Complete Repair Service Technical Manual for John Deere Tractors 6100J, 6115J, 6125J, 6135J, 6150J, 6170J, 6190J, 6210J, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 6100J, 6115J, 6125J, 6135J, 6150J, 6170J, 6190J, 6210J workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM808719 - 6J Tractors (600000 - )—Repair Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,902 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French Portuguese Spanish

TM808719 Repair Technical Manual 6J Tractors (600001 - )—Repair Technical Manual
Language: English
Equipment Model: 6100J, 6115J, 6125J, 6135J, 6150J, 6170J, 6190J, 6210J
Serial Number: 600000-
Edition: South America

TM808728 Repair Technical Manual 6J Tractors (600001 - )—Repair Technical Manual
Language: French

TM808754 Repair Technical Manual 6J Tractors (600001 - )—Repair Technical Manual
Language: Portuguese

TM808763 Repair Technical Manual 6J Tractors (600001 - )—Repair Technical Manual
Language: Spanish

TABLE OF CONTENTS
Section 05: Safety...32
  Group 05: Safety...32
    Recognize Safety Information...457
    Understand Signal Words...36
    Follow Safety Instructions...37
    Practice Safe Maintenance...38
    Live With Safety...39
    Handle Fluids Safely—Avoid Fires...40
    Prepare for Emergencies...41
    Wear Protective Clothing...42
    Work in Clean Area...43
    Work In Ventilated Area...44
    Illuminate Work Area Safely...45
    Remove Paint Before Welding or Heating...46
    Avoid Heating Near Pressurized Fluid Lines...47
    Use Proper Tools...48
    Construct Dealer-Made Tools Safely...49
    In Case of Fire...50
    Avoid Harmful Asbestos Dust...51
    Decommissioning — Proper Recycling and Disposal of Fluids and Components...52
    Precautions for Welding...53
    Park Machine Safely...55
    Support Machine Properly...56
    Replace Safety Signs...57
    Clean Vehicle of Hazardous Pesticides...58
    Handle Agricultural Chemicals Safely...59
    Service Machines Safely...61
    Use Proper Lifting Equipment...62
    Avoid High-Pressure Fluids...63
    Service Accumulator Systems Safely...64
    Wait Before Opening High-Pressure Fuel System...65
    Keep ROPS Installed Properly...66
    Service Tires Safely...67
    Avoid Static Electricity Risk When Refueling...68
    Prevent Acid Burns...70
    Handling Batteries Safely...72
    Prevent Battery Explosions...74
Section 10: General Information...225
  Group 05: References for Technical Information...75
    Sealants and Adhesives Cross-Reference Chart...79
    Metric Bolt and Screw Torque Values...82
    Unified Inch Bolt and Screw Torque Values...84
    Face Seal Fittings Assembly and Installation—All Pressure Applications...87
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures...88
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications...90
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures...92
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications...94
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications...96
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications...97
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications...98
    External Hexagon Port Plug Torque Chart...99
    Prevent Hydraulic System Contamination...101
    Identify Zinc-Flake Coated Fasteners...102
    Use Torque Wrench Adapter...103
    Servicing and Connecting Snap to Connect STC™ Fittings...105
    Use Special Wrench...1930
    Install Hydraulic Fittings...108
Section 20: Engine...110
  Group 05: Remove and Install Components...110
    John Deere Engine Component Information...192
    Special Tools...1845
    Specifications...1856
    Remove and Install 4.5L Engine...116
    Remove and Install 6.8L Engine...139
    Engine Mountings—Exploded View...165
    Replace Engine Mountings...166
Section 30: Fuel, Air Intake, Cooling, and Exhaust System...171
  Group 05: Speed Control...171
    General Information...225
    Specifications...1856
    Other Material...1855
    Mechanical Hand Throttle Lever—Exploded View...177
    Mechanical Speed Control Pedal—Exploded View...179
    Mechanical Hand Throttle Lever and Speed Control Pedal Adjustment...184
    Mechanical Speed Control Link Adjustment...183
    Speed Control Pedal Adjustment...184
    Remove and Install Hand Throttle Potentiometer...185
    Remove and Install Speed Control Pedal Assembly...186
    Remove and Install Speed Control Pedal Potentiometer...188
  Group 10: Fuel System...171
    John Deere Engine Component Information...192
    General information...1857
    Specifications...1856
    Other Material...1855
    Fuel System 4.5L Engine...196
    Fuel System 6.8L Engine...198
    Drain Fuel Filters...200
    Drain Fuel Tank...202
    Remove and Install Fuel Tank...204
    Remove and Install Fuel Transfer Pump...209
    Remove and Install Fuel Filters...213
    Bleed Fuel System...217
    Restarting an Engine Which Has Run Out of Fuel...220
  Group 15: Air Intake System...171
    General Information...225
    Specifications...1856
    Engine Air Cleaner—Exploded View...227
    Remove and Install Engine Air Cleaner Housing...228
  Group 20: Cooling System...172
    General information...1857
    Specifications...1856
    Remove and Install Radiator...232
    Remove and Install Expansion Tank...241
    Remove and Install Engine Fan...245
    Remove and Install Viscous Fan Drive Clutch...250
    Remove and Install Oil Cooler/Air Conditioner Condenser...252
    Remove and Install Ring-Shaped Oil Cooler...254
    Remove and Install Charge Air Cooler...255
    Releasing Drive Belt Tension...260
    Replace Engine Fan Belt...261
    Remove and Install Automatic Belt Tensioner...266
    Remove and Install Fan Console...267
    Disassemble, Repair, and Assemble Fan Console...270
  Group 25: Exhaust System...172
    General information...1857
    Specifications...1856
    Other Materials...1669
    Remove and Install Muffler...276
    Remove and Install Exhaust Pipe...278
Section 40: Electrical System...283
  Group 05: Harness and Connectors Repair...283
    Special Tools...1845
    General...289
    Use of High-Pressure Washers...290
    Replace SURE-SEAL® Connectors...291
    Install Weather Pack™ Contact...293
    Service Parts Kits...295
    Replace CPC™, Large Mate-N-Lok®, and Metrimate® Pin-Type Connectors...296
    Replace CPC™ Blade Type Connectors...297
    Replace Small Mate-N-Lok® Socket Connector...298
    Replace Small Mate-N-Lok® Pin Connector...299
    Replace DEUTSCH® Connectors...300
    Replace Weather Pack™ Connector...302
    Replace SURE-SEAL® Connector with Weather Pack™ Connector...304
    Remove Connector Body from Blade Terminals...306
    Install DEUTSCH® Contact...307
    Installation of Repair Wire Assembly (RWA)...309
  Group 15: Charging System...283
    Special Tools...1845
    Specifications...1856
    Replacing Alternator...321
    Disconnecting Electrical Circuits...460
    Remove and Install Alternator...323
    Remove and Install Alternator Pulley...325
    Remove and Install the Battery...327
  Group 20: Starter Motor Circuit...283
    Special Tools...1845
    Specifications...1856
    Repairing Starter Motor...332
    Disconnecting Electrical Circuits...460
    Remove and Install Starter Motor...334
  Group 25: Fuses, Relays, and Switches...284
    Special Tools...1845
    Specifications...1856
    Disconnecting Electrical Circuits...460
    Access to the Fuses and Relays...340
    Main Fuses (If Equipped)...342
    Fuse Box—Tractors with Open Operator’s Station...344
    Fuse Box—Tractors with Cab...346
    Power Link Box (If Equipped)...348
    Power Link Box Components (If Equipped)...349
    Remove and Install Starter Relay...350
    Remove and Install Key Switch...353
    Remove and Install Brake Switch...354
    Remove and Install Light Switch...355
    Remove and Install High-Beam and Low-Beam Headlights Switch...356
    Remove and Install Worklights Switch...357
    Remove and Install Hazard Warning Light Switch...358
    Remove and Install Turn-Signal Switch...359
    Remove and Install Horn Switch...360
    Remove and Install Windshield Wiper and Windshield Washer Switch...361
    Remove and Install Front-Wheel Drive Switch...362
    Remove and Install Power Take-off Switch...363
    Remove and Install Load Depth Control Potentiometer—Cab Tractors...364
    Remove and Install Hitch Control Unit—Cab Tractors...365
    Remove and Install FieldCruise™ Control Potentiometer...366
    Remove and Install Fan Switch...368
    Remove and Install Differential Lock Switch—Tractors with Open Operator’s Station...369
    Remove and Install Differential Lock Switch—Tractors with Cab...370
    Remove and Install Hydraulic Hitch Remote Control Switch—Tractors with Cab...371
  Group 30: Electrical Components...284
    Note...373
    Special Tools...1845
    Specifications...1856
    Disconnecting Electrical Circuits...460
    Lights with Halogen Bulbs...377
    Remove and Install Instrument Panel...379
    Remove and Install Trailer Socket...382
    Remove and Install Service ADVISOR™ Socket...384
    Remove and Install Windshield Wiper Motor...387
    Removing Windshield Washer Pump...389
    Handle Halogen Light Bulbs Safely...390
    Replace High and Low Beam Headlights Bulbs...391
    Replace Rear Worklight Bulb—Open Operator’s Station Tractors...393
    Replace Front Turn-Signal Lights, Hazard Warning Lights, and Clearance Lights Bulbs—Open Operator’s Station Tractors...395
    Replace Worklight Bulbs—Cab Tractors...397
    Replace Front Turn-Signal Light, and Hazard Warning Lights Bulbs—Cab Tractors...399
    Replace Rear Turn-Signal Light, Hazard Warning Light, and Brake Light Bulbs...400
    Replace Backup Light Bulb...402
    Replace License Plate Light Bulb...404
  Group 35: Monitoring Systems...285
    Replace Engine Speed Sensor (B001)...407
    Replace Engine Air Cleaner Restriction Pressure Switch (B002)...408
    Replace Fuel Level Sensor (B003)...409
    Replace Engine Oil Pressure Switch (B004)...411
    Replace Rear PTO Speed Sensor (B006)...413
    Replace Transmission Oil Filter Restriction Switch (B007)...414
    Replace Coolant Temperature Sensor (B008)...415
    Replace Wheel Speed Sensor (B009)...417
    Replace A/C Pressure Switch (B015)...418
    Replace Draft Sensors (B019) and (B020)...419
    Replace Rear Hitch Position Sensor (B021)...422
    Replace Transmission Oil Pressure Switch (B031)...423
    Replace Transmission Forward Pressure Switch (B032)...424
    Replace Transmission Reward Pressure Switch (B033)...425
    Replace Wheel Speed Sensor (B035)...426
    Replace Neutral Start Switch (B036)...427
    Replace Draft Sensor (B041)...428
    Replace Coolant Temperature Sensor (B056)...430
    Replace Manifold Air Temperature Sensor (B059)...431
    Replace Hydraulic Oil Temperature Sensor (B066)...432
    Replace Crankshaft Speed Sensor (B072)...433
    Replace Event Sensor (B074)...434
    Replace Fuel Temperature Sensor (B114)...435
    Replace Water-in-Fuel Sensor (B121)...436
    Replace Rail Pressure Sensor (B137)...438
    Replace Steering Input Device (B138)...439
    Replace Wheel Angle Sensor (B139)...440
    Replace A/C Thermostat Switch (S070)...441
Section 45: Electronic Control Units...442
  Group 05: General Information...225
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems...444
    Servicing Electronic Control Units...445
    Welding Near Electronic Control Units...446
    Keep Electronic Control Unit Connectors Clean...447
    Special Tools...1845
    Control Unit Locations...449
    Control Unit Functions...452
  Group 10: Remove and Install Components...442
    Safety Information...457
    Instructions when Replacing a Control Unit...458
    Instructions when Replacing a VIN Control Unit...459
    Disconnecting Electrical Circuits...460
    Specifications...1856
    Remove and Install MHPC Control Unit (A064)...462
    Remove and Install ECU Control Unit (A086)...465
    Remove and Install MTG Control Unit (A155)...466
    Remove and Install SBBC Control Unit (A132)...468
    Replace Vehicle CAN Bus Active Terminator (A062)...470
    Replace Vehicle CAN Bus Passive Terminator (A084)...471
    Replace Implement CAN Bus Active Terminator (A083)...472
    Replace Implement CAN Bus Passive Terminator (A063)...473
Section 50A: Drivetrain...474
  Group 05: Remove and Install Components—6100J, 6115J, 6125J and 6135J Tractors...474
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Remove and Install Front-Wheel Drive Clutch Housing...559
    Remove and Install Drivetrain—Tractors with Open Operator’s Station...487
    Remove and Install Drivetrain—Tractors with Cab...495
    Remove and Install Final Drive—Tractors with Open Operator's Station...506
    Remove and Install Final Drive—Tractors with Cab...511
    Remove and Install Power Take-Off Housing—Tractors with Open Operator's Station...517
    Remove and Install Power Take-Off Housing—Tractors with Cab...522
  Group 06: Remove and Install Components—6150J Tractor...474
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Remove and Install Front-Wheel Drive Clutch Housing...559
    Remove and Install Drivetrain...562
    Remove and Install Final Drive...574
    Remove and Install Power Take-Off Housing...581
  Group 07: Remove and Install Components—6170J, 6190J, and 6210J Tractor...474
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Remove and Install Front-Wheel Drive Clutch Housing...559
    Remove and Install Drivetrain...562
    Remove and Install Final Drive...574
    Remove and Install Power Take-Off Housing...581
  Group 10: Universal Joints, Driveshafts, and Torsional Damper...474
    Special Tools...1845
    Specifications...1856
    Front-Wheel Drive Driveshaft—Exploded View...588
    Remove Front-Wheel Drive Driveshaft...589
    Repairing MFWD Universal-Joint Drive Shaft...591
    Install Front-Wheel Drive Driveshaft...595
    Remove and Install Engine Driveshaft...597
    Remove and Install Torsional Damper...599
    Replace Torsional Damper Bearing...601
  Group 15: Front-Wheel Drive Clutch—6100J, 6115J, 6125J and 6135J Tractors...475
    Special Tools...1845
    Specifications...1856
    Other Material...1855
    MFWD Clutch Repair Instructions...641
    Front-Wheel Drive Clutch—Cross-Sectional View...607
    Front-Wheel Drive Clutch — Exploded View...608
    Disassemble, Inspect, and Assemble Front-Wheel Drive Clutch...610
  Group 16: Front-Wheel Drive Clutch—6150J Tractor...475
    Special Tools...1845
    Specifications...1856
    MFWD Clutch Repair Instructions...641
    MFWD Clutch — Cross-Sectional View...642
    Disassemble Front-Wheel Drive Clutch...646
    Disassembling MFWD Clutch Assembly...649
    Mounting MFWD Clutch Assembly...651
    Mounting MFWD Clutch...655
  Group 17: Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors...475
    Special Tools...1845
    Specifications...1856
    MFWD Clutch Repair Instructions...641
    MFWD Clutch — Cross-Sectional View...642
    MFWD Clutch Exploded View...644
    Disassemble Front-Wheel Drive Clutch...646
    Disassembling MFWD Clutch Assembly...649
    Mounting MFWD Clutch Assembly...651
    Mounting MFWD Clutch...655
  Group 20: Rear Differential—6100J, 6115J, 6125J, and 6135J Tractors...476
    Specifications...1856
    Other Materials...1669
    Rear Differential Repair Instructions...712
    Differential — Exploded View...665
    Rear Differential—Cross-Sectional View...667
    Remove Rear Differential...668
    Disassemble Rear Differential...670
    Assembling the differential...675
    Install Rear Differential...681
    Adjust Differential Bearings Preload...683
    Adjust Rear Differential Backlash...733
  Group 21: Rear Differential—6150J Tractor...476
    Special Tools...1845
    Specifications...1856
    Rear Differential Repair Instructions...712
    Rear Differential — Cross Sectional View...714
    Rear Differential — Exploded View...716
    Remove and Install Rear Differential...718
    Disassembling Rear Differential...721
    Assembling Rear Differential...725
    Adjust Rear Differential Preload...731
    Adjust Rear Differential Backlash...733
  Group 22: Rear Differential—6170J, 6190J, and 6210J Tractors...476
    Special Tools...1845
    Specifications...1856
    Rear Differential Repair Instructions...712
    Rear Differential — Cross Sectional View...714
    Rear Differential — Exploded View...716
    Remove and Install Rear Differential...718
    Disassembling Rear Differential...721
    Assembling Rear Differential...725
    Adjust Rear Differential Preload...731
    Adjust Rear Differential Backlash...733
  Group 25: Hydraulic Pump Drive...477
    Special Tools...1845
    Specifications...1856
    Hydraulic Pump Drive—Cross-Sectional View...738
    Remove and Disassemble Pump Drive Pinion...741
    Remove and Disassemble Pump Drive Gear...745
    Assemble and Install Pump Drive Gear...749
    Assembling and Installing Pump Drive Pinion...755
    Adjust Hydraulic Pump Drive...760
  Group 30: Final Drives—6100J, 6115J, 6125J, and 6135J Tractors...477
    Special Tools...1845
    Specifications...1856
    Final Drive Repair Instructions...783
    Final Drive—Cross-Sectional View...767
    Final Drive—Exploded View...768
    Disassemble, Repair and Assemble Final Drives...770
    Adjust Rear Axle Rolling Drag...778
  Group 31: Final Drives—6150J, 6170J, 6190J, and 6210J Tractors...477
    Special Tools...1845
    Specifications...1856
    Final Drive Repair Instructions...783
    Final Drive Housing — Cross Sectional View...784
    Final Drive Housing — Exploded View...785
    Removing Planetary Carrier...787
    Disassembling Planetary Carrier...789
    Planetary Carrier — Exploded View...791
    Assembling Planetary Carrier...792
    Removing Final Drive Housing to Axle...794
    Disassembling and Assembling Final Drive Housing...796
    Disassembling and Assembling Axle...797
    Installing Final Drive Housing to Axle...799
    Installing Planetary Carrier...800
    Measuring Rolling Drag...802
    Checking Final Drive Shaft and Retainer...1926
  Group 35: Rear Power Take—Off-6100J, 6115J, 6125J, and 6135J Tractors...478
    Special Tools...1845
    Specifications...1856
    Other Material...1855
    Replacing Output Shaft Retainer...1926
    Replacing O-Ring of Reversible PTO...814
    Rear Power Take-Off—Exploded View...815
    Rear Power Take-Off—Cross-Sectional View...816
    Remove and Install Power Take-Off Clutch...819
    Repair Power Take-Off Clutch...820
    Reconditioning PTO Brake...825
    Power Take-Off Transmission—Cross-Sectional View...975
    Disassemble Power Take-Off Transmission...828
    Reconditioning Output Shaft (540/1000 RPM Reversible)...829
    Mounting Output Shaft (540/1000 RPM)...832
    Reconditioning Countershaft (540/1000 RPM)...834
    Mounting PTO Transmission...835
    Adjusting Output Shaft Cone Bearing...837
    Adjusting Countershaft Cone Bearing...838
    Installing Support and Adjusting Cone Bearings...840
    Remove, Repair, and Install Rear Power Take-Off Solenoid Valve...886
  Group 36: Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors...478
    Special Tools...1845
    Specifications...1856
    Replacing Output Shaft Seal Ring...846
    Rear PTO Clutch - Cross Sectional View...847
    Rear PTO Clutch - Exploded View...849
    Remove Rear Power Take-Off Clutch...850
    Disassemble, Repair, and Assemble Rear Power Take-Off Clutch...853
    Repair Rear Power Take-Off Brake...862
    Install Rear Power Take-Off Clutch...863
    Rear PTO Drive Train - Cross Sectional View...866
    Rear PTO Drive Train - Exploded View...867
    Remove Rear Power Take-Off Drive Train...869
    Disassemble, Repair, and Assemble Output Shaft...873
    Disassemble, Repair, and Assemble Countershaft...878
    Install Rear Power Take-Off Drive Train...880
    Adjust Tapered Roller Bearing of Countershaft...881
    Adjust Tapered Roller Bearing of Bearing Support...883
    Remove, Repair, and Install Rear Power Take-Off Solenoid Valve...886
Section 50B: SyncroPlus™ Transmission...888
  Group 05: Remove and Install Components...888
    Special Tools...1845
    Specifications...1856
    Remove and Install Clutch Housing...894
    Remove and Install SyncroPlus™ Housing...902
  Group 10: Transmission Selectors Control...888
    Specifications...1856
    Other Materials...1669
    Reconditioning Gearshift Mechanism...908
    Reconditioning Range-Shift Lever Mechanism...912
    Checking and Adjusting Shift Units...915
    Adjusting the Clutch Pedal...920
  Group 15: Clutch...888
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Removing Clutch...927
    Repairing Clutch...928
    Installing Clutch...937
    Transmission Oil Pump—Exploded View...939
    Removing Transmission Oil Pump...1144
    Repair Transmission Oil Pump...944
    Install Transmission Oil Pump...947
    Valves and Other Hydraulic Components...950
    Repairing Engagement Override Valve (EOV)...952
    Repairing Clutch Cooling Valve...953
    Repairing Cooling Pilot Valve...954
    Repairing Bypass Valve...955
    Repairing Pressure Regulating Valve...956
    Repairing Lube Relief Valve...957
    Repairing Cooler Relief Valve...958
    Repair Clutch Pedal Valve...959
    Replacing Pressure and Temperature Sensor Units...968
  Group 20: Gearbox...889
    Special Tools...1845
    Specifications...1856
    Transmission—Exploded View...973
    Transmission—Cross-Sectional View...975
    Disassemble SyncroPlus™ Housing...977
    Disassemble, Repair, and Assemble Drive Shaft...979
    Disassemble, Repair, and Assemble Intermediate Shaft...986
    Assemble SyncroPlus™ Housing...988
    Preparing to Install Transmission...991
    Repairing Shift Cover...996
    Adjusting Gear Shift Actuating Mechanism...998
    Adjusting Neutral Start Switch...999
  Group 25: Creeper Transmission...889
    Specifications...1856
    Creeper Transmission—Cross-Sectional View...1003
    Preparations...1005
    Removing Creeper Transmission...1006
    Disassembling Creeper Transmission...1008
    Installing Creeper Transmission...1021
    Shifting Mechanism — Cross-Sectional View...1015
    Installing Gear Shift Elements...1017
    Repairing Creeper Transmission Gearbox Cover...1018
    Final Assembly...1019
    Installing Creeper Transmission...1021
  Group 30: Remove and Install Range Box...1222
    Special Tools...1845
    Specifications...1856
    Other Material...1855
    Remove and Install Range Box...1222
  Group 35: Range Box...890
    Special Tools...1845
    Specifications...1856
    Input Shaft—Exploded View...1231
    Range box—Cross-Sectional View...1230
    Remove and Install Input Shaft...1233
    Adjust Input Shaft End Play...1236
    Output Shaft—Exploded View...1239
    Remove Output Shaft...1242
    Disassemble and Assemble Output Shaft...1044
    Install Output Shaft...1257
    Range Box Cover—Exploded View...1267
    Remove and Install Range Box Cover...1269
    Shifting Mechanism—Exploded View...1272
    Disassemble, Repair, and Assemble Shifting Mechanism...1274
    Adjust Range Shift...1276
    Park Lock—Exploded View...1278
    Disassemble, Inspect, and Assemble Park Lock...1281
    Disassemble, Inspect, and Assemble Park Lock Cam...1066
    Adjust Park Lock Cam...1068
Section 50C: PowrQuad™ Transmission...1070
  Group 05: Remove and Install PowrQuad™ Module...1070
    Special Tools...1845
    Specifications...1856
    Remove and Install PowrQuad™ Housing...1076
  Group 10: Transmission Selectors Control...1070
    Specifications...1856
    Other Materials...1669
    Reconditioning of Gearshift, Park Brake, and Forward/Reverse Mechanism...1084
    Reconditioning of Range-Shift Mechanism...1088
    Adjust Gear-Shift and Range-Shift Cables...1091
    Adjusting Forward/Reverse Cable...1093
    Adjusting Cable and Stop Screw Park Break...1095
    Adjust Clutch Pedal...1096
  Group 15: PowrQuad™ Module...1070
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Transmission Components...1105
    Removing and Installing Oil Filter Base...1106
    Replacing Oil Filter...1107
    Removing and Installing Front Valve Housing...1108
    Removing and Installing Front Valve Housing Valves (With Mechanically Actuated PowrQuad Module)...1111
    Removing and Installing Transmission Front Cover...1124
    Removing and Installing Transmission Front Cover Valves (With Mechanically Actuated PowrQuad Module)...1126
    Removing Clutch Pedal Valve (Mechanically Actuated PowrQuad Module)...1131
    Removing and Installing Shift Valve Housing (With Mechanically Actuated PowrQuad Module)...1137
    Removing and Installing Shift Valve Housing Valves (With Mechanically Actuated PowrQuad Module)...1140
    Removing Transmission Oil Pump...1144
    Servicing Transmission Oil Pump...1145
    Installing Transmission Oil Pump...1151
    Removing Planetary Drive Gears...1152
    Repairing Planetary Drive Gears...1154
    Installing Planetary Drive Gears...1160
    Removing B1 Brake Housing...1165
    Reconditioning B1 Brake...1166
    Installing B1 Brake Housing...1168
    Removing B2-B3 Brake Housing...1169
    Reconditioning B2 Brake...1170
    Reconditioning B3 Brake...1172
    Installing B2-B3 Brake Housing...1175
    Removing C4 Clutch...1176
    Reconditioning C4 Clutch...1177
    Installing C4 Clutch...1188
    Removing Reverse Brake...1189
    Servicing Reverse Brake...1190
    Installing Reverse Brake...1193
    Removing Forward Clutch with Planetary Drive (Forward/Reverse)...1194
    Servicing Forward Clutch with Planetary Drive (Forward/Reverse)...1195
    Installing Forward Clutch with Planetary Drive (Forward/Reverse)...1209
    Clutch Carriers for C4 Clutch and Forward Clutch—Exploded View...1211
    Replace Clutch Carriers for C4 Clutch and Forward Clutch...1212
    Replacing Output Shaft...1216
  Group 20: Remove and Install Range Box...1222
    Special Tools...1845
    Specifications...1856
    Other Material...1855
    Remove and Install Range Box...1222
  Group 25: Range Box...1071
    Special Tools...1845
    Specifications...1856
    Range box—Cross-Sectional View...1230
    Input Shaft—Exploded View...1231
    Remove and Install Input Shaft...1233
    Adjust Input Shaft End Play...1236
    Output Shaft—Exploded View...1239
    Remove Output Shaft...1242
    Disassemble and Assemble Output Shaft (6100J—6135J Tractors)...1246
    Install Output Shaft...1257
    Adjust Output Shaft End Play (6150J—6210J Tractors)...1265
    Range Box Cover—Exploded View...1267
    Remove and Install Range Box Cover...1269
    Shifting Mechanism—Exploded View...1272
    Disassemble, Repair, and Assemble Shifting Mechanism...1274
    Adjust Range Shift...1276
    Park Lock—Exploded View...1278
    Disassemble, Inspect, and Assemble Park Lock...1281
    Disassemble, Inspect, and Assemble Park Lock Cam (6100J-6135J Tractors)...1286
    Adjust Park Lock Cam (6100J-6135J Tractors)...1288
Section 60A: Steering...1290
  Group 05: Hydrostatic Steering...1290
    Special Tools...1845
    Other Material...1855
    Specifications...1856
    Preliminary Tasks...1295
    Disconnect and Connect the Steering or Brake Hoses...1296
    Steering Wheel—Exploded View...1298
    Remove and Install Steering Wheel...1301
    Steering Column—Exploded View...1302
    Remove and Install Steering Column—Tractors with Cab...1304
    Remove and Install Steering Column—Tractors with Open Operator’s Station...1308
    Exploded View of Steering Valve...1311
    Remove and Install Steering Valve...1313
    Disassembling Steering Valve...1314
    Assembling Steering Valve...1318
    Adjusting Shock Valves...1326
  Group 10: AutoTrac™ Integrated Steering...1290
    Specifications...1856
    Preliminary Work...1330
    Steering Column (with AutoTrac™ Integrated)—Exploded View...1331
    AutoTrac™ Integrated—Components...1333
    Remove and Install AutoTrac™ Integrated Steering Valve...1334
    Replace Solenoid Valves...1337
Section 60B: Brakes...1339
  Group 05: Brake Valve...1339
    Special Tools...1845
    Specifications...1856
    Brake Valve Repair Instructions...1344
    Remove and Install Brake Valve...1345
    Disassembling Brake Valve...1347
    Manual Dual Stage Brake Valve—Exploded View...1352
    Remove and Install the Manual Dual Stage Brake Valve...1354
    Adjusting Brake Pedals...1378
    Adjusting Brake Switches...1379
  Group 10: Power-Fill Brake Valve...1339
    Special Tools...1845
    Specifications...1856
    Power-Fill Brake Valve—Exploded View...1361
    Remove and Install the Power-Fill Brake Valve...1363
    Disassemble, Repair, and Assemble the Power-Fill Brake Valve...1365
    Adjusting Brake Pedals...1378
    Adjusting Brake Switches...1379
  Group 15: Rear Wheel Brakes—6100J, 6115J, 6125J, and 6135J Tractors...1339
    Special Tools...1845
    Other Materials...1669
    Specifications...1856
    Rear Wheel Brakes—Exploded View...1384
    Remove the Rear Wheel Brakes...1385
    Inspect and Repair Rear Wheel Brakes...1402
    Install the Rear Wheel Brakes...1389
    Check Brake Piston Return Movement and Leaks...1391
    Bleeding Brakes without Air Brakes...1406
  Group 16: Rear Wheel Brakes—6150J, 6170J, 6190J, and 6210J Tractors...1339
    Special Tools...1845
    Specifications...1856
    Rear Wheel Brakes - Exploded View...1399
    Remove Rear Wheel Brakes...1400
    Inspect and Repair Rear Wheel Brakes...1402
    Install Rear Wheel Brakes...1404
    Bleeding Brakes without Air Brakes...1406
    Bleeding Brakes with Air Brakes...1410
Section 60C: Air Trailer Brake...1412
  Group 05: Air Brake System...1412
    Special Tools...1845
    Specifications...1856
    Air Brake System Repair Instructions...1416
    Screw Union Installation...1417
    Remove and Install Air Trailer Brake Compressor...1419
    Disassemble, Repair, and Assemble Trailer Brake Air Compressor...1421
    Remove and Install Compressed-Air Tank...1423
    Remove and Install Pressure Control Valve...1424
    Remove and Install Trailer Control Valve (Dual-Line Brakes)...1425
    Remove and Install Manual Control Valve...1427
    Changing Coupling Ends...1429
    Test Sequence...1430
    Checking System for Leaks...1431
    Check Dual-Line Brakes Pressure...1432
Section 70: Hydraulic System...1434
  Group 05: Hydraulic System Identification...1434
    Hydraulic System Identification of Type...1436
Section 70A: Hydraulic System—Gear-Driven Pump (OOS Tractors)...1437
  Group 05: Rockshaft Controls...1437
    Special Tools...1845
    Remove, Install, and Adjust the Hitch Control Lever...1441
    Remove, Install, and Adjust the Selective Control Valve Levers...1443
  Group 10: Hydraulic Pump...1437
    Special Tools...1845
    Specifications...1856
    Hydraulic System Repair Instructions...1644
    Hydraulic Pump—Exploded View...1627
    Remove Hydraulic Pump...1637
    Remove Mounting Plate...1547
    Replace Lube Oil Valve...1455
    Install Mounting Plate...1550
    Install Hydraulic Pump...1639
  Group 15: Priority Valve, Hitch Valve, and Hydraulic Oil Filter...1437
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Hydraulic System Repair Instructions...1644
    Remove and Install the Priority Valve...1466
    Hitch Valve—Exploded View...1468
    Remove Hitch Valve...1646
    Repair Hitch Valve...1471
    Remove and Install the Control Lever Console...1477
    Regulating Components—Exploded View...1479
    Disassemble, Repair, and Assemble the Regulating Components...1481
    Install Hitch Valve...1651
    Recondition Hydraulic Oil Filter...1491
  Group 20: Rockshaft...1437
    Special Tools...1845
    Specifications...1856
    Other Materials...1669
    Rockshaft—Exploded View...1675
    Remove and Install Rockshaft...1679
    Remove and Install Lift Cylinders...1684
    Repair Lift Cylinders...1502
    Remove and Install Draft Link Bearing Pins...1590
  Group 25: Selective Control Valves and Quick Couplers...1438
    Special Tools...1845
    Other Material...1855
    Specifications...1856
    Remove the Selective Control Valves...1513
    Repair Selective Control Valves Without Float Position...1515
    Repair Selective Control Valves with Float Position...1517
    Repair Inlet Plate...1519
    Repair Outlet Plate...1521
    Install the Selective Control Valves...1522
    Quick Couplers—Exploded View...1524
    Remove and Install Quick Couplers...1717
    Disassemble, Repair, and Assemble Quick Couplers...1526
Section 70B: Hydraulic System—Gear-Driven Pump (Cab Tractors)...1528
  Group 05: Rockshaft Controls...1528
    Special Tools...1845
    Specifications...1856
    Selective Control Valves — Removing and Installing Actuating Elements...1616
    Selective Control Valves — Adjusting Bowden Cable...1620
  Group 10: Hydraulic Pump...1528
    Special Tools...1845
    Specifications...1856
    Hydraulic System Repair Instructions...1644
    Hydraulic Pump—Exploded View...1627
    Remove Hydraulic Pump...1637
    Remove Mounting Plate...1547
    Replace Lube Priority Valve...1549
    Install Mounting Plate...1550
    Install Hydraulic Pump...1639
  Group 15: Valve Block...1528
    Special Tools...1845
    Specifications...1856
    Hydraulic System Repair Instructions...1644
    Remove Hitch Valve...1646
    Disassemble, Repair, and Assemble Hitch Valve...1648
    Install Hitch Valve...1651
    Remove and Install Stepper Motor...1653
    Remove Priority Valves 1 and 3...1568
    Disassemble, Repair, and Assemble Priority Valves 1 and 3...1570
    Install Priority Valve 1 and 3...1574
  Group 20: Rockshaft...1528
    Special Tools...1845
    Other Materials...1669
    Specifications...1856
    Position Sensor and Toothed Segment—Exploded View...1671
    Remove and Install Position Sensor and Toothed Segment...1672
    Rockshaft—Exploded View...1675
    Remove and Install Rockshaft...1679
    Remove and Install Lift Cylinders...1684
    Remove and Install Draft Link Bearing Pins...1590
  Group 25: Selective Control Valves and Quick Couplers...1529
    Special Tools...1845
    Specifications...1856
    Repair Instructions for the Selective Control Valves (SCVs) and Couplers...1701
    Remove Selective Control Valves (SCVs)...1703
    Recondition the Mechanical Selective Control Valves (M-SCVs 200)...1705
    Recondition the Selective Control Valves (M-SCVs 450)...1708
    Install Selective Control Valves (SCVs)...1711
    Remove and Install Quick Couplers...1717
Section 70C: Hydraulic System—Axial Piston Pump (Cab Tractors)...1611
  Group 05: Rockshaft Controls...1611
    Special Tools...1845
    Specifications...1856
    Selective Control Valves — Removing and Installing Actuating Elements...1616
    Selective Control Valves — Adjusting Bowden Cable...1620
  Group 10: Charge Pump and Hydraulic Pump...1611
    Special Tools...1845
    Specifications...1856
    Charge Pump—Exploded View...1624
    Remove and Install Charge Pump...1625
    Hydraulic Pump—Exploded View...1627
    Remove, Inspect, and Install Lube Oil Valve...1629
    Hydraulic Oil Reservoir — Restrictor...1630
    Pressure and Flow Regulator—Exploded View...1631
    Remove, Inspect, and Install Pressure and Flow Regulator...1633
    Repair Pressure and Flow Regulator...1635
    Remove Hydraulic Pump...1637
    Install Hydraulic Pump...1639
  Group 15: Valve Block...1611
    Special Tools...1845
    Specifications...1856
    Hydraulic System Repair Instructions...1644
    Remove Hitch Valve...1646
    Disassemble, Repair, and Assemble Hitch Valve...1648
    Install Hitch Valve...1651
    Remove and Install Stepper Motor...1653
    Remove Priority Valve 1...1654
    Disassemble, Repair, and Assemble Priority Valve 1...1655
    Install Priority Valve 1...1657
    Remove Priority Valves 2 and 3...1658
    Disassemble, Repair, and Assemble Priority Valves 2 and 3...1661
    Install Priority Valves 2 and 3...1665
  Group 20: Rockshaft...1612
    Special Tools...1845
    Other Materials...1669
    Specifications...1856
    Position Sensor and Toothed Segment—Exploded View...1671
    Remove and Install Position Sensor and Toothed Segment...1672
    Rockshaft—Exploded View...1675
    Remove and Install Rockshaft...1679
    Remove and Install Rockshaft Support...1682
    Remove and Install Lift Cylinders...1684
    Draft Sensor and Draft Link Support—Exploded View...1686
    Remove and Install Draft Link Support...1690
  Group 25: Selective Control Valves and Quick Couplers...1612
    Special Tools...1845
    Specifications...1856
    Repair Instructions for the Selective Control Valves (SCVs) and Couplers...1701
    Remove Selective Control Valves (SCVs)...1703
    Recondition the Mechanical Selective Control Valves (M-SCVs 200)...1705
    Recondition the Selective Control Valves (M-SCVs 450)...1708
    Install Selective Control Valves (SCVs)...1711
    Remove and Install Quick Couplers...1717
Section 80: Miscellaneous...1719
  Group 05: Remove and Install Components...1719
    Special Tools...1845
    Specifications...1856
    Remove and Install Hood...1723
    Remove and Install Main Frame—6100J, 6115J, 6125J, and 6135J Tractors...1725
    Remove and Install Main Frame—6150J, 6170J, 6190J, and 6210J Tractors...1731
    Remove and Install Front Axle—Standard Front Axle...1738
    Remove and Install Front Axle—John Deere 3 Meters Front Axle...1742
  Group 10: Main Frame...1719
    Special Tools...1845
    Specifications...1856
    Repair Main Frame...1748
  Group 15: Front Wheels, Rear Wheels and Fenders...1719
    Special Tools...1845
    Specifications...1856
    Remove and Install Front Fenders...1756
    Remove and Install Front and Rear Wheels...1763
    Repair Front and Rear Wheels...1767
    Service Heavy-Duty Wheel Clamps...1773
  Group 20: Center Link Bracket and Swinging Drawbar...1719
    Specifications...1856
    Check Swinging Drawbar Wear...1781
    Remove and Install Center Link Bracket...1782
    Repair Swinging Drawbar—6100J, 6115J, 6125J, and 6135 Tractors...1784
    Repair Swinging Drawbar—6150J, 6170J, 6190J, 6210J Tractors...1788
    Repair Swinging Drawbar—6150J, 6170J, 6190J, 6210J Tractors...1788
    Repair Drawbar with Ball Pin—6170J, 6190J, and 6210J Tractors...1790
    Adjust Hammer Strap...1792
Section 90A: Open Operator's Station...1793
  Group 05: Remove and Install Components...1793
    Specifications...1856
    Remove and Install Open Operator's Station...1796
    Remove and Install Open Operator’s Station Console Cover...1804
  Group 10: Open Operator's Station...1793
    Specifications...1856
    Remove and Install Open Operator’s Station Roof...1808
Section 90B: Cab...1810
  Group 05: Remove and Install Components...1810
    Special Tools...1845
    Specifications...1856
    Cab Mounts—Exploded View...1815
    Swing Up Cab...1818
    Swing Down Cab...1826
    Remove and Install Cab...1830
    Remove and Install Front Console Cover...1841
  Group 10: Air-Conditioning System...1810
    Special Tools...1845
    Tightening Torque for Refrigerant Hoses...1846
    Safety Regulations...1847
    Handling Refrigerant...1848
    Air Conditioning System - Safety at Work...1849
    Storage of Refrigerant Containers...1851
    Refrigerant R134a...1852
    Air Conditioning System - Preventive Maintenance...1853
    Important...1854
    Other Material...1855
    Specifications...1856
    General information...1857
    Air conditioning system - Instructions for starting up the DENSO air conditioning compressor...1858
    Filling the Cylinder...1859
    Charging Air Conditioning System (With Loading Cylinder)...1861
    Charging Air Conditioning System (With Recovery/Recycling and Charging Station)...1863
    Adding Oil to the Air Conditioning System...1864
    Leak Test...1865
    Evacuate Air Conditioning System...1866
    Cleaning the Air Conditioning System...1868
    Remove and Install Compressor...1869
    Check Refrigerant Oil Level...1873
    Disassemble and Assemble Magnetic Clutch of Air Conditioner Compressor...1874
    Check Clutch Hub Clearance...1876
    Remove and Install Condenser...1877
    Replace Air Conditioner Receiver-Drier...1879
    Replace Expansion Valve...1880
    Remove and Install Evaporator and Expansion Valve...1881
    Installing Condensation Water Drain Hoses...1883
    Layout of Condensation Water Drain Hoses...1884
    Vacuum Pump — General Information...1885
  Group 15: Heating System...1811
    Fan and Heater, Disassembling...1888
    Replace Cab Air Filter...1890
    Separating and Installing Fan...1892
    Separating and Installing Heater Regulator...1893
    Separating Heater/Evaporator Housing...1894
  Group 20: Operator's Cab...1811
    Removing Cab Frame...1897
    Remove and Install Outer Roof...1898
    Removing and Installing Windshield...1899
    Remove and Install Rear Window...1900
    Installing Door Lock...1902
    Adjusting Window Contact Pressure...1904
    Remove and Install Operator's Cab Door...1905
    Removing and Installing Sun-Visor Roller...1907
    Remove and Install Operator’s Seat...1908
    Remove and Install Instructional Seat...1910
Section 99: Tools...1911
  Group 05: Special Tools (Dealer-Fabricated)...1911
    DFLX1 - Adapter Strut...1913
    DFLX7 - Turning Device...1914
    DFLX13 - Holding Device...1915
    DFLX15 - Holding Device for Tractor Components...1916
    DFLX29 - Support...1917
    DFLX42 - Turning Device...1918
    Lifting Device...1919
    Suspension Device...1920
    Suspension Eyes for Operator's Cab...1921
    Holding Tool...1922
    Wooden Block...1923
    DFRW79 - Piston Retainer Tool...1924
    Retainer Installer...1925
    Retainer...1926
    Socket Wrench Insert...1927
    Seal Installer...1928
    Assembling and Guide Drivers...1929
    Special Wrench...1930
    Bushing...1931
    Quick Coupler Securing Support...1932
    Lifting Tool...1933

John Deere Tractors 6100J, 6115J, 6125J, 6135J, 6150J, 6170J, 6190J, 6210J Repair Service Manual (TM808719)