Mercedes-Benz E63/E63 AMG 2007-2016 Workshop Repair & Service Manual
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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 2007-2016 Mercedes-Benz E63, E63 AMG. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 2007-2016 Mercedes-Benz E63, E63 AMG is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
2008-09 ENGINE Fuel System - E63 (211.077)
GENERAL INFORMATION
GENERAL NOTES: PASSENGER CARS: FUEL SYSTEM - AH47.00-Z-9999AZ
MODEL all
BASIC KNOWLEDGE
COMPONENT DESCRIPTION FOR THE FUEL TANK - GF47.10-P-2000AT
MODEL 211 with ENGINE 156.983
MODEL 219 with ENGINE 156.983
Fig. 1: Identifying Fuel Tank Components
Location
The saddle-shaped fuel tank with a fill quantity of around 80 liters is located on the underbody in front of the rear axle.
Design
The fuel tank is made of double-layer plastic. Due to the "U"-shaped cut-out, the fuel tank is divided into two interconnected chambers.
Aeration and venting of the fuel tank takes place via the expansion reservoir with the upwards pointing rollover valve.
The rollover valves closes off the ventilation system in the event of an accident to prevent fuel leaking from the tank.
Both fuel pumps are installed in the fuel feed module.
Each fuel tank chamber contains a fuel level indicator for detection of the fuel level.
Emptying
The fuel tank has no outlet valves. It emptying takes place through fuel pumps via the fuel line in the engine compartment or via a corresponding air extractor system.
Function
Fuel supply is controlled and monitored by the ME-SFI [ME] control unit (N3/10) and the left and right fuel pump control units (N118/3, N118/4). The fuel pressure is regulated to be variable from between 4 and 5.5 bar depending on the power requirements.
A fuel strainer is installed at the bottom in the fuel delivery module at the feed to the respective fuel pump.
Fuel pumps draw the fuel at the bottom out of the fuel feed module and deliver it through fuel filter with pressure limiting valve to the fuel injection valve (Y62) on the fuel manifold (single-line system). In doing so, the fuel pressure is limited by the pressure limiting valve to approx. 6.0 bar.
A junction in the fuel line upstream of the fuel filter provides the suction jet pump in the left fuel tank chamber with part of the flow the fuel feed. The suction jet pump delivers the fuel out of the left fuel tank chamber into the fuel feed module (right fuel tank chamber).
The housing of the fuel delivery module serves as a swirl pot. The swirl pot prevents the fuel pump from drawing air while cornering with a low level of fuel in the fuel tank.
COMPONENT DESCRIPTION FOR THE FUEL LEVEL SENSOR - GF47.10-P-2010AMG
MODEL 164, 251 with ENGINE 156.980 up to Model Year 8
MODEL 209 with ENGINE 156.982
MODEL 211, 219 with ENGINE 156.983
MODEL 216, 221 with ENGINE 156.984 up to Model Year 8
Location except model 216, 221 (shown on fuel tank model 164)
Fig. 2: Locating Fuel Level Sensors - Except Model 216, 221
Each chamber of fuel tank contains a fuel gage sensor.
Location on model 216, 221
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