Case 580 Super E Loader Backhoe Workshop Repair & Service Manual

1,472 pages, bookmarked, Searchable, Printable, high quality PDF

"Case 580 Super E (580SE) Service Manual.pdf"
Case 580 Super E (580SE) Loader Backhoe Service Manual
1,472 pages

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 580 Super E (580SE) Loader Backhoe. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your 580SE like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 580 Super E Loader Backhoe is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MODELS Covered

Case 580CK Construction King

Case 580E

Case 580SE Super E

SECTIONS covered

    GENERAL

Safety Rules, and Service Manual Introduction and Torque Specifications
Maintenance and Lubrication
General Engine Specifications
Detailed Engine Specifications

    ENGINES

Engine Stall Tests
Engine Removal and Installation
Engine Accessories (Air Cleaner, Muffler, Exhaust Pipe, Radiator, Cold Start System)
Cylinder Head and Valve Train
Cylinder Block, Pistons, Rods, Camshaft, Main Bearings, Oil Seals, and Flywheel
Lubrication System
Cooling System
Turbocharger

    FUEL SYSTEM

Engine Controls, Fuel Lines, and Fuel Tank
Fuel System and Filters
Fuel Injection Pump and Drive Gear
Fuel Injectors

    ELECTRICAL

Electrical Specifications and Troubleshooting
Wiring Diagrams
Battery
Starter and Starter Solenoid
Alternator
Instrument Cluster and Gauges

    STEERING

Steering System Troubleshooting
Steering Control Valve and Steering Column
Steering Cylinders
Front Axle – Two-Wheel Drive Machines
Front Axle – Four-Wheel Drive Machines
Steering Relief Valve

    POWER TRAIN

Power Shuttle Maintenance, Operation, and Troubleshooting
Power Shuttle and Torque Converter
Power Shuttle Controls
Transaxle Removal and Installation
Transaxle and Differential Lock
Transfer Gear Box
Driveshaft
Wheels and Tires

     BRAKES

Brake Pedals and Linkage, Master Cylinder, and Parking Brake
Self-Adjusting Differential Brakes

    HYDRAULICS

Hydraulic Specifications. Maintenance. Troubleshooting, Flowmeter Tests, and Pressure Checks
Cleaning the Hydraulic System
Hydraulic Pump
Loader Control Valve Made by J .I. Case
Loader Control Valve Made by Parker Hannifin
Steering Relief Valve and Quick Disconnect Couplings
Three Point Hitch Control Valves
Cylinders
Backhoe Control Valve
Stabilizer Control Valve

    MOUNTED EQUIPMENT/CHASSIS

Air Conditioning Troubleshooting
Air Conditioning System
Loader
Three Point Hitch
ROPS Cab and ROPS Canopy
Seats, Seat Belts, and Seat Supports
Backhoe
Decals and Painting

EXCERPT:
580 SUPER E LOADER BACKHOE
TABLE OF CONTENTS
SECTION NO.
Safety Rules, and Service Manual Introduction and Torque Specifications... 1001
Maintenance and Lubrication.. 1002
General Engine Specifications... 1010
Detailed Engine Specifications... 1024
2 ENGINES
Engine Stall Tests.. 2000
Engine Removal and Installation.. 2001
Engine Accessories (Air Cleaner, Muffler, Exhaust Pipe, Radiator, Cold Start System)... 2002
Cylinder Head and Valve Train.. 2415
Cylinder Block, Pistons, Rods, Camshaft, Main Bearings, Oil Seals, and Flywheel... 2425
Lubrication System.. 2445
Cooling System... 2455
Turbocharger.. 2465
Turbocharger Failure Analysis... 2565
3 FUEL SYSTEM
Engine Controls, Fuel Lines, and Fuel Tank... 3001
Fuel System and Filters.. 3410
Fuel Injection Pump and Drive Gear.. 3412
Fuel Injectors... 3413
4 ELECTRICAL
Electrical Specifications and Troubleshooting... 4002
Wiring Diagrams.. 4003
Battery... 4005
Starter and Starter Solenoid... 4006
Alternator... 4007
Instrument Cluster and Gauges.. 4009
5 STEERING
Steering System Troubleshooting.. 5002
Steering Control Valve and Steering Column.. 5007
Steering Cylinders... 5010
Front Axle- Two-Wheel Drive Machines.. 5021
Front Axle- Four-Wheel Drive Machines.. 5022
Steering Relief Valve.. See Section 8008
6 POWER TRAIN
Power Shuttle Maintenance, Operation, and Troubleshooting. 6202
Power Shuttle and Torque Converter... 6210
Power Shuttle Controls.. 6211
Transaxle Removal and Installation... 6212
Transaxle and Differential Lock... 6215
Transaxle and Differential Lock-Wet Brakes.. 6217
Transfer Gear Box... 6216
Driveshaft... 6222
Wheels and Tires.. 6229
7 BRAKES
Brake Pedals and Linkage, Master Cylinder, and
Parking Brake... 7106
Self-Adjusting Differential Brakes.. 7123
Differential Brakes- Wet Brakes... 7125
8 HYDRAULICS
Hydraulic Specifications, Maintenance, Troubleshooting, Flowmeter Tests, and Pressure Checks... 8002
Cleaning the Hydraulic System... 8003
Hydraulic Pump... 8005
Loader Control Valve Made by J.l. Case... 8006
Loader Control Valve Made by Parker Hannifin.. 8007
Steering Relief Valve and Quick Disconnect Couplings... 8008
Three Point Hitch Control Valves... 8009
Cylinders... 8090
Backhoe Control Valve.. 8107
Stabilizer Control Valve.. 8109
9 MOUNTED EQUIPMENT/CHASSIS
Air Conditioning Troubleshooting.. 9002
Air Conditioning System... 9003
Loader.. 9010
Three Point Hitch... 9033
ROPS Cab and ROPS Canopy.. 9061
Seats, Seat Belts, and Seat Supports.. 9064
Backhoe.. 9100
Decals and Painting... 9201

For maximum Loctite strength the following torque sequence must be followed.
1. Tighten bolts 1 and 2 by hand. Then tighten bolts 1 and 2, 1/2 turn at a time until a torque of 30 lb ft (41 Nm)(4.1 kgm) is reached.
2. Tighten each bolt (3 through 20) to a torque of 30 lb ft (41 Nm)(4.1 kgm) in the shown sequence.
3. Tighten the bolts 1 through 20 to a torque of 40 lb ft (54 Nm)(5.4 kgm) in the shown sequence.
4. Then loosen each bolt 1/4 turn (one at a time) in the sequence shown. Tighten to a torque of 50 to 55 lb ft (68 to 75 Nm)(6.8 to 7.5 kgm).
NOTE: Each bolt must be loosened and torqued before loosening the next bolt.
STEP 181
Press the cross shaft into the center-wheel until the smooth area between the splines is visible in the pinion gear mounting holes.
STEP 182
Install the pinion gears and pins.
NOTE: Make sure hole in the pin aligns with the center-wheel hole.
STEP 183
Install the pinion retaining groove pins to a depth of 0.12 inch (3.05 mm) below the center-wheel surface.
STEP 184
Use a hammer and center punch to secure the groove pins. This will prevent the groove pins from moving.
STEP 185
NOTE: Some of the Loader/Backhoe side gears have an identification mark cut in the center of spur gear. Replacement parts may not have an identification mark cut in the center of the side gear.
STEP 186
Apply Number 1 permatex to the 0.0. of a new cup plug.
STEP 187
Push the cup plug into the LH side gear until the plug makes contact in the gear bore.
..I