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John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Repair Technical Manual (TM800219)

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US Dollar: $49.00

Complete service repair manual for John Deere Combines and Headers 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine (PIN Prefix CQ - South America), with technical information to maintain, service, and repair like professional mechanics.

John Deere 9770 STS, 9670 STS, 9570 STS, 9470 STS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM800219 English - John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Technical Manual - Repair.PDF
tm800254 Portuguese - 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine Repair
tm103919 English - 625D, 630D, 635D and 640D Draper Platforms Repair.pdf
tm103928 French - Plate-forme de coupe à tapis 625D, 630D, 635D et 640D Remise en état
tm103929 German - 625D, 630D, 635D und 640D Bandschneidwerk Reparatur
tm103939 Italian - Piattaforma con trasportatore 625D, 630D, 635D e 640D Riparazione
tm103954 Portuguese - Reparos das Plataformas com Correias Draper 625D,630D, 635D e 640D
tm103959 Russian - Ремонт платформенных жаток с полотняным транспортером 625D, 630D, 635D и 640D
tm106719 English - 630FD, 635FD, 640FD and 645FD Flex Draper Platforms (740101—785000) Repair Technical Manual.pdf
tm106728 French - Plates-formes de coupe à tapis 630FD, 635FD, 640FD et 645FD Remise en état
tm106754 Portuguese - Reparo das plataformas Draper 630FD, 635FD, 640FD e 645FD
tm2165 English - 600 Series Flex and Rigid Cutting Platforms Repair Technical Manual
tm9039 Russian - Руководство по техническому обслуживанию и ремонту платформенных жаток серии 600 с гибким и жестким режущим аппаратом
tm9114 French - Remise en état des plates-formes de coupe flexibles et rigides série 600 - Manuel technique
tm9509 Chinese - 600 系列挠性和刚性割台《维修技术手册》
tm9510 German - Technisches Handbuch für Reparaturen der flexiblen und starren Schneidwerke der Serie 600
tm9511 Italian - Manuale tecnico di riparazione delle piattaforme di taglio flessibili e rigide serie 600
tm9512 Portuguese - Manual Técnico de Reparação das Plataformas de Corte Rígidas e Flexíveis Série 600
tm2167 English - 90 Series Corn Heads (705101 - ) Repair
tm2173 English - 925D (705701 - ) 930D (705851- ) and 936D (705951 - ) Draper Platform Repair
tm2315 English - 615P Series Belt Pick-Up Platform Repair
tm9045 Russian - Ремонт платформенной жатки с ленточным подборщиком серии 615P
tm9159 French - Plate-forme du ramasseur à tapis série 615P - Remise en état
tm9506 Chinese - 615P 型系列皮带捡拾器割台维修
tm9507 German - Reparatur der Bandpickup der Serie 615P
tm9508 Portuguese - Reparos da Plataforma de Esteiras Coletoras da Série 615P
uihxe13766 English - 9570 STS, 9670 STS, 9770 STS, 9870 STS Combines
uihxe29475 Russian - Комбайны 9570 STS, 9670 STS, 9770 STS, 9870 STS

Total Pages: 2,212 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General
      Safety
      Specifications
      Tune-Up and Adjustment
      Fuels And Lubricants
   Engine
      Remove And Install Engine
      Cooling System
   Fuel And Air Repair
      Air Intake System
      Diesel Fuel System
   Electrical System
      Batteries
      Harness And Connector Repair
      Wire Harness Routing
      Power Distribution
      Lighting
      Operators Station
      Sensors And Switches
      Wiper
      Alternator
      Starting Motor
      GreenStar Components
   Power Train Repair
      Transmission And Differential-Three Speed Transmission
      Hydrostatic System-Three Speed Transmission
      Single Reduction Final Drive-Heavy Duty
      Cam Lobe Motor
      Tires And Wheels
   Power Steering And Brakes
      Steering
      Brakes
   Hydraulic Repair
      Hydraulic Reservoir
      Hydraulic Pumps
      Hydraulic Valves
      Hydraulic Cylinders
      Motors
      Accumulator
   Separator Shell
      Gull Wing Doors
   Operator Station Repair
      Air Conditioning System (R134a)
      System Components
      Cab
   Feeder House Repair
      Conveyor
      Top Shaft And Slip Clutch
      Feeder House Drives And Reverser Gear Case
      Lateral Tilt Cylinder
      Lateral Tilt Frame
   Separator
      Separator Repair
      Separator Drives
      Residue Disposal
      Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
      Tailings Elevator And Augers
      Primary Countershaft Gear Case
      Header Electromagnetic Clutch
   Grain Tank And Unloading System Repair
      Grain Tank Cross Augers
      Unloading Auger System Drives
      Vertical Unloading Auger And Lower Gear Case
      Horizontal Unloading Auger And Gear Case
      Clean Grain Elevator
      Grain Tank And Extensions
   Engine Gear Case And Control Valve Repair
      Engine Gear Case And Valve
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General................29
  Group 05: Safety................29
    Recognize Safety Information................33
    Understand Signal Words................34
    Handle Fluids Safely—Avoid Fires................35
    Prevent Battery Explosions................234
    Handling Batteries Safely................37
    Prepare for Emergencies................39
    Prevent Acid Burns................40
    Avoid High-Pressure Fluids................42
    Service Accumulator Systems Safely................43
    Wait Before Opening High-Pressure Fuel System................44
    Park Machine Safely................45
    Support Machine Properly................46
    Wear Protective Clothing................47
    Work in Clean Area................48
    Service Machines Safely................49
    Work In Ventilated Area................50
    Illuminate Work Area Safely................51
    Replace Safety Signs................52
    Use Proper Lifting Equipment................53
    Remove Paint Before Welding or Heating................54
    Avoid Heating Near Pressurized Fluid Lines................55
    Service Tires Safely................751
    Avoid Harmful Asbestos Dust................57
    Practice Safe Maintenance................58
    Construct Dealer-Made Tools Safely................59
    Use Proper Tools................60
    Dispose of Waste Properly................61
    Use Adequate Service Facilities................62
    Live With Safety................63
  Group 10: Specifications................1950
    Turning Radius................65
    Operating Speeds — 9470 STS and 9570 STS Combines................66
    Specifications — 9470 STS and 9570 STS Combines................69
    Dimensions — 9470 STS and 9570 STS Combines................72
    Dimension Reference Points — 9470 STS and 9570 STS Combines................74
    Operating Speeds - 9670 STS, 9770 STS Combines................75
    Specifications - 9670 STS Combine................78
    Specifications - 9770 STS Combine................81
    Dimensions — 9670 STS and 9770 STS Combines................84
    Dimension Reference Points — 9670 STS and 9770 STS Combines................89
    Metric Bolt and Screw Torque Values................90
    Unified Inch Bolt and Screw Torque Values................92
    Sealants and Adhesives Cross-Reference Chart................94
    Face Seal Fittings Assembly and Installation—All Pressure Applications................96
    Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures................97
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................99
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................101
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................103
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................105
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................106
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................107
    External Hexagon Port Plug Torque Chart................108
    Prevent Hydraulic System Contamination................110
    Check Oil Lines and Fittings................111
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems................112
  Group 15: Tune-Up and Adjustment................115
    Tune-Up and Adjustment................115
    Care and Maintenance of Belts................117
    Defective Belts................119
  Group 20: Fuels And Lubricants................30
    Handle Fuel Safely—Avoid Fires................123
    Handling and Storing Diesel Fuel................125
    Diesel Fuel................125
    Biodiesel Fuel................127
    Lubricity of Diesel Fuel................129
    Testing Diesel Fuel................130
    Heavy Duty Diesel Engine Coolant................131
    Operating in Warm Temperature Climates................132
    Supplemental Coolant Additives................133
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................134
    Testing Diesel Engine Coolant................136
    Diesel Engine Break-In Oil................137
    Diesel Engine Oil................138
    Oilscan™ and CoolScan™................140
    Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils................141
    Transmission, Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases................142
    Feeder House Reverser Gear Case................144
    Grease................145
    Brake Fluid................147
    Lubricant Storage................148
    Alternative and Synthetic Lubricants................149
    Mixing of Lubricants................150
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................151
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 30: Fuel And Air Repair................205
  Group 05: Air Intake System................205
    Other Material................1949
    Specifications................1950
    John Deere Engine Repair—Use CTM................209
    Remove and Install Turbocharger................210
    Turbocharger Repair................211
    Remove and Install Charge Air Cooler................212
    Cleaning the Charge Air Cooler................216
  Group 10: Diesel Fuel System................205
    Other Material................1949
    Specifications................1950
    Remove and Install Fuel Tank................220
    Remove and Install Fuel Tank Shut-Off Valve and Drain Valve—9570, 9670, and 9770................223
    Remove and Install Fuel Tank Strainer and Breather................226
Section 40: Electrical System................228
  Group 05: Batteries................228
    Prevent Battery Explosions................234
    Prevent Damage to Electrical Systems................235
    Battery Replacement................236
    Remove and Install Batteries................237
    Connecting Booster Batteries................240
    Connecting Battery Cables................241
  Group 10: Harness And Connector Repair................228
    Special Tools................1948
    Other Material................1949
    Use Electrical Insulating Compound................245
    Using High-Pressure Washers................246
    Electrical System Visual Inspection................247
    Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems................248
    Electrical Connector / Wiring Harness Handling and Repair................249
    Repair Procedure R-A................250
    Repair Procedure R-B................255
    Repair Procedure R-C................259
    Repair Procedure R-D................264
    Repair Procedure R-E................267
    Repair Procedure R-F................271
    Repair Procedure R-G................275
    Repair Procedure R-I................278
    Repair Procedure R-J................281
    Repair Procedure R-K................286
    Repair Procedure R-M................289
    Repair Procedure R-N................293
    Repair Procedure R-AE................297
    Repair Procedure R-AF................301
    Repair Procedure R-AG................304
    Repair Procedure R-AH................307
    Repair Procedure R-AI................309
    Repair Procedure R-AJ................312
    Repair Procedure R-AK................316
    Repair Procedure R-AL................319
  Group 15: Wire Harness Routing................229
    Replace Harness................324
    Cab Main Wiring Harness................325
    Left-Hand Main Wiring Harness................326
    LC1 Wiring Harness................327
    LC2 Wiring Harness................328
    Self-Leveling Shoe Wiring Harness................329
    Right-Hand Main Wiring Harness................330
    Engine Deck Wiring Harness—6.8 L and 9.0 L................331
  Group 20: Power Distribution................229
    Fuse Identification................335
    Remove and Install Cab Power Module (CPM)................338
    Remove and Install Right and Left Power Modules................339
  Group 25: Lighting................229
    Safety Rules When Replacing Halogen Bulbs................341
    Cab Head Light Bulb Replacement and Adjustment................342
    Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)................344
    Remove and Install High Intensity Discharge (HID-Xenon) Ballasts................347
    Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement................348
    Side Finder (Optional) Light Bulb Replacement................349
    Front Turn Signal, Tail and Side Light Bulb Replacement................350
    Harzard/Warning Light Bulb Replacement................351
    Cleaning Shoe Light Bulb Replacement................352
    Turn Signal Light Bulb Replacement................353
    Dome Light Bulb Replacement................354
  Group 30: Operators Station................229
    Other Material................1949
    Specifications................1950
    Instruments And Controls Identification................358
    Remove and Install Overhead Panel................360
    Remove and Install Right-Hand Overhead Panel................362
    Remove and Install Light Panel Dimmer Switch................363
    Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches................364
    Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch................230
    Remove and Install Radio Antenna................367
    Replace Cornerpost Main Circuit Board................369
    Remove Header Control Module................373
    Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module................230
    CommandTouch Console Controls................375
    Remove and Install CommandTouch Console................377
    Remove and Install Armrest Display Unit................379
    Remove and Install Header and Separator Engage Switches................380
    Remove and Install Backlighting Driver................381
    Remove and Install Dial-A-Speed and Active Header Control Switches................383
    Remove and Install CommandTouch Console Switch Panel................385
    Replace Neutral Safety Switch................388
    Remove and Install Multi-Function Handle................390
    Remove and Install Start Switch................392
    Remove and Install Turn Signal/Side Finder Light Switch................394
    Remove and Install Horn Switch................395
  Group 35: Sensors And Switches................230
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Shaft Speed Sensor Locations................400
    Remove and Install Ground Speed Sensor................402
    Remove and Install Low Shaft Speed Sensor................403
    Remove And Install STS Rotor Speed Sensor................404
    Remove and Install Full Grain Tank Sensor................406
    Remove and Install Straw Spreader Speed Sensor................407
    Remove and Install Tailings Sensor................411
    Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors................231
    Remove and Install Concave Position Sensor................413
    Remove And Install Header Height And Lateral Tilt Control Sensors................414
    Remove And Install Multi-Function Handle Feed Rate Sensor................416
    Remove and Install Hydraulic Reservoir Temperature Sensor................423
    Remove and Install Coolant Temperature Sensor................424
    Remove And Install Fuel Level Sensor................427
    Remove and Install Park Brake Switch................428
    Remove and Install Air Filter Restriction Switch................429
    Remove and Install Fuel Transfer Pump Pressure Sensor—6.8 L Engine and 9.0 L Engine................430
    Remove and Install Engine Gear Case Temperature and Pressure Switches................431
    Remove and Install Hydro Charge Pressure Switch................432
    Remove and Install Engine Oil Pressure Sensor................433
    Remove and Install Compressor Inlet Temperature Sensor................434
    Remove and Install Pump Position Sensor—6.8 L Engine and 9.0 L Engine................435
    Remove And Install Engine Speed Sensor................436
    Remove and Install Turbocharger Speed Sensor................437
    Remove and Install Fuel Temperature Sensor................438
    Remove and Install Fuel Rail Pressure Sensor—6.8 L Engine and 9.0 L Engine................439
    Remove and Install Switches in the Ground Level Switch Bank................441
    Remove and Install Back-Up Alarm Switch................442
    Back-Up Alarm—9570, 9670, 9770................443
  Group 40: Wiper................231
    Specifications................1950
    Remove And Install Wiper Motor................446
    Adjust Windshield Wiper................450
    Remove and Install Windshield Washer................452
  Group 45: Alternator................231
    Special Tools................1948
    Specifications................1950
    John Deere Engine Accessories—Alternator Repair—Use CTM77................457
    Remove And Install Alternator And Alternator Belt................458
    Remove and Install Alternator Pulley................460
  Group 50: Starting Motor................232
    Special Tools................1948
    Specifications................1950
    John Deere Starting Motor Repair—Use CTM77................464
    Remove And Install Starting Motor................465
  Group 55: GreenStar Components................232
    Specifications................1950
    Other Material................1949
    Remove and Install GreenStar Mass-Flow Sensor................470
    Remove and Install GreenStar Moisture Sensor................474
    Disassemble and Assemble GreenStar Moisture Sensor................475
    Remove and Install GreenStar Moisture Sensor Actuator................477
    Remove and Install GreenStar Moisture Sensor Circuit Board................481
    Remove And Replace GreenStar Moisture Sensor Lower Cell Assembly................483
    Disassemble and Assemble Position Receiver................499
    Remove and Install Position Receiver................501
Section 50: Power Train Repair................502
  Group 05: Transmission And Differential—Three Speed Transmission................502
    Other Material................1949
    Specifications................1950
    Remove and Repair Shifter Forks and Shifter Cam................508
    Install Shifter Forks and Shifter Cam................510
    Remove and Install Transmission Lube Pump................513
    Remove and Install Suction Screen................516
    Remove Transmission................517
    Transmission Components................520
    Transmission Recondition................523
    Disassemble and Repair Transmission................524
    Assemble Transmission................533
    Install Transmission................537
    Remove and Install Gearshift Lever and Linkage................539
    Adjust Gearshift Linkage................541
  Group 10: Hydrostatic System—Three Speed Transmission................502
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Serial Number Plate................548
    Clean Hydrostatic Motor and Pump................549
    Flushing the Hydrostatic System................550
    Remove and Install Hydrostatic Motor................551
    Disassemble Hydrostatic Motor................553
    Inspect Parts................564
    Lack of Lubrication................565
    Abrasive Contamination................566
    Cavitation................567
    Over Speeding................568
    Inspect Shaft Seal................569
    Inspect Thrust Plate................570
    Inspect Fixed Swashplate................571
    Inspect Piston Slipper................572
    Inspect Piston Retainer................574
    Inspect Cylinder Block................576
    Inspect Bearing Plate................577
    Inspect Valve Plate................580
    Inspect Bearing and Race................583
    Inspect Servo Piston................584
    Inspect Drive Shaft................585
    Replace Cylinder Block Spring................586
    Assemble Motor................587
    Remove and Install Motor Valve Block (Manifold)................601
    Repair Motor Valve Block................603
    Remove Hydrostatic Pump................605
    Disassemble Hydrostatic Drive Pump................607
    Assemble Hydrostatic Drive Pump................624
    Replace High-Pressure Line Center Pivot O-Rings................644
    Disassemble and Assemble End Cover................645
    Repair Displacement Control Valve................647
    Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)................503
    Electronic Proportional Displacement Control Valve Neutral Adjustment................651
    Install Hydrostatic Pump................655
    Remove and Install Charge Pump................656
    Repair Charge Pump................658
    Remove and Install Control Cable................660
    Adjust Hydrostatic Neutral Linkage................662
    Adjust Mechanical Displacement Control Valve Neutral................663
    Start-Up Procedure After Hydrostatic System Repair................895
  Group 15: Single Reduction Final Drive—Heavy Duty................503
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Remove and Install Final Drive................670
    Disassemble and Assemble Final Drive................675
    Adjust Spindle Bearing (Preferred Method)................688
    Adjust Spindle Bearing (Alternate Method)................689
  Group 20: Cam Lobe Motor................504
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Flushing Cam Lobe Motors................694
    Remove Cam Lobe Motor................695
    Install Cam Lobe Motor................697
    Remove and Install Cam Lobe Motor Control Valve................699
    Disassemble and Assemble Cam Lobe Motor Control Valve................702
    Remove and Install Steering Yoke................704
    Disassemble and Assemble Pivot Pins, Bushings, and Seals................712
    Remove and Install Solenoid Valve and Valve Block................715
    Remove and Install Displacement Control Valve................720
    Remove and Install Cam and Piston Carrier................723
    Remove and Install Stack Valve Seals................730
    Remove and Install Axle Bearings and Seals................735
  Group 25: Tires And Wheels................504
    Special Tools................1948
    Specifications................1950
    Service Tires Safely................751
    Care and Service of Tires................752
    Using Liquid Weight................755
    Jacking Locations................756
    Remove and Install Tire................757
    Drive Wheel Bolt Torque................759
    Dual Wheels Bolt Torque................760
    Rear Wheel Bolt Torque................761
    Install Axle Extension Tubes................762
    Install Dual Wheels and Truss Rod................767
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................774
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................882
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 80: Separator Shell................1014
  Group 05: Gull Wing Doors................1014
    Other Material................1949
    Specifications................1950
    Remove and Install Gull Wing Doors................1018
    Remove and Install Rear Wall Panel................1020
    Composite Panel Repair................1022
    Align Gull Wing Doors................1026
    Remove and Install Engine Platform Ladder................1029
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................1030
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 110: Feeder House Repair................1158
  Group 05: Conveyor................1158
    Other Material................1949
    Specifications................1950
    Remove and Install Feeder House................1164
    Feeder House Conveyor Chain—Adjust (Style A)................1166
    Feeder House Conveyor Chain—Adjust (Style B)................1168
    Remove And Install Conveyor Chain................1169
    Measure Conveyor Chain Wear................1172
    Removing Conveyor Chain Link................1173
    Replace Conveyor Chain Slats................1175
    Replace Conveyor Chain Wear Strips................1177
    Adjust Drum Height................1180
    Remove And Install Conveyor Drum—Style A................1181
    Remove And Install Conveyor Drum—Style B................1185
    Remove And Install Sub-Floor Assembly................1189
    Remove And Install Mid-Floor Assembly—Style A................1191
    Remove And Install Mid-Floor Assembly—Style B................1193
    Single Point Latching Level Land—Exploded View................1194
    Remove and Install Feed Plate................1196
    Adjust Feed Plate Assembly................1199
    Feed Plate Support—Exploded View................1201
  Group 10: Top Shaft And Slip Clutch................1158
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Remove Top Shaft Slip Clutch................1207
    Disassemble And Assemble Top Shaft Slip Clutch................1209
    Install Top Shaft Slip Clutch................1214
    Remove And Install Top Shaft Supports................1216
    Disassemble And Assemble Top Shaft................1222
  Group 15: Feeder House Drives And Reverser Gear Case................1158
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Remove and Install Variable Drive Countershaft................1237
    Disassemble and Assemble Upper Variable Drive Countershaft................1249
    Remove, Repair and Install Variable Drive Sheaves and Cams—Style A................1258
    Repair Variable Drive Sheaves and Cams—Style B................1265
    Remove and Install Variable Drive Sheaves and Cams—Style B................1277
    Remove and Install Fixed Drive Sheave................1280
    Remove And Install Reverser Gear Case................1282
    Remove and Install Oil Cooler................1284
    Feeder House Reverser Gear Case—Exploded View................1286
    Disassemble and Assemble Feeder House Reverser Gear Case................1288
    Disassemble and Assemble Reverser Gear Case Oil Pump................1305
    Remove and Install Reverser Shift Piston................1311
    Remove And Install Lower Shaft................1315
    Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides................1317
    Feeder House Variable Speed Belt—Adjustment................1319
    Replace Variable Speed Feeder House Belt................1324
  Group 20: Lateral Tilt Cylinder................1159
    Lateral Tilt CylinderHoses and Fittings................1159
    Lateral Tilt Cylinder—Exploded View................1330
    Remove And Install Lateral Tilt Cylinder................1331
  Group 25: Lateral Tilt Frame................1159
    Other Material................1949
    Specifications................1950
    Lateral Tilt Frame and Beam................1336
    Remove and Install Lateral Tilt Frame................1338
    Remove and Install Lateral Tilt Beam................1342
    Adjust Single Point Latching................1347
    Lateral Tilt Beam with Single Point Latching................1350
    Adjust Fore-Aft Turnbuckles................1351
    Remove Fore-Aft Tilt Frame................1353
    Install Fore-Aft Tilt Frame................1357
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................1362
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 130: Grain Tank And Unloading System Repair................1801
  Group 05: Grain Tank Cross Augers................1801
    Remove Grain Tank Cross Augers (Regular Unload Rate)................1807
    Install Grain Tank Cross Augers (Regular Unload Rate)................1811
    Remove Grain Tank Cross Augers (High Unload Rate)................1815
    Install Grain Tank Cross Augers (High Unload Rate)................1819
  Group 10: Unloading Auger System Drives................1801
    Specifications................1950
    Remove and Install Unloading Auger Drive Belt................1825
    Remove and Install Unloading Auger Drive Countershaft................1826
  Group 15: Vertical Unloading Auger And Lower Gear Case................1801
    Special Tools................1948
    Specifications................1950
    Remove Vertical Auger Lower Gear Case and Vertical Auger................1832
    Disassemble and Assemble Vertical Auger Lower Gear Case................1836
    Install Vertical Auger and Vertical Auger Lower Gear Case................1844
  Group 20: Horizontal Unloading Auger And Gear Case................1801
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    Inspection of Horizontal Unloading Auger................1853
    Horizontal Unloading Auger—Regular Unload Rate................1854
    Horizontal Unloading Auger—High Unload Rate................1856
    7.93 m Horizontal Unloading Auger—High Unload Rate................1856
    Remove and Install Unloading Auger Grain Saver Door................1860
    Remove Horizontal Auger................1861
    Install Horizontal Auger................1864
    Remove Horizontal Auger Gear Case................1867
    Disassemble And Assemble Horizontal Unloading Auger Gear Case................1869
    Install Horizontal Auger Gear Case................1874
    Remove Horizontal Unloading Auger Tube................1875
    Install Horizontal Unloading Auger Tube................1876
    Unloading Auger Elbow—Exploded View................1877
    7.93 m Unloading Auger Elbow—Exploded View................1877
    Remove Horizontal Auger Elbow................1881
    Install Horizontal Auger Elbow................1885
    Remove Unloading Auger Charge Housing................1888
    Install Unloading Auger Charge Housing................1892
  Group 25: Clean Grain Elevator................1802
    Other Material................1949
    Specifications................1950
    Adjust Clean Grain Elevator Chain................1898
    Remove and Install Clean Grain Paddle Chain................1900
    Remove and Install Clean Grain Paddle................1902
    Remove Clean Grain Elevator................1903
    Install Clean Grain Elevator................1911
    Remove and Install Clean Grain Elevator Gear Case................1918
    Disassemble and Assemble Clean Grain Elevator Gear Case................1920
    Remove And Install Clean Grain Loading Auger................1927
    Replace Clean Grain Loading Auger Bearing................1929
    Remove and Install Lower Clean Grain Auger................1930
  Group 30: Grain Tank And Extensions................1802
    Grain Tank................1940
    Grain Tank Extensions................1943
Section 140: Engine Gear Case And Control Valve Repair................1946
  Group 05: Engine Gear Case And Valve................1946
    Special Tools................1948
    Other Material................1949
    Specifications................1950
    General Information................1952
    Remove And Install Engine Gear Case................1953
    Engine Gear Case Specifications................1964
    Remove and Install STS Rotor Variable Drive................1966
    Disassemble And Assemble STS Rotor Variable Drive................1970
    Remove and Install STS Rotor Variable Drive Shaft................1981
    Remove and Install Transfer Gear Case................1983
    Disassemble and Assemble Transfer Gear Case................1988
    Disassemble and Assemble Separator Drive Wet Clutch................1992
    Disassemble and Assemble Hydrostatic Gear Set................2004
    Set Gear Position................2006
    Preload Bearings................2019
    Disassemble and Assemble Straw Chopper/Unloading System................2012
    Set Separator Gear Position................2017
    Preload Bearings................2019
    Disassemble and Assemble Separator Drive................2021
    Preload Separator Drive Bearings................2024
    Set Separator Drive Gear Backlash................2026
    Disassemble and Assemble Hydrostatic Pump Drive................2027
    Preload Hydrostatic Pump Drive Bearings................2029
    Set Hydrostatic Pump Drive Gear Backlash................2030
    Disassemble And Assemble Oil Screen................2031
    Disassemble And Assemble Oil Trough................2032
    Disassemble and Assemble Dipstick Tube................2034
    Remove and Install Filter................2035
    Remove and Install Pressure Regulating Valve................2036
    Disassemble and Assemble Pressure Regulating Valve................2038
Section 199: Dealer Fabricated Tools................2043
  Group 05: Dealer Fabricated Tools................2043
    DFRW20—Compressor Holding Fixture................2045
    DFHXT1—Split Ring Tool................2046
    DFHXT2—Shrink Ring Installation Tool................2047
    DFHXT3—Swash Plate Holding Tool................2048

John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Repair Technical Manual (TM800219)


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