John Deere 848H Skidder (S.N. 630436— ) Repair Service Manual (TM11814)
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Model:
Complete Repair Service Technical Manual for John Deere 848H Skidder (S.N. 630436— ), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 848H Skidder (S.N. 630436— ) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM11814 - John Deere 848H Skidder (S.N. 630436— ) Technical Manual - Repair.pdf
tm11824 - John Deere Remolcador de troncos 848H (630436— ).pdf
tm11819 - John Deere Débardeurs 848H (6304361 ).pdf
tm12073 - John Deere трелевочного трактора 848H (630436— ).pdf
PRODUCT DETAILS:
Total Pages: 747 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English Spanish French Russian
Published on 2018/09/06
TABLE OF CONTENTS
Section 00: General Information...13
Group 0001: Safety...13
Recognize Safety Information...16
Follow Safety Instructions...17
Operate Only If Qualified...18
Wear Protective Equipment...19
Avoid Unauthorized Machine Modifications...20
Inspect Machine...21
Stay Clear of Moving Parts...22
Avoid High-Pressure Fluids...23
Avoid High-Pressure Oils...24
Do Not Use Starting Fluid...25
Work In Ventilated Area...26
Prevent Fires...27
Prevent Battery Explosions...28
Handle Chemical Products Safely...29
Decommissioning — Proper Recycling and Disposal of Fluids and Components...30
Prepare for Emergencies...31
Clean Debris from Machine...32
Use Steps and Handholds Correctly...33
Start Only From Operator's Seat...34
Use and Maintain Seat Belt...35
Prevent Unintended Machine Movement...36
Avoid Work Site Hazards...38
Operate Machine Safely...39
Keep Riders Off Machine...40
Avoid Backover Accidents...41
Avoid Machine Tip Over...42
Operating on Slopes...44
Operating or Traveling On Public Roads...45
Inspect and Maintain ROPS...46
Keep the Operator Protective Structure (OPS) in Place...47
Add and Operate Attachments Safely...48
Park and Prepare for Service Safely...49
Service Tires Safely...51
Service Cooling System Safely...52
Service Accumulator Systems Safely...53
Remove Paint Before Welding or Heating...54
Make Welding Repairs Safely...55
Drive Metal Pins Safely...56
Group 0003: Torque Values...14
Hardware Torque Specifications...58
Keeping ROPS Installed Properly...59
Metric Bolt and Cap Screw Torque Values...61
Additional Metric Cap Screw Torque Values...63
Unified Inch Bolt and Cap Screw Torque Values...65
Check Oil Lines And Fittings...67
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...68
Service Recommendations for O-Ring Boss Fittings...70
Service Recommendations For Flat Face O-Ring Seal Fittings...72
Service Recommendations for Metric Series Four Bolt Flange Fitting...74
Service Recommendations For Inch Series Four Bolt Flange Fittings...76
Section 01: Wheels...78
Group 110: Powered Wheels and Fastenings...78
Wheel Remove and Install...81
Tire Remove and Install...83
Dual Wheel Installation...86
Section 02: Axle...87
Group 0200: Removal and Installation...87
TeamMate™ IV Axles...89
Front Axle, Differential, and Oscillation Supports Remove and Install...90
Rear Axle and Differential Remove and Install...96
Front Axle Guards Remove and Install...101
Oscillation Supports Repair...102
Group 0225: Input Drive Shafts and U-Joints...87
Front Axle Drive Shaft Remove and Install...105
Rear Axle and Transmission Drive Shaft Remove and Install...107
Group 0260: Hydraulic System...87
Differential Lock Solenoid Valve Repair...114
Section 03: Transmission...117
Group 0300: Removal and Installation...117
Transmission Remove and Install...129
Transmission Mount Remove and Install...140
Group 0315: Controls...117
Transmission Bump Shifter Remove and Install...147
Group 0325: Input Drive Shafts and U-Joints...117
Engine-to-Transmission Drive Shaft Remove and Install...151
Group 0350: Gears, Shafts and Power Shift Clutches...117
Transmission Repair Procedures...154
Winch Drive Repair...155
Input Yoke Remove and Install...162
Group 0360: Hydraulic System...117
Transmission Charge Pump Remove and Install...167
Transmission Suction Tube Repair...170
Transmission Control Valve Repair...172
Section 04: Engine...184
Group 0400: Removal and Installation...184
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Tier 3/Stage IIIA...186
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II...187
Engine Remove and Install...188
Section 05: Engine Auxiliary Systems...199
Group 0505: Cold Weather Starting Aids...199
Do Not Use Ether Start Aid...201
Group 0510: Cooling Systems...199
Air Baffle Enclosure Remove and Install...206
Serpentine Belt Remove and Install...210
Serpentine Belt Tensioner—Spring Tension Check...212
Serpentine Belt Tensioner Remove and Install...214
Aftercooler Remove and Install...216
Radiator Remove and Install...221
Transmission Oil Cooler Remove and Install...227
Hydraulic Oil Cooler Remove and Install...232
Fan Blade Remove and Install...234
Fan Shroud Remove and Install...236
Group 0520: Intake System...199
Air Cleaner Remove and Install...239
Group 0530: Exhaust System...199
Muffler Remove and Install...243
Group 0560: External Fuel Supply...199
Fuel Tank Remove and Install...251
Section 06: Torque Converter...257
Group 0600: Remove and Install...257
Lock Up Torque Converter Housing Remove and Install...264
Group 0641: Torque Converter Housing...257
Torque Converter and Torque Converter Housing Disassemble and Assemble...271
Section 09: Steering System...272
Group 0930: Secondary Steering...272
Secondary Steering Pump Remove and Install...276
Group 0960: Hydraulic System...272
Steering Valve Remove and Install...285
Steering Valve Disassemble and Assemble...291
Steering Cylinder Remove and Install...298
Group 0962: Dual Mode Steering...272
Dual Mode Steering Solenoid Valve Remove and Install...304
Section 10: Service Brakes...307
Group 1015: Controls Linkage...307
Service Brake Pedal Remove and Install...309
Group 1060: Hydraulic System...307
Service Brake Valve Remove and Install...314
Service Brake Valve Disassemble and Assemble...318
Service Brake Accumulator Remove and Install...320
Section 11: Park Brake...324
Group 1111: Active Elements...324
Park Brake Remove and Install...328
Group 1160: Hydraulic System...324
Park Brake Solenoid Valve Repair...334
Section 17: Frame, Chassis, or Supporting Structures...337
Group 1740: Frame Installation...337
Welding Repair of Major Structure...340
Engine and Equipment Frames—Separate...342
Lower Pivot Pin Repair...349
Upper Pivot Pin Repair...356
Group 1746: Frame Bottom Guards...337
Engine Frame Bottom Guard Remove and Install...365
Equipment Frame Bottom Guard Remove and Install...367
Section 18: Operator's Station...369
Group 1800: Removal and Installation...369
Cab Remove and Install...383
Cab Isolators Remove and Install...395
Steering Column and Steering Wheel Remove and Install...398
Steering Column and Steering Wheel Disassemble and Assemble...401
Cab Tilt Hand Pump Remove and Install...403
Cab Tilt Hand Pump Disassemble and Assemble...406
Cab Tilt Hand Pump Bleeding Procedure...408
Cab Tilt Cylinder Remove and Install...411
Group 1810: Operator Enclosure...369
Window Remove and Install...418
Window Cleaning Procedure...422
Cab Door Remove and Install...423
Cab Door and Door Latch Disassemble and Assemble...425
Front Windshield Wiper Remove and Install...428
Rear Windshield Wiper Remove and Install...430
Windshield Wiper Adjustment...433
Group 1821: Seat and Seat Belt...369
Seat Remove and Install...437
Seat Disassemble and Assemble...439
Seat Belt Remove and Install...443
Group 1830: Heating and Air Conditioning...369
R134a Refrigerant Cautions and Proper Handling...445
Air Conditioning System Flush and Purge...446
R134a Refrigerant Oil Information...450
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure...453
R134a Refrigerant Recovery...455
R134a System Evacuate...456
R134a System Charge...458
Compressor Relief Valve Remove and Install...459
Air Conditioner Compressor Remove and Install...460
Air Conditioner Compressor Clutch Remove and Install...462
Air Conditioner Compressor Manifold Remove and Install...466
Air Conditioner Condenser Remove and Install...468
Blower Motor Remove and Install...470
Precleaner Blower Assembly Remove and Install...472
Refrigerant High/Low Pressure Switch Remove and Install...474
Coolant Valve Remove and Install...476
Freeze Control Switch Remove and Install...478
Expansion Valve Remove and Install...480
Heater Core Remove and Install...482
Evaporator Remove and Install...484
Receiver-Dryer Remove and Install...486
Section 19: Sheet Metal and Styling...488
Group 1910: Hood or Engine Enclosure...488
Hood Remove and Install...493
Grille Guard Remove and Install...497
Grille Housing Remove and Install...500
Section 20: Safety, Convenience, and Miscellaneous...504
Group 2003: Pressurized Water System...504
Pressurized Water System—If Equipped...509
Group 2004: Horn and Warning Devices...504
Horn Remove and Install...514
Reverse Warning Alarm Remove and Install...515
Section 21: Main Hydraulic System...516
Group 2160: Hydraulic System...516
General Oil Cleanup Procedure...521
Hydraulic Component Failure Cleanup Procedure...525
Hydraulic Pump Remove and Install...528
Priority Valve Remove and Install...532
Priority Valve Disassemble and Assemble...534
Hydraulic Attenuator Remove and Install...536
Fan Variable Speed and Reversing Manifold Remove and Install...538
Fan Variable Speed and Reversing Manifold Disassemble and Assemble...540
Hydraulic Fan Motor Remove and Install...541
Hydraulic Reservoir Remove and Install...543
Hydraulic Fan and Cooling Loop Pump Remove and Install...549
Section 30: Winch...552
Group 3000: Removal and Installation...552
Winch 4000 Series Remove and Install...558
Fastening Cable to Winch Drum—4000 Series...563
Winch Free Spool Drag Adjustment...567
Winch 6000 Series Remove and Install...569
Fastening Cable to Winch Drum—6000 Series...573
Group 3015: Control Linkage...552
Winch Control Valve Linkage Remove and Install...577
Winch Control Cable Remove and Install...579
Group 3025: Input Drive Shafts and U-Joints...552
Winch Drive Shaft Remove and Install...586
Winch Drive Shaft Disassemble and Assemble...588
Group 3050: Drive and Clutch...552
Winch 4000 Series Drive and Clutch Repair...590
Winch 6000 Series Drive and Clutch Repair...591
Section 32: Stacking Blades...592
Group 3201: Blades...592
Stacking Blade Remove and Install...598
Spherical Bushing Remove and Install...603
Group 3215: Controls Linkage...592
Blade Control Linkage Remove and Install...607
Blade Control Valve Remove and Install...609
Group 3260: Hydraulic System...592
Blade Lift Cylinder Remove and Install...612
Section 38: Grapple...614
Group 3803: Grapple Mechanism...614
Grapple Remove and Install...618
Grapple Disassemble and Assemble...620
Grapple Dampener Disassemble and Assemble...622
Grapple Dampener Adjustment...625
Dampener, Yoke, and Crosshead Pins Lubricate...628
Grapple Rotate Yoke Disassemble and Assemble...630
Group 3840: Frames...614
Dual Function Grapple Cable Rollers Remove and Install...651
Dual Function Grapple Boom Remove and Install...653
Dual Function Grapple Arch Remove and Install...655
Group 3860: Hydraulic System...614
Boom or Arch Cylinder Remove and Install—Dual Function Grapple...660
Grapple Tong Cylinder Remove and Install...663
Grapple Rotate Motor Remove and Install...666
Grapple Rotate Motor Disassemble...669
Grapple Rotate Motor Assemble...678
Rotate Motor Drive Gear Remove and Install...688
Control Valve Options...689
Pilot Operated Control Valve Remove and Install...690
Dual Function Pilot Operated Control Valve Disassemble and Assemble...694
Control Valve Relief Valves Remove and Install...697
Lift Check Valve Disassemble and Assemble...699
Non-adjustable Circuit Relief Valve Disassemble and Assemble...700
Adjustable Circuit Relief Valve Disassemble and Assemble...702
Spool Valve Disassemble and Assemble...704
Detent Disassemble and Assemble...706
Pilot Operated Valve Remove and Install...708
Solenoid Operated Valve Remove and Install...710
Grapple Rotate Solenoid Valve Remove and Install...712
Grapple Rotate Solenoid Valve Disassemble and Assemble...714
Flow Divider Repair...716
Rotary Manifold Remove and Install (S.N. —647783)...719
Rotary Manifold Remove and Install (S.N. 647784— )...722
Rotary Manifold Disassemble and Assemble (S.N. —647783)...725
Rotary Manifold Disassemble and Assemble (S.N. 647784— )...729
Section 99: Dealer Fabricated Tools...737
Group 9900: Dealer Fabricated Tools...737
DFT1099 Bushing Drivers...740
DFT1216 Converter Housing Support...742
DFRW20 Compressor Holding Fixture...744
John Deere 848H Skidder (S.N. 630436— ) Repair Service Manual (TM11814)