Complete Repair Service Technical Manual for John Deere Tractors 9470RT, 9520RT, and 9570RT (S.N. 906000—), with workshop information to maintain, repair, and service like professional mechanics.

John Deere 9470RT, 9520RT, 9570RT Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm119719 - 9RT Tractors Repair(S. N. 906000—916999) Technical Manual.pdf
tm119728 - Remise en état des tracteurs 9RT (N° de série 906000—916999).pdf

Total Pages: 1,731 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English French
Published on 2019/06/26

MAIN SECTIONS
Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake, Exhaust, and Cooling
      Diesel Fuel System
      Air Intake System
      Auxiliary Drive System
      Radiator and Coolers
      Exhaust System
   Electrical
      Connectors
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      CommandARM™
      Implement and Accessory Connectors
      Convenience and Accessory
   PowerShift Transmission (PST)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   Drive Train
      Component Removal and Installation
      Drive Shafts
      PTO Clutch
      PTO Clutch Valve
      PTO Drop Box
   Rear Axle Assembly
      Component Removal and Installation
      Outboard Planetary Final Drive
      Outboard Planetary Service Brakes
      Wheel Hub and Axle Housing
      Steering Differential Carrier
      Differential Case Steering Gears
      Input Pinion Housing
      Differential Case Drive Gears
   Brakes
      Service Brakes
      Hydraulic Trailer Brake
   Steering
      Steering Column
      Steering Wheel Position Input Assembly
      Steering Pump
      Steering Pump Drive Gear Case
      Steering Motor
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Hydraulic Pump
      Gear Pump Assembly
      Filter Housings and Control Valves
      Hitch Valve, Selective Control Valves, and Couplers
      Rear Hitch
   Miscellaneous
      Hood and Side Panels
      Platform Step Assembly
      Hitch Frame and Drawbar
   Track Frame and Components
      Track
      Tension Cylinder and Accumulator
      Track Frame
      Track Suspension
   Cab and Open Operator’s Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      ComfortCommand™ Seat
      Cab Door and Windshield
   Dealer Tools
      Dealer Fabricated Tools
tm119719 - 9RT Tractors Repair(S. N. 906000—916999)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05A: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
In Case of Fire
Avoid Static Electricity Risk When Refueling
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Pesticides
Handling Batteries Safely
Avoid Harmful Asbestos Dust
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Prevent Machine Runaway
Avoid Backover Accidents
Keep ROPS Installed Properly
Park Machine Safely
Support Machine Properly
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Use Proper Lifting Equipment
Instructional Seat
Use Steps and Handholds Correctly
Transport Tractor Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Replace Safety Signs
Install All Guards
Live With Safety
Group 05B: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC® Fittings
Use Special Wrench
Install Hydraulic Fittings
Remove and Install Rivet Nut Fasteners
Selective Catalytic Reduction (SCR) System Overview
Restored Operation Option
Aftertreatment Indicators Overview
Cleaning Diesel Exhaust Fluid (DEF) Tank
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 20—00
Specifications 20—00
Remove Engine—13.5 L
Install Engine—13.5 L
Remove Engine—15 L
Install Engine—15 L
Remove and Install Engine Oil Pan
Remove and Install Front Support
Group 05: Engine Repair
List of References
Specifications 20—05
Repair Engine—Use CTM
Replace Torsional Damper
Section 30: Fuel, Air Intake, Exhaust, and Cooling
Group 05: Diesel Fuel System
List of References
Essential, Recommended, and Fabricated Tools 30—05
Specifications 30—05
Fuel Tank Components
Remove and Install Left-Hand Fuel Tank
Remove and Install Right-Hand Fuel Tank
Remove and Install Center Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications 30—10
Air Intake Pipe Connections
Remove and Install Intake Housing—13.5 L
Remove and Install Intake Housing—15 L
Remove and Install Aspirator Hose—13.5 L
Remove and Install Aspirator Hose—15 L
Remove and Install Charge Air Cooler Pipes—13.5 L
Remove and Install Charge Air Cooler Pipes—15 L
Group 15: Auxiliary Drive System
List of References
Essential, Recommended, and Fabricated Tools 30—15
Other Material 30—15
Specifications 30—15
Inspect Belt Tensioner
Drive Belt Routings
Remove and Install Vari-Cool™ Fan Belt—13.5 L
Remove and Install Vari-Cool™ Drive Assembly—13.5 L
Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L
Repair Vari-Cool™ Drive Assembly—13.5 L
Repair Vari-Cool™ Fan Driven Assembly—13.5 L
Check and Fill Vari-Cool™ Fan Sheaves—13.5 L
Remove and Install Vari-Cool™ Control Valve—13.5 L
Repair Vari-Cool™ Control Valve—13.5 L
Remove and Install Hydraulic Fan Pump—15 L
Remove and Install Hydraulic Fan Motor—15 L
Repair Hydraulic Fan Pump—15 L
Repair Hydraulic Fan Motor—15 L
Group 20: Radiator and Coolers
List of References
Essential, Recommended, and Fabricated Tools 30—20
Specifications 30—20
Other Material 30—20
Draining, Flushing, and Refilling Cooling System—13.5 L
Draining, Flushing, and Refilling Cooling System—15 L
Test Radiator and Deaeration Tank
Test Deaeration Cap
Remove and Install Deaeration Tank
Remove and Install Radiator—13.5 L
Remove and Install Radiator—15 L
Remove and Install Charge Air Cooler—13.5 L
Remove and Install Charge Air Cooler—15 L
Remove and Install Hydraulic Oil and Fuel Cooler—13.5 L
Remove and Install Hydraulic Oil Cooler—15 L
Remove and Install Fuel Cooler—15 L
Remove and Install Air Conditioner Condenser—13.5 L
Remove and Install Air Conditioner Condenser—15 L
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Other Material 30—25
Specifications 30—25
Service Exhaust System
Replace NOx Sensor
Drain DEF Tank
Remove and Install DEF Tank
Replace Header Assembly
Replace DEF Dosing Unit
Replace DEF Dosing Injector
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools 40—05
Other Material 40—05
Use Electrical Insulating Compound
Using High-Pressure Washers
Installation of Repair Wire Assembly
Repair AMP™ Connector
Repair AMPSEAL 16™ Connectors
Bosch™ Connectors
Remove Connector Body from Blade Terminals
CINCH™ Control Unit Connectors
Exploded View—CINCH™ FlexBox Connectors
CINCH™ FlexBox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small Mate-N-Loc™ Socket Connector
Repair Small Mate-N-Loc™ Pin Connector
Repair (Pull Type) Metri-Pack™ Connectors
Repair (Push Type) Metri-Pack™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex™ Connector
Repair SUMITOMO™ Connectors
Repair Tyco™ Fuel Injector Connector
Repair WEATHER PACK™ Connector
Repair YAZAKI™ Connectors
Group 10: Charging Circuit
List of References
Specifications 40—10
Disconnect Electrical Circuit
Repair Alternator—Use CTM
Replace Alternator
Replace Alternator and Battery Fuse
Replace Alternator and Battery Relay
Replace Batteries
Group 15: Starting Circuit
List of References
Specifications 40—15
Repair Starter—Use CTM
Remove and Install Starter
Remove and Install Start Circuit Relay
Replace Master Fuse
Group 20: Relays, Fuses, Solenoids, and Switches
List of References
Essential, Recommended, and Fabricated Tools 40—20
Specifications 40—20
General Repair Procedures 40—20
Removal, Repair, and Installation—Engine Electronics
Load Center Fuses and Relays
Replace Hydraulic Backup Pump Fuse
Replace Hydraulic Backup Pump Relay
Replace Steering Filter Restriction Switch
Replace Axle Filter Restriction Switch
Replace Hydraulic Oil Filter Restriction Switch
Replace Solenoid Valves—e18™
Replace Park Brake Valve Solenoids
Replace Fan Clutch Solenoids
Replace Starting Aid Solenoid
Replace Starting Aid Switch
Replace Ignition Switch
Replace Key Immobilizer
Replace Brake Light Switch
Replace Cab Door Light Switch
Replace Seat Raise-Lower Switch
Replace Heated Seat Switch
Replace Operator Presence Seat Switch
Replace Ethernet Switch
Replace Engine Oil Pressure Switch
Replace PTO Solenoid
Replace Air Conditioning Dual Pressure Sensor
Replace Air Conditioning Temperature Sensor
Replace Air Conditioning Motor Speed Control
Replace Battery Disconnect Switch
Replace External Hitch Raise-Lower Switch
Group 25: Monitoring Systems and Sensors
List of References
Essential, Recommended, and Fabricated Tools 40—25
Other Material 40—25
Specifications 40—25
General Information 40—25
Replace Steering Column Module
Control Unit and Display Identification
Replace Control Units
Replace Engine Coolant Level Sensor
Replace Engine Coolant Loss Sensor
Replace Fan Drive Speed Sensor—15 L
Replace Fuel Level Sensor
Remove, Inspect, and Adjust Clutch Position Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Transmission Oil Temperature Sensor
Replace Transmission Lube Filter Restriction Sensor
Replace Transmission System Filter Restriction Sensor
Replace Rear PTO Speed Sensor
Replace Rear PTO Temperature Sensor
Replace Radar Sensor
Replace Hitch Position Sensor
Replace Hydro Charge Pressure Sensor
Replace Steering Cross-Shaft Speed Sensors
Replace Axle Supply Pressure Sensor
Replace Hydraulic Pump Sensors
Replace Track Tension Sensor
Replace Track Position Sensor
Replace Track Suspension Pressure Sensor
Remove, Install, and Adjust Draft Sensor
Replace CommandCenter™ Processor
Group 30: CommandARM™
List of References
Specifications 40—30
Armrest Test Procedures
Remove and Install CommandARM™ Assembly
Replace Armrest Interface Control Unit (AIC)
Replace Throttle Control Module
Replace Transmission Control Lever Module
Replace SCV Control Lever Module
Replace Rear Hitch Control Lever and SCV I Control Lever Module
Replace Hitch Controls Module
Replace Rear PTO Switch
Replace Secondary Brake Switch
Replace Cab Controls Module
Replace SCV Lock Module
Replace Joystick Module
Group 35: Implement and Accessory Connectors
List of References
Replace Seven-Terminal Outlet Socket
Replace GreenStar™ Terminal Connector
Replace Auxiliary Power Strip
Replace Three-Pin Accessory Outlet—Right-Hand Console
Replace Three-Pin Accessory Outlet—Storage Box
Replace and Adjust Field Lights
Group 40: Convenience and Accessory
List of References
Specifications 40—40
Replace Wiper Motors
Replace Circulation Blower Motor
Replace HVAC Pressurizer Blower Motor
Replace Air Flow Mode Motor
Replace Windshield Washer Pumps
Replace Radio and Speakers
Replace Refrigerator
Replace Refrigerator Tray
Replace Refrigerator Top Cover
Replace Refrigerator Door
Replace Refrigerator Thermostat
Replace Refrigerator Module
Section 50A: PowerShift Transmission (PST)
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50A—00
Other Material 50A—00
Specifications 50A—00
Remove Transmission—PST
Remove and Install Components from Transmission—PST
Engine Repair Stand Safety Precautions
Engine Repair Stand
Engine Repair Stand—Adapter Installation
Transmission Mounting Bracket—Installation
Install and Remove Transmission to Engine Stand
Install Transmission—PST
Group 05: In Tractor Repair
List of References
Essential, Recommended, and Fabricated Tools 50A—05
Other Material 50A—05
Specifications 50A—05
Replace Transmission Pressure Regulating Valve
Remove and Install Filter Housing
Remove and Install Output Yokes
Repair Internal Park Brake
Replace Input and Output Shaft Seals
Group 10: Transmission Repair
List of References
Essential, Recommended, and Fabricated Tools 50A—10
Other Material
Specifications 50A—10
Remove and Install Bearing Retainers
Remove and Install Input Shaft Yoke
Remove and Install Rear Output Shaft Yoke
Remove and Install Oil Line to Input Bearings
Auxiliary Pump Drive Cover Assembly
Remove and Install Pump Drive Cover
Pump Drive Gear Assembly
Remove and Install Auxiliary Pump Drive Gear Assemblies
Remove and Install Pump Drive Gear
Transmission Pump Assembly
Remove and Install Transmission Oil Pump
Internal Park Brake Assembly—Cross Sectional View
Remove and Install Internal Park Brake Assembly
Remove and Install Rear Housing
Disassemble and Assemble Rear Housing
Clutch Stage Assembly—Identification
Remove and Install Clutch Assembly
Remove and Install Clutch Rotation Tools
Fifth Stage Clutch Shaft Assembly—Cross Sectional View
Fifth Stage Clutch Shaft Assembly—Exploded View
Remove and Install Fifth Stage Clutch Shaft Assembly
Sixth Stage Clutch Shaft Assembly—Cross-Sectional View
Sixth Stage Clutch Shaft Assembly—Exploded View
Remove and Install Sixth Stage Clutch Shaft Assembly
Seventh Stage Clutch Shaft Assembly—Cross Sectional View
Seventh Stage Clutch Shaft Assembly—Exploded View
Remove and Install Seventh Stage Clutch Shaft Assembly
Disassemble and Assemble Fifth, Sixth, and Seventh Stage Clutch Shaft Assemblies
Second Stage Clutch Shaft Assembly—Cross Sectional View
Second Stage Clutch Shaft Assembly—Exploded View
Remove and Install Second Stage Clutch Shaft Assembly
Third Stage Clutch Shaft Assembly—Cross Sectional View
Third Stage Clutch Shaft Assembly—Exploded View
Remove and Install Third Stage Clutch Shaft Assembly
Fourth Stage Clutch Shaft Assembly—Cross Sectional View
Fourth Stage Clutch Shaft Assembly— Exploded View
Remove And Install Fourth Stage Clutch Shaft Assembly
Disassemble and Assemble Second, Third, and Forth Stage Clutch Shaft Assemblies
Output Eighth Stage Shaft Assembly—Cross Sectional View
Remove and Install Output Eighth Stage Shaft Assembly
Assemble Input Shaft Assembly
Remove and Install Oil Tube Nut and Clamp
Remove and Install Output Shaft Oil Dam
Rear Housing Solenoids and Sensors
Remove and Install Stand Pipe
Remove and Install Suction Tube
Group 15: Assemble Transmission
List of References
Essential, Recommended, and Fabricated Tools 50A—15
Other Material 50A—15
Specifications 50A—15
Adjust Clutch Stage Shaft Assembly Bearing
Adjust Second, Third, Fourth, and Seventh Clutch Stage Shaft Assembly Bearings
Adjust Fifth and Sixth Stage Clutch Shaft Assembly Bearings
Adjust Input Shaft Assembly Bearing
Adjust Output Shaft Assembly Bearing
Transmission Cleanup
Section 50B: Drive Train
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50B—00
Specifications 50B—00
Remove and Install PTO Clutch
Replace PTO Clutch Support O-rings
Remove and Install PTO Drop Box Assembly
Remove and Install PTO Drop Box Assembly—With Hitch
Group 05: Drive Shafts
List of References
Other Material 50B—05
Specifications 50B—05
Remove and Install Engine-to-Transmission Drive Shaft
Remove and Install Rear Axle Drive Shaft
Remove and Install PTO Drive Shaft
Inspect and Replace Universal Joints
Group 10: PTO Clutch
List of References
Essential, Recommended, and Fabricated Tools 50B—10
Other Material 50B—10
Specifications 50B—10
Cross-Sectional View—PTO Clutch Assembly
Exploded View—PTO Rear Cover and Brake Assembly
Exploded View—PTO Clutch Housing and Shaft
Exploded View—PTO Clutch Housing with Scavenge Pump
Exploded View—PTO Clutch Assembly
Disassemble, Inspect, and Assemble Scavenge Pump
Disassemble, Inspect, and Assemble PTO Clutch
Group 15: PTO Clutch Valve
List of References
Essential, Recommended, and Fabricated Tools 50B—15
Specifications 50B—15
Remove and Install PTO Clutch Valve
Exploded View—PTO Clutch Valve
Disassemble, Inspect, and Assemble PTO Clutch Valve
Group 20: PTO Drop Box
List of References
Essential, Recommended, and Fabricated Tools 50B—20
Other Material 50B—20
Specifications 50B—20
Cross-Sectional View—PTO Housing Assembly
Disassemble, Inspect, and Assemble PTO Drop Box
Section 50C: Rear Axle Assembly
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50C—00
Other Material 50C—00
Specifications 50C—00
Remove and Install Wheel Hub/Axle Assembly
Remove and Install Input Pinion Housing
Remove and Install Steering Differential Carrier
Remove and Install Differential Case Assembly
Remove and Install Axle Scavenge Tube
Remove and Install Axle Assembly
Group 05: Outboard Planetary Final Drive
List of References
Essential, Recommended, and Fabricated Tools 50C—05
Specifications 50C—05
Introduction 50C—05
Cross-Sectional View—Wheel Hub and Axle Shaft
Remove Wheel Hub Cover
Remove Outboard Planetary
Disassemble and Inspect Planetary Carrier Assembly
Assemble Planetary Carrier Assembly
Remove and Install Sun Gear/Axle Shaft
Remove and Install Outboard Planetary Ring Gear
Install Outboard Planetary
Adjust Axle Shaft Clearance
Install Wheel Hub Cover
Group 10: Outboard Planetary Service Brakes
List of References
Essential, Recommended, and Fabricated Tools 50C—10
Specifications 50C—10
Cross-Sectional View—Outboard Planetary Service Brakes
Remove and Install Service Brake Components
Vacuum Leakdown Test
Group 15: Wheel Hub and Axle Housing
List of References
Essential, Recommended, and Fabricated Tools 50C—15
Other Material 50C—15
Specifications 50C—15
Install Wheel Hub/Axle Housing Assembly in Rollover Stand and Disassemble
Cross-Sectional View—Wheel Hub/Axle Housing Assembly
Disassemble Wheel Hub and Axle Housing
Remove, Disassemble, and Assemble Wheel Hub
Disassemble and Inspect Axle Housing
Install Wheel Hub and Brake Housing
Assemble Wheel Hub/Axle Housing Assembly
Group 20: Steering Differential Carrier
List of References
Essential, Recommended, and Fabricated Tools 50C—20
Other Material 50C—20
Specifications 50C—20
General Repair Procedures 50C—20
Remove and Install Axle Lube Relief Valve
Remove and Disassemble Steering Cover Cross-Shaft
Assemble and Install Steering Cover Cross-Shaft
Remove and Disassemble Steering Cover Countershaft
Assemble and Install Steering Cover Countershaft
Remove and Disassemble Steering Cover Input Shaft
Assemble and Install Steering Cover Input Shaft
Remove and Disassemble Steering Cover Idler Shaft
Assemble and Install Steering Cover Idler Shaft
Group 25: Differential Case Steering Gears
List of References
Essential, Recommended, and Fabricated Tools 50C—25
Other Material 50C—25
Specifications 50C—25
Install Differential Case Assembly to Engine Rollover Stand
Cross-Sectional View—Steering Gears
Remove Bearing Carrier and Inboard Planetary
Remove Inboard Planetary Carrier from Bearing Carrier
Disassemble and Assemble Bearing Carrier
Cross-Sectional View—Planetary Carrier
Disassemble Planetary Carrier
Assemble Planetary Carrier
Cross-Sectional View—Steering Planetary Drive Gear Assembly
Remove and Install Planetary Drive Ring Gear
Remove and Install Planetary Drive Gear
Install Bearing Carrier and Inboard Planetary
Group 30: Input Pinion Housing
List of References
Essential, Recommended, and Fabricated Tools 50C—30
Other Material 50C—30
Specifications 50C—30
Cross-Sectional View—Input Pinion Housing Assembly
Remove and Install Input Yoke
Remove and Install Input Seal
Disassemble and Inspect Input Pinion Housing Assembly
Assemble Input Pinion Housing Assembly
Adjust Input Housing Assembly Cone Point
Group 35: Differential Case Drive Gears
List of References
Essential, Recommended, and Fabricated Tools 50C—35
Other Material 50C—35
Specifications 50C—35
Remove Ring Gear Spool Assembly
Disassemble and Assemble Ring Gear Spool Assembly
Install Ring Gear Spool Assembly
Adjust Ring Gear Spool Assembly Bearing Rolling Drag and Backlash
Tooth Contact Pattern Procedure
Section 60A: Brakes
Group 05: Service Brakes
List of References
Essential, Recommended, and Fabricated Tools 60A—05
Specifications 60A—05
General Repair Procedures 60A—05
Brake System Component Location
Remove and Install Brake Rod
Remove and Install Brake Valve
Repair Brake Valve
Remove and Install Brake Pressure Reducing Manifold
Repair Brake Pressure Reducing Manifold
Remove and Install Secondary Brake and Steering Control Manifold
Repair Secondary Brake and Steering Control Manifold
Remove and Install Primary and Secondary Brake Manifold
Remove and Install Backup Manifold
Repair Backup Manifold
Remove and Install Backup Pump
Bleed Brakes
Check Brakes
Manually Release Park Brake
Group 10: Hydraulic Trailer Brake
List of References
Specifications 60A—10
Hydraulic Trailer Brake System
Remove and Install Hydraulic Trailer Brake Valve
Section 60B: Steering
Group 05: Steering Column
List of References
Specifications 60B—05
Remove and Install Control Support
Repair Steering Column
Group 10: Steering Wheel Position Input Assembly
List of References
Specifications 60B—10
Remove and Install Steering Wheel Position Input Assembly
Repair Steering Wheel Position Input Assembly
Group 15: Steering Pump
List of References
Essential, Recommended, and Fabricated Tools 60B—15
Other Material 60B—15
Specifications 60B—15
Remove and Install Loop Override Valve
Repair Loop Override Valve
Remove and Install Steering Pump
Fill Steering Pump Crankcase
Exploded View—Steering Charge Pump and Pump Control
Disassemble, Inspect, and Assemble Steering Charge Pump
Disassemble, Inspect, and Assemble Displacement Control Valve
Exploded View—Steering Pump
Disassemble, Inspect, and Assemble Steering Pump
Group 20: Steering Pump Drive Gear Case
List of References
Essential, Recommended, and Fabricated Tools 60B—20
Other Material 60B—20
Specifications 60B—20
Remove and Install Steering Pump Drive Gear Case
Disassemble, Inspect, and Assemble Steering Pump Drive Gear Case
Group 25: Steering Motor
List of References
Essential, Recommended, and Fabricated Tools 60B—25
Specifications 60B—25
Remove and Install Steering Motor
Remove and Install Steering Motor Adapter
Exploded View—100 cm3 Steering Motor
Disassemble, Inspect, and Assemble Steering Motor—100 cm3
Section 70: Hydraulics
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 70—00
Specifications 70—00
Remove and Install Hydraulic Pump—Standard Flow Hydraulic System
Remove and Install Hydraulic Pump—High-Flow Hydraulic System
Fill Hydraulic Pump Crankcase
Group 05: Hydraulic System Repair
List of References
Essential, Recommended, and Fabricated Tools 70—05
Specifications 70—05
General Repair Procedures 70—05
Drain and Fill Hydraulic Reservoir
Clean Hydraulic System Vent Filter
Remove and Install Hydraulic Oil Reservoir
Group 10: Hydraulic Pump
List of References
Essential, Recommended, and Fabricated Tools 70—10
Specifications 70—10
Pump Identification—High-Flow Hydraulic
Remove and Install Hydraulic Compensator Valve
Repair Hydraulic Compensator Valve
Replace Shaft Seal
Repair Hydraulic Pump
Group 15: Gear Pump Assembly
List of References
Essential, Recommended, and Fabricated Tools 70—15
Other Material 70—15
Specifications 70—15
Remove and Install Gear Pump Assembly
Disassemble, Inspect, and Assemble Gear Pump Assembly
Group 20: Filter Housings and Control Valves
List of References
Specifications 70—20
Remove, Inspect, and Install Primary Hydraulic Filter Housing
Remove and Install Axle Filter Housing
Remove, Inspect, and Install Cooler Bypass Valve
Remove and Install Hydraulic Return Manifold
Remove and Install Hydraulic Charge Manifold
Remove and Install PTO Lube Control Valve
Group 25: Hitch Valve, Selective Control Valves, and Couplers
List of References
Essential, Recommended, and Fabricated Tools 70—25
Specifications 70—25
Remove and Install Hitch-SCV Valve Stack
Remove and Install High Flow Valve Stack
Disassemble and Assemble Hitch-SCV Valve Stack
Service Pressure Compensator
Service Pressure Compensating Check Valve
Service Solenoid Pilot Valve
Service Spool Centering Spring Assembly
Service Electronic Control Unit
Test Surge Relief Valve
Service Surge Relief Valve
Service Shuttle Valve
Remove and Install Coupler Housing
Repair Couplers
Repair High Flow Couplers
Group 30: Rear Hitch
List of References
Specifications 70—30
Remove and Install Lift Cylinder
Repair Hitch Lift Cylinder
Repair Hitch Lift Arm Assembly
Section 80A: Miscellaneous
Group 05: Hood and Side Panels
List of References
Specifications 80A—05
Position Hood Forward
Remove and Install Hood
Remove and Install Hood Screens
Remove and Install Hood Side Panels
Remove and Install Hood Latch
Adjust Fingerguard
Remove and Install Grille and Headlight Assembly
Adjusting Front Grille Lights
Aiming Head Lights
Group 10: Platform Step Assembly
List of References
Specifications 80A—10
Remove and Install Platform Step Assembly
Group 15: Hitch Frame and Drawbar
List of References
Essential, Recommended, and Fabricated Tools 80A—15
Other Material 80A—15
Specifications 80A—15
Remove and Install Drawbar
Remove and Install Clevis
Replace Drawbar Wear Plates
Remove and Install Roller Carriage—Wide Swing
Remove and Install Drawbar Support—Standard
Remove and Install Drawbar Support—Wide Swing
Remove and Install Drawbar Support—3-Point Hitch
Section 80B: Track Frame and Components
Group 05: Track
List of References
Essential, Recommended, and Fabricated Tools 80B—05
Specifications 80B—05
Install Support Stands
Track Tensioning and De-tensioning
Remove and Install Track
Remove and Install Drive Wheel
Check Track Alignment
Adjust Track Alignment
Group 10: Tension Cylinder and Accumulator
List of References
Essential, Recommended, and Fabricated Tools 80B—10
Other Material 80B—10
Specifications 80B—10
Remove and Install Track Tension Cylinder
Cross-Sectional View—Track Tension Cylinder
Disassemble, Inspect, and Assemble Track Tension Cylinder
Charge Tension Accumulator
Group 15: Track Frame
List of References
Essential, Recommended, and Fabricated Tools 80B—15
Other Material 80B—15
Specifications 80B—15
Remove and Install Track Frame
Replace Walking Beam-to-Track Frame Bushing
Remove and Install Tension Link and Alignment Lever
Replace Alignment Lever Bushings
Replace Tension Link Pivot Bushings
Repair Pillow Block
Repair Front Idler Hubs
Repair Mid-Roller Assembly
Group 20: Track Suspension
List of References
Essential, Recommended, and Fabricated Tools 80B—20
Specifications 80B—20
Replace Rubber Walking Beam Bumpers
Replace Shock Absorber
Replace Air Spring
Replace Air Compressor
Remove and Install Walking Beam, Saddle, and Swing Arm
Replace Swing Arm Bushings
Replace Walking Beam Pivot Bushing and Isolator Bushing
Re-Inflate Track Air Suspension System
Section 90: Cab and Open Operator’s Station
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 90—00
Other Material 90—00
Specifications 90—00
Remove Cab
Install Cab
Repair Cab
Remove Inner Roof
Install Inner Roof
Remove and Install Left Hand Armrest
Group 05: Heating, Ventilating, and Air Conditioning (HVAC)
List of References
Essential, Recommended, and Fabricated Tools 90—05
Other Material 90—05
Specifications 90—05
Repair Air Conditioning System—Use CTM
Hose and Tubing O-ring Connection Torques
Discharge Air Conditioning System
Flushing, Purging, and Evacuating Information
Purge Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
Add Refrigerant Oil to Pressurized System
Remove and Install Compressor
Replace Receiver-Dryer
Remove and Install Expansion Valve
Remove HVAC Module
Install HVAC Module
Remove and Install Heater Control Valve
Group 10: ComfortCommand™ Seat
List of References
Essential, Recommended, and Fabricated Tools 90—10
Other Material 90—10
Specifications 90—10
Remove and Install Seat—ComfortCommand™
Repair Seat Air System—ComfortCommand™
Repair Seat Suspension—ComfortCommand™
Repair Seat Back—ComfortCommand™
Repair Seat Control Knobs—ComfortCommand™
Group 15: Cab Door and Windshield
List of References
Specifications 90—15
Repair Cab Door Latch
Cab Door Adjustment—Step 1
Cab Door Adjustment—Step 2
Cab Door Adjustment—Step 3
Cab Door Adjustment—Step 4
Preparing Windshield Glass or Side Window For Replacement
Section 300: Dealer Tools
Group 05: Dealer Fabricated Tools
List of References
Fabricated Tools
DFRW7—Differential Lifting Tool
DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses
DFRW103—Yoke Holding Tool
DFRW117—Transmission-Hydraulic Flusher
DFRW165—PST Park Brake Pump Off Hose Adapter
DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly
DFRW239—Rolling Drag Tool Set
DFRW240—Pinion Gear Alignment Tool
DFRW241—Pinion Gear Alignment Tool
DFRW244—Lift Hook

John Deere Tractors 9470RT, 9520RT, 9570RT Repair Service Manual (TM119719)