Complete Repair Service Technical Manual for John Deere 316GR and 318G Skid Steer Loader (EH Controls), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 316GR and 318G Skid Steer Loader (EH Controls) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13853X19 English - John Deere 316GR and 318G Skid Steer Loader (EH Controls) Technical Manual - Repair.pdf
tm13853x28 French - Chargeurs compacts 316GR et 318G (commandes électrohydrauliques)

PRODUCT DETAILS:
Total Pages: 507 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: French

TABLE OF CONTENTS
Section 00: General Information................13
  Group 0001: Safety................13
    Recognize Safety Information................16
    Follow Safety Instructions................17
    Operate Only If Qualified................18
    Wear Protective Equipment................19
    Avoid Unauthorized Machine Modifications................20
    Inspect Machine................21
    Stay Clear of Moving Parts................22
    Avoid High-Pressure Fluids................23
    Avoid High-Pressure Oils................24
    Work In Ventilated Area................25
    Avoid Static Electricity Risk When Refueling................26
    Prevent Fires................28
    In Case of Machine Fire................29
    Prevent Battery Explosions................30
    Handle Chemical Products Safely................31
    Handle Starting Fluid Safely................32
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................33
    Exhaust Filter Ash Handling and Disposal................34
    Prepare for Emergencies................35
    Clean Debris from Machine................36
    Add Cab Guarding for Special Uses................37
    Use Steps and Handholds Correctly................38
    Start Only From Operator's Seat................39
    Use and Maintain Seat Belt................40
    Prevent Unintended Machine Movement................41
    Avoid Work Site Hazards................42
    Keep Riders Off Machine................44
    Avoid Backover Accidents................45
    Avoid Machine Tip Over and Machine Damage................46
    Operating on Slopes................47
    Operating or Traveling On Public Roads................48
    Inspect and Maintain ROPS................49
    Travel Safely................50
    Prevent Acid Burns................51
    Add and Operate Attachments Safely................53
    Park and Prepare for Service Safely................54
    Service Cooling System Safely................55
    Remove Paint Before Welding or Heating................56
    Make Welding Repairs Safely................57
    Drive Metal Pins Safely................58
    Service Tires Safely................59
    Handle Cab Door Safely—If Equipped................60
    Clean Exhaust Filter Safely................61
  Group 0003: Torque Values................14
    Additional Metric Cap Screw Torque Values................66
    Check Oil Lines And Fittings................68
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................69
    Metric Bolt and Cap Screw Torque Values................71
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations................73
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................76
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................79
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................81
    Service Recommendations for Flared Connections—Straight or Tapered Threads................83
    Service Recommendations For Inch Series Four Bolt Flange Fittings................85
    Service Recommendations for Metric Series Four Bolt Flange Fitting................87
    Service Recommendations for O-Ring Boss Fittings................89
    Unified Inch Bolt and Cap Screw Torque Values................91
  Section 01: Wheels................93
    Group 0110: Powered Wheels and Fastenings................93
      Wheel Remove and Install................96
      Tire Remove and Install................98
    Section 02: Axles and Suspension Systems................101
      Group 0201: Drive Axle Housing and Support................101
        Axle Housing Remove and Install................104
        Axle Housing Disassemble and Assemble................106
      Group 0250: Axle Shaft, Bearings, and Reduction Gears................101
        Chain Case Access Plate Remove and Install................111
        Drive Chain and Sprocket Remove and Install................112
      Section 03: Transmission................114
        Group 0315: Controls Linkage................114
          Left and Right Joystick Remove and Install................116
        Group 0325: Flywheel Coupler................114
          Hub Coupler Remove and Install................119
        Group 0360: Hydraulic System................114
          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................402
          Hydrostatic and Hydraulic Start-Up Procedure................123
          Hydrostatic Motor and Park Brake Repair................127
          Hydrostatic Motor and Park Brake Remove and Install................128
          Hydrostatic Motor and Park Brake Remove and Install—Two-Speed................130
          Hydrostatic Motor and Park Brake Disassemble and Assemble................132
          Hydrostatic Motor and Park Brake Disassemble—Two-Speed................146
          Hydrostatic Motor and Park Brake Inspection—Two-Speed................156
          Hydrostatic Motor and Park Brake Assemble—Two-Speed................159
          Measuring Park Brake Piston Movement—Two-Speed................174
          Hydrostatic Pump Remove and Install................175
          Hydrostatic Pump Disassemble and Assemble................178
          Charge Pump Remove and Install................196
          Hydrostatic Control Valve Remove and Install................452
          Hydrostatic Control Valve Disassemble and Assemble................454
          Park Brake Solenoid Valve Remove and Install................201
        Section 04: Engine................203
          Group 0400: Removal and Installation................203
            John Deere Engine................205
            Engine Remove and Install................206
            Engine Cradle Remove and Install................214
            Starter Motor Remove and Install................219
            Accessory Drive Belt Tensioner Remove and Install................221
            Damper Plate Remove and Install................222
            Compressor Bracket Remove and Install................225
            Engine Oil Dipstick Tube Remove and Install................227
          Section 05: Engine Auxiliary System................229
            Group 0510: Cooling Systems................229
              Fan Remove and Install................231
              Radiator Remove and Install................232
              Cooling Package Remove and Install................233
              Cooling Package Disassemble and Assemble................237
            Group 0520: Intake System................229
              Air Cleaner Remove and Install................241
              Charge Air Cooler Remove and Install................243
            Group 0530: External Exhaust Systems................229
              Diesel Particulate Filter (DPF) Remove and Install................246
              Exhaust Filter Remove and Install................248
            Group 0560: External Fuel Supply Systems................229
              Fuel Tank Remove and Install................253
              Low-Pressure Fuel Pump Remove and Install................256
              Primary Fuel Filter and Water Separator Assembly Remove and Install................257
              Final Fuel Filter Assembly Remove and Install................258
            Section 16: Electrical System................259
              Group 1600: Removal and Installation................259
                Connector Repair Information................261
                Engine Control Unit (ECU) Remove and Install................262
                Hydraulic Control Unit (HCU) Remove and Install................264
                Engagement and Monitor Unit (EMU) Remove and Install................266
                Joystick Controller Remove and Install................269
                Joystick Disassemble and Assemble................273
                Control Panel Remove and Install................276
                Backup Alarm Remove and Install................277
                Battery Remove and Install................278
                Motor Speed Sensor Remove and Install................279
              Section 17: Frame or Supporting Structure................288
                Group 1740: Frame Installation................288
                  Welding on Machine................291
                  Bumper Remove and Install................293
                  Raising and Blocking Machine................295
                Section 18: Operator's Station................298
                  Group 1800: Removal and Installation................298
                    Operator's Station Remove and Install................303
                  Group 1810: Operator Enclosure................298
                    Cab Door Remove and Install................310
                    Top Window Remove and Install................313
                    Rear Window Remove and Install................314
                    Side Window Remove and Install................316
                    Wiper Arm Installation................317
                  Group 1821: Seat and Seat Belt................298
                    Seat Remove and Install................320
                    Seat Belt Remove and Install................322
                    Interlocking Seat Bar Remove and Install................323
                    Seat Air Spring Remove and Install................325
                  Group 1830: Heating and Air Conditioning................298
                    R134a Refrigerant Cautions and Proper Handling................332
                    R134a Refrigerant Oil Information................333
                    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................337
                    Recover R134a Refrigerant................339
                    Flush and Purge Air Conditioner System................341
                    Evacuate R134a System................348
                    Charge R134a System................352
                    Air Conditioner Compressor Remove and Install................355
                    Expansion Valve Remove and Install................357
                    Receiver-Dryer Remove and Install................361
                    Condenser Remove and Install................365
                    Air Conditioner and Heater Remove and Install................368
                    Evaporator Remove and Install................374
                    Blower Fan Remove and Install................377
                    Heater Core Remove and Install................381
                  Section 19: Sheet Metal and Styling................384
                    Group 1910: Hood or Engine Enclosure................384
                      Footwell Remove and Install................386
                      Engine Cover Remove and Install................387
                      Rear Door Remove and Install................389
                    Section 20: Safety and Convenience................394
                      Group 2001: Radio................394
                        Radio Antenna Remove and Install................396
                      Section 21: Main Hydraulic System................397
                        Group 2160: Hydraulic System................397
                          General Oil Cleanup Procedure................400
                          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................402
                          Hydraulic Oil Cooler Remove and Install................405
                          Hydraulic Oil Reservoir Remove and Install................407
                          Hydraulic Pump Remove and Install................409
                          Hydraulic Pump Disassemble and Assemble................411
                          Hydraulic Oil Cooler Bypass Valve Remove and Install................417
                        Section 31: Loader................420
                          Group 3104: Attachment Coupler................420
                            Quik-Tatch™ Coupler Remove and Install................424
                            Quik-Tatch™ Actuator Remove and Install................427
                          Group 3140: Frame................420
                            Upper Boom Link Remove and Install................431
                            Lower Boom Link Remove and Install................433
                            Boom Remove and Install................436
                            Boom Lock Remove and Install................442
                            Boom Lock Disassemble and Assemble................446
                          Group 3160: Hydraulic System................420
                            Control Valve Remove and Install................452
                            Control Valve Disassemble and Assemble................454
                            Self Leveling Valve Remove and Install................477
                            Ride Control Accumulator Remove and Install................479
                            Ride Control Valve Remove and Install................481
                            Boom Cylinder Remove and Install................482
                            Bucket Cylinder Remove and Install................487
                            Hydraulic Cylinder Disassemble and Assemble................490
                            Hydraulic Oil Filter Manifold Remove and Install................491
                            Hydraulic Cylinder Bleed Procedure................493
                            Auxiliary Coupler Manifold Remove and Install—If Equipped................494
                            Auxiliary Coupler Manifold Disassemble and Assemble................498
                          Section 99: Dealer Fabricated Tools................500
                            Group 9900: Dealer Fabricated Tools................500
                              DFT1325 Solenoid Power Harness................502
                              DFT1380 Lift Bracket................503
                              JT38077 Boom Pin Driver................508
                              
John Deere 316GR and 318G Skid Steer Loader (EH Controls) Repair Service Manual (TM13853X19)