Complete service repair manual with Electrical Wiring Diagrams for Komatsu Dump Truck HD465-7E0, HD605-7E0, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Dump Truck HD465-7E0, HD605-7E0 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

SEN01081-18 - Dump Truck HD465-7E0, HD605-7E0 Shop Manual.pdf
GEN00046-04 - Dump Truck HD465-7E0, HD605-7E0 Field Assembly Instruction.pdf
TEN00138-08 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00332-00 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00370-03 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00439-07 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf

PRODUCT DETAILS:
Total Pages: 3,390 pages
File Format: PDF
Language: English

MAIN SECTIONS

GEN00046-04 - Dump Truck HD465-7E0, HD605-7E0 Field Assembly Instruction...2
  COVER...2
  CONTENTS...3
  1. Major points changed from model 7...5
  2. Outline of division...5
  3. Dimensions of main components...6
  4. Rough schedule of assembly and welding4. Rough schedule of assembly and welding...7
  5. List of equipments, tools, and consumables...10
  6. Assembly process No...12
    List of jigs, tools, and consumables...12
    0010 Oil, grease, and coolant...13
    0020 Levels of oil, grease, and coolant...14
    0030 Positioning rear axle assembly...15
    0040 Installing rear suspension...16
    0050 Installing of axle rod (upper)...17
    0060 Slinging bare machine...18
    0070 Installing rear axle assembly (Connecting axle rods)...19
    0080 Connecting rear suspension...20
    0090 Positioning bare machine...21
    0100 Installing right front axle (Connecting A-arm)...22
    0110 Installing right front axle (Connecting suspension)...23
    0120 Installing right front axle (Connecting steering cylinder and tie rod)...24
    0130 Installing right front axle (Connecting brake hose)...25
    0140 Installing right front axle (Connecting piping for automatic suspension)...26
    0145 Connection and fixing of right front axle wiring harness (ABS specification)...28
    0150 Installing tire and wheel assembly...29
    0160 Installing body hinge grease tube...30
    0165 Installation of rear monitor...31
    0170 Installing drive shaft...32
    0180 Connecting cooling hose...33
    0190 Connecting brake actuating hose...34
    0195 Connection and fixing of rear centralized lubrication hoses [4-point greasing...35
    0200 Installing right front support...36
    0210 Installing R.H platform assembly...37
    0215 Fixing of ORBCOMM antenna cable...38
    0216 Installation of ORBCOMM antennal pole...39
    0220 Installing of fire prevention cover...40
    0221 Installation of fire prevention cover (Sand terrain specification)...41
    0230 Installing right fender...42
    0231 Installation of right fender (Side lamp specification)...43
    0240 Installing L.H catwalk assembly...44
    0250 Installing L.H handrail...45
    0251 Installation of cab side step (Diagonal ladder specification)...46
    0252 Installation of diagonal ladder 1 (Diagonal ladder specification)...47
    0253 Installation of diagonal ladder 2 (Diagonal ladder specification)...48
    0254 Installation of diagonal ladder 3 (Diagonal ladder specification)...49
    0255 Assembly of diagonal ladder (Diagonal ladder specification)...50
    0256 Installation of under view mirror (Diagonal ladder specification)...51
    0260 Installing radio antenna and fixing its cable...52
    0270 Installing L.H fender...53
    0271 Installation of left fender (Side lamp specification)...54
    0280 Installing left side mudguard...55
    0290 Installing right side mudguard...56
    0295 Installation of R.H exhaust pipe cover (Muffler specification)...57
    0296 Installation of R.H exhaust pipe cover (Exhaust selector box specification)...58
    0300 Installing transmission underguard...59
    0305 Installation of radiator curtain (Radiator curtain specification and sand terrain specification)...60
    0310 Removing hoist cylinder bracket...61
    0320 Removing hoist piping blind plate...62
    0330 Welding body...63
    0340 Slinging body...64
    0350 Installing hinge pin...65
    0360 Connecting hoist cylinder...66
    0370 Welding protective cover by actually positioning it on machine...67
    0380 Installing body mount...68
    0390 Procedure for adjusting body mount shim...69
    0395 Welding front body mount bracket...70
    0400 Welding exhaust tube by actually positioning it on machine...71
    0405 Installation of grease junction tube [4-point greasing specification]...72
    0410 Installing poke ejector...73
    0420 Installing body lock pin...74
    0430 Installing body mudguard...75
    0440 Connecting dump sensor...76
    0450 Procedure for adjusting dump sensor...77
    0460 Calibrating dump control...78
    0470 Bleeding air from brake system (Preparation)...79
    0480 Bleeding air from brake system (Front)...80
    0490 Bleeding air from brake system (Rear)...81
    0500 Adjusting suspension...82
    0510 Greasing (Right front axle)...83
    0520 Greasing (Hoist cylinder)...84
    0530 Greasing (Rear suspension and axle rod)...85
    0540 Painting...86
    0550 Sticking body decal...87
    0560 Removing jig...88
    0570 Adjusting angles of mirrors...89
    0580 Checking/Adding lubricants...90
    C-0010 Preparation of welding body...91
    C-0020 Assembly of split body...92
    C-0030 Tack welding body...93
    C-0040 Welding body...94
    C-0050 Welding body instruction (1/2)...95
    C-0060 Welding body instruction (2/2)...96
    C-0070 Turn over the body...97
    C-0080 Welding body protector (1/2)...98
    C-0090 Welding body protector (2/2)...99
    C-0100 Finishing and painting welded parts of body...100
    C-0110 Reworking on body (Exhaust selector box specification)...101
    C-0120 Welding of body exhaust pipe (Exhaust selector box specification)...102
  Appendix : Field assembly inspection report...103
SEN01081-18 - Dump Truck HD465-7E0, HD605-7E0 Shop Manual...113
TEN00138-08 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual...1759
  COVER...1759
  FOREWORD...1760
    BEFORE READING THIS MANUAL...1761
    SAFETY INFORMATION...1764
    INTENDED USE...1765
      USE OF MACHINE...1765
      GENERAL VIEW AND DIRECTIONS OF MACHINE...1765
      VISIBILITY FROM OPERATOR'S SEAT...1765
    LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1766
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...1766
      EPA REGULATIONS, ENGINE NUMBER PLATE...1766
      SERVICE METER POSITION...1767
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1767
    CONTENTS...1768
  SAFETY...1772
    IMPORTANT SAFETY INFORMATION...1773
    SAFETY LABELS...1776
      POSITION FOR ATTACHING SAFETY LABELS...1777
      SAFETY LABELS...1778
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...1783
      PRECAUTIONS BEFORE STARTING OPERATION...1783
      PREPARATIONS FOR SAFE OPERATION...1783
      FIRE PREVENTION...1785
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...1786
      DO NOT GET CAUGHT IN DUMP BODY...1788
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...1788
      UNAUTHORIZED MODIFICATION...1788
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...1789
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...1789
    PRECAUTIONS FOR OPERATION...1790
      PRECAUTIONS FOR JOBSITE...1790
      STARTING ENGINE...1792
      OPERATION...1794
      TRANSPORTATION...1798
      TOWING...1799
    PRECAUTIONS FOR MAINTENANCE...1800
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...1800
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...1804
      TIRES...1809
  OPERATION...1812
    GENERAL VIEW...1813
      GENERAL VIEW OF MACHINE...1813
      GENERAL VIEW OF CONTROLS AND GAUGES...1814
      DASHBOARD...1815
    EXPLANATION OF COMPONENTS...1816
      GENERAL VIEW OF MACHINE...1816
      OPERATOR'S CAB...1819
      CONTROL LEVERS AND PEDALS...1821
      MACHINE MONITOR...1826
      DISPLAY OF CHARACTER DISPLAY...1839
      OTHER FUNCTIONS OF CHARACTER DISPLAY...1843
      SWITCHES...1847
      BODY PIVOT PIN...1857
      LOCATION OF FIRE EXTINGUISHER...1858
      DUST INDICATOR...1858
      FUSES...1859
      CAR RADIO...1862
      CAR STEREO...1864
      AIR CONDITIONER...1869
    OPERATION...1874
      CHECK BEFORE STARTING ENGINE...1874
      STARTING ENGINE...1899
      OPERATIONS, CHECKS AFTER STARTING ENGINE...1902
      STOPPING ENGINE...1902
      MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING...1903
      SHIFTING GEAR...1909
      TRAVELING DOWNHILL...1911
      STEERING THE MACHINE...1924
      LOADING OPERATIONS...1924
      DUMP OPERATIONS...1925
      PRECAUTIONS FOR OPERATION...1927
      PARKING MACHINE...1928
      CHECKS AFTER COMPLETION OF WORK...1928
      CHECKS AFTER STOPPING ENGINE...1929
      LOCKING...1929
      HANDLING TIRES...1930
    DETERMINING AND MAINTAINING TRAVEL ROAD...1934
      DETERMINING TRAVEL ROAD...1934
      MAINTAINING TRAVEL ROAD...1934
    WORKSITE...1935
      EXAMINATION AN CONFIRMATION OF WORKSITE...1935
      WORKING ON LOOSE GROUND...1935
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLE...1936
      ENSURE GOOD VISIBILITY...1936
      CONFIRMATION OF MARK...1936
    TRANSPORTATION...1937
      PRECAUTIONS WHEN TRANSPORTING...1937
      STEPS FOR TRANSPORTATION...1937
      METHOD OF SECURING MACHINE...1938
      METHOD OF LIFTING MACHINE...1939
    COLD WEATHER OPERATION...1942
      PRECAUTIONS FOR LOW TEMPERATURE...1942
      PRECAUTIONS AFTER COMPLETION OF WORK...1944
      AFTER COLD WEATHER...1944
    LONG-TERM STORAGE...1945
      BEFORE STORAGE...1945
      DURING STORAGE...1945
      AFTER STORAGE...1945
      PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...1945
    TROUBLESHOOTING...1946
      AFTER RUNNING OUT OF FUEL...1946
      IF TRANSMISSION HAS TROUBLE...1946
      METHOD OF LOWERING DUMP BODY IN EMERGENCY...1947
      METHOD OF TOWING MACHINE...1949
      IF BATTERY IS DISCHARGED...1953
      ACTION IF FIRE OCCURS...1957
      OTHER TROUBLE...1958
  MAINTENANCE...1964
    GUIDES TO MAINTENANCE...1965
    SECONDARY MATERIALS FOR OPERATION...1972
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...1972
    OUTLINE OF ELECTRIC SYSTEM...1976
    WEAR PARTS...1977
      WEAR PARTS LIST...1977
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...1978
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...1979
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...1980
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1981
      TORQUE LIST...1981
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1982
      SAFETY CRITICAL PARTS...1982
    MAINTENANCE SCHEDULE CHART...1983
      MAINTENANCE SCHEDULE CHART...1983
    SERVICE PROCEDURE...1985
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...1985
      WHEN REQUIRED...1986
      CHECK BEFORE STARTING...2011
      EVERY 250 HOURS SERVICE...2012
      EVERY 500 HOURS SERVICE...2026
      EVERY 1000 HOURS SERVICE...2036
      EVERY 2000 HOURS SERVICE...2046
      EVERY 4000 HOURS SERVICE...2049
      EVERY 8000 HOURS SERVICE...2053
      EVERY 15000 HOURS SERVICE...2054
  SPECIFICATIONS...2056
    SPECIFICATIONS...2057
  ATTACHMENTS, OPTIONS...2058
    SELECTING DUMP BODY...2059
    HANDLING TACHOGRAPH (TCO20-90W)...2060
      EXPLANATION OF COMPONENTS...2060
      METHOD OF USE...2063
    HANDLING AIR SUSPENSION SEAT...2067
      OPERATOR'S SEAT ADJUSTMENT...2067
      REMOVAL AND INSTALLATION OF HEADREST...2071
    HANDLING AUTOMATIC SPIN REGULATOR (ASR)...2072
      EXPLANATION OF COMPONENTS...2072
      ACTUATION OF ASR SYSTEM...2073
      PRECAUTION WHEN USING ASR SYSTEM...2073
      TROUBLESHOOTING...2074
      BLEEDING AIR FROM ASR CIRCUIT...2075
    HANDLING ANTI SKID BRAKE SYSTEM (ABS)...2076
      EXPLANATION OF COMPONENTS...2076
      ABS SYSTEM CHECK AFTER STARTING ENGINE...2077
      OPERATION OF ABS...2078
      PRECAUTION WHEN USING ABS SYSTEM...2078
      TROUBLESHOOTING...2079
    HANDLING PAYLOAD METER (VHMS BUILT-IN TYPE)...2080
      OUTLINE OF SYSTEM...2080
      NORMAL OPERATION DISPLAY...2081
      EXTERNAL DISPLAY LAMPS...2083
      PERFORMING CALIBRATION...2084
      DATA STORED IN PAYLOAD METER...2086
      PROCEDURE WHEN DOWNLOADING...2087
      MACHINE ID, OPEN ID...2091
      PAYLOAD (CYCLE DATA ITEM)...2093
      SERVICE FUNCTIONS...2093
      OTHERS...2093
    HANDLING PAYLOAD METER II (CARD TYPE)...2094
      METHOD OF USING ACCURATELY...2095
      GENERAL LOCATIONS...2096
      CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)...2101
      EXTERNAL DISPLAY LAMPS...2105
      DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER...2107
      OPERATION OF SWITCHES...2112
      PROBLEM AND WARNING DISPLAY (ERROR CODE)...2134
      WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)...2141
      OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED...2144
    USE OF REAR VIEW MONITOR...2147
      NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR...2147
      SETTING OF REAR VIEW MONITOR...2150
      CAUTIONS WHEN USING REAR VIEW MONITOR...2150
    HANDLING DUMPING COUNTER...2151
    HANDLING BATTERY ISOLATOR...2152
    HANDLING MACHINES EQUIPPED WITH VHMS...2154
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...2154
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...2154
      PROCEDURE WHEN DOWNLOADING...2155
      CHECK BEFORE STARTING...2155
  INDEX...2158
TEN00332-00 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual...2162
  COVER...2162
  FOREWORD...2163
    BEFORE READING THIS MANUAL...2164
    SAFETY INFORMATION...2165
    INTENDED USE...2166
      USE OF MACHINE...2166
      GENERAL VIEW AND DIRECTIONS OF MACHINE...2166
      VISIBILITY FROM OPERATOR'S SEAT...2166
    LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2167
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...2167
      EPA REGULATIONS, ENGINE NUMBER PLATE...2167
      SERVICE METER POSITION...2168
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2168
    CONTENTS...2169
  SAFETY...2173
    IMPORTANT SAFETY INFORMATION...2174
    SAFETY LABELS...2177
      POSITION FOR ATTACHING SAFETY LABELS...2178
      SAFETY LABELS...2179
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...2184
      PRECAUTIONS BEFORE STARTING OPERATION...2184
      PREPARATIONS FOR SAFE OPERATION...2184
      FIRE PREVENTION...2186
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...2187
      DO NOT GET CAUGHT IN DUMP BODY...2189
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...2189
      UNAUTHORIZED MODIFICATION...2189
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...2190
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...2190
    PRECAUTIONS FOR OPERATION...2191
      PRECAUTIONS FOR JOBSITE...2191
      STARTING ENGINE...2193
      OPERATION...2195
      TRANSPORTATION...2199
      TOWING...2200
    PRECAUTIONS FOR MAINTENANCE...2201
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...2201
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...2205
      TIRES...2210
  OPERATION...2213
    GENERAL VIEW...2214
      GENERAL VIEW OF MACHINE...2214
      GENERAL VIEW OF CONTROLS AND GAUGES...2215
      DASHBOARD...2216
    EXPLANATION OF COMPONENTS...2217
      GENERAL VIEW OF MACHINE...2217
      OPERATOR'S CAB...2220
      CONTROL LEVERS AND PEDALS...2222
      MACHINE MONITOR...2227
      DISPLAY OF CHARACTER DISPLAY...2240
      OTHER FUNCTIONS OF CHARACTER DISPLAY...2244
      SWITCHES...2248
      BODY PIVOT PIN...2258
      LOCATION OF FIRE EXTINGUISHER...2259
      DUST INDICATOR...2259
      FUSES...2260
      CAR RADIO...2263
      CAR STEREO...2265
      AIR CONDITIONER...2270
    OPERATION...2275
      CHECK BEFORE STARTING ENGINE...2275
      STARTING ENGINE...2300
      OPERATIONS, CHECKS AFTER STARTING ENGINE...2303
      STOPPING ENGINE...2303
      MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING...2304
      SHIFTING GEAR...2310
      TRAVELING DOWNHILL...2312
      STEERING THE MACHINE...2325
      LOADING OPERATIONS...2325
      DUMP OPERATIONS...2326
      PRECAUTIONS FOR OPERATION...2328
      PARKING MACHINE...2329
      CHECKS AFTER COMPLETION OF WORK...2329
      CHECKS AFTER STOPPING ENGINE...2330
      LOCKING...2330
      HANDLING TIRES...2331
    DETERMINING AND MAINTAINING TRAVEL ROAD...2335
      DETERMINING TRAVEL ROAD...2335
      MAINTAINING TRAVEL ROAD...2335
    WORKSITE...2336
      EXAMINATION AN CONFIRMATION OF WORKSITE...2336
      WORKING ON LOOSE GROUND...2336
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLE...2337
      ENSURE GOOD VISIBILITY...2337
      CONFIRMATION OF MARK...2337
    TRANSPORTATION...2338
      PRECAUTIONS WHEN TRANSPORTING...2338
      STEPS FOR TRANSPORTATION...2338
      METHOD OF SECURING MACHINE...2339
      METHOD OF LIFTING MACHINE...2340
    COLD WEATHER OPERATION...2343
      PRECAUTIONS FOR LOW TEMPERATURE...2343
      PRECAUTIONS AFTER COMPLETION OF WORK...2345
      AFTER COLD WEATHER...2345
    LONG-TERM STORAGE...2346
      BEFORE STORAGE...2346
      DURING STORAGE...2346
      AFTER STORAGE...2346
      PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...2346
    TROUBLESHOOTING...2347
      AFTER RUNNING OUT OF FUEL...2347
      IF TRANSMISSION HAS TROUBLE...2347
      METHOD OF LOWERING DUMP BODY IN EMERGENCY...2348
      METHOD OF TOWING MACHINE...2349
      IF BATTERY IS DISCHARGED...2353
      ACTION IF FIRE OCCURS...2357
      OTHER TROUBLE...2358
  MAINTENANCE...2365
    GUIDES TO MAINTENANCE...2366
    SECONDARY MATERIALS FOR OPERATION...2374
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2374
    OUTLINE OF ELECTRIC SYSTEM...2378
    WEAR PARTS...2379
      WEAR PARTS LIST...2379
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...2380
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...2381
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...2382
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2383
      TORQUE LIST...2383
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2384
      SAFETY CRITICAL PARTS...2384
    MAINTENANCE SCHEDULE CHART...2385
      MAINTENANCE SCHEDULE CHART...2385
    SERVICE PROCEDURE...2387
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2387
      WHEN REQUIRED...2388
      CHECK BEFORE STARTING...2413
      EVERY 250 HOURS SERVICE...2414
      EVERY 500 HOURS SERVICE...2428
      EVERY 1000 HOURS SERVICE...2438
      EVERY 2000 HOURS SERVICE...2448
      EVERY 4000 HOURS SERVICE...2451
      EVERY 8000 HOURS SERVICE...2455
      EVERY 15000 HOURS SERVICE...2456
  SPECIFICATIONS...2457
    SPECIFICATIONS...2458
  ATTACHMENTS, OPTIONS...2459
    SELECTING DUMP BODY...2460
    HANDLING TACHOGRAPH (TCO20-90W)...2461
      EXPLANATION OF COMPONENTS...2461
      METHOD OF USE...2464
    HANDLING AIR SUSPENSION SEAT...2468
      OPERATOR'S SEAT ADJUSTMENT...2468
      REMOVAL AND INSTALLATION OF HEADREST...2472
    HANDLING AUTOMATIC SPIN REGULATOR (ASR)...2473
      EXPLANATION OF COMPONENTS...2473
      ACTUATION OF ASR SYSTEM...2474
      PRECAUTION WHEN USING ASR SYSTEM...2474
      TROUBLESHOOTING...2475
      BLEEDING AIR FROM ASR CIRCUIT...2476
    HANDLING ANTI SKID BRAKE SYSTEM (ABS)...2477
      EXPLANATION OF COMPONENTS...2477
      ABS SYSTEM CHECK AFTER STARTING ENGINE...2478
      OPERATION OF ABS...2479
      PRECAUTION WHEN USING ABS SYSTEM...2479
      TROUBLESHOOTING...2480
    HANDLING PAYLOAD METER (VHMS BUILT-IN TYPE)...2481
      OUTLINE OF SYSTEM...2481
      NORMAL OPERATION DISPLAY...2482
      EXTERNAL DISPLAY LAMPS...2484
      PERFORMING CALIBRATION...2485
      DATA STORED IN PAYLOAD METER...2487
      PROCEDURE WHEN DOWNLOADING...2488
      MACHINE ID, OPEN ID...2492
      PAYLOAD (CYCLE DATA ITEM)...2494
      SERVICE FUNCTIONS...2494
      OTHERS...2494
    HANDLING PAYLOAD METER II (CARD TYPE)...2495
      METHOD OF USING ACCURATELY...2496
      GENERAL LOCATIONS...2497
      CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)...2502
      EXTERNAL DISPLAY LAMPS...2506
      DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER...2508
      OPERATION OF SWITCHES...2513
      PROBLEM AND WARNING DISPLAY (ERROR CODE)...2535
      WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)...2542
      OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED...2545
    USE OF REAR VIEW MONITOR...2548
      NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR...2548
      SETTING OF REAR VIEW MONITOR...2551
      CAUTIONS WHEN USING REAR VIEW MONITOR...2551
    HANDLING DUMPING COUNTER...2552
    HANDLING BATTERY ISOLATOR...2553
    HANDLING MACHINES EQUIPPED WITH VHMS...2555
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...2555
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...2555
      PROCEDURE WHEN DOWNLOADING...2556
      CHECK BEFORE STARTING...2556
  INDEX...2559
TEN00370-03 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual...2563
  COVER...2563
  FOREWORD...2564
    BEFORE READING THIS MANUAL...2565
    SAFETY INFORMATION...2566
    INTENDED USE...2567
      USE OF MACHINE...2567
      GENERAL VIEW AND DIRECTIONS OF MACHINE...2567
      VISIBILITY FROM OPERATOR'S SEAT...2567
    LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2568
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...2568
      EPA REGULATIONS, ENGINE NUMBER PLATE...2568
      SERVICE METER POSITION...2569
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2569
    CONTENTS...2570
  SAFETY...2574
    IMPORTANT SAFETY INFORMATION...2575
    SAFETY LABELS...2578
      POSITION FOR ATTACHING SAFETY LABELS...2579
      SAFETY LABELS...2580
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...2585
      PRECAUTIONS BEFORE STARTING OPERATION...2585
      PREPARATIONS FOR SAFE OPERATION...2585
      FIRE PREVENTION...2587
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...2588
      DO NOT GET CAUGHT IN DUMP BODY...2590
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...2590
      UNAUTHORIZED MODIFICATION...2590
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...2591
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...2591
    PRECAUTIONS FOR OPERATION...2592
      PRECAUTIONS FOR JOBSITE...2592
      STARTING ENGINE...2594
      OPERATION...2596
      TRANSPORTATION...2600
      TOWING...2601
    PRECAUTIONS FOR MAINTENANCE...2602
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...2602
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...2606
      TIRES...2611
  OPERATION...2614
    GENERAL VIEW...2615
      GENERAL VIEW OF MACHINE...2615
      GENERAL VIEW OF CONTROLS AND GAUGES...2616
      DASHBOARD...2617
    EXPLANATION OF COMPONENTS...2618
      GENERAL VIEW OF MACHINE...2618
      OPERATOR'S CAB...2621
      CONTROL LEVERS AND PEDALS...2623
      MACHINE MONITOR...2628
      DISPLAY OF CHARACTER DISPLAY...2641
      OTHER FUNCTIONS OF CHARACTER DISPLAY...2645
      SWITCHES...2649
      BODY PIVOT PIN...2659
      LOCATION OF FIRE EXTINGUISHER...2660
      DUST INDICATOR...2660
      FUSES...2661
      CAR RADIO...2664
      CAR STEREO...2666
      AIR CONDITIONER...2671
    OPERATION...2676
      CHECK BEFORE STARTING ENGINE...2676
      STARTING ENGINE...2702
      OPERATIONS, CHECKS AFTER STARTING ENGINE...2705
      STOPPING ENGINE...2706
      MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING...2707
      SHIFTING GEAR...2713
      TRAVELING DOWNHILL...2715
      STEERING THE MACHINE...2728
      LOADING OPERATIONS...2728
      DUMP OPERATIONS...2729
      PRECAUTIONS FOR OPERATION...2731
      PARKING MACHINE...2732
      CHECKS AFTER COMPLETION OF WORK...2732
      CHECKS AFTER STOPPING ENGINE...2733
      LOCKING...2733
      HANDLING TIRES...2734
    DETERMINING AND MAINTAINING TRAVEL ROAD...2738
      DETERMINING TRAVEL ROAD...2738
      MAINTAINING TRAVEL ROAD...2738
    WORKSITE...2739
      EXAMINATION AN CONFIRMATION OF WORKSITE...2739
      WORKING ON LOOSE GROUND...2739
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLE...2740
      ENSURE GOOD VISIBILITY...2740
      CONFIRMATION OF MARK...2740
    TRANSPORTATION...2741
      PRECAUTIONS WHEN TRANSPORTING...2741
      STEPS FOR TRANSPORTATION...2741
      METHOD OF SECURING MACHINE...2742
      METHOD OF LIFTING MACHINE...2743
    COLD WEATHER OPERATION...2746
      PRECAUTIONS FOR LOW TEMPERATURE...2746
      PRECAUTIONS AFTER COMPLETION OF WORK...2748
      AFTER COLD WEATHER...2748
    LONG-TERM STORAGE...2749
      BEFORE STORAGE...2749
      DURING STORAGE...2749
      AFTER STORAGE...2749
      PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...2749
    TROUBLESHOOTING...2750
      AFTER RUNNING OUT OF FUEL...2750
      IF TRANSMISSION HAS TROUBLE...2750
      METHOD OF LOWERING DUMP BODY IN EMERGENCY...2751
      METHOD OF TOWING MACHINE...2752
      IF BATTERY IS DISCHARGED...2756
      ACTION IF FIRE OCCURS...2760
      OTHER TROUBLE...2761
  MAINTENANCE...2768
    GUIDES TO MAINTENANCE...2769
    SECONDARY MATERIALS FOR OPERATION...2777
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...2777
    OUTLINE OF ELECTRIC SYSTEM...2781
    WEAR PARTS...2782
      WEAR PARTS LIST...2782
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...2783
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...2784
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...2785
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2786
      TORQUE LIST...2786
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2787
      SAFETY CRITICAL PARTS...2787
    MAINTENANCE SCHEDULE CHART...2788
      MAINTENANCE SCHEDULE CHART...2788
    SERVICE PROCEDURE...2790
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...2790
      WHEN REQUIRED...2791
      CHECK BEFORE STARTING...2816
      EVERY 250 HOURS SERVICE...2817
      EVERY 500 HOURS SERVICE...2831
      EVERY 1000 HOURS SERVICE...2841
      EVERY 2000 HOURS SERVICE...2850
      EVERY 4000 HOURS SERVICE...2853
      EVERY 8000 HOURS SERVICE...2857
      EVERY 15000 HOURS SERVICE...2858
  SPECIFICATIONS...2860
    SPECIFICATIONS...2861
  ATTACHMENTS, OPTIONS...2862
    SELECTING DUMP BODY...2863
    HANDLING TACHOGRAPH (TCO20-90W)...2864
      EXPLANATION OF COMPONENTS...2864
      METHOD OF USE...2867
    HANDLING AIR SUSPENSION SEAT...2871
      OPERATOR'S SEAT ADJUSTMENT...2871
      REMOVAL AND INSTALLATION OF HEADREST...2875
    HANDLING AUTOMATIC SPIN REGULATOR (ASR)...2876
      EXPLANATION OF COMPONENTS...2876
      ACTUATION OF ASR SYSTEM...2877
      PRECAUTION WHEN USING ASR SYSTEM...2877
      TROUBLESHOOTING...2878
      BLEEDING AIR FROM ASR CIRCUIT...2879
    HANDLING ANTI SKID BRAKE SYSTEM (ABS)...2880
      EXPLANATION OF COMPONENTS...2880
      ABS SYSTEM CHECK AFTER STARTING ENGINE...2881
      OPERATION OF ABS...2882
      PRECAUTION WHEN USING ABS SYSTEM...2882
      TROUBLESHOOTING...2883
    HANDLING PAYLOAD METER (VHMS BUILT-IN TYPE)...2884
      OUTLINE OF SYSTEM...2884
      NORMAL OPERATION DISPLAY...2885
      EXTERNAL DISPLAY LAMPS...2887
      PERFORMING CALIBRATION...2888
      DATA STORED IN PAYLOAD METER...2890
      PROCEDURE WHEN DOWNLOADING...2891
      MACHINE ID, OPEN ID...2895
      PAYLOAD (CYCLE DATA ITEM)...2897
      SERVICE FUNCTIONS...2897
      OTHERS...2897
    HANDLING PAYLOAD METER II (CARD TYPE)...2898
      METHOD OF USING ACCURATELY...2899
      GENERAL LOCATIONS...2900
      CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)...2905
      EXTERNAL DISPLAY LAMPS...2909
      DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER...2911
      OPERATION OF SWITCHES...2916
      PROBLEM AND WARNING DISPLAY (ERROR CODE)...2938
      WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)...2945
      OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN ...2948
    USE OF REAR VIEW MONITOR...2951
      NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR...2951
      SETTING OF REAR VIEW MONITOR...2954
      CAUTIONS WHEN USING REAR VIEW MONITOR...2954
    EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER...2955
      SOCKET FOR ENGINE HEATER...2955
      CONNECTING EXTERNAL POWER SOURCE...2955
      RESTARTING ENGINE...2956
      HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER...2957
    HANDLING DUMPING COUNTER...2963
    HANDLING BATTERY ISOLATOR...2964
    HANDLING MACHINES EQUIPPED WITH VHMS...2966
      VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...2966
      VHMS AND COMMUNICATIONS TERMINAL INSTALLED...2966
      PROCEDURE WHEN DOWNLOADING...2967
      CHECK BEFORE STARTING...2967
  INDEX...2970
TEN00439-07 - Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual...2974
  COVER...2974
  FOREWORD...2975
    BEFORE READING THIS MANUAL...2976
    SAFETY INFORMATION...2977
    INTENDED USE...2978
      USE OF MACHINE...2978
      GENERAL VIEW AND DIRECTIONS OF MACHINE...2978
      VISIBILITY FROM OPERATOR'S SEAT...2979
    LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2980
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...2980
      EPA REGULATIONS, ENGINE NUMBER PLATE...2980
      SERVICE METER POSITION...2981
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2981
    CONTENTS...2982
  SAFETY...2987
    IMPORTANT SAFETY INFORMATION...2988
    SAFETY LABELS...2991
      POSITION FOR ATTACHING SAFETY LABELS...2992
      SAFETY LABELS...2993
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...2998
      PRECAUTIONS BEFORE STARTING OPERATION...2998
      PREPARATIONS FOR SAFE OPERATION...2998
      FIRE PREVENTION...3000
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...3001
      DO NOT GET CAUGHT IN DUMP BODY...3003
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...3003
      UNAUTHORIZED MODIFICATION...3003
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...3004
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...3004
    PRECAUTIONS FOR OPERATION...3005
      PRECAUTIONS FOR JOBSITE...3005
      STARTING ENGINE...3007
      OPERATION...3009
      TRANSPORTATION...3013
      TOWING...3014
    PRECAUTIONS FOR MAINTENANCE...3015
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...3015
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...3019
      TIRES...3024
  OPERATION...3027
    GENERAL VIEW...3028
      GENERAL VIEW OF MACHINE...3028
      GENERAL VIEW OF CONTROLS AND GAUGES...3029
      DASHBOARD...3030
    EXPLANATION OF COMPONENTS...3031
      GENERAL VIEW OF MACHINE...3031
      OPERATOR'S CAB...3034
      CONTROL LEVERS AND PEDALS...3036
      MACHINE MONITOR...3042
      DISPLAY OF CHARACTER DISPLAY...3055
      OTHER FUNCTIONS OF CHARACTER DISPLAY...3059
      SWITCHES...3063
      BODY PIVOT PIN...3073
      LOCATION OF FIRE EXTINGUISHER...3074
      DUST INDICATOR...3074
      FUSES...3075
      CAR RADIO...3078
      CAR STEREO...3080
      AIR CONDITIONER...3085
    OPERATION...3090
      CHECK BEFORE STARTING ENGINE...3090
      STARTING ENGINE...3117
      OPERATIONS, CHECKS AFTER STARTING ENGINE...3120
      STOPPING ENGINE...3121
      MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING...3122
      SHIFTING GEAR...3128
      TRAVELING DOWNHILL...3130
      STEERING THE MACHINE...3143
      LOADING OPERATIONS...3143
      DUMP OPERATIONS...3144
      PRECAUTIONS FOR OPERATION...3146
      PARKING MACHINE...3147
      CHECKS AFTER COMPLETION OF WORK...3147
      CHECKS AFTER STOPPING ENGINE...3148
      LOCKING...3148
      HANDLING TIRES...3149
    DETERMINING AND MAINTAINING TRAVEL ROAD...3153
      DETERMINING TRAVEL ROAD...3153
      MAINTAINING TRAVEL ROAD...3153
    WORKSITE...3154
      EXAMINATION AN CONFIRMATION OF WORKSITE...3154
      WORKING ON LOOSE GROUND...3154
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLE...3155
      ENSURE GOOD VISIBILITY...3155
      CONFIRMATION OF MARK...3155
    TRANSPORTATION...3156
      PRECAUTIONS WHEN TRANSPORTING...3156
      STEPS FOR TRANSPORTATION...3156
      METHOD OF SECURING MACHINE...3157
      METHOD OF LIFTING MACHINE...3158
    COLD WEATHER OPERATION...3161
      PRECAUTIONS FOR LOW TEMPERATURE...3161
      PRECAUTIONS AFTER COMPLETION OF WORK...3163
      AFTER COLD WEATHER...3163
    LONG-TERM STORAGE...3164
      BEFORE STORAGE...3164
      DURING STORAGE...3164
      AFTER STORAGE...3164
      PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE...3164
    TROUBLESHOOTING...3165
      AFTER RUNNING OUT OF FUEL...3165
      IF TRANSMISSION HAS TROUBLE...3165
      METHOD OF LOWERING DUMP BODY IN EMERGENCY...3166
      METHOD OF TOWING MACHINE...3167
      IF BATTERY IS DISCHARGED...3171
      ACTION IF FIRE OCCURS...3175
      OTHER TROUBLE...3176
  MAINTENANCE...3183
    GUIDES TO MAINTENANCE...3184
    SECONDARY MATERIALS FOR OPERATION...3192
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3192
    OUTLINE OF ELECTRIC SYSTEM...3196
    WEAR PARTS...3197
      WEAR PARTS LIST...3197
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...3198
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3199
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...3200
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3201
      TORQUE LIST...3201
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3202
      SAFETY CRITICAL PARTS...3202
    MAINTENANCE SCHEDULE CHART...3203
      MAINTENANCE SCHEDULE CHART...3203
    SERVICE PROCEDURE...3205
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...3205
      WHEN REQUIRED...3206
      CHECK BEFORE STARTING...3231
      EVERY 250 HOURS SERVICE...3232
      EVERY 500 HOURS SERVICE...3245
      EVERY 1000 HOURS SERVICE...3255
      EVERY 2000 HOURS SERVICE...3264
      EVERY 4000 HOURS SERVICE...3268
      EVERY 8000 HOURS SERVICE...3272
      EVERY 15000 HOURS SERVICE...3273
  SPECIFICATIONS...3275
    SPECIFICATIONS...3276
  ATTACHMENTS, OPTIONS...3279
    SELECTING DUMP BODY...3280
    HANDLING TACHOGRAPH (TCO20-90W)...3281
      EXPLANATION OF COMPONENTS...3281
      METHOD OF USE...3283
    HANDLING AIR SUSPENSION SEAT...3287
      OPERATOR'S SEAT ADJUSTMENT...3287
      REMOVAL AND INSTALLATION OF HEADREST...3291
    HANDLING AUTOMATIC SPIN REGULATOR (ASR)...3292
      EXPLANATION OF COMPONENTS...3292
      ACTUATION OF ASR SYSTEM...3293
      PRECAUTION WHEN USING ASR SYSTEM...3293
      TROUBLESHOOTING...3294
      BLEEDING AIR FROM ASR CIRCUIT...3295
    HANDLING ANTI SKID BRAKE SYSTEM (ABS)...3296
      EXPLANATION OF COMPONENTS...3296
      ABS SYSTEM CHECK AFTER STARTING ENGINE...3297
      OPERATION OF ABS...3298
      PRECAUTION WHEN USING ABS SYSTEM...3298
      TROUBLESHOOTING...3299
    HANDLING PAYLOAD METER (KOMTRAX Plus BUILT-IN TYPE)...3300
      OUTLINE OF SYSTEM...3300
      NORMAL OPERATION DISPLAY...3301
      EXTERNAL DISPLAY LAMPS...3303
      PERFORMING CALIBRATION...3304
      DATA STORED IN PAYLOAD METER...3305
      PROCEDURE WHEN DOWNLOADING...3307
      MACHINE ID, OPEN ID...3311
      PAYLOAD (CYCLE DATA ITEM)...3313
      SERVICE FUNCTIONS...3313
      OTHERS...3313
    HANDLING PAYLOAD METER II (CARD TYPE)...3314
      METHOD OF USING ACCURATELY...3315
      GENERAL LOCATIONS...3316
      CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)...3321
      EXTERNAL DISPLAY LAMPS...3325
      DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER...3327
      OPERATION OF SWITCHES...3332
      PROBLEM AND WARNING DISPLAY (ERROR CODE)...3353
      WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)...3360
      OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED...3363
    USE OF REAR VIEW MONITOR...3366
      NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR...3366
      SETTING OF REAR VIEW MONITOR...3369
      CAUTIONS WHEN USING REAR VIEW MONITOR...3369
    EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER...3370
      SOCKET FOR ENGINE HEATER...3370
      CONNECTING EXTERNAL POWER SOURCE...3370
      RESTARTING ENGINE...3371
    HANDLING DUMPING COUNTER...3378
    HANDLING BATTERY ISOLATOR...3379
    HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...3381
      KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED...3381
      KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED...3381
      PROCEDURE WHEN DOWNLOADING...3382
      CHECK BEFORE STARTING...3383
  INDEX...3387

Komatsu Dump Truck HD465-7E0, HD605-7E0 Repair Service Manuals