Complete Operator's Manual for John Deere XCG240LC-8B Excavators.

wy11201 English - John Deere XCG240LC-8B Excavator Operator's Manual.pdf
wy11202 Chinese - XCG240LC-8B Operator's Manual
wy11204 - Экскаватор XCG240LC-8B

PRODUCT DETAILS:
Total Pages: 302 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences....11
  Safety and Operator Convenience Features....12
Section 1-2: Safety—General Precautions....13
  Recognize Safety Information....14
  Follow Safety Instructions....15
  Operate Only If Qualified....16
  Wear Protective Equipment....17
  Avoid Unauthorized Machine Modifications....18
  Add Cab Guarding for Special Uses....19
  Inspect Machine....20
  Stay Clear of Moving Parts....21
  Avoid High-Pressure Fluids....22
  Avoid High-Pressure Oils....23
  Work In Ventilated Area....24
  Prevent Fires....25
  Prevent Battery Explosions....26
  Handle Chemical Products Safely....27
  Dispose of Waste Properly....28
  Prepare for Emergencies....29
Section 1-3: Safety—Operating Precautions....30
  Use Steps and Handholds Correctly....31
  Start Only From Operator's Seat....32
  Use and Maintain Seat Belt....33
  Prevent Unintended Machine Movement....34
  Avoid Work Site Hazards....35
  Keep Riders Off Machine....37
  Avoid Backover Accidents....38
  Avoid Machine Tip Over....39
  Do Not Lift Objects....41
  Add and Operate Attachments Safely....42
Section 1-4: Safety—Maintenance Precautions....43
  Park and Prepare for Service Safely....44
  Service Cooling System Safely....45
  Remove Paint Before Welding or Heating....46
  Make Welding Repairs Safely....47
  Drive Metal Pins Safely....48
Section 1-5: Safety—Safety Signs....51
  Replace Safety Signs....51
  Safety Signs....51
Section 2-1: Operation—Operator's Station....67
  Secondary Exit Tool....68
  Rear Window (Secondary Exit)....69
  Opening Upper Front Window....70
  Removing and Storing Lower Front Window....72
  Opening Cab Door Window....73
  Opening and Closing the Roof Hatch....74
  Fire Extinguisher Location....75
  Adjust Operator Seat....76
  Pedals, Levers, and Panels....79
  Sealed Switch Module (SSM)....81
  Sealed Switch Module (SSM) Functions....82
  Horn....83
  Pressure Boost Button....84
  Pilot Shutoff Lever....85
  Left Console....86
  Operating the Radio....87
  Air Conditioner and Heater Control Panel....88
Section 2-2: Operation—Monitor Operation....90
  Monitor....91
  Monitor Functions....93
  Normal Display....95
  Main Menu....96
  Main Menu—Codes....97
  Main Menu—Codes—Active and Stored Codes....98
  Machine Settings....99
  Machine Settings—Job Timer....100
  Machine Settings—Stopwatch....101
  Diagnostics....102
  Diagnostics—Machine ID....103
  Diagnostics—Battery Monitor....104
  Diagnostics—Engine Sensors....105
  Diagnostics—Hydraulic Sensors....106
  Diagnostics—Switch Module....107
  Diagnostics—Machine Sensors....108
  Diagnostics—Machine Switches....109
  Monitor Settings....110
  Monitor Settings—Language....111
  Monitor Settings—Display Units....112
Section 2-3: Operation—Operating the Machine....113
  Before Starting Work....114
  Driving Up Steep or Slippery Slope....115
  Operator's Daily Machine Check Before Starting....116
  Check and Fill Fuel....117
  Starting Engine....275
  Cold Weather Warm-Up....120
  Cold Weather Starting....121
  Travel Pedals and Levers....122
  Control Lever Pattern Operation....123
  Operating In Water and Mud....124
  Lower Boom With Engine Stopped....125
  Parking the Machine....126
  Loading And Unloading For Transport....127
  Towing Machine....128
  Lifting Machine....129
Section 3-1: Maintenance—Machine....132
  Diesel Fuel....133
  Diesel Engine Coolant....134
  Diesel Engine Oil....135
  Biodiesel Fuel....137
  Low Sulfur Diesel Fuel Conditioner....139
  Handling and Storing Diesel Fuel....140
  Hydraulic Oil....141
  Gear Case Oil....143
  Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....144
Section 3-2: Maintenance—Periodic Maintenance....145
  Service Machine at Specified Intervals....146
  Check the Hour Meter Regularly....147
  Prepare Machine for Maintenance....148
  Open Access Doors for Service....149
  Open Engine Cover for Service....150
  Fuel Tank....151
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....152
  Periodic Maintenance Record Keeping System....153
  Maintenance Legend....156
Section 3-3: Maintenance—10 Hours or Daily....158
  Check Engine Oil Level....159
  Check Hydraulic Tank Oil Level....160
  Lubricate Boom, Arm, Bucket, and Cylinders....161
  Lubricate Boom Cylinder Base Ends....164
  Drain Water and Sediment From Severe Duty Fuel Filter (S.N. 100001—100010)....165
  Drain Water and Sediment From Water Separator (S.N. 100011—)....166
  Check Engine Coolant Level....167
Section 3-4: Maintenance—Initial Service - 50 Hours....168
  Drain and Refill Engine Oil and Replace Engine Oil Filter....185
  Replace Primary and Final Fuel Filters (S.N. 100001—100010)....189
  Clean Water Separator and Replace Filter Element (S.N. 100011—)....190
  Replace Final Fuel Filter (S.N. 100011—)....191
  Clean Hydraulic Tank Magnetic Plug....194
Section 3-5: Maintenance—Every 50 Hours....175
  Lubricate Swing Bearing....176
  Check and Adjust Track Tension....177
  Check and Clean Engine Air Filters....179
Section 3-6: Maintenance—Initial Service - 250 Hours....182
  Replace Hydraulic Oil Tank Return Filter....199
Section 3-7: Maintenance—Every 250 Hours....184
  Drain and Refill Engine Oil and Replace Engine Oil Filter....185
  Check Swing Gear Case Oil Level....186
  Check Track Drive Gear Case Oil Level....187
  Replace Primary and Final Fuel Filters (S.N. 100001—100010)....189
  Clean Water Separator and Replace Filter Element (S.N. 100011—)....190
  Replace Final Fuel Filter (S.N. 100011—)....191
  Wash Fuel Tank Filler Screen....192
  Drain Impurities From Hydraulic Oil Tank....193
  Clean Hydraulic Tank Magnetic Plug....194
  Replace Hydraulic Pilot Oil Filter....195
  Clean Hydraulic Tank Breather Filter....197
Section 3-8: Maintenance—Every 500 Hours....198
  Replace Hydraulic Oil Tank Return Filter....199
  Replace Hydraulic Oil Tank Suction Filter....200
  Lubricate Swing Gear Case Bearing....201
  Replace Engine Air Filters....202
  Clean or Replace Cab Fresh Air and Recirculating Air Filters....204
  Replace Severe Duty Fuel Filter (S.N. 100001—100011)....206
  Drain Water Sediment Fuel Tank Sump....207
  Replace Fuel Tank Suction Filter....208
Section 3-9: Maintenance—Every 1000 Hours....209
  Check and Adjust Engine Valve Clearance....210
  Drain and Refill Swing Gear Case Oil....211
  Drain and Refill Track Drive Gear Case Oil....212
Section 3-10: Maintenance—Every 1500 Hours....214
  Drain and Refill Hydraulic Oil....215
Section 3-11: Maintenance—Every 2000 Hours....216
  Drain and Refill Engine Coolant....217
Section 4-1: Miscellaneous—Machine....219
  Fuses....220
  Bleed Fuel System....222
  Check or Replace Engine Accessory Belts....223
  Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....224
  Do Not Service Control Valves, Cylinders, Pumps or Motors....225
  Precautions for Alternator and Regulator....226
  Check, Clean, and Tighten Battery Terminals....227
  Grease Swing Bearing Gear....229
  Check Bolt/Nut Torque....230
  Using Booster Batteries—24-Volt System....231
  Using Battery Charger....232
  Replacing Batteries....233
  Welding On Machine....234
  Clean the Machine Regularly....235
  Cleaning Cooling Package....236
  Replacing Bucket Teeth....237
  Removing the Bucket....238
  Track Sag General Information....239
  Check Track Shoe Hardware....240
  Unified Inch Bolt and Screw Torque Values....241
  Metric Bolt and Screw Torque Values....243
Section 4-2: Miscellaneous—Operational Checkout....245
  Operational Checkout Procedure....246
Section 4-3: Miscellaneous—Troubleshooting....273
  Using Troubleshooting Charts....274
  Engine....275
  Hydraulic System....279
Section 4-4: Miscellaneous—Storage....281
  Prepare Machine for Storage....282
  Monthly Storage Procedure....284
  Machine End of Life Disposition....286
Section 4-5: Miscellaneous—Machine Numbers....287
  Record Product Identification Number (PIN)....288
  Record Engine Serial Number....289
  Record Travel Motor Serial Number....290
  Record Hydraulic Pump Serial Number....291
  Record Swing Motor Serial Numbers....292
  Keep Proof of Ownership....293
  Keep Machines Secure....294
Section 4-6: Miscellaneous—Specifications....295
  XCG240LC-8B Engine Specifications....296
  XCG240LC-8B Drain and Refill Capacities....297
  XCG240LC-8B Machine Specifications....298
  XCG240LC-8B Working Ranges....299
  XCG240LC-8B Lift Capacity—KG (LB)....301

John Deere XCG240LC-8B Excavator Operator's Manual (WY11201)