installation...2199
      Parts Identification...2200
      Disassembly...2201
      Assembly...2208
    SWIVEL JOINT...2217
      Description...2217
      Removal And Installation...2217
      Parts Identification...2220
      Disassembly...2221
      Assembly...2223
    SWING MOTOR...2227
      Description...2227
      Removal and Installation...2227
      Parts Identification...2228
      Disassembly...2229
      Assembly...2235
    RIGHT CONTROL LEVER (JOYSTICK)...2243
      Description...2243
      Testing...2243
      Handle Removal And Installation...2245
      Removal And Installation...2246
      Parts Identification...2247
      Disassembly...2248
      Assembly...2253
    LEFT CONTROL LEVER (JOYSTICK)...2257
      Description...2257
      Testing...2257
      Handle Removal And Installation...2259
      Removal And Installation...2261
      Parts Identification...2262
      Disassembly...2263
      Assembly...2268
    HYDRAULIC FILTER...2273
      Description...2273
      Housing Removal and Installation...2273
    HYDRAULIC RESERVOIR...2275
      Description...2275
      Removal and Installation...2275
    OIL COOLER...2277
      Description...2277
      Removal And Installation...2277
    BLADE/TRACK EXPANSION SOLENOID BLOCK...2279
      Description...2279
      Block Removal and Installation...2279
      Solenoid Removal and Installation...2280
      Block Disassembly And Assembly...2281
  UNDERCARRIAGE...2283
    BLADE...2285
      Description...2285
      Extension Removal And Installation...2285
      Blade Removal And Installation...2286
    TRACK FRAME COMPONENTS...2287
      Description...2287
      Track Lug Height...2287
      Checking Tension...2288
      Adjusting Tension...2289
      Track Removal And Installation...2290
      Idler (Front) Removal And Installation...2291
      Idler (Front) Parts Identification...2292
      Idler (Front) Disassembly...2293
      Idler (Front) Assembly...2294
      Track Tension Grease Cylinder Parts Identification...2296
      Track Tension Grease Cylinder Disassembly And Assembly...2297
      Roller Removal And Installation...2297
      Roller Parts Identification...2298
      Roller Disassembly...2299
      Roller Assembly...2301
      Track Guide Removal And Installation...2303
      Sprocket Removal And Installation...2303
      Frame Removal And Installation...2304
      Track Damage Identification...2305
    SWING CIRCLE GEAR...2315
      Removal and Installation...2315
  UPPERSTRUCTURE & SWING SECTION...2317
    UPPERSTRUCTURE...2321
      Description...2321
      Removal...2321
      Installation...2323
    CANOPY...2325
      Removal And Installation...2325
    CAB...2329
      Removal And Installation...2329
      Door Removal And Installation...2333
      Front Window Removal And Installation...2334
      Right Side Rear Sliding Window Removal And Installation...2337
      Right Side Front Sliding Window Removal And Installation...2338
      Glass Removal...2338
      Right Side Front And Rear Sliding Window Weather Strip Removal And Installation...2339
      Right Side Front And Rear Sliding Window Wiper Strip Removal And Installation...2339
      Glass Installation...2340
    SEAT AND SEAT MOUNT...2343
      Seat Mount Removal And Installation...2343
    RIGHT CONSOLE...2345
      Description...2345
      Joystick Console Cover (Bottom) Removal And Installation...2345
      Joystick Console Cover (Top) Removal And Installation...2346
      Joystick Console Cover (Top) Disassembly And Assembly...2347
      Compression Spring Removal And Installation (Canopy Only)...2348
      Compression Spring Disassembly And Assembly (Canopy Only)...2349
      Lever Removal And Installation (Canopy Only)...2350
      Joystick Console Frame Removal And Installation...2352
      Joystick Console Frame Disassembly And Assembly...2353
      Right Rear Console Cover Removal And Installation...2354
      Right Rear Console Cover Disassembly and Assembly...2355
      Right Rear Console Frame Removal And Installation...2356
    LEFT CONSOLE...2359
      Description...2359
      Joystick Console Cover (Bottom) Removal And Installation...2359
      Joystick Console Cover (Top) Removal And Installation...2360
      Compression Spring Removal And Installation...2361
      Compression Spring Disassembly And Assembly...2362
      Lever Removal And Installation...2364
      Joystick Console Frame Removal And Installation...2365
      Joystick Console Frame Disassembly And Assembly...2366
      Left Rear Console Cover Removal And Installation...2366
      Left Rear Console Frame Removal And Installation...2367
    BLADE CONTROL...2369
      Removal and Installation...2369
      Disassembly And Assembly...2370
      Cable Removal and Installation...2372
    UPPERSTRUCTURE SLEW LOCK...2373
      Removal and Installation...2373
      Disassembly And Assembly...2373
    CONTROL LINKAGE ASSEMBLY...2375
      Description...2375
      Removal And Installation...2375
      Right Half of Control Linkage Disassembly And Assembly...2377
      Left Half of Control Linkage Disassembly And Assembly...2379
      Bracket of Control Linkage Disassembly And Assembly...2382
    FLOOR MAT AND FLOOR PANELS...2383
      Description...2383
      Rear Floor Panel Removal and Installation...2383
      Front Floor Panel Removal and Installation...2384
      Linkage Rod Removal And Installation...2385
      Linkage Rod Adjustment...2385
      Boom Swing Pedal Removal And Installation...2387
      Boom Swing Pedal Disassembly And Assembly...2388
      Right Travel Lever Removal And Installation...2389
      Right Travel Lever Disassembly And Assembly...2389
      Left Travel Lever Removal And Installation...2390
      Left Travel Lever Disassembly And Assembly...2390
      Auxiliary Pedal Removal And Installation (If Equipped)...2391
      Auxiliary Pedal Disassembly And Assembly (If Equipped)...2391
      Auxiliary Pedal Disassembly And Assembly (If Equipped)...2392
    FUEL TANK...2393
      Removal and Installation...2393
    HORN...2395
      Removal and Installation...2395
    SWING FRAME...2397
      Description...2397
      Removal And Installation...2397
      Bushing Removal and Installation...2398
      Swing Frame Bushing Removal...2399
      Swing Frame Bushing Installation...2400
      Boom Pivot Bushing Removal...2400
      Boom Pivot Bushing Installation...2401
    BOOM...2403
      Description...2403
      Removal And Installation...2403
      Boom Bushing Removal And Installation...2404
    ARM...2405
      Description...2405
      Removal And Installation...2405
      Arm To Boom Bushing Removal And Installation...2406
      Arm To Bucket And Bucket Link Bushing Removal And Installation...2407
    BUCKET...2409
      Removal And Installation...2409
    TAILGATE...2411
      Removal And Installation...2411
      Latch Removal And Installation...2412
  ELECTRICAL SYSTEM AND ANALYSIS...2413
    ELECTRICAL SCHEMATICS...2415
    ELECTRICAL SYSTEM INFORMATION...2416
      Glossary Of Electrical Symbols...2416
      Troubleshooting...2419
      Description...2420
      Fuse And Relay Location / Identification...2420
      Fuel Timer And Diode Location / Identification...2421
    BATTERY...2422
      Removal and Installation...2422
      Servicing...2423
      Using A Booster Battery (Jump Starting)...2424
    ALTERNATOR...2426
      Belt Adjustment...2426
      Charging System Inspection...2427
      Description...2428
      Tests...2429
      Alternator Output Test...2429
      Full Field Test...2430
      Alternator Regulator Test...2430
      Alternator Regulator Test With Voltmeter...2431
      Removal And Installation...2431
      Parts Identification...2433
    STARTER...2434
      Removal And Installation...2434
      Parts Identification...2435
    LIGHTS...2436
      UpperStructure Light Removal And Installation...2436
      UpperStructure Light Disassembly and Assembly...2436
      Boom Light Removal And Installation...2437
      Boom Light Disassembly And Assembly...2437
      Light Switch Removal And Installation...2438
    MICROSWITCH...2440
      Testing Left Console Microswitch...2440
      Left Console Microswitch Removal And Installation...2441
      Testing Right Console Microswitch...2441
      Right Console Microswitch Removal And Installation...2443
    FUEL LEVEL SENDER...2444
      Testing...2444
      Removal and Installation...2444
  ENGINE SERVICE...2446
    ENGINE INFORMATION...2450
      Description...2450
      Specifications...2451
      Engine...2451
      Fuel Injector Nozzles...2451
      Fuel Injection Pump...2451
      Cylinder Head...2451
      Valves...2451
      Valve Springs...2451
      Rocker Arms...2452
      Camshaft...2452
      Cylinders...2452
      Piston Rings...2452
      Pistons...2453
      Connecting Rods...2453
      Crankshaft...2453
      Oil Pump...2453
      Thermostat...2454
      Torque Values...2455
      Troubleshooting...2456
      Engine Removal and Installation...2457
      Engine Mount Replacement...2464
      Compression - Checking...2465
    ENGINE SPEED CONTROL...2466
      Removal and Installation...2466
      Cable Removal and Installation...2467
    SPARK ARRESTOR MUFFLER...2470
      Removal And Installation...2470
    AIR CLEANER...2472
      Housing Removal And Installation...2472
    ENGINE COOLING SYSTEM...2474
      Radiator Removal And Installation...2474
      Water Pump Removal And Installation...2479
      Water Pump Disassembly And Assembly...2479
      Thermostat Removal And Installation...2480
      Testing The Thermostat...2480
    LUBRICATION SYSTEM...2482
      Oil Pan Removal And Installation...2482
      Oil Pump Removal And Installation...2483
      Oil Pump Inspection...2483
      Engine Oil Pressure - Testing...2484
      Relief Valve...2485
    FUEL SYSTEM...2486
      Fuel Camshaft Removal And Installation...2486
      Fuel Camshaft Governor Disassembly And Assembly...2486
      Fuel Shutoff Solenoid - Checking...2487
      Fuel Shutoff Solenoid - Removal And Installation...2487
      Fuel Shutoff Timer Removal And Installation...2488
      Fuel Injection Pump - Checking...2488
      Fuel Injection Pump Removal And Installation...2489
      Injection Pump - Timing...2491
      Fuel Injector Removal And Installation...2493
      Fuel Injector Nozzle Pressure - Checking...2494
      Nozzle Spray Condition...2495
      Valve Seat Tightness...2495
    CYLINDER HEAD...2496
      Glow Plug Removal And Installation...2496
      Glow Plugs - Testing...2497
      Valve Clearance Adjustment...2497
      Valve Timing, Checking...2498
      Cylinder Head Removal And Installation...2499
      Cylinder Head Disassembly And Assembly...2501
      Cylinder Head - Servicing...2502
      Cylinder Head Top Clearance...2503
      Valve Guide - Checking...2503
      Reconditioning The Valve And Valve Seat...2505
      Valve Spring...2506
      Valve Tappets...2507
      Rocker Arm And Shaft - Checking...2508
    CRANKSHAFT AND PISTONS...2510
      Piston And Connecting Rod Removal And Installation...2510
      Piston And Connecting Rod - Servicing...2512
      Cylinder Bore Checking...2514
      Connecting Rod Alignment...2514
      Crankshaft Gear Removal And Installation...2515
      Crankshaft And Bearings Removal And Installation...2516
      Crankshaft And Bearings - Servicing...2518
    CAMSHAFT AND TIMING GEARS...2520
      Timing Gearcase Cover Removal And Installation...2520
      Timing Gears Backlash - Checking...2522
      Idler Gear And Shaft Removal And Installation...2522
      Camshaft - Servicing...2523
      Idler Gear And Shaft Servicing...2525
    FLYWHEEL AND HOUSING...2526
      Flywheel Housing Removal And Installation...2526
      Hydraulic Pump Coupler Removal And Installation...2527
      Flywheel Removal...2527
      Flywheel Installation...2528
      Rear End Plate Removal And Installation...2528
  HEATER...2530
    HEATER SYSTEM...2532
      Description...2532
      Components...2532
    REGULATOR MAINTENANCE...2534
      Filter Element Removal And Installation...2534
      Heater Coil...2534
    HEATER UNIT...2536
      Removal And Installation...2536
      Louver Removal and Installation...2537
      Threaded Insert Removal And Installation...2537
    HEATER COIL...2538
      Removal And Installation...2538
    HEATER FAN...2542
      Removal And Installation...2542
    HEATER VALVE...2546
      Removal And Installation...2546
  SPECIFICATIONS...2548
    319 EXCAVATOR SPECIFICATIONS...2550
      Dimensions...2550
      Performance...2552
      Controls...2552
      Engine...2552
      Hydraulic System...2553
      Hydraulic Cylinders...2553
      Hydraulic Cycle Times...2553
      Electrical...2553
      Instrumentation...2553
      Drive System...2554
      Slew System...2554
      Undercarriage...2554
      Crawler Track Design...2554
      Capacities...2554
      Fuel Tank...2554
      Tracks...2554
      Type...2554
      Ground Pressure...2554
    TORQUE SPECIFICATIONS FOR BOLTS...2556
      Torque For General SAE Bolts...2556
      Torque For General Metric Bolts...2557
    HYDRAULIC CONNECTION SPECIFICATIONS...2558
      O-ring Face Seal Connection...2558
      Straight Thread O-ring Fitting...2559
      Tubelines And Hoses...2559
      Flare Fitting...2560
      Port Seal Fitting...2561
    HYDRAULIC FLUID SPECIFICATIONS...2562
      Specifications...2562
    CONVERSIONS...2564
      Decimal And Millimeter Equivalents...2564
      U.S. To Metric Conversion Chart...2564
  SMR...2566
    319-1...2566

Bobcat Loaders 310, 313, 316, 319, 371 Repair Service Manuals