John Deere 210L / 210L EP Tractor Loader Operator's Manual (CXT13663 CXT25308 CXT15143)
Catalog:
Model:
John Deere 210L / 210L EP Tractor Loader is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
cxt13663 - John Deere 210L Tractor Loader.pdf
cxt15170 - John Deere Cargadora de tractor 210L.pdf
cxt15169 - John Deere 210L Chargeur du tracteur.pdf
cxt17453 - John Deere 284 and 288 Box Blade (PIN 1T8284BB_ _ _122158— ) (PIN 1T8288BB_ _ _122002— ).pdf
cxt17454 - John Deere 284 y 288 Hoja cuadrada (PIN: 1T8284BB_ _ _122158— ) (PIN: 1T8288BB_ _ _122002— ).pdf
cxt17509 - John Deere Lame décapeuse 284 et 288 (NIP: 1T8284BB_ _ _122158— ) (NIP: 1T8288BB_ _ _122002— ).pdf
cxt25308 - John Deere 210L EP Tractor Loader.pdf
cxt25310 - John Deere 210L EP Cargadora del tractor.pdf
cxt25309 - John Deere Chargeur du tracteur 210L EP.pdf
cxt15143 - John Deere 210L EP Tractor Loader.pdf
cxt16473 - John Deere 210L EP Cargadora del tractor.pdf
cxt16472 - John Deere Chargeur du tracteur 210L EP.pdf
Category: Operator's Manual
Language: English Spanish French
Published on 2019/06/26
cxt13663 - 210L Tractor Loader................2
TABLE OF CONTENTS................2
Section 1-1: Safety—Safety and Operator Conveniences................46
Safety and Operator Convenience Features................47
Section 1-2: Safety—General Precautions................48
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance................49
Recognize Safety Information................53
Follow Safety Instructions................54
Operate Only If Qualified................55
Wear Protective Equipment................56
Protect Against Noise................57
Avoid Unauthorized Machine Modifications................58
Inspect Machine................59
Stay Clear of Moving Parts................60
Avoid High-Pressure Fluids................61
Avoid High-Pressure Oils................62
Work In Ventilated Area................63
Avoid Static Electricity Risk When Refueling................64
High Debris Applications................66
Prevent Fires................67
In Case of Machine Fire................68
Prevent Battery Explosions................69
Handle Chemical Products Safely................70
Handle Starting Fluid Safely................71
Decommissioning — Proper Recycling and Disposal of Fluids and Components................72
Exhaust Filter Ash Handling and Disposal................73
Prepare for Emergencies................74
Clean Debris from Machine................75
Section 1-3: Safety—Operating Precautions................76
Use Steps and Handholds Correctly................77
Start Only From Operator's Seat................78
Use and Maintain Seat Belt................79
Prevent Unintended Machine Movement................80
Avoid Work Site Hazards................81
Keep Riders Off Machine................82
Avoid Machine Tipover................83
Avoid Power Lines................84
Avoid Backover Accidents................85
Operating on Slopes................86
Operating or Traveling On Public Roads................87
Inspect and Maintain ROPS................88
Travel Safely................89
Prevent Acid Burns................90
Add and Operate Attachments Safely................92
Use Special Care When Operating................93
Stay Clear of Rotating Drivelines................94
Section 1-4: Safety—Maintenance Precautions................96
Park and Prepare for Service Safely................97
Service Cooling System Safely................98
Service Machines Safely................99
Service Accumulator Systems Safely................100
Remove Paint Before Welding or Heating................101
Make Welding Repairs Safely................102
Drive Metal Pins Safely................103
Service Tires Safely................104
Use Proper Lifting Equipment................105
Clean Exhaust Filter Safely................106
Section 1-5: Safety—Safety Signs and Other Instructions................110
Safety Signs and Other Instructions................110
Section 2-1: Operation—Operator’s Station................120
Engagement and Monitor Unit (EMU) Functions................121
Fire Extinguisher Mounting Location................126
Security System................127
Front Console Functions................129
Right Console Functions................132
Dome Light Operation—Cab Machines................133
Control Illumination Light Operation—Cab Machines................134
Steering Console Controls................135
Engine Speed Control Knob................137
Defroster, Heater, and Air Conditioner Controls—If Equipped................138
Radio—If Equipped................139
Seat Controls................146
Steering Wheel Tilt Lever—If Equipped................148
Accessory Power Outlets................149
Vandal Protection—Canopy Machines................150
Opening Windows—Cab Machines................151
Windshield Wiper and Washer Operation—Cab Machines................152
Loader Controls................153
Section 2-2: Operation—Operating the Machine................154
Before Starting Work................155
Inspect Machine Daily Before Starting................156
Check Instruments Before Starting................157
Engine Break-In Period................159
Starting the Engine................472
Cold Start Aid—Engine Block Heater—If Equipped................163
Cold Start Aid—Air Intake Heater................164
Engine Warm-Up................165
Cold Weather Engine Warm-Up................166
Driving the Machine................167
Required Machine Stop Warning................169
Ride Control Operation—If Equipped................172
Exhaust Filter................174
Selective Catalytic Reduction (SCR) System Overview................178
US EPA Qualified Emergency Use — SCR Derate Override Option................180
EU Qualified Emergency Use — SCR Derate Override Option................182
Service ADVISOR™ Remote (SAR) Software Delivery Process................184
Economy Mode Operation—If Equipped................185
Power-Takeoff (PTO) Operation—If Equipped................186
3-Point Hitch Operation................187
Loader Operation................189
Loader Clutch Disconnect Operation................191
Loader Auxiliary Hydraulic Operation—If Equipped................192
Differential Lock Operation................194
Mechanical Front Wheel Drive (MFWD) Operation................195
Loader Coupler Operation—If Equipped................198
Operating in Water and Mud................200
Lifting Objects................201
Parking Machine................202
Loading Machine Onto Trailer................203
Towing................205
Section 2-3: Operation—Monitor Operation................208
Aftertreatment Indicators Overview................209
Engagement and Monitor Unit (EMU)................211
Main Menu................212
Operation—Exhaust Filter................214
Operation—Exhaust Filter Auto Cleaning................215
Operation—Exhaust Filter Parked Cleaning................216
Operation—Exhaust Filter Emergency Override................218
Operation—Job Timer................219
Operation—Software Update................494
Operation—Software Version................221
Diagnostics—Codes................222
Setup—Monitor................223
Setup—Security................224
Setup—Economy Mode................227
Setup—Hydraulics................228
Setup—Transmission................229
Section 3-1: Maintenance—Machine................230
Required Emission-Related Information................232
Diesel Fuel................233
Diesel Fuel Specifications................235
Lubricity of Diesel Fuel................236
Handling and Storing Diesel Fuel................237
Biodiesel Fuel................238
Testing Diesel Fuel................240
Supplemental Diesel Fuel Additives................241
Fuel Filters................242
Minimizing the Effect of Cold Weather on Diesel Engines................243
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................245
Refilling Diesel Exhaust Fluid (DEF) Tank................246
Testing Diesel Exhaust Fluid (DEF)................248
Storing Diesel Exhaust Fluid (DEF)................249
Disposal of Diesel Exhaust Fluid (DEF)................250
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................251
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................252
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines................254
Diesel Engine Oil Service Interval for Operation at High Altitude................256
Oil Filters................257
Alternative and Synthetic Lubricants................258
Hydraulic Oil................259
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil................261
Grease................262
PTO Gear Case Oil—If Equipped................263
Lubricant Storage................264
Mixing of Lubricants................265
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................266
Water Quality for Mixing with Coolant Concentrate................268
Operating in Warm Temperature Climates................269
Testing Coolant Freeze Point................270
Disposing of Coolant................272
Section 3-2: Maintenance—Periodic Maintenance................273
Service Machine at Specified Intervals................274
Check Hour Meter Regularly................275
Prepare Machine for Maintenance................276
Fuel Tank................277
Loader Boom Service Lock................278
Opening and Closing Engine Hood................279
Battery Disconnect—If Equipped................281
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................282
Service Intervals................283
Required Parts................285
Maintenance Legend................287
Section 3-3: Maintenance—As Required................289
Inspect Tires and Check Pressure................290
Tire Pressures................292
Check Wheel Fasteners................293
Replace Cab Fresh Air and Recirculation Filters—If Equipped................294
Drain Water and Sediment From Fuel Filters................296
Replace Primary and Secondary Engine Air Filter Elements................297
Check Air Conditioning System Refrigerant Charge—If Equipped................299
Check Air Conditioning System Oil Charge—If Equipped................300
Inspect and Clean Cooling System................301
Lubricate Non-Powered Front Wheel Bearings—If Equipped................304
Check Windshield Washer Fluid Level—If Equipped................305
Section 3-4: Maintenance—Every 10 Hours or Daily................306
Check Engine Coolant Level................307
Check Hydraulic System Oil Level................309
Check Engine Oil Level................310
Lubricate Loader Pivots................312
Lubricate 3-Point Hitch Pivots................314
Lubricate Front Axle Pivot Pin................315
Lubricate Ripper Pivots................316
Lubricate Mechanical Front Wheel Drive (MFWD) Axle and Universal Joints—If Equipped................317
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped................318
Lubricate Multipurpose Bucket Pivots—If Equipped................319
Lubricate Loader Quick Coupler—If Equipped................320
Section 3-5: Maintenance—Every 250 Hours................321
Take Engine Oil Sample................322
Check MFWD Axle Planetary Housing Oil Level—If Equipped................323
Check MFWD Axle Oil Housing Level—If Equipped................324
Check Rear Axle Oil Level................325
Check Transmission Oil Level................326
Lubricate MFWD Drive Shaft Spline—If Equipped................327
Drain and Refill Engine Oil and Replace Filter................334
Section 3-6: Maintenance—Every 500 Hours................330
Take Fluid Samples................331
Check Air Intake Hose................332
Drain Water and Sediment From Fuel Tank................333
Drain and Refill Engine Oil and Replace Filter................334
Replace Fuel Filters................336
Section 3-7: Maintenance—Every 1000 Hours................337
Check Coolant Condition................338
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped................339
Drain and Refill Transmission Oil and Replace Filter................341
Replace Hydraulic Oil Filter................343
Replace Power-Takeoff (PTO) Filter—If Equipped................344
Replace Hydraulic Tank Breather................345
Inspect and Clean Fuel Tank Breather................346
Inspect Accessory Drive Belt................347
Section 3-8: Maintenance—Every 2000 Hours................349
Drain and Refill MFWD Axle Planetary Housing Oil—If Equipped................350
Drain and Refill MFWD Axle Housing Oil—If Equipped................351
Drain and Refill Rear Axle and Planetary Housing Oil................352
Inspect and Clean Hydraulic Tank Fill Screen................354
Replace Open Crankcase Ventilation (OCV) Filter................355
Drain and Refill Hydraulic Tank Oil................356
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter................358
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter................359
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen (S.N. —894000)................361
Section 3-9: Maintenance—Every 3000 Hours................363
Check and Adjust Engine Valve Lash................364
Section 3-10: Maintenance—Every 4000 Hours................365
Replace Diesel Exhaust Fluid (DEF) Tank Breather................366
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter................367
Replace Diesel Exhaust Fluid (DEF) Baffle................368
Clean Diesel Exhaust Fluid (DEF) Tank................369
Section 3-11: Maintenance—Every 6000 Hours................370
Draining the Cooling System................371
Filling the Cooling System................373
Section 4-1: Miscellaneous—Machine................375
Changing Loader Buckets................518
Checking Coolant Hoses and Radiator................379
Replace Coolant Filter................380
Hydraulic Circuit Pressure Release................381
Checking Ride Control Accumulator—If Equipped................383
Checking Starting System................385
Discharge Ride Control System Hydraulic Pressure—If Equipped................386
Hitch Weight—If Equipped................388
Inspect Loader Boom Service Lock................389
Toe-In Check and Adjust................390
Steering Angle Check and Adjust................392
Adding Front Counterweights................394
Fuel System Bleed Procedure................395
Service Brake Bleed Procedure................396
Do Not Service Control Valves, Cylinders, Pumps, or Motors................403
Precautions for Alternator and Regulator................404
Handling, Checking, and Servicing Batteries Carefully................405
Using Battery Charger................408
Using Booster Batteries—12-Volt System................410
Removing Batteries................411
Replacing Batteries................412
Replacing Fuses................413
Welding on Machine................419
Keep Electronic Control Unit Connectors Clean................420
Check Park Brake................421
External Service Brake Inspection................422
Using Single Position Drawbar................424
Keep ROPS Installed Properly................425
JDLink™ Machine Monitoring System (MMS)—If Equipped................426
Remove and Install Halogen Bulbs................427
Hardware Torque Specifications................429
Unified Inch Bolt and Screw Torque Values................430
Metric Bolt and Screw Torque Values................432
Section 4-2: Miscellaneous—Operational Checkout................434
Operational Checkout Procedure................435
Section 4-3: Miscellaneous—Troubleshooting................470
Troubleshooting Procedure................471
Engine................472
Electrical System................477
Hydraulic System................484
Steering System................487
Power Train................488
MFWD................490
Rear Axle................491
Air Conditioning—If Equipped................493
Software Update................494
Section 4-4: Miscellaneous—Storage................495
Prepare Machine for Storage................496
Monthly Storage Procedure................498
Preparing Engine for Long-Term Storage................500
Removing Engine From Long-Term Storage................502
Section 4-5: Miscellaneous—Machine Numbers................503
Record Product Identification Number (PIN)................504
Record Engine Serial Number................505
Record Transmission Serial Number................506
Record Rear Axle Housing Serial Number................507
Record Mechanical Front Wheel Drive (MFWD) Axle Housing Serial Number................508
Keep Proof of Ownership................509
Keep Machines Secure................510
Section 4-6: Miscellaneous—Specifications................511
Engine Specifications................512
Travel Speeds................513
Drain and Refill Capacities................514
Machine Dimensions................515
Machine Weights................517
Buckets................518
Machine Design Life................519
Eurasian Economic Union................520
cxt15143 - 210L EP Tractor Loader................533
TABLE OF CONTENTS................533
Section 1-1: Safety—Safety and Operator Conveniences................576
Safety and Operator Convenience Features................577
Section 1-2: Safety—General Precautions................578
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance................579
Recognize Safety Information................583
Follow Safety Instructions................584
Operate Only If Qualified................585
Wear Protective Equipment................586
Protect Against Noise................587
Avoid Unauthorized Machine Modifications................588
Inspect Machine................589
Stay Clear of Moving Parts................590
Avoid High-Pressure Fluids................591
Avoid High-Pressure Oils................592
Work In Ventilated Area................593
Avoid Static Electricity Risk When Refueling................594
High Debris Applications................596
Prevent Fires................597
In Case of Machine Fire................598
Prevent Battery Explosions................599
Handle Chemical Products Safely................600
Handle Starting Fluid Safely................601
Decommissioning — Proper Recycling and Disposal of Fluids and Components................602
Prepare for Emergencies................603
Clean Debris from Machine................604
Section 1-3: Safety—Operating Precautions................605
Use Steps and Handholds Correctly................606
Start Only From Operator's Seat................607
Use and Maintain Seat Belt................608
Prevent Unintended Machine Movement................609
Avoid Work Site Hazards................610
Keep Riders Off Machine................611
Avoid Machine Tipover................612
Avoid Power Lines................613
Avoid Backover Accidents................614
Operating on Slopes................615
Operating or Traveling On Public Roads................616
Inspect and Maintain ROPS................617
Travel Safely................618
Prevent Acid Burns................619
Add and Operate Attachments Safely................621
Use Special Care When Operating................622
Section 1-4: Safety—Maintenance Precautions................623
Park and Prepare for Service Safely................624
Service Cooling System Safely................625
Service Machines Safely................626
Service Accumulator Systems Safely................627
Remove Paint Before Welding or Heating................628
Make Welding Repairs Safely................629
Drive Metal Pins Safely................630
Service Tires Safely................631
Use Proper Lifting Equipment................632
Section 1-5: Safety—Safety Signs and Other Instructions................634
Safety Signs and Other Instructions................634
Section 2-1: Operation—Operator’s Station................644
Engagement and Monitor Unit (EMU) Functions................645
Fire Extinguisher Mounting Location................650
Security System................651
Front Console Functions................653
Right Console Functions................656
Dome Light Operation—Cab Machines................657
Control Illumination Light Operation—Cab Machines................658
Steering Console Controls................659
Engine Speed Control Knob................661
Defroster, Heater, and Air Conditioner Controls—If Equipped................662
Radio—If Equipped................663
Seat Controls................670
Steering Wheel Tilt Lever—If Equipped................672
Accessory Power Outlets................673
Vandal Protection—Canopy Machines................674
Opening Windows—Cab Machines................675
Windshield Wiper and Washer Operation—Cab Machines................676
Loader Controls................677
Section 2-2: Operation—Operating the Machine................678
Before Starting Work................679
Inspect Machine Daily Before Starting................680
Check Instruments Before Starting................681
Engine Break-In Period................683
Starting the Engine................944
Cold Start Aid—Starting Fluid—If Equipped................687
Cold Start Aid—Engine Block Heater—If Equipped................689
Engine Warm-Up................690
Cold Weather Engine Warm-Up................691
Driving the Machine................692
Ride Control Operation—If Equipped................694
Service ADVISOR™ Remote (SAR) Software Delivery Process................696
Economy Mode Operation—If Equipped................697
3-Point Hitch Operation................698
Loader Operation................700
Loader Clutch Disconnect Operation................702
Loader Auxiliary Hydraulic Operation—If Equipped................703
Differential Lock Operation................705
Mechanical Front Wheel Drive (MFWD) Operation................706
Loader Coupler Operation—If Equipped................709
Operating in Water and Mud................711
Lifting Objects................712
Parking Machine................713
Loading Machine Onto Trailer................714
Towing................716
Section 2-3: Operation—Monitor Operation................719
Engagement and Monitor Unit (EMU)................720
Main Menu................721
Operation—Job Timer................723
Operation—Software Update................966
Operation—Software Version................725
Diagnostics—Codes................726
Setup—Monitor................727
Setup—Security................728
Setup—Economy Mode................731
Setup—Hydraulics................732
Setup—Transmission................733
Section 3-1: Maintenance—Machine................734
Required Emission-Related Information................735
Diesel Fuel................736
Lubricity of Diesel Fuel................738
Handling and Storing Diesel Fuel................739
Biodiesel Fuel................740
Testing Diesel Fuel................742
Supplemental Diesel Fuel Additives................743
Fuel Filters................744
Minimizing the Effect of Cold Weather on Diesel Engines................745
Diesel Engine Break-In™ Oil................747
Diesel Engine Oil — Tier 3 and Stage IIIA................748
Diesel Engine Oil Service Interval for Operation at High Altitude................750
Oil Filters................751
Alternative and Synthetic Lubricants................752
Hydraulic Oil................753
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil................755
Grease................756
Lubricant Storage................757
Mixing of Lubricants................758
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................759
Water Quality for Mixing with Coolant Concentrate................761
Operating in Warm Temperature Climates................762
Testing Coolant Freeze Point................763
Disposing of Coolant................765
Section 3-2: Maintenance—Periodic Maintenance................766
Service Machine at Specified Intervals................767
Check Hour Meter Regularly................768
Prepare Machine for Maintenance................769
Fuel Tank................770
Loader Boom Service Lock................771
Opening and Closing Engine Hood................772
Battery Disconnect—If Equipped................774
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................775
Service Intervals................776
Required Parts................778
Maintenance Legend................780
Section 3-3: Maintenance—As Required................782
Inspect Tires and Check Pressure................783
Tire Pressures................785
Check Wheel Fasteners................786
Replace Cab Fresh Air and Recirculation Filters—If Equipped................787
Drain Water and Sediment From Fuel Filters................789
Replace Primary and Secondary Engine Air Filter Elements................790
Inspect and Clean Cooling System................792
Check Windshield Washer Fluid Level—If Equipped................797
Section 3-4: Maintenance—Every 10 Hours or Daily................798
Check Engine Coolant Level................799
Check Hydraulic System Oil Level................801
Check Engine Oil Level................802
Lubricate Loader Pivots................804
Lubricate 3-Point Hitch Pivots................806
Lubricate Front Axle Pivot Pin................807
Lubricate Ripper Pivots................808
Lubricate MFWD Axle and Universal Joints................809
Lubricate Multipurpose Bucket Pivots—If Equipped................810
Lubricate Loader Quick Coupler—If Equipped................811
Section 3-5: Maintenance—Every 250 Hours................812
Take Engine Oil Sample................813
Check MFWD Planetary Housing Oil Level................814
Check MFWD Axle Oil Level................815
Check Rear Axle Oil Level................816
Check Transmission Oil Level................817
Lubricate MFWD Drive Shaft Spline................818
Drain and Refill Engine Oil and Replace Filter................825
Section 3-6: Maintenance—Every 500 Hours................821
Take Fluid Samples................822
Check Air Intake Hose................823
Drain Water and Sediment From Fuel Tank................824
Drain and Refill Engine Oil and Replace Filter................825
Replace Fuel Filters................827
Clean Engine Crankcase Ventilation Tube................829
Section 3-7: Maintenance—Every 1000 Hours................830
Check Coolant Condition................831
Drain and Refill Transmission Oil and Replace Filter................832
Replace Hydraulic Oil Filter................834
Replace Hydraulic Tank Breather................835
Inspect Accessory Drive Belt................836
Section 3-8: Maintenance—Every 2000 Hours................838
Drain and Refill MFWD Planetary Housing Oil................839
Drain and Refill MFWD Axle Housing Oil................840
Drain and Refill Rear Axle and Planetary Housing Oil................841
Inspect and Clean Hydraulic Tank Fill Screen................843
Drain and Refill Hydraulic Tank Oil................844
Section 3-9: Maintenance—Every 3000 Hours................846
Check and Adjust Engine Valve Lash................847
Section 3-10: Maintenance—Every 6000 Hours................848
Draining the Cooling System................849
Filling the Cooling System................851
Section 4-1: Miscellaneous—Machine................853
Changing Loader Buckets................987
Checking Coolant Hoses and Radiator................856
Hydraulic Circuit Pressure Release................857
Checking Ride Control Accumulator—If Equipped................859
Checking Starting System................861
Discharge Ride Control System Hydraulic Pressure—If Equipped................862
Hitch Weight—If Equipped................864
Inspect Loader Boom Service Lock................865
Toe-In Check and Adjust................866
Steering Angle Check and Adjust................868
Adding Front Counterweights................870
Fuel System Bleed Procedure................871
Service Brake Bleed Procedure................872
Do Not Service Control Valves, Cylinders, Pumps, or Motors................876
Precautions for Alternator and Regulator................877
Handling, Checking, and Servicing Batteries Carefully................878
Using Battery Charger................881
Using Booster Batteries—12-Volt System................883
Removing Batteries................884
Replacing Batteries................885
Replacing Fuses................886
Welding on Machine................891
Keep Electronic Control Unit Connectors Clean................892
Check Park Brake................893
External Service Brake Inspection................894
Using Single Position Drawbar................896
Keep ROPS Installed Properly................897
JDLink™ Machine Monitoring System (MMS)—If Equipped................898
Remove and Install Halogen Bulbs................899
Hardware Torque Specifications................901
Unified Inch Bolt and Screw Torque Values................902
Metric Bolt and Screw Torque Values................904
Section 4-2: Miscellaneous—Operational Checkout................906
Operational Checkout Procedure................907
Section 4-3: Miscellaneous—Troubleshooting................942
Troubleshooting Procedure................943
Engine................944
Electrical System................949
Hydraulic System................956
Steering System................959
Power Train................960
MFWD................962
Rear Axle................963
Air Conditioning—If Equipped................965
Software Update................966
Section 4-4: Miscellaneous—Storage................967
Prepare Machine for Storage................968
Monthly Storage Procedure................970
Section 4-5: Miscellaneous—Machine Numbers................972
Record Product Identification Number (PIN)................973
Record Engine Serial Number................974
Record Transmission Serial Number................975
Record Rear Axle Housing Serial Number................976
Record Mechanical Front Wheel Drive (MFWD) Axle Housing Serial Number................977
Keep Proof of Ownership................978
Keep Machines Secure................979
Section 4-6: Miscellaneous—Specifications................980
Engine Specifications................981
Travel Speeds................982
Drain and Refill Capacities................983
Machine Dimensions................984
Machine Weights................986
Buckets................987
Machine Design Life................988
Eurasian Economic Union................989
cxt17453 - 284 and 288 Box Blade (PIN 1T8284BB_ _ _122158— ) (PIN 1T8288BB_ _ _122002— )................1001
TABLE OF CONTENTS................1001
Section 1-1: Safety—Safety and Operator Conveniences................1006
Safety and Operator Convenience Features................1007
Section 1-2: Safety—General Precautions................1008
Recognize Safety Information................1009
Follow Safety Instructions................1010
Operate Only If Qualified................1011
Wear Protective Equipment................1012
Avoid Unauthorized Attachment Modifications................1013
Protect Against Flying Debris................1014
Inspect Attachment................1015
Stay Clear Of Moving Parts................1016
Avoid High-Pressure Fluids................1017
Avoid High-Pressure Oils................1018
Dispose of Waste Properly................1019
Add Cab Guarding for Special Uses................1020
Section 1-3: Safety—Operating Precautions................1021
Use Steps and Handholds Correctly................1022
Start Only From Operator's Seat................1023
Prevent Unintended Machine Movement................1024
Avoid Work Site Hazards................1025
Keep Riders Off Attachment................1026
Avoid Machine Tipover................1027
Add and Operate Attachments Safely................1028
Use Special Care When Operating................1029
Section 1-4: Safety—Maintenance Precautions................1030
Remove Paint Before Welding or Heating................1031
Make Welding Repairs Safely................1032
Drive Metal Pins Safely................1033
Practice Safe Maintenance................1034
Section 1-5: Safety—Safety Signs and Other Instructions................1036
Safety Signs and Other Instructions................1036
Section 2-1: Operation—Preparing Attachment................1038
Initial Inspection................1039
Matching Machine to Box Blade................1040
Machine Hydraulic System................1041
Section 2-2: Operation—Install Attachment................1042
Attaching Box Blade to Machine................1043
Detaching Box Blade From Machine................1045
Section 2-3: Operation—Operating Attachment................1047
Operating Auxiliary Hydraulics................1048
Box Blade Operation................1049
Scarifier Bar Travel Position................1051
Shank Depth Adjustment................1053
Section 3-1: Maintenance—Attachment................1054
Recommended Daily Inspection................1055
Service—Every 10 Hours................1056
Service—Every 250 Hours................1057
Section 3-2: Maintenance—Miscellaneous................1058
Welding on Machine................1059
Hardware Torque Specifications................1060
Unified Inch Bolt and Screw Torque Values................1061
Metric Bolt and Screw Torque Values................1064
Section 4-1: Miscellaneous—Storage................1066
Prepare Attachment for Storage................1067
Remove Attachment From Storage................1068
Section 4-2: Miscellaneous—Attachment Number................1069
Record Product Identification Number (PIN)................1070
Product Identification Number (PIN) Plate Location................1071
Section 4-3: Miscellaneous—Specifications................1072
Box Blade Specifications................1073
cxt25308 - 210L EP Tractor Loader................1077
TABLE OF CONTENTS................1077
Section 1-1: Safety—Safety and Operator Conveniences................1111
Safety and Operator Convenience Features................1112
Section 1-2: Safety—General Precautions................1113
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance................1114
Recognize Safety Information................1118
Follow Safety Instructions................1119
Operate Only If Qualified................1120
Wear Protective Equipment................1121
Protect Against Noise................1122
Avoid Unauthorized Machine Modifications................1123
Inspect Machine................1124
Stay Clear of Moving Parts................1125
Avoid High-Pressure Fluids................1126
Avoid High-Pressure Oils................1127
Work In Ventilated Area................1128
Avoid Static Electricity Risk When Refueling................1129
High Debris Applications................1131
Prevent Fires................1132
In Case of Machine Fire................1133
Prevent Battery Explosions................1134
Handle Chemical Products Safely................1135
Handle Starting Fluid Safely................1136
Decommissioning — Proper Recycling and Disposal of Fluids and Components................1137
Exhaust Filter Ash Handling and Disposal................1138
Prepare for Emergencies................1139
Clean Debris from Machine................1140
Section 1-3: Safety—Operating Precautions................1141
Use Steps and Handholds Correctly................1142
Start Only From Operator's Seat................1143
Use and Maintain Seat Belt................1144
Prevent Unintended Machine Movement................1145
Avoid Work Site Hazards................1146
Keep Riders Off Machine................1147
Avoid Machine Tipover................1148
Avoid Power Lines................1149
Avoid Backover Accidents................1150
Operating on Slopes................1151
Operating or Traveling On Public Roads................1152
Inspect and Maintain ROPS................1153
Travel Safely................1154
Prevent Acid Burns................1155
Add and Operate Attachments Safely................1157
Use Special Care When Operating................1158
Section 1-4: Safety—Maintenance Precautions................1159
Park and Prepare for Service Safely................1160
Service Cooling System Safely................1161
Service Machines Safely................1162
Service Accumulator Systems Safely................1163
Remove Paint Before Welding or Heating................1164
Make Welding Repairs Safely................1165
Drive Metal Pins Safely................1166
Service Tires Safely................1167
Use Proper Lifting Equipment................1168
Clean Exhaust Filter Safely................1169
Section 1-5: Safety—Safety Signs and Other Instructions................1173
Safety Signs and Other Instructions................1173
Section 2-1: Operation—Operator’s Station................1183
Engagement and Monitor Unit (EMU) Functions................1184
Fire Extinguisher Mounting Location................1189
Security System................1190
Front Console Functions................1192
Right Console Functions................1195
Dome Light Operation—Cab Machines................1196
Control Illumination Light Operation—Cab Machines................1197
Steering Console Controls................1198
Engine Speed Control Knob................1200
Defroster, Heater, and Air Conditioner Controls—If Equipped................1201
Radio—If Equipped................1202
Seat Controls................1209
Steering Wheel Tilt Lever—If Equipped................1211
Accessory Power Outlets................1212
Vandal Protection—Canopy Machines................1213
Opening Windows—Cab Machines................1214
Windshield Wiper and Washer Operation—Cab Machines................1215
Loader Controls................1216
Section 2-2: Operation—Operating the Machine................1217
Before Starting Work................1218
Inspect Machine Daily Before Starting................1219
Check Instruments Before Starting................1220
Engine Break-In Period................1222
Starting the Engine................1487
Cold Start Aid—Engine Block Heater—If Equipped................1226
Cold Start Aid—Glow Plugs................1227
Engine Warm-Up................1228
Cold Weather Engine Warm-Up................1229
Driving the Machine................1230
Required Machine Stop Warning................1232
Ride Control Operation—If Equipped................1235
Service ADVISOR™ Remote (SAR) Software Delivery Process................1237
3-Point Hitch Operation................1238
Loader Operation................1240
Loader Clutch Disconnect Operation................1242
Loader Auxiliary Hydraulic Operation—If Equipped................1243
Differential Lock Operation................1245
Mechanical Front Wheel Drive (MFWD) Operation................1246
Loader Coupler Operation—If Equipped................1249
Operating in Water and Mud................1251
Lifting Objects................1252
Parking Machine................1253
Loading Machine Onto Trailer................1254
Towing................1256
Section 2-3: Operation—Monitor Operation................1259
Engagement and Monitor Unit (EMU)................1260
Main Menu................1261
Operation—Job Timer................1263
Operation—Software Update................1509
Operation—Software Version................1265
Diagnostics—Codes................1266
Setup—Monitor................1267
Setup—Security................1268
Setup—Hydraulics................1271
Section 3-1: Maintenance—Machine................1272
Required Emission-Related Information................1273
Diesel Fuel................1274
Lubricity of Diesel Fuel................1276
Handling and Storing Diesel Fuel................1277
Biodiesel Fuel................1278
Testing Diesel Fuel................1280
Supplemental Diesel Fuel Additives................1281
Fuel Filters................1282
Minimizing the Effect of Cold Weather on Diesel Engines................1283
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................1285
Diesel Engine Oil Service Interval for Operation at High Altitude................1287
Oil Filters................1288
Alternative and Synthetic Lubricants................1289
Hydraulic Oil................1290
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil................1292
Grease................1293
Lubricant Storage................1294
Mixing of Lubricants................1295
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................1296
Water Quality for Mixing with Coolant Concentrate................1298
Operating in Warm Temperature Climates................1299
Testing Coolant Freeze Point................1300
Disposing of Coolant................1302
Section 3-2: Maintenance—Periodic Maintenance................1303
Service Machine at Specified Intervals................1304
Check Hour Meter Regularly................1305
Prepare Machine for Maintenance................1306
Fuel Tank................1307
Loader Boom Service Lock................1308
Opening and Closing Engine Hood................1309
Battery Disconnect—If Equipped................1311
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................1312
Service Intervals................1313
Required Parts................1315
Maintenance Legend................1317
Section 3-3: Maintenance—As Required................1319
Inspect Tires and Check Pressure................1320
Tire Pressures................1322
Check Wheel Fasteners................1323
Replace Cab Fresh Air and Recirculation Filters—If Equipped................1324
Drain Water and Sediment From Fuel Filters................1326
Replace Primary and Secondary Engine Air Filter Elements................1327
Check Air Conditioning System Refrigerant Charge—If Equipped................1329
Check Air Conditioning System Oil Charge—If Equipped................1330
Inspect and Clean Cooling System................1331
Lubricate Non-Powered Front Wheel Bearings—If Equipped................1334
Check Windshield Washer Fluid Level—If Equipped................1335
Section 3-4: Maintenance—Every 10 Hours or Daily................1336
Check Engine Coolant Level................1337
Check Hydraulic System Oil Level................1339
Check Engine Oil Level................1340
Lubricate Loader Pivots................1342
Lubricate 3-Point Hitch Pivots................1344
Lubricate Front Axle Pivot Pin................1345
Lubricate Ripper Pivots................1346
Lubricate Mechanical Front Wheel Drive (MFWD) Axle and Universal Joints—If Equipped................1347
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped................1348
Lubricate Multipurpose Bucket Pivots—If Equipped................1349
Lubricate Loader Quick Coupler—If Equipped................1350
Section 3-5: Maintenance—Every 250 Hours................1351
Take Engine Oil Sample................1352
Check MFWD Axle Planetary Housing Oil Level—If Equipped................1353
Check MFWD Axle Oil Housing Level—If Equipped................1354
Check Rear Axle Oil Level................1355
Check Transmission Oil Level................1356
Lubricate MFWD Drive Shaft Spline—If Equipped................1357
Drain and Refill Engine Oil and Replace Filter................1364
Section 3-6: Maintenance—Every 500 Hours................1360
Take Fluid Samples................1361
Check Air Intake Hose................1362
Drain Water and Sediment From Fuel Tank................1363
Drain and Refill Engine Oil and Replace Filter................1364
Replace Fuel Filters................1366
Section 3-7: Maintenance—Every 1000 Hours................1368
Check Coolant Condition................1369
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped................1370
Drain and Refill Transmission Oil and Replace Filter................1372
Replace Hydraulic Oil Filter................1374
Replace Hydraulic Tank Breather................1375
Inspect and Clean Fuel Tank Breather................1376
Inspect Accessory Drive Belt................1377
Section 3-8: Maintenance—Every 1500 Hours................1379
Check and Adjust Engine Valve Lash................1380
Section 3-9: Maintenance—Every 2000 Hours................1381
Drain and Refill MFWD Axle Planetary Housing Oil—If Equipped................1382
Drain and Refill MFWD Axle Housing Oil—If Equipped................1383
Drain and Refill Rear Axle and Planetary Housing Oil................1384
Inspect and Clean Hydraulic Tank Fill Screen................1386
Drain and Refill Hydraulic Tank Oil................1387
Section 3-10: Maintenance—Every 6000 Hours................1389
Draining the Cooling System................1390
Filling the Cooling System................1392
Section 4-1: Miscellaneous—Machine................1394
Clean Machine Regularly................1396
Changing Loader Buckets................1530
Checking Coolant Hoses and Radiator................1399
Hydraulic Circuit Pressure Release................1401
Checking Ride Control Accumulator—If Equipped................1403
Checking Starting System................1405
Discharge Ride Control System Hydraulic Pressure—If Equipped................1406
Hitch Weight—If Equipped................1408
Inspect Loader Boom Service Lock................1409
Toe-In Check and Adjust................1410
Steering Angle Check and Adjust................1412
Adding Front Counterweights................1414
Fuel System Bleed Procedure................1415
Service Brake Bleed Procedure................1416
Do Not Service Control Valves, Cylinders, Pumps, or Motors................1420
Precautions for Alternator and Regulator................1421
Handling, Checking, and Servicing Batteries Carefully................1422
Using Battery Charger................1425
Using Booster Batteries—12-Volt System................1427
Removing Batteries................1428
Replacing Batteries................1429
Replacing Fuses................1430
Welding on Machine................1437
Keep Electronic Control Unit Connectors Clean................1438
Check Park Brake................1439
External Service Brake Inspection................1440
Using Single Position Drawbar................1442
Keep ROPS Installed Properly................1443
JDLink™ Machine Monitoring System (MMS)—If Equipped................1444
Remove and Install Halogen Bulbs................1445
Hardware Torque Specifications................1447
Unified Inch Bolt and Screw Torque Values................1448
Metric Bolt and Screw Torque Values................1450
Section 4-2: Miscellaneous—Operational Checkout................1452
Operational Checkout Procedure................1453
Section 4-3: Miscellaneous—Troubleshooting................1485
Troubleshooting Procedure................1486
Engine................1487
Electrical System................1492
Hydraulic System................1499
Steering System................1502
Power Train................1503
MFWD................1505
Rear Axle................1506
Air Conditioning—If Equipped................1508
Software Update................1509
Section 4-4: Miscellaneous—Storage................1510
Prepare Machine for Storage................1511
Monthly Storage Procedure................1513
Section 4-5: Miscellaneous—Machine Numbers................1515
Record Product Identification Number (PIN)................1516
Record Engine Serial Number................1517
Record Transmission Serial Number................1518
Record Rear Axle Housing Serial Number................1519
Record Mechanical Front Wheel Drive (MFWD) Axle Housing Serial Number................1520
Keep Proof of Ownership................1521
Keep Machines Secure................1522
Section 4-6: Miscellaneous—Specifications................1523
Engine Specifications................1524
Travel Speeds................1525
Drain and Refill Capacities................1526
Machine Dimensions................1527
Machine Weights................1529
Buckets................1530
Machine Design Life................1531
Eurasian Economic Union................1532
John Deere 210L / 210L EP Tractor Loader Operator's Manual (CXT13663 CXT25308 CXT15143)