John Deere 748H Skidder Operator's Manual (OMT230121)
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John Deere 748H Skidder is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
OMT230121 - John Deere 748H Skidder Operator's Manual.pdf
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Category: Operator's Manual
Language: Spanish English French Italian German Portuguese Russian
TABLE OF CONTENTS
Section 1-1: Safety—Safety And Operator Conveniences....16
Safety and Operator Convenience Features....17
Section 1-2: Safety—General Precautions....19
Information for European Union Directives Compliance....20
Recognize Safety Information....23
Follow Safety Instructions....24
Operate Only If Qualified....25
Wear Protective Equipment....26
Avoid Unauthorized Machine Modifications....27
Inspect Machine....28
Stay Clear of Moving Parts....29
Avoid High-Pressure Oils....30
Avoid High-Pressure Fluids....31
Do Not Use Starting Fluid....32
Work In Ventilated Area....33
Prevent Fires....34
Prevent Battery Explosions....35
Handle Chemical Products Safely....36
Dispose of Waste Properly....37
Prepare for Emergencies....38
Clean Debris from Machine....39
Section 1-3: Safety—Operating Precautions....40
Use Steps and Handholds Correctly....41
Start Only From Operator's Seat....42
Use and Maintain Seat Belt....43
Prevent Unintended Machine Movement....44
Avoid Work Site Hazards....45
Operate Machine Safely....46
Keep Riders Off Machine....47
Avoid Backover Accidents....48
Avoid Machine Tip Over....49
Operating on Slopes....51
Operating or Traveling On Public Roads....52
Inspect and Maintain ROPS....53
Keep the Operator Protective Structure (OPS) in Place....54
Add and Operate Attachments Safely....55
Section 1-4: Safety—Maintenance Precautions....56
Park and Prepare for Service Safely....57
Service Tires Safely....58
Service Cooling System Safely....59
Remove Paint Before Welding or Heating....60
Make Welding Repairs Safely....61
Drive Metal Pins Safely....62
Section 1-5: Safety—Safety Signs....63
Skidder Safety Signs....64
Replace Safety Signs....67
Section 2-1: Operation—Operator's Station....68
Adjusting Seat....69
Steering Wheel....70
Horn Button....71
Monitor Panel Functions....72
Pedals....75
Levers....76
Switches....78
Dual Mode Steering....80
Work Lights—If Equipped....81
Dome Light....82
Defrosting, Heating, and Air Conditioning Controls....83
Windshield Wiper and Washer....84
Windshield Washer Fluid Tank....85
Removing Operator's Station Door Window Screens....86
Opening Secondary Exit....87
Operator's Manual Holder....88
Fire Extinguisher....89
Pressurized Water System—If Equipped....91
Section 2-2: Operation—Operating the Machine....92
Inspect Machine Daily Before Starting....93
Engine Break-In Period....95
Starting the Engine....96
Check Monitor Panel....98
Engine Warm-Up....99
Cold Weather Transmission Disconnect Handle—If Equipped....100
Cold Weather Warm-Up....101
Blade Control Lever Operation....102
Winch Control Lever Operation....104
Single Lever Pilot Control Operation....106
Differential Lock Switch....108
Engine Speed Controls....109
Service Brake....110
Transmission Gear Selector....111
Inching Pedal Operation....114
De-clutch Function Operation—(S.N. 620843— )....115
Reversing Fan Operation....117
Parking the Machine....118
Lowering Hydraulic Equipment to Ground With Engine Off....120
Fastening Cable to Winch Drum—4000 Series....123
Fastening Cable to Winch Drum—6000 Series....127
Winch Free Spool Drag Adjustment....129
Grapple Head....130
Grapple Dampener....131
Grapple Shock....132
Transporting Grapple—If Equipped....133
Loading Machine on a Trailer....134
Towing Procedure....135
Section 3-1: Maintenance—Machine....140
Diesel Fuel....141
Lubricity of Diesel Fuel....142
Handling and Storing Diesel Fuel....143
Biodiesel Fuel....144
Testing Diesel Fuel....146
Minimizing the Effect of Cold Weather on Diesel Engines....147
Alternative and Synthetic Lubricants....149
Diesel Engine Break-In Oil....150
Diesel Engine Oil....151
Diesel Engine Oil and Filter Service Intervals....178
Hydraulic System Oil....155
Transmission, Park Brake, Differential, Cab Tilt Hydraulic Pump and Winch Oil....157
Grease....158
Heavy Duty Diesel Engine Coolant....159
Drain Intervals for Diesel Engine Coolant....161
John Deere COOL-GARD™ II COOLANT EXTENDER....162
Supplemental Coolant Additives....163
Operating in Warm Temperature Climates....164
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER....165
Testing Diesel Engine Coolant....167
Section 3-2: Maintenance—Periodic Maintenance....168
Service Your Machine at Specified Intervals....169
Check the Hour Meter Regularly....170
Fuel Tank....171
Battery Disconnect....172
Prepare Machine for Maintenance....173
Locking Machine Frames....174
Opening the Grille....175
Opening Engine Side Shields....176
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....177
Service Intervals....178
Required Parts....181
Section 3-3: Maintenance—As Required....183
Clean Debris from Coolers....184
Inspect Serpentine Belt....185
Inspecting and Cleaning Dusty Primary and Secondary Element....186
Check Tire Pressure....187
Check Wheel Bolt Torque....189
Clean Fuel Tank Filler Screen....190
Fill and Charge Pressurized Water System—If Equipped....191
Check Fire Extinguisher Charge....193
Clean Hydraulic Tank Filler Screen....194
Clean Cab Recirculating Air Filter....197
Clean Fresh Air Filter—Air Conditioning....198
Check Coolant....275
Section 3-4: Maintenance—Every 10 Hours or Daily....201
Check Coolant Level....202
Check Engine Oil Level....205
Check and Drain Primary Fuel Filter Water Separator....207
Clean Air Cleaner Unloader Valve....208
Grease Frame Hinge Pivots....209
Grease Boom and Arch Cylinder Pins and Arch-to-Frame Pivot—If Equipped....210
Grease Dampener, Yoke, and Crosshead Pins—If Equipped....211
Grease Tongs and Tong Cylinders—If Equipped....213
Grease Boom-to-Arch Pivot—If Equipped....214
Check Transmission Oil Level....215
Check Hydraulic System Oil Level....218
Section 3-5: Maintenance—Every 100 Hours....220
Grease Stacking Blade and Cylinder Pivots....221
Grease Front Axle Pivots and Front Steering Cylinder Pins....222
Grease Axle Pinion Seals....223
Grease Rear Steering Cylinder Pins....225
Grease Winch Fairlead Rollers....226
Grease Front Axle Drive Shaft U-Joints and Transmission Output Shaft Seal....227
Grease Rear Axle Drive Shaft U-Joints, Telescoping Splines, Support Bearing, and Transmission Output Shaft Seal....228
Grease Winch Drive Shaft U-Joints and Telescoping Splines....229
Grease Engine Drive Shaft U-Joints and Telescoping Splines....230
Section 3-6: Maintenance—Initial Service—250 Hours....231
Replace Transmission Oil Filter....290
Replace Hydraulic Oil Filter....281
Replace Reversing Cooling Fan Filter....235
Change Engine Break-in Oil and Replace Filter....236
Change Front Axle Oil....270
Change Rear Axle Oil....272
Section 3-7: Maintenance—Every 250 Hours....244
Take Engine Oil Sample....245
Take Hydraulic Oil Sample....246
Section 3-8: Maintenance—Every 500 Hours....247
Change Engine Oil and Replace Filter....248
Check Coolant System Radiator, Tubes, Connectors....252
Replace Primary Fuel Filter (Water Separator)....253
Replace Final Fuel Filter....255
Check Brake Accumulator Action....257
Check Rear Axle Oil Level....258
Check Front Axle Oil Level....260
Check Air Intake Hoses....262
Check Battery Electrolyte Level and Terminals....263
Take Fluid Samples....266
Section 3-9: Maintenance—Every 1000 Hours....267
Replace Air Cleaner Elements....268
Replace Air Cleaner Unloader Valve....269
Change Front Axle Oil....270
Change Rear Axle Oil....272
Grease Grapple Rotate Bearing—If Equipped....274
Check Coolant....275
Section 3-10: Maintenance—Every 2000 Hours....276
Change Hydraulic Oil....277
Replace Hydraulic Oil Filter....281
Reversing Cooling Fan Oil Filter....282
Replace Hydraulic Reservoir Breather Filter....283
Transmission Breather Filter—Replace....284
Change Transmission Oil, Replace Filter, and Clean Suction Screen....285
Replace Transmission Oil Filter....290
Change Winch Oil....292
Inspect Engine Crankshaft Dampener....294
Check and Adjust Valve Lash....295
Section 3-11: Maintenance—Every 4000 Hours....296
Replace Engine Crankshaft Dampener....297
Section 3-12: Maintenance—Every 6000 Hours....298
Draining the Cooling System....299
Filling the Cooling System....304
Section 4-1: Miscellaneous—Machine....309
Check Engine Idle Speeds....310
Drain Final Fuel Filter....311
Clean Crankcase Vent Tube....312
Check Receiver-Dryer Moisture Indicator—If Equipped....313
Hydraulic Cab Tilt Procedure....314
Checking Coolant System....320
Testing the Coolant Level—Protection Level....323
Do Not Service or Adjust Injection Nozzles or Injection Pump....324
Do Not Service Control Valves, Cylinders, Pumps or Motors....325
Bleed Fuel System....326
Precautions for Alternator....328
Handling, Checking and Servicing Batteries Carefully....329
Using Booster Batteries....332
Using Booster Batteries—24-Volt System....334
Using Battery Charger....335
Replacing Batteries....337
Welding On Machine....338
Replacing Fuses....339
Checking Neutral Start System....343
Servicing Air Conditioning System....345
Checking Park Brake....346
Grapple Damper Adjustment....347
Grapple Shock Replace—If Equipped....350
Brake Pedal Adjustment....351
Checking Windshield Regularly....352
Keeping ROPS Installed Properly....353
Hardware Torque Specifications....354
Unified Inch Bolt and Screw Torque Values....355
Metric Bolt and Screw Torque Values....357
Check Oil Lines And Fittings....359
Dual Wheel Installation....360
Section 4-2: Miscellaneous—Operational Checkout....361
Complete Machine Operational Checkout....362
Section 4-3: Miscellaneous—Troubleshooting....414
Using Troubleshooting Charts....415
Engine Troubleshooting....416
Electrical System Troubleshooting....420
Transmission and Park Brake Troubleshooting....423
Axle Differential Troubleshooting....427
Service Brakes Troubleshooting....428
Hydraulic System Troubleshooting....429
Steering System Troubleshooting....431
Dual Mode Steering System Troubleshooting....432
Hydraulic Fan Troubleshooting....433
Winch Troubleshooting....434
Air Conditioning System Troubleshooting....435
Heater System Troubleshooting....436
Section 4-4: Miscellaneous—Storage....437
Prepare Machine for Storage....438
Monthly Storage Procedure....440
Section 4-5: Miscellaneous—Machine Numbers....442
Record Product Identification Number (PIN)....443
Record Engine Serial Number....444
Record Winch Serial Number....445
Record Transmission Serial Number....446
Keep Proof of Ownership....447
Keep Machines Secure....448
Section 4-6: Miscellaneous—Specifications....449
748H Cable Skidder—Machine Specifications....450
748H Cable Skidder—Winch Specifications—4000 Series....452
748H Cable Skidder—Winch Specifications—6000 Series....454
748H Cable Skidder—Drain and Refill Capacities....455
748H Grapple Skidder—Machine Dimensions....456
748H Grapple Skidder—Grapple Dimensions....460
748H Grapple Skidder—Machine Specifications....461
748H Grapple Skidder—Winch Specifications—4000 Series....463
748H Grapple Skidder—Winch Specifications—6000 Series....465
748H Grapple Skidder—Drain and Refill Capacities....466
Ground Speeds....467
EC Declaration of Conformity....468
John Deere 748H Skidder Operator's Manual (OMT230121)