Complete service repair manual with Electrical Wiring Diagrams for Fendt 700 Vario (711, 712, 714, 716), 800 Vario (815, 817, 818), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Fendt 700, 800 Vario workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

X990.005.051.010 Englisch 08_2006 - FENDT 700, 800 Vario Workshop Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,246 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

711 Vario from chassis no. 711/../8001-, 712 Vario from chassis no. 712/../8001-, 714 Vario from chassis no. 714/../8001-, 716 Vario from chassis no. 716/../8001-
815 Vario from chassis no. 715/../1001-, 817 Vario from chassis no. 717/../1001-, 818 Vario from chassis no. 718/../1001-

TABLE OF CONTENTS
Book1...1
  0000 - Tractor...2
    A - General...2
      Assembly overview...2
      Documentation structure...6
      Notes on documentation...8
      Safety instructions and measures...9
      Tightening torques for bolts in Nm...10
      History of the Favorit 700 tractor range...11
      Tractor diagnostics with terminal A008 (Variotronic Ti)...16
      Technical specifications FENDT 700 Vario...20
      Technical specifications FENDT 800 Vario...24
      Fuels and lubricants...26
    B - Faults...32
      Confirming, calling up and deleting fault code...32
      Vario Tractors - Fault Codes...34
      Warning and fault messages...92
      Fault messages Variotronic Ti...112
      Troubleshooting chart for front suspension...116
      Troubleshooting chart for the steering...118
      General troubleshooting chart for the hydraulics...119
      Troubleshooting chart: implement control block at Pext and LSext...121
      Troubleshooting chart: implement control block on tractor valve...122
    D - Component Location...123
      Electrical / electronic components - A...123
      Electrical / electronic components - B...127
      Electrical / electronic components - E...136
      Electrical / electronic components - G...139
      Electrical / electronic components - H...140
      Electrical / electronic components - K...141
      Electrical / electronic components - M...142
      Electrical / electronic components - R...144
      Electrical / electronic components - S...145
      Electrical / electronic components - V...154
      Electrical / electronic components - X...155
      Electrical / electronic components - Y...183
      Hydraulic components...188
    F - Setting and Calibration...208
      General points on calibration...208
      1. Calibration - rear EPC, code 8001 and 8002...209
      2. Calibration - enhanced-control front power lift (where fitted), code 9001 and 9002...212
      3. Calibration - hydraulic auxiliary control valves, code 1001...215
      4. Calibration - suspension sensor, code 7666...220
      5. Calibration - engagement point of rear PTO, code 6034...222
      6. Calibration - engagement point of front PTO, code 7034...224
      7. Calibration - clutch pedal sensor, code 4001...226
      8. Calibration - hand throttle, code 4002...228
      9. Calibration - operating range detection sensor, code 4003...230
      10. Calibration - foot throttle sensor, code 4005...232
      11. Calibration - transmission ratio characteristic curve, code 4007...234
      12. Calibration - turboclutch operation, code 4009...239
      13. Calibration - potentiometer 'accelerator pedal range' (sliding switch on the A034 - joystick), code 4010...241
  1000 - Transmission...243
    1000 - Transmission / General system...243
      A - General...243
        Description draft control...243
    1005 - Transmission / transmission control unit...254
      A - General...254
        Transmission function schematic...254
        Transmission programming...261
      C - Documents and Diagrams...267
        Transmission hydraulic system - Legend...267
      E - Testing...274
        Transmission pressure measurement...274
        Measuring enhanced control system pressure...278
        Checking clutch and turboclutch valve, and valve block...280
    1010 - Transmission / Differential...283
      C - Documents and Diagrams...283
        Technical drawing - pinion shaft and ring gear...283
        Technical drawing - differential gear assembly...285
      G - Repair...286
        Pinion shaft, diff. gears and ring gear - removing and installing...286
        Removing and installing differential gear assembly...311
    1015 - Transmission / axle drives...316
      C - Documents and Diagrams...316
        Technical drawing of axle drive...316
      G - Repair...317
        Installation and removal of axle drives...317
    1030 - Transmission / Hand brake...319
      F - Setting and Calibration...319
        Setting hand brake...319
    1070 - Transmission / brake system...322
      A - General...322
        General description of brake system...322
      C - Documents and Diagrams...323
        Technical drawing of brake cylinder...323
        Technical drawing of rear brake...324
      E - Testing...328
        Setting master brake cylinder...328
        Setting magnet for solenoid switch (S005 / S006)...330
      F - Setting and Calibration...332
        Adjusting rear wheel brake...332
      G - Repair...334
        Bleeding brake hydraulic system...334
        Installation and removal of rear brake...337
        Installing and removing brake cylinders...345
    1080 - Transmission...351
      A - General...351
        2V3 / 2V4 high pressure relief valve forwards / reverse...351
      G - Repair...353
        Removing continuously variable drive...353
        Installing the continuously variable transmission...364
        Replacing high pressure relief valves forwards/reverse...376
        Removing flush valve...377
        Fill with transmission oil...378
    1100 - Transmission / Clutch actuation system...380
      E - Testing...380
        Setting clutch master cylinder...380
      G - Repair...383
        Bleeding clutch hydraulics...383
    1150 - Transmission / cardan-shaft brake...385
      C - Documents and Diagrams...385
        Technical drawing of cardan-shaft brake...385
      E - Testing...386
        Testing the cardan brake hydraulics...386
      G - Repair...392
        Repairing cardan-shaft brake...392
    1200 - Transmission /Front PTO...399
      A - General...399
        Technical specifications of front PTO...399
      C - Documents and Diagrams...401
        Front PTO valve unit...401
        Front PTO transmission...402
        Front PTO drive (version without bush)...403
      E - Testing...404
        System pressure and clutch pressure...404
      G - Repair...406
        Installation and removal of front PTO clutch...406
        Installation and removal of front PTO pump...423
        Installation and removal of front PTO stub shaft...427
        Fitting instructions Front p.t.o...430
    1220 - Transmission / Live PTO...434
      C - Documents and Diagrams...434
        Technical drawing - Live PTO...434
        Technical drawing - Hydraulic PTO shaft control...438
      G - Repair...443
        Live PTO clutch, installation / removal...443
        Removing and installing live PTO speed preselection...462
    1320 - Transmission / Front-wheel drive...484
      G - Repair...484
        Repairing front-wheel drive clutch...484
    1430 - Transmission / Hydrodamp...495
      G - Repair...495
        Installation and removal of hydrodamp...495
    1600 - Transmission / Enhanced actuation system valves...506
      A - General...506
        Operation of turboclutch pressure-relief valve (4V4)...506
        Operation of clutch pressure-relief valve (4V5)...508
  2000 - Engine...509
    2000 - Engine / General system...509
      A - General...509
        Engine data FENDT 700 / 800 Vario...509
        Determining engine power - comparison of standards and directives...516
        Measuring PTO power...518
        PTO power and fuel consumption...520
      B - Faults...527
        Troubleshooting flowchart EMR...527
        EMR troubleshooting program...532
      D - Component Location...580
        Deutz 2013 engine series...580
        Deutz 2013 engine series...582
    2010 - Engine / Timing gear...585
      A - General...585
        Cylinder head...585
      F - Setting and Calibration...588
        Valve clearance setting...588
      G - Repair...591
        Replacing cylinder head gasket...591
    2060 - Engine / Fuel system...594
      C - Documents and Diagrams...594
        Fuel system...594
      E - Testing...604
        Fuel system test instructions...604
    2312 - Engine / Lubrication...607
      D - Component Location...607
        Lube oil circuit...607
      E - Testing...610
        Lubrication pressure test...610
    2710 - Engine / Fuel injection pump...613
      A - General...613
        EMR 2 - General description...613
        EMR 2 / TMS speed adjustment...622
      F - Setting and Calibration...635
        Idle hunting...635
      G - Repair...637
        Replacing fuel injection pump...637
    2712 - Engine / Injectors...646
      G - Repair...646
        Removing and fitting injectors...646
    2714 - Engine / Governor...650
      G - Repair...650
        Control rod stroke...650
  3000 - Front axle...651
    3020 - Front axle / Axle housing...651
      G - Repair...651
        Removing and fitting B047 - steering angle switch...651
    3050 - Front axle / Suspension...653
      A - General...653
        Control system function charts...653
    3180 - Front axle / Cardan shaft...658
      G - Repair...658
        Removing and fitting the cardan shaft...658
  4000 - Steering...664
    4000 - Steering / General system...664
      A - General...664
        Functional description...664
  5000 - Vehicle body...667
    5000 - Vehicle body / General system...667
      A - General...667
        Pneumatic cab suspension...667
    5010 - Vehicle Construction / Body...670
      G - Repair...670
        Pneumatic cab suspension...670
  5500 - Air-conditioning...673
    5500 - Air-conditioning / General system...673
      A - General...673
        Function...673
        Checking air-conditioning electrics...676
  8100 - Cab...679
    G - Repair...679
      Tilting cab...679
      Lowering cab...683
  8610 - Power lift...686
    8610 - Power lift / Electrohydraulic control EPC...686
      A - General...686
        EPC - OBE rear power lift...686
        Operation and function of shock-load damping system...687
        Operation and function of the slip control...690
      B - Faults...695
        Faults - electrics / electronic components EPC OBE...695
        Troubleshooting table for power lift and service hydraulics (hydraulics)...701
        Troubleshooting flowchart for rear power lift EPC-OBE...702
        Faults in slip control (radar A011)...705
      C - Documents and Diagrams...706
        Sectional view and circuit diagram of EPC 23 - OBE...706
        Rear power lift control system function charts...716
      E - Testing...724
        Slip control performance test...724
      F - Setting and Calibration...730
        Setting power lift end shutoff...730
      G - Repair...731
        Installation and removal of position sensor B030...731
    8618 - Power lift/Electrohydraulic remote control...736
      A - General...736
        Operation and function of electrohydraulic remote control...736
        Electrohydraulic remote control / terminal diagram...738
        External position gauge - functional description...739
    8631 - Power lift / Controlled power lift...741
      C - Documents and Diagrams...741
        Lifting cylinder 40 / 90, 247 / 458...741
        Lifting cylinder 36 / 100, 247 / 458...743
        Lifting cylinder 36 / 100, 247 / 507...745
  8800 - Air compressor...747
    8800 - Air compressor / General system...747
      B - Faults...747
        Troubleshooting flowchart, air compressor...747
      C - Documents and Diagrams...754
        Air compressor plan...754
      D - Component Location...756
        Position of components, air compressor...756
      E - Testing...761
        Overview of air compressors...761
        Checking dual-line brake system in tractor...763
        Checking single-line brake system in tractor...765
      G - Repair...767
        Mounting instructions for compressed air system...767
    8820 - Air compressor / Brake fittings...784
      F - Setting and Calibration...784
        Setting pressure regulator (8.1 bar)...784
        Trailer control valve (single-line)...785
Book2...787
  9000 - Elektrik...788
    9000 - Elektrik / Gesamtsystem...788
      A - Allgemeines...788
        Gerätekennzeichnung nach DIN 40719...788
        Kennzeichnung von elektr. Leitungen und Tren...790
        A013 - Sicherungsplatine, Teilzeichnung von X200...791
      E - Testing...792
        A002 - ECU, enhanced control...792
        A004 - ECU, control console...808
        A006 - front dashboard keypad...821
        A007 - instrument cluster...823
        A008 - terminal, operation of rotary potentiometers...827
        A009 - actuator unit...828
        A010 - electronic thermostat...832
        A011 - radar sensor...834
        A013 - Printed circuit board, fuse...837
        A014 - ECU, EPC 23 OBE...840
        A022 - ECU, EMR 2...855
        A034 - joystick (CAN-BUS)...869
        B002 - front PTO speed Hall sensor...873
        B003 - suspension position sensor...874
        B004 - underpressure switch...875
        B008 - high pressure sensor...876
        B009 - output temperature sensor...878
        B010 - engine Hall sensor 1...880
        B012 - engine oil pressure sensor...881
        B013 - hydraulic oil thermostat...882
        B014 - speed sensor for hydrostatic accumulator shaft...883
        B015 - bevel pinion speed sensor...884
        B016 - range position sensor...885
        B017 - clutch pedal position sensor...886
        B019 - compressed air volume pressure transducer...887
        B020 - rear PTO speed Hall sensor...889
        B021 - rear PTO speed Hall-effect sensor after clutch...890
        B022 - sensor, kickout (NA version only)...891
        B029 - foot throttle sensor (red)...893
        B030 - sensor, rear power lift position...894
        B031 / B032 - sensor, draft sensing pin (right / left)...896
        B034 - fuel level sensor...898
        B035 - Sensor, hand throttle...899
        B038 - foot throttle sensor (EMR 2) (yellow)...900
        B039 - high pressure sensor...901
        B040 - front power lift position angular resolver...903
        B041 - sensor, EMR (camshaft)...904
        B042 - sensor, EMR (crankshaft)...906
        B045 - sensor, air-conditioning 2 (anti-icing protection)...908
        B046 - sensor, air-conditioning 1 (in air current)...909
        B047 - steering angle switch...910
        B048 - sensor, water temperature...912
        B053 - sensor, charge air temperature/boost pressure...915
        B055 - combi-sensor (voltage - current)...920
        CAN - BUS...922
        E015 / E016 / E017 / E018 - Work lights...924
        G001 / G003 - battery...928
        G002 / G004 - generator...930
        Camera...931
        M002 / M004 - front / rear wiper motor...934
        M003 - wiper pump, front...936
        M005 - wiper pump, rear...937
        M007 - seat adjustment motor (compressor)...938
        M008 - heater blower...939
        M009 - blower...941
        M014 - infinitely adjustable roof blower...944
        R002 - heating flange / K034 - relay...945
        S005 / S006 right / left brake solenoid switch...951
        S012 - starter inhibitor switch...953
        S013 - Emergency mode pushbutton...954
        S015 - switch, hand brake...956
        S017 - switch, filter clogging...957
        S019 / S020 - left / right rear 'PTO on'switch...959
        S021 - external switch, 'Raise' front power lift...961
        S022 - external switch, 'Lower' front power lift...962
        S024 - brake fluid indicator...963
        S025 / S026 - pressure switch and flow controller...964
        S027 - External right rear power lift 'Raise' button...966
        S028 - External right rear power lift 'Lower' button...967
        S029 - external left rear 'Raise' power lift switch...968
        S030 - External left rear power lift 'Lower' button...969
        S034 - coolant level switch...970
        S035 - air-conditioning high/low pressure switch...971
        S036 - hydraulic oil level sensor...972
        S044 - switch, air-conditioning...973
        S047 - switch, exhaust brake...975
        S048 - 'EPC / DA switchover' solenoid switch...977
        S053 - switch, driver seat...978
        S061 - switch, rapid reversing...979
        S067 - external valve actuation button 'raise'...981
        S068 - external valve actuation button 'lower'...983
        S069 - infinitely adjustable roof blower switch...985
        X007 - Implement socket cable coupler...987
        X008 - on-board computer counter input cable coupler (implement socket)...991
        X1048 - ABS socket...992
        Y003 - range 1 solenoid valve...994
        Y003 - range 2 solenoid valve...996
        Y004 - transmission neutral solenoid valve / turboclutch valve...998
        Y005 - speed governor solenoid valve...1000
        Y006 - exhaust brake solenoid valve...1001
        Y008 / Y009 / Y010 - rear PTO / 4WD / diff. lock solenoid valve...1002
        Y011 - front PTO solenoid valve...1003
        Y012 - Suspension 'Load' solenoid valve...1004
        Y013 - 'Lower' suspension solenoid valve...1006
        Y014 - 'Raise' suspension solenoid valve...1008
        Y015-Y019 - SB 23 - LS - EHS control valve...1010
        Y023 - compressed air pilot control system solenoid valve...1012
        Y024 - air-conditioning magnetic clutch...1013
        Y026 / Y027 / Y028 - PTO 540 / 750 / 1000 solenoid valve...1014
        Y032 - 'Control pressure valve' solenoid valve...1015
        Y033 - valve, flushing (oil preheater)...1016
        Y035 - Final control element, EMR 2...1019
        Y053 - solenoid valve, active parking function...1025
  9200 - Front power lift...1027
    G - Instandsetzen...1027
      Front power lift...1027
  9400 - Hydraulic pump assembly...1044
    9420 - Hydraulic pump assembly / Transmission pump...1044
      A - General...1044
        Function of the LS pump (working and steering hydraulics)...1044
    9430 - Hydr. pump installation / steering pump...1051
      E - Testing...1051
        PL - auxiliary pump...1051
  9600 - Hydraulics...1054
    9600 - Hydraulics / General system...1054
      A - General...1054
        Hydraulic system - hydraulic components...1054
        Pressure control system - DR (axial-flow piston pump)...1062
        22 bar control pressure...1065
      C - Documents and Diagrams...1066
        Hydraulic circuit diagram with key...1066
      D - Component Location...1070
        Pressure-measuring point overview...1070
      E - Testing...1071
        Test report - fax template...1071
    9610 - Hydraulics / Central control block...1073
      A - General...1073
        Central control block...1073
    9620 - Hydraulics / Valve assemblies...1076
      A - General...1076
        End plate (up to 09 / 2003)...1076
        End plate (from 09 / 2003 onward)...1079
        Control valves SB 23 LS - EHS / Emergency mode...1084
      E - Testing...1090
        Nitrogen diaphragm accumulator - STSP...1090
      F - Setting and Calibration...1095
        Setting valve number / Changing valve number...1095
      G - Repair...1102
        Fitting and removing SB 23 LS-EHS control valves...1102
        Removing and fitting control pressure microfilter - FF...1110
        Installation and removal of pilot valve...1118
        Removing and fitting a shutoff valve...1123
    9666 - Hydraulic systems / external pressure supply...1131
      G - Repair...1131
        Fitting instructions for external pressure supply...1131
    9690 - Hydraulics / Valve supplement...1137
      E - Testing...1137
        Hydraulic oil preheater...1137
  9700 - Electronics...1142
    9700 - Electronics / General system...1142
      A - General...1142
        CAN-bus...1142
        FENDT 700 / 800 Vario electronics concept...1144
        Functional principle: Variotronic TI ('Teach In')...1146
        Functional sensors and EST A002...1152
        Function of diagnosis-capable sensors...1154
        Electrical circuit diagram - Hall-effect sensor...1155
        Electrical circuit diagram - switches/buttons/controls...1156
        Electrical circuit diagram rotary position sensor...1157
    9717 - Vehicle body / Bus system...1160
      A - General...1160
        ISO - BUS implement control...1160
        ISO/LBS implement control...1163
    9750 - Electronics / transmission actuator unit...1173
      G - Repair...1173
        New emergency control (dome) on old actuator...1173
    9770 - Electronics / Control unit...1178
      G - Repair...1178
        Installation and removal of control module in A004 - control console...1178
  9900 - Service...1186
    9920 - Service / Special tools...1186
      A - General...1186
        Tilting mechanism...1186
        Special tools for EMR injection system...1187
        Special tools...1189
      C - Documents and Diagrams...1196
        Special tool - pinion shaft, ring gear, axle drive...1196
        Box of Tools for Release of Plug Contacts on Electrical Line Couplings...1198
    9970 - Service / FENDIAS...1214
      A - General...1214
        Serdia on FENDT tractors...1214
        Valve diagnostics (Vendi) for Bosch EHS 23 LS valves with fault memory...1239
        
Fendt 700, 800 Vario Repair Service Manual (X990.005.051.010)