John Deere 245GLC Excavator Operator's Manual (OMT382335X19)
Catalog:
Model:
John Deere 245GLC Excavator Operator's Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
OMT382335X19 - John Deere 245GLC Excavator Operator's Manual.pdf
OMT382335X28 - John Deere Manuel d'utilisation de l'excavatrice 245GLC (FR).pdf
OMT382335X63 - John Deere Manual del operador de la excavadora 245GLC.pdf
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences................33
Safety and Operator Convenience Features................34
Section 1-2: Safety—General Precautions................36
Recognize Safety Information................37
Follow Safety Instructions................38
Operate Only If Qualified................39
Wear Protective Equipment................40
Avoid Unauthorized Machine Modifications................41
Control Pattern Selector—If Equipped................42
Inspect Machine................43
Stay Clear of Moving Parts................44
Avoid High-Pressure Fluids................45
Avoid High-Pressure Oils................46
Work In Ventilated Area................47
Avoid Static Electricity Risk When Refueling................48
Prevent Fires................50
In Case of Machine Fire................51
Prevent Battery Explosions................52
Handle Chemical Products Safely................53
Handle Starting Fluid Safely................54
Decommissioning — Proper Recycling and Disposal of Fluids and Components................55
Exhaust Filter Ash Handling and Disposal................56
Prepare for Emergencies................57
Clean Debris from Machine................58
Add Cab Guarding for Special Uses................59
Section 1-3: Safety—Operating Precautions................60
Use Steps and Handholds Correctly................61
Start Only From Operator's Seat................62
Use and Maintain Seat Belt................63
Prevent Unintended Machine Movement................64
Avoid Work Site Hazards................65
Keep Riders Off Machine................67
Avoid Backover Accidents................68
Avoid Machine Tip Over................69
Use Special Care When Lifting Objects................71
Inspect and Maintain ROPS................72
Travel Safely................73
Prevent Acid Burns................74
Add and Operate Attachments Safely................76
Section 1-4: Safety—Maintenance Precautions................77
Park and Prepare for Service Safely................78
Service Cooling System Safely................79
Remove Paint Before Welding or Heating................80
Make Welding Repairs Safely................81
Drive Metal Pins Safely................82
Clean Exhaust Filter Safely................83
Section 1-5: Safety—Safety Signs and Other Instructions................87
Safety Signs and Other Instructions................87
Safety Signs Installed on Hydraulic Coupler—If Equipped................99
Section 2-1: Operation—Operator's Station................100
Pedals, Levers, and Panels................101
Switch Panel................103
Switch Panel Functions................104
Rear Left Panel................106
Rear Right Panel................107
Horn................108
Power Boost Button................109
Pilot Shutoff Lever................110
Engine Stop Switch................111
Left Console................112
Travel Alarm and Travel Alarm Cancel Switch................113
Seat Heater Switch................114
Auxiliary Function Enable Switch................115
Rear Light Switch—If Equipped................116
Right Console................117
Aftertreatment Device Regeneration Switch................118
Right Enable Switch................120
Cab Heater and Air Conditioner................121
Selecting Display Between Celsius and Fahrenheit................124
Operating the AM/FM Radio................125
Fire Extinguisher Mounting Location................127
Alternative Exit Tool................128
Cab Dome Light Switch................129
Opening Upper Front (Alternative Exit) Window................130
Removing and Storing the Lower Front Window................132
Opening Cab Door Window................133
Opening and Closing the Polycarbonate-Type Roof Exit Cover................134
Adjusting the Mechanical Suspension Seat................135
Adjusting the Air Suspension Seat—If Equipped................137
Adjusting Pilot Control Lever Console Height................139
Section 2-2: Operation—Monitor Operation................140
Monitor................141
Monitor Functions................143
Aftertreatment Indicators Overview................146
Monitor Start-Up................149
Main Menu................150
Main Menu—Alarm List................152
Main Menu—Air Conditioner................161
Main Menu—Radio................164
Main Menu—Work Mode................167
Main Menu—Setting Menu................169
Main Menu—Setting Menu—Date and Time................171
Main Menu—Setting Menu—Attachment Name Input................173
Main Menu—Setting Menu—Auto-Shutdown................174
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit................175
Main Menu—Setting Menu—Sub Meter Selection................177
Main Menu—Setting Menu—Rear View Camera Monitor................179
Main Menu—Setting Menu—Display Item Selection................181
Main Menu—Setting Menu—Brightness Adjustment................183
Main Menu—Setting Menu—Language................184
Main Menu—Setting Menu—Unit Selection................185
Main Menu—Setting Menu—Main Menu Sequence Change................187
Main Menu—Information Menu................188
Main Menu—Information Menu—Operation................190
Main Menu—Information Menu—Maintenance................192
Main Menu—Information Menu—Troubleshooting................194
Main Menu—Information Menu—Monitoring................195
Section 2-3: Operation—Operating the Machine................196
Before Starting Work................197
Inspect Machine Daily Before Starting................198
Battery Disconnect Switch................200
Engine Break-In Period................201
Starting Engine................511
Cold Weather Start Aid................205
Cold Weather Warm-Up................206
Required Machine Stop Warning................209
Travel Pedals and Levers................212
Auxiliary Function Lever (AFL)................214
Aftertreatment Device................216
Aftertreatment Device Regeneration................219
Selective Catalytic Reduction (SCR) System Overview................222
Locking the Hydraulic Coupler to the Attachment—If Equipped................224
Unlocking the Hydraulic Coupler From the Attachment—If Equipped................227
Control Lever Pattern Operation................229
Mechanical Control Lever Pattern Selector—If Equipped................231
Control Lever Pattern Conversion................232
Operating in Water and Mud................234
Driving Up a Steep or Slippery Slope................235
Lifting With Bucket Loop................237
Lifting With John Deere Quick Coupler................239
Lower Boom With Engine Stopped................241
Parking the Machine................243
Loading and Unloading for Transport................245
Towing Machine a Short Distance................247
Lifting the Machine................248
Transporting by Road................250
Section 3-1: Maintenance—Machine................251
Required Emission-Related Information................253
Diesel Fuel................254
Diesel Fuel Specifications................256
Lubricity of Diesel Fuel................257
Handling and Storing Diesel Fuel................258
Biodiesel Fuel................259
Testing Diesel Fuel................260
Supplemental Diesel Fuel Additives................261
Fuel Filters................262
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................263
Refilling Diesel Exhaust Fluid (DEF) Tank................264
Testing Diesel Exhaust Fluid (DEF)................266
Storing Diesel Exhaust Fluid (DEF)................267
Disposal of Diesel Exhaust Fluid (DEF)................268
Minimizing the Effect of Cold Weather on Diesel Engines................269
John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................271
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................272
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines................274
Diesel Engine Oil Service Interval for Operation at High Altitude................276
Oil Filters................277
Diesel Engine Coolant (engine without wet sleeve cylinder liners)................278
Water Quality for Mixing with Coolant Concentrate................280
Operating in Warm Temperature Climates................281
Testing Coolant Freeze Point................282
Disposing of Coolant................284
Alternative and Synthetic Lubricants................285
Lubricant Storage................286
Mixing of Lubricants................287
Hydraulic Oil................288
Swing Gear Case and Travel Gear Case Oils................290
Pump Drive Gear Case Oil................291
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease................292
Section 3-2: Maintenance—Periodic Maintenance................294
Service Machine at Specified Intervals................295
Check the Hour Meter Regularly................296
Prepare Machine for Maintenance................297
Open Access Doors for Service................299
Open Engine Cover for Service................300
Fuel Tank................301
Hydraulic Breaker and Crusher Attachments................302
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................303
Service Intervals................304
Required Parts................306
Section 3-3: Maintenance—As Required................308
Remove and Clean Fuel Tank Inlet Screen................309
Clean Rear Camera Lens................310
Inspect Belts................311
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen................314
Check and Clean Radiator Air Inlet Screen................316
Check and Clean Air Cleaner Dust Unloader Valve................317
Check Windshield Washer Fluid Level................319
Check and Adjust Track Sag................320
Section 3-4: Maintenance—10 Hours or Daily................323
Check Hydraulic Tank Oil Level................324
Check Engine Oil Level................327
Check Engine Coolant Level................329
Lubricate Hydraulic Coupler—If Equipped................331
Section 3-5: Maintenance—Every 50 Hours or Weekly................332
Drain Water and Sediment From Fuel Tank Sump................333
Drain Primary Fuel Filter and Water Separator................334
Section 3-6: Maintenance—Initial Service—100 Hours................335
Inspect and Re-Torque Track Hardware................351
Section 3-7: Maintenance—Every 100 Hours................338
Lubricate Working Tool Pivots................339
Section 3-8: Maintenance—Every 250 Hours................340
Check Swing Gear Case Oil Level................341
Drain Water and Sediment From Hydraulic Tank Sump................343
Check Pump Drive Gear Case Oil Level................345
Check Travel Gear Case Oil Level................347
Check Battery Electrolyte Level and Terminals................348
Inspect and Re-Torque Track Hardware................351
Take Engine Oil Sample................352
Section 3-9: Maintenance—Every 500 Hours................353
Lubricate Swing Bearing................354
Lubricate Swing Bearing Gear................355
Lubricate Front End Pin Joints................356
Drain and Refill Engine Oil and Replace Filter................359
Check Air Intake Hoses................362
Clean Cab Fresh Air and Cab Recirculating Air Filters................363
Take Fluid Samples................366
Section 3-10: Maintenance—Every 1000 Hours................367
Drain and Refill Pump Drive Gear Case Oil................368
Drain and Refill Swing Gear Case Oil................370
Replace Hydraulic Tank Oil Filter................372
Replace Primary Fuel Filter and Water Separator................376
Replace Final Fuel Filter................378
Replace Pilot Oil Filter................379
Check and Adjust Engine Valve Lash................381
Replace Air Cleaner Elements................382
Replace Air Cleaner Dust Unloader Valve................384
Section 3-11: Maintenance—Every 2000 Hours................386
Drain and Refill Travel Gear Case Oil................387
Section 3-12: Maintenance—Every 4000 Hours................389
Drain, Flush, and Refill Engine Cooling System................390
Section 3-13: Maintenance—Every 4500 Hours................395
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter................396
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter................397
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter................399
Section 3-14: Maintenance—Every 5000 Hours................400
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen................401
Replace Hydraulic Tank Vent Cap Filter................405
Section 4-1: Miscellaneous—Machine................408
Bleed Fuel System................409
Bleed Hydraulic System................517
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler................412
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump................415
Do Not Service Control Valves, Cylinders, Pumps, or Motors................416
Precautions for Alternator and Regulator................417
Handling, Checking, and Servicing Batteries Carefully................418
Using Battery Charger................421
Using Booster Batteries—24-Volt System................423
Replacing Batteries................424
Welding on Machine................425
Clean the Machine Regularly................426
Adding 12-Volt Accessories................427
Keep Electronic Control Unit Connectors Clean................428
JDLink™ Machine Monitoring System (MMS)................429
Replacing Fuses................430
Replacing Bucket Teeth................435
Replacing Bucket Tooth Tip—Heavy-Duty Bucket................437
Replacing Bucket Teeth—TK Series................439
Removing the Bucket................440
Track Sag General Information................441
Check Track Shoe Hardware................442
Hardware Torque Specifications................443
Unified Inch Bolt and Screw Torque Values................444
Metric Bolt and Screw Torque Values................446
Section 4-2: Miscellaneous—Operational Checkout................449
Operational Checkout................449
Section 4-3: Miscellaneous—Troubleshooting................509
Troubleshooting Procedure................510
Engine................511
Hydraulic System................517
Electrical System................520
Section 4-4: Miscellaneous—Storage................524
Monthly Storage Procedure................525
Prepare Machine for Storage................527
Preparing Engine for Long-Term Storage................529
Removing Engine From Long-Term Storage................531
Section 4-5: Miscellaneous—Machine Numbers................532
Record Product Identification Number (PIN)................533
Record Engine Serial Number................534
Record Travel Motor Serial Numbers................535
Record Swing Motor Serial Number................536
Record Hydraulic Coupler Serial Number—If Equipped................537
Record Hydraulic Pump Serial Number................538
Keep Proof of Ownership................539
Keep Machines Secure................540
Section 4-6: Miscellaneous—Specifications................541
245GLC Engine Specifications................541
245GLC Drain and Refill Capacities................541
245GLC Machine Specifications................541
245GLC Working Ranges................541
245GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)................541
245GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)................541
245GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)................541
245GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)................541
245GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)................541
245GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)................541
John Deere 245GLC Excavator Operator's Manual (OMT382335X19)