Complete workshop repair & service manual with electrical wiring diagrams for Bobcat S850 Skid-Steer Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Bobcat S850 Skid-Steer Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

6987478 (11-10) - S850 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987479 (4-11) - S850 Skid-Steer Loader Service Manual.pdf
6987479 (9-10) - S850 Skid-Steer Loader Service Manual.pdf

EXCERPT:
CONTENTS
SAFETY & MAINTENANCE . . . . . . 10-01
HYDRAULIC SYSTEM . . . . . . . . . . 20-01
HYDROSTATIC SYSTEM . . . . . . . 30-01
DRIVE SYSTEM . . . . . . . . . . . . . . . 40-01
MAINFRAME . . . 50-01
ELECTRICAL SYSTEM & ANALYSIS . . . . . . . . . . . . 60-01
ENGINE SERVICE . . . . . . . . . . . . . 70-01
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) . . . . . . . 80-01
SPECIFICATIONS . . . . . . . . . . SPEC-01
ALPHABETICAL INDEX . . . . . .INDEX-01
…
Hydraulic Controller Neutral Adjustment
The hydraulic controller neutral adjustment, aligns the pump swash plate and the control spool so that a zero angle control setting provides a zero degree swash plate setting. This adjustment should be performed whenever any part of the control or swash plate mechanisms are adjusted or removed or after the pump mechanical neutral setting is adjusted. Ensure the pump mechanical neutral setting is correct before performing hydraulic controller neutral adjustments.
NOTE: Procedure is shown for the left side hydraulic controller. Procedure is the same for the right side hydraulic controller, except you disconnect the electrical connectors for the right side hydraulic controller and connect pressure gauges in the X1 and X2 ports on the right side of the pump.
Place the loader on jackstands. (See Procedure on Page 10-10-1.)
…

6987478 (11-10) - S850 Skid-Steer Loader Operation & Maintenance Manual..1
  OPERATOR SAFETY WARNINGS..3
  CONTENTS..5
  FOREWORD..7
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..9
    REGULAR MAINTENANCE ITEMS..9
    SERIAL NUMBER LOCATIONS..10
      Loader Serial Number..10
      Engine Serial Number..10
    DELIVERY REPORT..10
    LOADER IDENTIFICATION..11
    FEATURES, ACCESSORIES AND ATTACHMENTS..12
      Standard Items..12
      Options And Accessories..12
      Buckets Available..13
      Attachments..13
      High-Flow Attachments..13
      Special Applications Kit..14
      Special Applications Kit Inspection And Maintenance..14
      Forestry Door And Window Kit..15
      Forestry Door And Window Kit Inspection And Maintenance..15
  SAFETY & TRAINING RESOURCES..17
    SAFETY INSTRUCTIONS..19
      Before Operation..19
      Safe Operation Is The Operator’s Responsibility..20
      Safe Operation Needs A Qualified Operator..20
      Avoid Silica Dust..21
    FIRE PREVENTION..21
      Maintenance..21
      Operation..21
      Electrical..21
      Hydraulic System..22
      Fueling..22
      Starting..22
      Spark Arrestor Exhaust System..22
      Welding And Grinding..22
      Fire Extinguishers..22
    PUBLICATIONS AND TRAINING RESOURCES..23
    MACHINE SIGNS (DECALS)..24
      No-Text Safety Signs..27
  OPERATING INSTRUCTIONS..29
    INSTRUMENT PANEL IDENTIFICATION..33
      Overview..33
      Left Panel..34
      Display Screen..36
      Right Panel (Standard Key Panel)..37
      Right Panel (Keyless Start Panel)..38
      Right Panel (Deluxe Instrumentation Panel)..39
      Left Switch Panel..41
      Right Switch Panel..41
      Left Side Lower Panel..42
      Right Side Lower Panel..42
      Radio..43
    CONTROL IDENTIFICATION..45
      Standard Controls With Power Assist (SCPA)..46
      Selectable Joystick Controls (SJC)..47
    OPERATOR CAB..48
      Description..48
      Cab Light..48
      Door Operation..48
      Front Wiper..49
      Side Windows..49
    SEAT BAR RESTRAINT SYSTEM..50
      Operation..50
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..51
      Operation..51
    LIFT ARM BYPASS CONTROL..52
      Operation..52
    PARKING BRAKE..52
      Operation..52
    TRACTION LOCK OVERRIDE..53
      Operation..53
    ENGINE SPEED CONTROL..53
      Operation..53
    EMERGENCY EXIT..54
      External Access..54
      Rear Window..54
      Front Door..54
    BACK-UP ALARM SYSTEM..56
      Description..56
      Operation..56
    DRIVING AND STEERING THE LOADER..57
      Available Control Configurations..57
      Operation (SCPA)..57
      Operation (SJC) In ‘ISO’ Control Pattern..58
      Operation (SJC) In ‘H’ Control Pattern..59
    STOPPING THE LOADER..59
      Using The Steering Handles Or Joysticks..59
    TWO-SPEED CONTROL..60
      Description..60
      Operation..60
    SPEED MANAGEMENT..61
      Operation..61
      Changing The Factory Default Setting..62
    DRIVE RESPONSE..63
      Description..63
      Operation..63
    STEERING DRIFT COMPENSATION..65
      Description..65
      Operation..65
    HYDRAULIC CONTROLS..67
      Description..67
      Standard Controls With Power Assist (SCPA)..67
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..68
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..68
      Hydraulic Bucket Positioning..69
      FRONT Auxiliary Hydraulics Operation..69
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..70
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..70
      REAR Auxiliary Hydraulics Operation..71
      High-Flow Hydraulics Operation..72
      Quick Couplers..72
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..73
    ATTACHMENT CONTROL DEVICE (ACD)..74
      Description..74
    DAILY INSPECTION..75
      Daily Inspection And Maintenance..75
    PRE-STARTING PROCEDURE..77
      Entering The Loader..77
      Operation & Maintenance Manual And Operator’s Handbook Locations..77
      Seat Adjustment..78
      Steering Handle / Joystick Position Adjustment..79
      Seat Belt Adjustment..79
      Seat Bar..79
    STARTING THE ENGINE..80
      Standard Key Panel..80
      Keyless Start Panel..82
      Deluxe Instrumentation Panel..84
      Cold Temperature Starting..86
      Warming The Hydraulic / Hydrostatic System..86
    MONITORING THE DISPLAY PANELS..87
      Left Panel..87
      Warning And Shutdown..87
    STOPPING THE ENGINE AND LEAVING THE LOADER..88
      Procedure..88
    COUNTERWEIGHTS..89
      Description..89
      Effect On The Loader And Loader Operation..89
      When To Consider Using Counterweights..89
      When To Consider Removing Counterweights..89
      Accessories That Affect Machine Weight..89
    ATTACHMENTS..90
      Choosing The Correct Bucket..90
      Pallet Fork..90
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..91
      Installing And Removing The Attachment (Power Bob-Tach)..93
    OPERATING PROCEDURE..97
      Inspect The Work Area..97
      Basic Operating Instructions..97
      Driving On Public Roads..97
      Operating With A Full Bucket..98
      Operating With An Empty Bucket..98
      Filling And Emptying The Bucket (SCPA)..99
      Leveling The Ground Using Float (SCPA)..100
      Digging And Filling A Hole (SCPA)..101
      Filling And Emptying The Bucket (SJC - ‘H’ Pattern)..102
      Leveling The Ground Using Float (SJC - ‘H’ Pattern)..103
      Digging And Filling A Hole (SJC - ‘H’ Pattern)..104
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..105
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..106
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..107
    TOWING THE LOADER..108
      Procedure..108
    LIFTING THE LOADER..108
      Single-Point Lift..108
      Four-Point Lift..109
    TRANSPORTING THE LOADER ON A TRAILER..110
      Loading And Unloading..110
      Fastening..110
  PREVENTIVE MAINTENANCE..111
    MAINTENANCE SAFETY..115
    SERVICE SCHEDULE..117
      Chart..117
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..118
      Inspecting The BICS (Engine STOPPED - Key ON)..118
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..118
      Inspecting The Seat Bar Sensor (Engine RUNNING)..118
      Inspecting The Traction Lock (Engine RUNNING)..118
      Inspecting The Lift Arm Bypass Control..118
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..118
    SEAT BAR RESTRAINT SYSTEM..119
      Description..119
      Inspecting..119
      Maintaining..119
    SEAT BELT..120
      Inspection And Maintenance..120
    LIFT ARM SUPPORT DEVICE..121
      Installing..121
      Removing..122
    BACK-UP ALARM SYSTEM..123
      Description..123
      Inspecting..123
    OPERATOR CAB..124
      Description..124
      Raising..124
      Lowering..125
      Cab Door Sensor..126
    REAR DOOR (TAILGATE)..127
      Opening And Closing..127
      Adjusting..127
    REAR GRILLE..128
      Removing..128
      Installing..128
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..129
      Cleaning And Maintenance..129
      Filters..129
      Evaporator / Heater Coil..130
      Condenser..131
      Air Conditioning Lubrication..131
      Troubleshooting..131
    AIR CLEANER SERVICE..131
      Replacing Filter Elements..131
    FUEL SYSTEM..133
      Fuel Specifications..133
      Biodiesel Blend Fuel..133
      Filling The Fuel Tank..134
      Fuel Filter..135
      Removing Air From The Fuel System..135
    ENGINE LUBRICATION SYSTEM..136
      Checking And Adding Engine Oil..136
      Engine Oil Chart..136
      Removing And Replacing Oil And Filter..137
    ENGINE COOLING SYSTEM..138
      Maintenance Platform..138
      Cleaning..138
      Checking Level..140
      Removing And Replacing Coolant..140
    ELECTRICAL SYSTEM..141
      Description..141
      Fuse And Relay Location / Identification..141
      Battery Maintenance..144
      Using A Booster Battery (Jump Starting)..145
      Removing And Installing Battery..146
    HYDRAULIC / HYDROSTATIC SYSTEM..147
      Checking And Adding Fluid..147
      Hydraulic / Hydrostatic Fluid Chart..147
      Removing And Replacing Hydraulic Fluid..148
      Removing And Replacing Hydraulic / Hydrostatic Filter..150
      Removing And Replacing Hydraulic Charge Filter..151
      Breather Cap..152
    SPARK ARRESTER MUFFLER..153
      Cleaning Procedure..153
    TIRE MAINTENANCE..154
      Wheel Nuts..154
      Rotating..154
      Mounting..154
    FINAL DRIVE TRANSMISSION (CHAINCASE)..155
      Checking And Adding Oil..155
      Removing And Replacing Oil..155
    ALTERNATOR BELT..156
      Belt Adjustment..156
      Belt Replacement..156
    AIR CONDITIONING BELT..157
      Belt Adjustment..157
      Belt Replacement..157
    DRIVE BELT..158
      Belt Adjustment..158
      Stop Adjustment..158
      Belt Replacement..158
    LUBRICATING THE LOADER..160
      Lubrication Locations..160
    PIVOT PINS..162
      Inspection And Maintenance..162
    BOB-TACH (HAND LEVER)..163
      Inspection And Maintenance..163
    BOB-TACH (POWER)..164
      Inspection And Maintenance..164
    LOADER STORAGE AND RETURN TO SERVICE..165
      Storage..165
      Return To Service..165
  SYSTEM SETUP & ANALYSIS..167
    DIAGNOSTIC SERVICE CODES..169
      Viewing Service Codes..169
      Service Codes List..170
    CONTROL PANEL SETUP..175
      Right Panel Setup (Deluxe Instrumentation Panel)..175
    PASSWORD SETUP (KEYLESS START PANEL)..177
      Password Description..177
      Changing The Owner Password..177
      Password Lockout Feature..177
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..178
      Password Description..178
      Changing The Owner Password..178
      Changing The User Passwords..179
      Password Lockout Feature..179
    MAINTENANCE CLOCK..180
      Description..180
      Setup..180
      Reset..180
  MACHINE SIGN TRANSLATIONS..181
    MACHINE SIGN TRANSLATIONS..183
      Service Schedule (7167998)..183
      Warning (7167993)..186
      Warning (7169291)..186
      Danger (7167989)..186
      Danger (7167990)..186
      Danger (7167988)..187
      Warning (7168114)..187
      Warning (7167994)..188
      Warning (7167996)..189
      Warning (7168142)..189
      Warning (7184346)..190
      Danger (7170355)..190
      Lift Arm Support Device (7177071)..191
      Warning (7168024)..192
      Warning (7142141)..193
      Warning (7168019)..194
      Warning (6737189)..195
  SPECIFICATIONS..197
    (S850) LOADER SPECIFICATIONS..199
      Machine Dimensions..199
      Performance..200
      Engine..200
      Drive System..201
      Controls..201
      Hydraulic System..202
      Electrical System..203
      Capacities..203
      Tires..203
  WARRANTY..205
    WARRANTY..207
  ALPHABETICAL INDEX..209
6987478 (4-14) - S850 Skid-Steer Loader Operation & Maintenance Manual..211
  OPERATOR SAFETY WARNINGS..213
  CONTENTS..215
  FOREWORD..217
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..219
    REGULAR MAINTENANCE ITEMS..219
    SERIAL NUMBER LOCATIONS..220
      Loader Serial Number..220
      Engine Serial Number..220
    DELIVERY REPORT..220
    LOADER IDENTIFICATION..221
    FEATURES, ACCESSORIES AND ATTACHMENTS..222
      Standard Items..222
      Options And Accessories..222
      Buckets Available..223
      Attachments..223
      High-Flow Attachments..223
      Special Applications Kit..224
      Special Applications Kit Inspection And Maintenance..224
      Forestry Door And Window Kit..225
      Forestry Door And Window Kit Inspection And Maintenance..225
  SAFETY AND TRAINING RESOURCES..227
    SAFETY INSTRUCTIONS..229
      Before Operation..229
      Safe Operation Is The Operator’s Responsibility..230
      Safe Operation Needs A Qualified Operator..230
      Avoid Silica Dust..231
    FIRE PREVENTION..231
      Maintenance..231
      Operation..231
      Electrical..231
      Hydraulic System..232
      Fueling..232
      Starting..232
      Spark Arrester Exhaust System..232
      Welding And Grinding..232
      Fire Extinguishers..232
    PUBLICATIONS AND TRAINING RESOURCES..233
    MACHINE SIGNS (DECALS)..234
      No-Text Safety Signs..237
  OPERATING INSTRUCTIONS..239
    INSTRUMENT PANEL IDENTIFICATION..243
      Overview..243
      Left Panel (Earlier Models)..244
      Left Panel (Later Models)..246
      Display Screen..248
      Right Panel (Standard Key Panel)..249
      Right Panel (Keyless Start Panel)..250
      Right Panel (Deluxe Instrumentation Panel)..251
      Left Switch Panel..253
      Right Switch Panel..253
      Left Side Lower Panel..254
      Right Side Lower Panel..254
      Radio..255
    CONTROL IDENTIFICATION..257
      Standard Controls With Power Assist (SCPA)..258
      Selectable Joystick Controls (SJC)..259
    OPERATOR CAB..260
      Description..260
      Side Windows..260
      Door Operation..260
      Front Wiper..261
      Cab Light..261
    SEAT BAR RESTRAINT SYSTEM..262
      Operation..262
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..263
      Operation..263
    LIFT ARM BYPASS CONTROL..264
      Operation..264
    PARKING BRAKE..264
      Operation..264
    TRACTION LOCK OVERRIDE..265
      Operation..265
    ENGINE SPEED CONTROL..265
      Operation..265
    EMERGENCY EXIT..266
      Rear Window Identification..266
      Rear Window Removal (Latches)..266
      Rear Window Removal (Rubber Cord)..266
      External Access (Rear Window With Latches)..267
      External Access (Rear Window With Rubber Cord)..267
      Front Door..267
    BACK-UP ALARM SYSTEM..269
      Description..269
      Operation..269
    DRIVING AND STEERING THE LOADER..270
      Available Control Configurations..270
      Operation (SCPA)..270
      Operation (SJC) In ‘ISO’ Control Pattern..271
      Operation (SJC) In ‘H’ Control Pattern..272
    STOPPING THE LOADER..272
      Using The Steering Handles Or Joysticks..272
    TWO-SPEED CONTROL..273
      Description..273
      Operation..273
    SPEED MANAGEMENT..274
      Operation..274
      Changing The Factory Default Setting..275
    DRIVE RESPONSE..276
      Description..276
      Operation..276
    STEERING DRIFT COMPENSATION..278
      Description..278
      Operation..278
    LIFT AND TILT COMPENSATION..280
      Description..280
      Operation..280
    HYDRAULIC CONTROLS..282
      Description..282
      Standard Controls With Power Assist (SCPA)..282
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..283
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..283
      Hydraulic Bucket Positioning..284
      FRONT Auxiliary Hydraulics Operation..285
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..286
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..286
      REAR Auxiliary Hydraulics Operation..287
      High-Flow Hydraulics Operation..288
      Quick Couplers..288
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..289
    ATTACHMENT CONTROL DEVICE (ACD)..290
      Description..290
    DAILY INSPECTION..291
      Daily Inspection And Maintenance..291
    PRE-STARTING PROCEDURE..293
      Entering The Loader..293
      Operation & Maintenance Manual And Operator’s Handbook Locations..293
      Seat Adjustment..294
      Steering Handle / Joystick Position Adjustment..295
      Seat Belt Adjustment..295
      Seat Bar..295
    STARTING THE ENGINE..296
      Standard Key Panel..296
      Keyless Start Panel..298
      Deluxe Instrumentation Panel..300
      Cold Temperature Starting..302
      Warming The Hydraulic / Hydrostatic System..302
    MONITORING THE DISPLAY PANELS..303
      Left Panel..303
      Warning And Shutdown..303
    STOPPING THE ENGINE AND LEAVING THE LOADER..304
      Procedure..304
    COUNTERWEIGHTS..305
      Description..305
      Effect On The Loader And Loader Operation..305
      When To Consider Using Counterweights..305
      When To Consider Removing Counterweights..305
      Accessories That Affect Machine Weight..305
    ATTACHMENTS..306
      Choosing The Correct Bucket..306
      Pallet Fork..306
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..307
      Installing And Removing The Attachment (Power Bob-Tach)..309
    OPERATING PROCEDURE..313
      Inspect The Work Area..313
      Basic Operating Instructions..313
      Driving On Public Roads..313
      Operating With A Full Bucket..314
      Operating With An Empty Bucket..314
      Filling And Emptying The Bucket (SCPA)..315
      Leveling The Ground Using Float (SCPA)..316
      Digging And Filling A Hole (SCPA)..317
      Filling And Emptying The Bucket (SJC - ‘H’ Pattern)..318
      Leveling The Ground Using Float (SJC - ‘H’ Pattern)..319
      Digging And Filling A Hole (SJC - ‘H’ Pattern)..320
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..321
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..322
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..323
    TOWING THE LOADER..324
      Procedure..324
    LIFTING THE LOADER..324
      Single-Point Lift..324
      Four-Point Lift..325
    TRANSPORTING THE LOADER ON A TRAILER..326
      Loading And Unloading..326
      Fastening..326
  PREVENTIVE MAINTENANCE..327
    MAINTENANCE SAFETY..331
    SERVICE SCHEDULE..333
      Chart..333
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..334
      Inspecting The BICS™ (Engine STOPPED - Key ON)..334
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..334
      Inspecting The Seat Bar Sensor (Engine RUNNING)..334
      Inspecting The Traction Lock (Engine RUNNING)..334
      Inspecting The Lift Arm Bypass Control..334
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..334
    SEAT BAR RESTRAINT SYSTEM..335
      Description..335
      Inspecting..335
      Maintaining..335
    SEAT BELT..336
      Inspection And Maintenance..336
    LIFT ARM SUPPORT DEVICE..337
      Installing..337
      Removing..338
    BACK-UP ALARM SYSTEM..339
      Description..339
      Inspecting..339
    OPERATOR CAB..340
      Description..340
      Raising..340
      Lowering..341
      Cab Door Sensor..342
    REAR DOOR (TAILGATE)..343
      Opening And Closing..343
      Adjusting..343
    REAR GRILLE..344
      Removing..344
      Installing..344
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..345
      Cleaning And Maintenance..345
      Filters..345
      Evaporator / Heater Coil..346
      Condenser..348
      Air Conditioning Lubrication..348
      Troubleshooting..348
    AIR CLEANER SERVICE..348
      Replacing Filter Elements..348
    FUEL SYSTEM..350
      Fuel Specifications..350
      Biodiesel Blend Fuel..350
      Filling The Fuel Tank..351
      Fuel Filter..352
      Removing Air From The Fuel System..352
    ENGINE LUBRICATION SYSTEM..353
      Checking And Adding Engine Oil..353
      Engine Oil Chart..353
      Removing And Replacing Oil And Filter..354
    ENGINE COOLING SYSTEM..356
      Maintenance Platform..356
      Cleaning..356
      Checking Level..358
      Removing And Replacing Coolant..358
    ELECTRICAL SYSTEM..359
      Description..359
      Fuse And Relay Location / Identification..359
      Battery Maintenance..362
      Using A Booster Battery (Jump Starting)..363
      Removing And Installing Battery..364
    HYDRAULIC / HYDROSTATIC SYSTEM..365
      Checking And Adding Fluid..365
      Hydraulic / Hydrostatic Fluid Chart..365
      Removing And Replacing Hydraulic Fluid..366
      Removing And Replacing Hydraulic / Hydrostatic Filter..368
      Removing And Replacing Hydraulic Charge Filter..369
      Breather Cap..371
    SPARK ARRESTER MUFFLER..372
      Cleaning Procedure..372
    TIRE MAINTENANCE..373
      Wheel Nuts..373
      Rotating..373
      Mounting..373
    FINAL DRIVE TRANSMISSION (CHAINCASE)..374
      Checking And Adding Oil..374
      Removing And Replacing Oil..374
    ALTERNATOR BELT..375
      Belt Adjustment..375
      Belt Replacement..375
    AIR CONDITIONING BELT..376
      Belt Adjustment..376
      Belt Replacement..376
    DRIVE BELT..377
      Belt Adjustment..377
      Stop Adjustment..377
      Belt Replacement..377
    LUBRICATING THE LOADER..379
      Lubrication Locations..379
    PIVOT PINS..382
      Inspection And Maintenance..382
    BOB-TACH (HAND LEVER)..383
      Inspection And Maintenance..383
    BOB-TACH (POWER)..384
      Inspection And Maintenance..384
    LOADER STORAGE AND RETURN TO SERVICE..385
      Storage..385
      Return To Service..385
  SYSTEM SETUP AND ANALYSIS..387
    DIAGNOSTIC SERVICE CODES..389
      Viewing Service Codes..389
      Service Codes List..390
    CONTROL PANEL SETUP..396
      Right Panel Setup (Deluxe Instrumentation Panel)..396
    PASSWORD SETUP (KEYLESS START PANEL)..399
      Password Description..399
      Changing The Owner Password..399
      Password Lockout Feature..399
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..400
      Password Description..400
      Changing The Owner Password..400
      Changing The User Passwords..401
      Password Lockout Feature..401
    MAINTENANCE CLOCK..402
      Description..402
      Setup..402
      Reset..402
  MACHINE SIGN TRANSLATIONS..403
    MACHINE SIGN TRANSLATIONS..405
      Service Schedule (7242070)..405
      Warning (7167993)..408
      Warning (7169291)..408
      Danger (7167989)..408
      Danger (7167990)..408
      Danger (7167988)..409
      Warning (7168114)..409
      Warning (7167994)..410
      Warning (7167996)..411
      Warning (7168142)..411
      Warning (7184346)..412
      Danger (7170355)..412
      Lift Arm Support Device (7177071)..413
      Warning (7168024)..414
      Warning (7142141)..415
      Warning (7168019)..416
      Warning (6737189)..417
  SPECIFICATIONS..419
    (S850) LOADER SPECIFICATIONS..421
      Machine Dimensions..421
      Performance..422
      Engine..422
      Drive System..423
      Controls..423
      Hydraulic System..424
      Electrical System..425
      Capacities..425
      Tires..425
  WARRANTY..427
    WARRANTY..429
  ALPHABETICAL INDEX..431
6987479 (4-11) - S850 Skid-Steer Loader Service Manual..433
  MAINTENANCE SAFETY..435
  CONTENTS..437
  FOREWORD..439
    FOREWORD..441
    SAFETY INSTRUCTIONS..444
    FIRE PREVENTION..446
      Maintenance..446
      Operation..446
      Electrical..446
      Hydraulic System..446
      Fueling..446
      Starting..446
      Spark Arrestor Exhaust System..446
      Welding And Grinding..447
      Fire Extinguishers..447
    SERIAL NUMBER LOCATIONS..448
      Loader Serial Number..448
      Engine Serial Number..448
    DELIVERY REPORT..449
    LOADER IDENTIFICATION..450
  SAFETY & MAINTENANCE..451
    LIFTING AND BLOCKING THE LOADER..455
      Procedure..455
    LIFT ARM SUPPORT DEVICE..457
      Installing..457
      Removing..458
    OPERATOR CAB..459
      Description..459
      Raising..460
      Lowering..461
      Cab Door Sensor..462
      Special Applications Kit..462
      Special Applications Kit Inspection And Maintenance..462
      Forestry Door And Window Kit..463
      Forestry Door And Window Kit Inspection And Maintenance..463
    TRANSPORTING LOADER ON A TRAILER..465
      Loading And Unloading..465
      Fastening..465
    TOWING THE LOADER..467
      Procedure..467
    REMOTE START TOOL KIT-MEL1563..469
      Remote Start Tool - MEL1563..469
      Service Tool Harness Communicator - MEL1566..471
      Remote Start Procedure..471
    REMOTE START TOOL (SERVICE TOOL) KIT - 7003031..475
      Description..475
      Remote Start Tool (Service Tool) - 7003030..476
      Loader Service Tool Harness - 6689747..477
      Computer Service Tool Harness - 6689746..478
      Remote Start Procedure..479
    SERVICE SCHEDULE..483
      Chart..483
    AIR CLEANER SERVICE..485
      Replacing Filter Elements..485
    ENGINE COOLING SYSTEM..487
      Maintenance Platform..487
      Cleaning..487
      Checking Level..489
      Removing And Replacing Coolant..489
    FUEL SYSTEM..491
      Fuel Specifications..491
      Biodiesel Blend Fuel..491
      Filling The Fuel Tank..492
      Fuel Filter..493
      Removing Air From The Fuel System..493
    ENGINE LUBRICATION SYSTEM..495
      Checking And Adding Engine Oil..495
      Engine Oil Chart..495
      Removing And Replacing Oil And Filter..496
    HYDRAULIC / HYDROSTATIC SYSTEM..497
      Checking And Adding Fluid..497
      Hydraulic / Hydrostatic Fluid Chart..497
      Removing And Replacing Hydraulic Fluid..498
      Removing And Replacing Hydraulic / Hydrostatic Filter..500
      Removing And Replacing Hydraulic Charge Filter..501
      Breather Cap..502
    FINAL DRIVE TRANSMISSION (CHAINCASE)..503
      Checking And Adding Oil..503
      Removing And Replacing Oil..503
    BOB-TACH (HAND LEVER)..505
      Inspection And Maintenance..505
    BOB-TACH (POWER)..507
      Inspection And Maintenance..507
    LUBRICATING THE LOADER..509
      Lubrication Locations..509
    TIRE MAINTENANCE..513
      Wheel Nuts..513
      Rotating..513
      Mounting..513
    SPARK ARRESTER MUFFLER..515
      Cleaning Procedure..515
    PIVOT PINS..517
      Inspection And Maintenance..517
    LOADER STORAGE AND RETURN TO SERVICE..519
      Storage..519
      Return To Service..519
    STOPPING THE ENGINE AND LEAVING THE LOADER..521
      Procedure..521
    EMERGENCY EXIT..523
      External Access..523
      Rear Window..523
      Front Door..523
    SEAT BELT..525
      Inspection And Maintenance..525
  HYDRAULIC SYSTEM..527
    HYDRAULIC / HYDROSTATIC SCHEMATICS..531
    HYDRAULIC SYSTEM INFORMATION..535
      Glossary Of Hydraulic / Hydrostatic Symbols..535
      Troubleshooting..539
    CYLINDER (LIFT)..541
      Testing..541
      Removal And Installation..542
      Parts Identification..546
      Disassembly..547
      Assembly..549
    CYLINDER (TILT)..551
      Testing..551
      Removal And Installation..552
      Base End Pivot Pin Removal And Installation..554
      Parts Identification..555
      Disassembly..556
      Assembly..558
    CYLINDER (BOB-TACH)..561
      Testing..561
      Removal And Installation..562
      Parts Identification..563
      Disassembly..564
      Assembly..565
    MAIN RELIEF VALVE..569
      Description..569
      Testing..570
      Adjusting..572
      Removal And Installation..572
    HYDRAULIC CONTROL VALVE (SJC)..575
      Description..575
      Removal And Installation..575
      Actuator Removal And Installation (In Loader)..579
      Actuator Removal And Installation (Out Of Loader)..581
      Identification Chart..584
      Mount Bracket Removal And Installation..585
      Lift Load Check Valve Removal And Installation..585
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..586
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..587
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..587
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..588
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..588
      Port Relief Valve Removal And Installation..589
      Plug Removal And Installation..590
      End Cap Block Removal And Installation..591
      Lift Spool Removal And Installation..591
      Lift Spool Disassembly And Assembly..593
      Tilt Spool Removal And Installation..595
      Auxiliary Spool Removal And Installation..597
      Auxiliary Solenoid Removal And Installation..598
      Solenoid Removal And Installation..599
      Lock Valve Removal And Installation..600
      Lift Arm Bypass Orifice Removal And Installation..601
      Main Relief Valve Removal And Installation..601
      Check Valve Removal And Installation..602
    HYDRAULIC CONTROL VALVE (SCPA)..603
      Description..603
      Removal And Installation..604
      Mount Bracket Removal And Installation..607
      Identification Chart..608
      Lift Load Check Valve Removal And Installation..609
      Load Check Valve Removal And Installation (Tilt & Auxiliary)..610
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..611
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..611
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..612
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..612
      Port Relief Valve Removal And Installation..613
      Plug Removal And Installation..614
      Rubber Boot Removal And Installation..615
      End Cap Block Removal And Installation..616
      Lift Spool And Detent Removal And Installation..617
      Tilt Spool Removal And Installation..627
      Auxiliary Spool Removal And Installation..629
      Auxiliary Solenoid Removal And Installation..631
      Solenoid Removal And Installation..632
      Lock Valve Removal And Installation..633
      Lift Arm Bypass Orifice Removal And Installation..635
      Main Relief Valve Removal And Installation..635
      Check Valve Removal And Installation..636
    LIFT ARM BYPASS CONTROL VALVE..637
      Description..637
      Testing..637
      Removal And Installation..638
      Bracket Removal And Installation..639
      Disassembly And Assembly..639
    HYDRAULIC PUMP..641
      Description..641
      Pump Test At Quick Couplers..641
      Direct Pump Test (Standard Section)..642
      Direct Pump Test (Charge Section)..644
      Removal And Installation..646
      Hydraulic Pump Startup..647
      Parts Identification..648
      Disassembly And Assembly..649
    HYDRAULIC PUMP (HIGH FLOW)..651
      Description..651
      Pump Test At Quick Couplers..651
      Direct Pump Test (Standard Section)..652
      Direct Pump Test (Charge Section)..653
      Direct Pump Test (High Flow Section)..655
      High Flow Relief Valve Adjustment..657
      High Flow Relief Valve Removal And Installation..658
      Solenoid Removal And Installation..659
      Removal And Installation..660
      Hydraulic Pump Startup..662
      Parts Identification..663
      Disassembly And Assembly..664
    HYDRAULIC / HYDROSTATIC FILTERS..665
      Description..665
      Housing Removal And Installation..665
    HYDRAULIC FLUID RESERVOIR..667
      Description..667
      Removal And Installation..667
      Hydraulic Fluid Screen..668
    OIL COOLER..669
      Description..669
      Removal And Installation..669
    BUCKET POSITION VALVE..671
      Description..671
      Solenoid Removal And Installation..671
      Solenoid Testing..672
      Removal And Installation..672
      Disassembly And Assembly..674
    REAR AUXILIARY DIVERTER VALVE..675
      Description..675
      Solenoid Testing..675
      Removal And Installation..676
      Disassembly And Assembly..677
    BOB-TACH (POWER) BLOCK..683
      Description..683
      Removal And Installation..683
      Disassembly And Assembly..685
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..689
      Description..689
      Removal And Installation..689
      Disassembly And Assembly..689
  HYDROSTATIC SYSTEM..691
    HYDROSTATIC SYSTEM INFORMATION..693
      Troubleshooting..693
      Description..694
    HYDROSTATIC MOTOR (TWO-SPEED)..695
      Description..695
      Removal And Installation..695
      Parts Identification..698
      Disassembly..699
      Assembly..705
    HYDROSTATIC MOTOR CARRIER (SJC AND SCPA)..711
      Description..711
      Removal And Installation..712
      Parts Identification..713
      Disassembly..714
      Assembly..716
    CHARGE PRESSURE..721
      Description..721
      Testing..721
      Sender Removal And Installation..723
      Adjusting..724
    HYDROSTATIC PUMP (SJC AND SCPA)..725
      Description..725
      Hydraulic Controller Removal And Installation..726
      Removal And Installation..728
      Hydrostatic Pump Start Up..730
      Parts Identification..731
      High Pressure Relief And Bypass Valve..732
      Charge Relief Valve..733
      Disassembly And Assembly..734
      Mechanical Neutral Adjustment..747
      Hydraulic Controller Neutral Adjustment..750
    DRIVE BELT..753
      Belt Adjustment..753
      Belt Replacement..753
      Stop Adjustment..755
      Tensioner Pulley Removal And Installation..756
      Tensioner Pulley Disassembly And Assembly..756
    TWO-SPEED / BRAKE VALVE..759
      Description..759
      Valve Block Removal And Installation..760
      Valve Block Disassembly And Assembly..762
    DRAIN MANIFOLD..765
      Description..765
      Drain Manifold Removal And Installation..765
  DRIVE SYSTEM..767
    BRAKE (TWO-SPEED)..769
      Description..769
    DRIVE COMPONENTS..771
      Description..771
      Axle Seal Removal And Installation..772
      Axle, Sprocket And Bearings Removal And Installation..774
      Chain Removal And Installation..779
    CHAINCASE..781
      Description..781
      Front Cover Removal And Installation..781
      Center Cover Removal And Installation..782
      Rear Cover Removal And Installation..783
  MAINFRAME..785
    SEAT BAR..789
      Description..789
      Removal And Installation..789
      Disassembly And Assembly..790
      Compression Spring Disassembly And Assembly..791
    OPERATOR CAB..793
      Gas Spring Removal And Installation..793
      Gas Spring Bracket Disassembly And Assembly..794
      Removal And Installation..794
    OPERATOR SEAT (SUSPENSION)..797
      Removal And Installation..797
      Slide Rail Removal And Installation..797
      Seat Belt Removal And Installation..798
      Lower Cushion Removal..798
      Lower Cushion Installation..799
      Back Cushion Removal And Installation..799
      Shock Removal And Installation..800
      3-Point Seat Belt Removal And Installation..800
    BOB-TACH (HAND LEVER)..803
      Description..803
      Removal And Installation..803
      Lever And Wedge Disassembly And Assembly..805
      Pivot Pin Bushing And Seal Removal And Installation..807
    BOB-TACH (POWER)..809
      Description..809
      Removal And Installation..809
      Lever And Wedge Disassembly And Assembly..812
      Pivot Pin Bushing And Seal Removal And Installation..813
    LIFT ARMS..815
      Stabilizer Bar Removal And Installation..815
      Link Removal And Installation..816
      Removal And Installation..817
    REAR GRILLE..821
      Removing..821
      Installing..821
    REAR DOOR (TAILGATE)..823
      Removal And Installation..823
      Striker Removal And Installation..824
      Striker Disassembly And Assembly..824
      Striker (Adjusting)..824
      Latch Removal And Installation..825
    FUEL TANK..827
      Removal And Installation..827
      Fuel Level Sender Removal And Installation..829
      Fuel Fill Screen Removal And Installation..829
    FUEL TANK (AUXILIARY)..831
      Removal And Installation..831
    CONTROL PEDALS AND LINKAGES (SCPA)..833
      Description..833
      Pedal Removal And Installation..833
      Linkage Removal And Installation..834
      Pedal (Adjusting)..835
      Floor Pan Removal And Installation..836
    CONTROL PANEL (SJC)..837
      Description..837
      Removal And Installation..837
    CONTROL PANEL (SCPA)..839
      Description..839
      Removal And Installation..839
    CONTROL HANDLE / LEVER (SJC)..841
      Description..841
      Joystick Testing..841
      Joystick Removal And Installation..842
    CONTROL HANDLE / LEVER (SCPA)..843
      Description..843
      Steering Handle Testing..843
      Steering Handle Removal And Installation..844
    ACCESS PANEL (INSIDE)..845
      Removal And Installation (Left)..845
      Removal And Installation (Right)..845
    ACCESS PANEL (INSIDE) (SJC)..847
      Removal And Installation (Left)..847
      Removal And Installation (Right)..847
    WINDOW (REAR)..849
      Removal And Installation..849
      Disassembly And Assembly..849
    WINDOW (TOP)..851
      Removal And Installation..851
    WINDOW (SIDE)..853
      Removal And Installation..853
    CAB DOOR..855
      Description..855
      Removal And Installation..855
      Disassembly And Assembly..856
      Aligning..857
      Adjusting..858
      Checking Operation..858
    ARMREST..859
      Description..859
      Removal And Installation..860
      Disassembly And Assembly..861
    LEFT SIDE LOWER PANEL..863
      Removal And Installation..863
      Disassembly And Assembly..865
    RIGHT SIDE LOWER PANEL..867
      Removal And Installation..867
      Disassembly And Assembly..868
    HEADLINER..871
      Removal And Installation..871
  ELECTRICAL SYSTEM & ANALYSIS..873
    ELECTRICAL SCHEMATICS..877
    ELECTRICAL SYSTEM INFORMATION..903
      Glossary Of Electrical Symbols..903
      Deluxe Cab Harness Connectors..906
      Mainframe Harness Connectors..907
      Description..908
      Troubleshooting..909
      Fuse And Relay Location / Identification..910
      Solenoid Testing..913
    BATTERY..915
      Removal And Installation..915
      Servicing..916
      Using A Booster Battery (Jump Starting)..917
    ALTERNATOR..919
      Belt Adjustment..919
      Belt Replacement..919
      Charging System Inspection..920
      Alternator Voltage Testing..921
      Low Voltage Testing..921
      High Voltage Testing..922
      Removal And Installation..923
      Parts Identification..924
    STARTER..925
      Testing..925
      Removal And Installation..925
      Parts Identification..926
    INSTRUMENT PANELS..927
      Left Panel..927
      Display Screen..929
      Right Panel (Standard Key Panel)..930
      Right Panel (Keyless Start Panel)..931
      Right Panel (Deluxe Instrumentation Panel)..932
      Left Switch Panel..934
      Right Switch Panel..934
      Left Side Lower Panel..935
      Right Side Lower Panel..935
      Left Panel Removal And Installation..936
      Right Panel Removal And Installation..936
      Key Switch Disassembly And Assembly..937
      Alarm Disassembly And Assembly..937
      Left Switch Panel Removal And Installation..938
      Right Switch Panel Removal And Installation..938
    LIGHTS..939
      Front Removal And Installation..939
      Rear Removal And Installation..940
      Cab Light Removal And Installation..940
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..941
      Description..941
      Connector Identification..942
      Removal And Installation..948
    BOBCAT CONTROLLER (ACS)..949
      Description..949
      Connector And Wire Identification..950
      Removal And Installation..951
    BOBCAT CONTROLLER (SJC) (DRIVE)..953
      Description..953
      Connector Identification..954
      Removal And Installation..956
    BOBCAT CONTROLLER (SCPA) (DRIVE)..957
      Description..957
      Connector Identification..958
      Removal And Installation..960
    SPEED SENSORS (SJC AND SCPA)..961
      Description..961
      Testing..961
      Removal And Installation..963
    DIAGNOSTIC SERVICE CODES..965
      Viewing Service Codes..965
      Service Codes List..966
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..971
      Description..971
      Inspecting The BICS™ (Engine STOPPED - Key ON)..972
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..972
      Inspecting The Seat Bar Sensor (Engine RUNNING)..972
      Inspecting The Traction Lock (Engine RUNNING)..972
      Inspecting The Lift Arm Bypass Control..972
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..972
      Troubleshooting..973
    SEAT BAR SENSOR..975
      Description..975
      Troubleshooting..975
      Testing..976
      Removal And Installation..977
      Bobcat Interlock Control System (BICS™) Circuit Test..980
    TRACTION LOCK..983
      Description..983
      Troubleshooting..984
      Inspecting..985
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..987
      Identification Chart..987
      Description..988
      Identification Chart ACD Group 0..989
      Identification Chart ACD Group 1..990
      Identification Chart ACD Group 2..991
      Identification Chart ACD Group 3..992
    ELECTRICAL / HYDRAULIC CONTROLS (scpa)..993
      Identification Chart..993
      Description..994
      Identification Chart ACD Group 0..995
      Identification Chart ACD Group 1..996
      Identification Chart ACD Group 2..997
      Identification Chart ACD Group 3..998
    SERVICE PC (LAPTOP COMPUTER)..999
      Connecting Remote Start Tool..999
      Connecting Remote Start Tool (Service Tool)..999
    CALIBRATION..1001
      Description..1001
      Actuator Testing..1001
      Lift And Tilt Calibration (SJC)..1004
      Hydrostatic Pump Calibration (SJC)..1006
    STEERING DRIFT COMPENSATION..1011
      Description..1011
      Operation..1011
    FLYWHEEL RPM SENSOR..1013
      Description..1013
      Adjusting..1013
    CONTROL PANEL SETUP..1015
      Right Panel Setup (Deluxe Instrumentation Panel)..1015
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..1017
      Password Description..1017
      Changing The Owner Password..1017
      Changing The User Passwords..1018
      Password Lockout Feature..1018
    PASSWORD SETUP (KEYLESS START PANEL)..1019
      Password Description..1019
      Changing The Owner Password..1019
      Password Lockout Feature..1019
    MAINTENANCE CLOCK..1021
      Description..1021
      Setup..1022
      Reset..1025
    BACK-UP ALARM SYSTEM..1027
      Description..1027
      Inspecting..1027
      Troubleshooting (Joystick)..1028
      Alarm Removal And Installation..1029
    FRONT HORN..1031
      Description..1031
      Inspecting..1031
      Front Horn Removal And Installation..1031
      Troubleshooting..1032
      Troubleshooting (Joystick)..1033
  ENGINE SERVICE..1035
    ENGINE INFORMATION..1039
      Description..1039
      Specifications..1040
      Torque Values..1043
      Troubleshooting..1043
      Engine Removal And Installation..1045
      Engine Mount Replacement..1052
      Compression - Checking..1053
    ENGINE SPEED CONTROL (SCPA)..1055
      Removal And Installation..1055
      Disassembly And Assembly..1055
      Cable Removal And Installation..1056
    ENGINE SPEED CONTROL (SJC)..1057
      Removal And Installation..1057
      Disassembly And Assembly..1058
    MUFFLER..1061
      Removal And Installation..1061
    AIR CLEANER..1063
      Housing Removal And Installation..1063
    ENGINE COOLING SYSTEM..1065
      Radiator Removal And Installation..1065
      Hydraulic Fan Description..1068
      Hydraulic Fan Disassembly And Assembly..1069
      Lower Fan Duct Removal And Installation..1070
      Blower Housing Removal And Installation..1070
      Hydraulic Fan Motor Assembly Removal And Installation..1071
      Fan Removal And Installation..1071
      Hydraulic Fan Motor Removal And Installation..1072
      Water Pump Removal And Installation..1073
      Water Pump Disassembly And Assembly..1073
      Thermostat Housing Removal And Installation..1074
      Thermostat - Checking..1074
    LUBRICATION SYSTEM..1075
      Oil Pan Removal And Installation..1075
      Oil Pump Removal And Installation..1076
      Oil Pump Inspection..1076
      Oil Filter Cooler Removal And Installation..1078
      Engine Oil Pressure - Testing..1079
    FUEL SYSTEM..1081
      Fuel Shutoff Solenoid - Checking..1081
      Fuel Shutoff Solenoid Removal And Installation..1081
      Fuel Injection Pump Assembly Removal..1082
      Fuel Injection Pump Assembly Installation..1086
      Governor Housing Disassembly And Assembly..1088
      Governor Disassembly And Assembly..1090
      Fuel Camshaft Removal And Installation..1092
      Fuel Injection Pump Removal..1094
      Fuel Injection Pump Installation..1097
      Injection Pump - Timing..1100
      Fuel Injector Removal And Installation..1104
      Fuel Injector Nozzle Pressure - Checking..1105
      Nozzle Spraying Condition..1106
      Valve Seat Tightness..1106
    CYLINDER HEAD..1107
      Intake Air Heater - Testing..1107
      Intake Air Heater Removal And Installation..1107
      Valve Clearance Adjustment..1108
      Valve Timing - Checking..1110
      Cylinder Head Removal And Installation..1111
      Cylinder Head Disassembly And Assembly..1113
      Cylinder Head - Servicing..1114
      Cylinder Head Top Clearance..1114
      Valve Guide - Checking..1115
      Reconditioning The Valve And Valve Seat..1117
      Valve Spring..1119
      Valve Tappets..1120
      Rocker Arm And Shaft - Checking..1121
      Push Rod Alignment - Checking..1121
    CRANKSHAFT AND PISTONS..1123
      Piston And Connecting Rod Removal And Installation..1123
      Piston And Connecting Rod - Servicing..1125
      Cylinder Bore - Checking..1129
      Connecting Rod Alignment..1130
      Crankshaft Gear Removal And Installation..1130
      Crankshaft And Bearings Removal..1131
      Crankshaft And Bearings Installation..1133
      Crankshaft And Bearings - Servicing..1135
    CAMSHAFT AND TIMING GEARS..1141
      Timing Gearcase Cover Removal And Installation..1141
      Timing Gears Backlash - Checking..1142
      Idler Gear And Camshaft Removal And Installation..1142
      Camshaft - Servicing..1143
      Idler Gear And Shaft - Servicing..1145
    TURBOCHARGER..1147
      Description..1147
      Testing..1147
      Removal And Installation..1148
    FLYWHEEL AND HOUSING..1151
      Flywheel Removal And Installation..1151
      Ring Gear Removal And Installation..1151
      Housing Removal And Installation..1152
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..1153
      Description..1153
      Testing..1154
      Removal And Installation..1157
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..1159
    AIR CONDITIONING SYSTEM FLOW..1161
      Description..1161
      Chart..1162
      Components..1163
      Safety Equipment..1166
    REGULAR MAINTENANCE..1167
      Filters..1167
      Compressor Drive Belt Adjustment..1168
      Compressor Drive Belt Replacement..1168
      Condenser..1168
      Air Conditioning Lubrication..1168
      Air Conditioning Service Chart..1169
      Evaporator / Heater Coil..1170
    TROUBLESHOOTING..1171
      Blower Motor Does Not Operate..1171
      Blower Motor Operates Normally, But Air Flow Is Insufficient..1171
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..1171
      The Compressor Does Not Operate At All, Or Operates Improperly..1171
      Gauge Pressure Related Troubleshooting..1172
      Troubleshooting Tree..1174
      Temperature / Pressure Chart..1177
      Poor A/C Performance..1179
      HVAC Repair And Leaks..1180
      Electrical System..1181
      Engine Coolant Bypassing The Heater Valve..1187
      Heater Valve Not Opening Or Closing..1188
    SYSTEM CHARGING AND RECLAMATION..1189
      Refrigerant Identification..1189
      Reclamation And Charging With Recovery / Charging Unit..1190
    COMPRESSOR..1193
      Removal And Installation..1193
      Oil..1195
      Oil Check..1196
    CONDENSER..1197
      Removal And Installation..1197
    RECEIVER / DRIER..1199
      Receiver / Drier Removal And Installation..1199
      Pressure Relief Valve Removal And Installation..1200
      Pressure Switch Removal And Installation..1201
      Schrader® Valve Removal And Installation..1202
    EVAPORATOR / HEATER UNIT..1203
      Removal And Installation..1203
    THERMOSTAT..1205
      Description..1205
      Removal And Installation..1206
    EXPANSION VALVE..1207
      Removal And Installation..1207
    EVAPORATOR COIL..1209
      Removal And Installation..1209
    HEATER COIL..1211
      Removal And Installation..1211
    BLOWER FAN..1213
      Removal And Installation..1213
      Disassembly And Assembly..1213
    HEATER VALVE..1217
      Removal And Installation..1217
  SPECIFICATIONS..1219
    (S850) LOADER SPECIFICATIONS..1221
      Machine Dimensions..1221
      Performance..1222
      Engine..1222
      Drive System..1223
      Controls..1223
      Hydraulic System..1224
      Electrical System..1225
      Capacities..1225
      Tires..1225
    TORQUE SPECIFICATIONS FOR BOLTS..1227
      Torque For General SAE Bolts..1227
      Torque For General Metric Bolts..1228
    HYDRAULIC CONNECTION SPECIFICATIONS..1229
      Straight Thread O-ring Fitting..1229
      Flare Fitting..1230
      Tubelines And Hoses..1230
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..1231
      Specifications..1231
    CONVERSIONS..1233
      Decimal And Millimeter Equivalent Chart..1233
      U.S. To Metric Conversion Chart..1233
  ALPHABETICAL INDEX..1235
  SERVICE MANUAL REVISION..1237
    Revision No: S850 - 1..1237
    Revision No: S850 - 2..1239
    Revision No: S850 - 3..1241
    Revision No: S850 - 4..1243
    Revision No: S850 - 5..1245
6987479 (7-14) - S850 Skid-Steer Loader Service Manual..1247
  MAINTENANCE SAFETY..1249
  CONTENTS..1251
  FOREWORD..1253
    FOREWORD..1255
    SAFETY INSTRUCTIONS..1258
    FIRE PREVENTION..1260
      Maintenance..1260
      Operation..1260
      Electrical..1260
      Hydraulic System..1260
      Fueling..1260
      Starting..1260
      Spark Arrester Exhaust System..1260
      Welding And Grinding..1261
      Fire Extinguishers..1261
    SERIAL NUMBER LOCATIONS..1262
      Loader Serial Number..1262
      Engine Serial Number..1262
    DELIVERY REPORT..1263
    LOADER IDENTIFICATION..1264
  SAFETY AND MAINTENANCE..1265
    LIFTING AND BLOCKING THE LOADER..1269
      Procedure..1269
    LIFT ARM SUPPORT DEVICE..1271
      Installing..1271
      Removing..1272
    OPERATOR CAB..1273
      Description..1273
      Raising..1274
      Lowering..1275
      Cab Door Sensor..1276
      Special Applications Kit..1277
      Special Applications Kit Inspection And Maintenance..1277
      Forestry Door And Window Kit..1277
      Forestry Door And Window Kit Inspection And Maintenance..1278
    TRANSPORTING LOADER ON A TRAILER..1279
      Loading And Unloading..1279
      Fastening..1279
    TOWING THE LOADER..1281
      Procedure..1281
    REMOTE START TOOL KIT-MEL1563..1283
      Remote Start Tool - MEL1563..1283
      Service Tool Harness Communicator - MEL1566..1285
      Remote Start Procedure..1285
    REMOTE START TOOL (SERVICE TOOL) KIT - 7217666..1289
      Description..1289
      Remote Start Tool (Service Tool) - 7022042..1290
      Loader Service Tool Harness - 6689747..1291
      Computer Service Tool Harness - 6689746..1292
      Remote Start Procedure..1293
    SERVICE SCHEDULE..1297
      Chart..1297
    AIR CLEANER SERVICE..1299
      Replacing Filter Elements..1299
    ENGINE COOLING SYSTEM..1301
      Maintenance Platform..1301
      Cleaning..1301
      Checking Level..1303
      Removing And Replacing Coolant..1303
    FUEL SYSTEM..1305
      Fuel Specifications..1305
      Biodiesel Blend Fuel..1305
      Filling The Fuel Tank..1306
      Fuel Filter..1307
      Removing Air From The Fuel System..1307
    ENGINE LUBRICATION SYSTEM..1309
      Checking And Adding Engine Oil..1309
      Engine Oil Chart..1309
      Removing And Replacing Oil And Filter..1310
    HYDRAULIC / HYDROSTATIC SYSTEM..1313
      Checking And Adding Fluid..1313
      Hydraulic / Hydrostatic Fluid Chart..1313
      Removing And Replacing Hydraulic Fluid..1314
      Removing And Replacing Hydraulic / Hydrostatic Filter..1316
      Removing And Replacing Hydraulic Charge Filter..1317
      Breather Cap..1319
    FINAL DRIVE TRANSMISSION (CHAINCASE)..1321
      Checking And Adding Oil..1321
      Removing And Replacing Oil..1321
    BOB-TACH (HAND LEVER)..1323
      Inspection And Maintenance..1323
    BOB-TACH (POWER)..1325
      Inspection And Maintenance..1325
    LUBRICATING THE LOADER..1327
      Lubrication Locations..1327
    TIRE MAINTENANCE..1331
      Wheel Nuts..1331
      Rotating..1331
      Mounting..1331
    SPARK ARRESTER MUFFLER..1333
      Cleaning Procedure..1333
    PIVOT PINS..1335
      Inspection And Maintenance..1335
    LOADER STORAGE AND RETURN TO SERVICE..1337
      Storage..1337
      Return To Service..1337
    STOPPING THE ENGINE AND LEAVING THE LOADER..1339
      Procedure..1339
    EMERGENCY EXIT..1341
      Rear Window Identification..1341
      Rear Window Removal (Latches)..1341
      Rear Window Removal (Rubber Cord)..1342
      External Access (Rear Window With Latches)..1342
      External Access (Rear Window With Rubber Cord)..1343
      Front Door..1343
    SEAT BELT..1345
      Inspection And Maintenance..1345
  HYDRAULIC SYSTEM..1347
    HYDRAULIC/HYDROSTATIC SCHEMATICS..1353
    HYDRAULIC SYSTEM INFORMATION..1365
      Glossary Of Hydraulic / Hydrostatic Symbols..1365
      Troubleshooting..1369
    CYLINDER (LIFT)..1371
      Testing..1371
      Removal And Installation..1372
      Parts Identification..1376
      Disassembly..1377
      Assembly..1379
    CYLINDER (TILT)..1383
      Testing..1383
      Removal And Installation..1384
      Base End Pivot Pin Removal And Installation..1386
      Parts Identification (Early Models)..1387
      Parts Identification (Later Models)..1388
      Disassembly..1389
      Assembly..1392
    CYLINDER (BOB-TACH)..1397
      Testing..1397
      Removal And Installation..1398
      Parts Identification..1399
      Disassembly..1400
      Assembly..1401
    MAIN RELIEF VALVE (S/N ACS711001 - ACS712833 AND S/N ACSL11001 - ACSL12349)..1405
      Description..1405
      Testing..1406
      Adjusting..1408
      Removal And Installation..1408
    MAIN RELIEF VALVES (S/N ACS712834 & ABOVE AND S/N ACSL12350 & ABOVE)..1411
      Description..1411
      Testing..1412
      Main Relief Valve Adjustment..1414
      Main Relief Valve Removal And Installation..1414
      Auxiliary Relief Valve Adjustment..1415
      Auxiliary Relief Valve Removal And Installation..1416
    HYDRAULIC CONTROL VALVE (SJC) (S/N ACS711001 - ACS712833 AND S/N ACSL11001 - ACSL12349)..1417
      Description..1417
      Removal And Installation..1418
      Actuator Removal And Installation (In Loader)..1422
      Actuator Removal And Installation (Out Of Loader)..1424
      Identification Chart..1427
      Mount Bracket Removal And Installation..1428
      Lift Load Check Valve Removal And Installation..1428
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..1429
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..1430
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..1430
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..1431
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..1431
      Port Relief Valve Removal And Installation..1432
      Plug Removal And Installation..1433
      End Cap Block Removal And Installation..1434
      Lift Spool Removal And Installation..1434
      Lift Spool Disassembly And Assembly..1436
      Tilt Spool Removal And Installation..1438
      Auxiliary Spool Removal And Installation..1440
      Auxiliary Solenoid Removal And Installation..1441
      Solenoid Removal And Installation..1442
      Lock Valve Removal And Installation..1443
      Lift Arm Bypass Orifice Removal And Installation..1444
      Main Relief Valve Removal And Installation..1444
      Check Valve Removal And Installation..1445
    HYDRAULIC CONTROL VALVE (SJC) (S/N ACS712834 & ABOVE AND S/N ACSL12350 & ABOVE)..1447
      Description..1447
      Removal And Installation..1448
      Actuator Removal And Installation (In Loader)..1452
      Actuator Removal And Installation (Out Of Loader)..1453
      Identification Chart..1456
      Mount Bracket Removal And Installation..1457
      Lift Load Check Valve Removal And Installation..1457
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..1458
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..1459
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..1459
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..1460
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..1460
      Port Relief Valve Removal And Installation..1461
      Plug Removal And Installation..1463
      End Cap Block Removal And Installation..1464
      Lift Spool Removal And Installation..1464
      Lift Spool Disassembly And Assembly..1466
      Tilt Spool Removal And Installation..1467
      Auxiliary Spool Removal And Installation..1469
      Auxiliary Solenoid Removal And Installation..1470
      Solenoid Removal And Installation..1471
      Lock Valve Removal And Installation..1472
      Lift Arm Bypass Orifice Removal And Installation..1474
      Main Relief Valve Removal And Installation..1474
      Auxiliary Relief Valve Removal And Installation..1475
      Check Valve Removal And Installation..1475
    HYDRAULIC CONTROL VALVE (SCPA) (S/N ACS711001 - ACS712833 AND S/N ACSL11001 - ACSL12349)..1477
      Description..1477
      Removal And Installation..1478
      Mount Bracket Removal And Installation..1482
      Identification Chart..1483
      Lift Load Check Valve Removal And Installation..1484
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..1485
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..1486
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..1486
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..1487
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..1487
      Port Relief Valve Removal And Installation..1488
      Plug Removal And Installation..1489
      Rubber Boot Removal And Installation..1490
      End Cap Block Removal And Installation..1491
      Lift Spool And Detent Removal And Installation..1492
      Tilt Spool Removal And Installation..1502
      Auxiliary Spool Removal And Installation..1504
      Auxiliary Solenoid Removal And Installation..1506
      Solenoid Removal And Installation..1507
      Lock Valve Removal And Installation..1508
      Lift Arm Bypass Orifice Removal And Installation..1510
      Main Relief Valve Removal And Installation..1510
      Check Valve Removal And Installation..1511
    HYDRAULIC CONTROL VALVE (SCPA) (S/N ACS712834 & ABOVE AND S/N ACSL12350 & ABOVE)..1513
      Description..1513
      Removal And Installation..1514
      Mount Bracket Removal And Installation..1517
      Identification Chart..1518
      Lift Load Check Valve Removal And Installation..1519
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..1520
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..1521
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..1521
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..1522
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..1522
      Port Relief Valve Removal And Installation..1523
      Plug Removal And Installation..1525
      Rubber Boot Removal And Installation..1526
      End Cap Block Removal And Installation..1526
      Lift Spool And Detent Removal And Installation..1527
      Tilt Spool Removal And Installation..1535
      Auxiliary Spool Removal And Installation..1537
      Auxiliary Solenoid Removal And Installation..1538
      Solenoid Removal And Installation..1538
      Lock Valve Removal And Installation..1540
      Lift Arm Bypass Orifice Removal And Installation..1542
      Main Relief Valve Removal And Installation..1542
      Auxiliary Relief Valve Removal And Installation..1543
      Check Valve Removal And Installation..1543
    LIFT ARM BYPASS CONTROL VALVE..1545
      Description..1545
      Testing..1545
      Removal And Installation..1546
      Bracket Removal And Installation..1547
      Disassembly And Assembly..1547
    HYDRAULIC PUMP..1549
      Description..1549
      Pump Test At Quick Couplers..1549
      Direct Pump Test (Standard Section)..1550
      Direct Pump Test (Charge Section)..1552
      Removal And Installation..1554
      Hydraulic Pump Startup..1557
      Parts Identification..1558
      Disassembly And Assembly..1559
    HYDRAULIC PUMP (HIGH FLOW)..1561
      Description..1561
      Pump Test At Quick Couplers..1561
      Direct Pump Test (Standard Section)..1562
      Direct Pump Test (Charge Section)..1563
      Direct Pump Test (High Flow Section)..1565
      High Flow Relief Valve Adjustment..1567
      High Flow Relief Valve Removal And Installation..1568
      Solenoid Removal And Installation..1569
      Removal And Installation..1570
      Hydraulic Pump Startup..1573
      Parts Identification..1574
      Disassembly And Assembly..1575
    HYDRAULIC / HYDROSTATIC FILTERS..1577
      Description..1577
      Housing Removal And Installation..1577
    HYDRAULIC FLUID RESERVOIR..1579
      Description..1579
      Removal And Installation..1579
      Hydraulic Fluid Screen..1580
    OIL COOLER..1581
      Description..1581
      Removal And Installation..1581
    BUCKET POSITION VALVE..1583
      Description..1583
      Solenoid Removal And Installation..1583
      Solenoid Testing..1584
      Removal And Installation..1585
      Disassembly And Assembly..1587
    REAR AUXILIARY DIVERTER VALVE..1589
      Description..1589
      Solenoid Testing..1589
      Removal And Installation..1590
      Disassembly And Assembly..1591
    BOB-TACH (POWER) BLOCK..1597
      Description..1597
      Removal And Installation..1597
      Disassembly And Assembly..1599
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..1609
      Description..1609
      Removal And Installation..1610
      Disassembly And Assembly (FFI/FI)..1610
      Disassembly And Assembly (FFH/FH)..1612
  HYDROSTATIC SYSTEM..1615
    HYDROSTATIC SYSTEM INFORMATION..1617
      Troubleshooting..1617
      Description..1618
    HYDROSTATIC DRIVE MOTOR (TWO-SPEED) (S/N ACS711001 - ASC712799 AND S/N ACSL11001 - ACSL12349)..1619
      Description..1619
      Removal And Installation..1619
      Parts Identification..1622
      Disassembly..1623
      Assembly..1629
    HYDROSTATIC MOTOR (TWO-SPEED) (S/N ACS712800 & ABOVE AND S/N ACSL12350 & ABOVE)..1635
      Description..1635
      Removal And Installation..1635
      Parts Identification..1638
      Disassembly..1639
      Assembly..1645
    HYDROSTATIC MOTOR CARRIER (SJC AND SCPA)..1651
      Description..1651
      Removal And Installation..1652
      Parts Identification..1654
      Disassembly..1655
      Assembly..1657
    CHARGE PRESSURE (EARLY MODELS)..1661
      Description..1661
      Testing..1661
      Sender Removal And Installation..1663
      Adjusting..1664
    CHARGE PRESSURE (LATER MODELS)..1665
      Description..1665
      Testing..1665
      Sender Removal And Installation..1667
      Adjusting..1668
    HYDROSTATIC PUMP (SJC AND SCPA)..1669
      Description..1669
      Hydraulic Controller Removal And Installation..1670
      Removal And Installation..1672
      Hydrostatic Pump Start Up..1673
      Parts Identification..1674
      High Pressure Relief And Bypass Valve..1675
      Charge Relief Valve..1676
      Disassembly..1677
      Inspection..1686
      Assembly..1689
      Mechanical Neutral Adjustment..1699
      Hydraulic Controller Neutral Adjustment..1702
    DRIVE BELT..1705
      Belt Adjustment..1705
      Belt Replacement..1705
      Stop Adjustment..1707
      Tensioner Pulley Removal And Installation..1708
      Tensioner Pulley Disassembly And Assembly..1708
    TWO-SPEED / BRAKE VALVE (S/N ACS711001 - ACS712799 AND S/N ACSL11001 - ACSL12349)..1711
      Description..1711
      Valve Block Removal And Installation..1712
      Valve Block Disassembly And Assembly..1714
    TWO-SPEED / BRAKE VALVE (S/N ACS7112800 & ABOVE AND S/N ACSL12350 & ABOVE)..1717
      Description..1717
      Valve Block Removal And Installation..1718
      Valve Block Disassembly And Assembly..1720
    DRAIN MANIFOLD..1723
      Description..1723
      Drain Manifold Removal And Installation..1723
  DRIVE SYSTEM..1725
    BRAKE (TWO-SPEED)..1727
      Description..1727
    DRIVE COMPONENTS..1729
      Description..1729
      Axle Seal Removal And Installation..1730
      Axle, Sprocket And Bearings Removal And Installation..1732
      Chain Removal And Installation..1737
    CHAINCASE..1739
      Description..1739
      Front Cover Removal And Installation..1739
      Center Cover Removal And Installation..1740
      Rear Cover Removal And Installation..1741
  MAINFRAME..1743
    SEAT BAR..1747
      Description..1747
      Removal And Installation..1747
      Disassembly And Assembly..1748
      Compression Spring Disassembly And Assembly..1749
    OPERATOR CAB..1751
      Gas Spring Removal And Installation..1751
      Gas Spring Bracket Disassembly And Assembly..1752
      Removal And Installation..1752
    OPERATOR SEAT (SUSPENSION)..1755
      Removal And Installation..1755
      Slide Rail Removal And Installation..1755
      Seat Belt Removal And Installation..1756
      Lower Cushion Removal..1756
      Lower Cushion Installation..1757
      Back Cushion Removal And Installation..1757
      Shock Removal And Installation..1758
      3-Point Seat Belt Removal And Installation..1758
    BOB-TACH (HAND LEVER)..1761
      Description..1761
      Removal And Installation..1761
      Lever And Wedge Disassembly And Assembly..1763
      Pivot Pin Bushing And Seal Removal And Installation..1765
    BOB-TACH (POWER)..1767
      Description..1767
      Removal And Installation..1767
      Lever And Wedge Disassembly And Assembly..1770
      Pivot Pin Bushing And Seal Removal And Installation..1771
    LIFT ARMS..1773
      Stabilizer Bar Removal And Installation..1773
      Link Removal And Installation..1774
      Removal And Installation..1775
    REAR GRILLE..1779
      Removing..1779
      Installing..1779
      Shield Removal And Installation..1780
    REAR DOOR (TAILGATE)..1781
      Removal And Installation..1781
      Striker Removal And Installation..1782
      Striker Disassembly And Assembly..1782
      Striker (Adjusting)..1782
      Latch Removal And Installation (Early Models)..1783
      Latch Removal And Installation (Later Models)..1784
    FUEL TANK..1785
      Removal And Installation..1785
      Fuel Level Sender Removal And Installation..1786
      Fuel Fill Screen Removal And Installation..1787
    FUEL TANK (AUXILIARY)..1789
      Removal And Installation..1789
    CONTROL PEDALS AND LINKAGES (SCPA)..1791
      Description..1791
      Pedal Removal And Installation..1791
      Linkage Removal And Installation..1792
      Pedal (Adjusting)..1793
      Floor Pan Removal And Installation..1794
    CONTROL PANEL (SJC)..1795
      Description..1795
      Removal And Installation..1795
    CONTROL PANEL (SCPA)..1797
      Description..1797
      Removal And Installation..1797
    CONTROL HANDLE / LEVER (SJC)..1799
      Description..1799
      Joystick Testing..1799
      Joystick Removal And Installation..1800
    CONTROL HANDLE / LEVER (SCPA)..1801
      Description..1801
      Steering Handle Testing..1801
      Steering Handle Removal And Installation..1802
    ACCESS PANEL (INSIDE)..1803
      Removal And Installation (Left)..1803
      Removal And Installation (Right)..1803
    ACCESS PANEL (INSIDE) (SJC)..1805
      Removal And Installation (Left)..1805
      Removal And Installation (Right)..1805
    WINDOW (REAR)..1807
      Rear Window Identification..1807
      Removal (Rubber Cord)..1807
      Installation (Rubber Cord)..1808
      Removal And Installation (Latches)..1810
      Disassembly And Assembly (Latches)..1810
    WINDOW (TOP)..1811
      Removal And Installation..1811
    WINDOW (SIDE)..1813
      Removal And Installation..1813
    CAB DOOR..1815
      Description..1815
      Removal And Installation..1815
      Disassembly And Assembly..1816
      Aligning..1817
      Adjusting..1818
      Checking Operation..1818
    ARMREST..1819
      Description..1819
      Removal And Installation..1820
      Disassembly And Assembly..1821
    LEFT SIDE LOWER PANEL..1825
      Removal And Installation..1825
      Disassembly And Assembly..1827
    RIGHT SIDE LOWER PANEL..1829
      Removal And Installation..1829
      Disassembly And Assembly..1830
    HEADLINER..1833
      Removal And Installation..1833
  ELECTRICAL SYSTEM AND ANALYSIS..1835
    ELECTRICAL SCHEMATICS..1839
    ELECTRICAL SYSTEM INFORMATION..1921
      Glossary Of Electrical Symbols..1921
      Deluxe Cab Harness Connectors (Early Models)..1924
      Deluxe Cab Harness Connectors (Later Models)..1925
      Mainframe Harness Connectors (Early Models)..1926
      Mainframe Harness Connectors (Later Models)..1927
      Description..1928
      Troubleshooting..1929
      Fuse And Relay Location / Identification..1930
      Solenoid Testing..1933
    BATTERY..1935
      Removal And Installation..1935
      Servicing..1936
      Using A Booster Battery (Jump Starting)..1937
    ALTERNATOR..1939
      Belt Adjustment..1939
      Belt Replacement..1939
      Charging System Inspection..1940
      Alternator Voltage Testing..1941
      Low Voltage Testing..1941
      High Voltage Testing..1942
      Removal And Installation..1943
      Parts Identification..1944
    STARTER..1945
      Testing..1945
      Removal And Installation..1945
      Parts Identification..1946
    INSTRUMENT PANELS..1947
      Left Panel (Early Models)..1947
      Left Panel (Later Models)..1949
      Display Screen..1951
      Right Panel (Standard Key Panel)..1952
      Right Panel (Keyless Start Panel)..1953
      Right Panel (Deluxe Instrumentation Panel)..1954
      Left Switch Panel..1956
      Right Switch Panel..1956
      Left Side Lower Panel..1957
      Right Side Lower Panel..1957
      Left Panel Removal And Installation..1958
      Right Panel Removal And Installation..1958
      Key Switch Disassembly And Assembly..1959
      Alarm Disassembly And Assembly..1959
      Left Switch Panel Removal And Installation..1960
      Right Switch Panel Removal And Installation..1960
    LIGHTS..1961
      Front Removal And Installation..1961
      Rear Removal And Installation..1962
      Cab Light Removal And Installation (Early Models)..1962
      Cab Light Removal And Installation (Later Models)..1963
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..1965
      Description..1965
      Connector Identification..1966
      Removal And Installation (Early Models)..1972
      Removal And Installation (Later Models)..1973
    BOBCAT CONTROLLER (ACS)..1975
      Description..1975
      Connector And Wire Identification..1976
      Removal And Installation..1977
    BOBCAT CONTROLLER (SJC) (DRIVE)..1979
      Description..1979
      Connector Identification..1980
      Removal And Installation..1982
    BOBCAT CONTROLLER (SCPA) (DRIVE)..1983
      Description..1983
      Connector Identification..1984
      Removal And Installation..1986
    SPEED SENSORS (SJC AND SCPA)..1987
      Description..1987
      Testing..1987
      Removal And Installation..1989
    DIAGNOSTIC SERVICE CODES..1991
      Viewing Service Codes..1991
      Service Codes List..1992
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..1999
      Description..1999
      Inspecting The BICS™ (Engine STOPPED - Key ON)..2000
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..2000
      Inspecting The Seat Bar Sensor (Engine RUNNING)..2000
      Inspecting The Traction Lock (Engine RUNNING)..2000
      Inspecting The Lift Arm Bypass Control..2000
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..2000
      Troubleshooting..2001
    SEAT BAR SENSOR..2003
      Description..2003
      Troubleshooting..2003
      Testing..2004
      Removal And Installation..2005
      Bobcat Interlock Control System (BICS™) Circuit Test..2008
    TRACTION LOCK..2011
      Description..2011
      Troubleshooting..2012
      Inspecting..2013
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..2015
      Identification Chart..2015
      Description..2016
      Identification Chart ACD Group 0..2017
      Identification Chart ACD Group 1..2018
      Identification Chart ACD Group 2..2019
      Identification Chart ACD Group 3..2020
    ELECTRICAL / HYDRAULIC CONTROLS (scpa)..2021
      Identification Chart..2021
      Description..2022
      Identification Chart ACD Group 0..2023
      Identification Chart ACD Group 1..2024
      Identification Chart ACD Group 2..2025
      Identification Chart ACD Group 3..2026
    SERVICE PC (LAPTOP COMPUTER)..2027
      Connecting Remote Start Tool..2027
      Connecting Remote Start Tool (Service Tool)..2027
    CALIBRATION..2029
      Description..2029
      Actuator Testing..2029
      Lift And Tilt Calibration (SJC)..2032
      Hydrostatic Pump Calibration (SJC)..2033
      Hydrostatic Pump Calibration (SCPA)..2039
    STEERING DRIFT COMPENSATION (operator mode)..2045
      Description..2045
      Operation..2045
    STEERING DRIFT COMPENSATION (service mode)..2047
      Description..2047
      Operation..2047
    FLYWHEEL RPM SENSOR..2049
      Description..2049
      Removal..2049
      Installation..2049
    CONTROL PANEL SETUP..2051
      Right Panel Setup (Deluxe Instrumentation Panel)..2051
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..2055
      Password Description..2055
      Changing The Owner Password..2055
      Changing The User Passwords..2056
      Password Lockout Feature..2056
    PASSWORD SETUP (KEYLESS START PANEL)..2057
      Password Description..2057
      Changing The Owner Password..2057
      Password Lockout Feature..2057
    MAINTENANCE CLOCK..2059
      Description..2059
      Setup..2060
      Reset..2063
    BACK-UP ALARM SYSTEM..2065
      Description..2065
      Inspecting..2065
      Troubleshooting (Joystick)..2066
      Alarm Removal And Installation..2067
    FRONT HORN..2069
      Removal And Installation..2069
      Troubleshooting..2070
      Troubleshooting (Joystick)..2071
  ENGINE SERVICE..2073
    ENGINE INFORMATION..2077
      Description..2077
      Specifications..2078
      Torque Values..2081
      Troubleshooting..2081
      Engine Removal And Installation..2083
      Engine Mount Replacement..2090
      Compression - Checking..2091
    ENGINE SPEED CONTROL (HAND)..2093
      Removal And Installation..2093
      Disassembly And Assembly..2093
      Cable Removal And Installation..2094
    ENGINE SPEED CONTROL (FOOT)..2095
      Removal And Installation (Early Models)..2095
      Disassembly And Assembly (Early Models)..2096
      Removal And Installation (Later Models)..2098
      Disassembly And Assembly (Later Models)..2099
    MUFFLER..2101
      Removal And Installation..2101
    AIR CLEANER..2103
      Housing Removal And Installation (Early Models)..2103
      Housing Removal And Installation (Later Models)..2103
    ENGINE COOLING SYSTEM..2105
      Radiator Removal And Installation (Early Models)..2105
      Radiator Removal And Installation (Later Models)..2107
      Hydraulic Fan Description..2110
      Lower Fan Duct Removal And Installation..2111
      Hydraulic Fan Motor Assembly Removal And Installation (Early Models)..2111
      Fan Removal And Installation (Early Models)..2112
      Hydraulic Fan Motor Removal And Installation (Early Models)..2112
      Hydraulic Fan Disassembly And Assembly (Early Models)..2113
      Hydraulic Fan Motor Assembly Removal And Installation (Later Models)..2115
      Fan Removal And Installation (Later Models)..2116
      Hydraulic Fan Motor Removal And Installation (Later Models)..2117
      Hydraulic Fan Disassembly And Assembly (Later Models)..2118
      Blower Housing Removal And Installation..2123
      Water Pump Removal And Installation..2124
      Water Pump Disassembly And Assembly..2124
      Thermostat Housing Removal And Installation..2125
      Thermostat - Checking..2125
    LUBRICATION SYSTEM..2127
      Oil Pan Removal And Installation..2127
      Oil Pump Removal And Installation..2128
      Oil Pump Inspection..2128
      Oil Filter Cooler Removal And Installation..2130
      Engine Oil Pressure - Testing..2131
    FUEL SYSTEM..2133
      Fuel Shutoff Solenoid - Checking..2133
      Fuel Shutoff Solenoid Removal And Installation..2133
      Fuel Injection Pump Assembly Removal..2134
      Fuel Injection Pump Assembly Installation..2138
      Governor Housing Disassembly And Assembly..2140
      Governor Disassembly And Assembly..2142
      Fuel Camshaft Removal And Installation..2144
      Fuel Injection Pump Removal..2146
      Fuel Injection Pump Installation..2149
      Injection Pump - Timing..2152
      Fuel Injector Removal And Installation..2156
      Fuel Injector Nozzle Pressure - Checking..2157
      Nozzle Spraying Condition..2158
      Valve Seat Tightness..2158
    CYLINDER HEAD..2159
      Intake Air Heater - Testing..2159
      Intake Air Heater Removal And Installation..2159
      Valve Clearance Adjustment..2160
      Valve Timing - Checking..2162
      Cylinder Head Removal And Installation..2163
      Cylinder Head Disassembly And Assembly..2165
      Cylinder Head - Servicing..2166
      Cylinder Head Top Clearance..2166
      Valve Guide - Checking..2167
      Reconditioning The Valve And Valve Seat..2169
      Valve Spring..2171
      Valve Tappets..2172
      Rocker Arm And Shaft - Checking..2173
      Push Rod Alignment - Checking..2173
    CRANKSHAFT AND PISTONS..2175
      Piston And Connecting Rod Removal And Installation..2175
      Piston And Connecting Rod - Servicing..2177
      Cylinder Bore - Checking..2181
      Connecting Rod Alignment..2182
      Crankshaft Gear Removal And Installation..2182
      Crankshaft And Bearings Removal..2183
      Crankshaft And Bearings Installation..2185
      Crankshaft And Bearings - Servicing..2187
    CAMSHAFT AND TIMING GEARS..2193
      Timing Gearcase Cover Removal And Installation..2193
      Timing Gears Backlash - Checking..2194
      Idler Gear And Camshaft Removal And Installation..2194
      Camshaft - Servicing..2195
      Idler Gear And Shaft - Servicing..2197
    TURBOCHARGER..2199
      Description..2199
      Testing..2199
      Removal And Installation..2200
    FLYWHEEL AND HOUSING..2203
      Flywheel Removal And Installation..2203
      Ring Gear Removal And Installation..2203
      Housing Removal And Installation..2204
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..2205
      Description..2205
      Testing..2206
      Removal And Installation..2209
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..2211
    AIR CONDITIONING SYSTEM FLOW..2213
      Description..2213
      Chart..2214
      Components..2215
      Safety Equipment..2218
    REGULAR MAINTENANCE..2219
      Filters..2219
      Compressor Drive Belt Adjustment..2220
      Compressor Drive Belt Replacement..2220
      Condenser..2220
      Air Conditioning Lubrication..2220
      Air Conditioning Service Chart..2221
      Evaporator / Heater Coil..2222
    TROUBLESHOOTING..2225
      Blower Motor Does Not Operate..2225
      Blower Motor Operates Normally, But Air Flow Is Insufficient..2225
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..2225
      The Compressor Does Not Operate At All, Or Operates Improperly..2225
      Gauge Pressure Related Troubleshooting..2226
      Troubleshooting Tree..2228
      Temperature / Pressure Chart..2231
      Poor A/C Performance..2233
      HVAC Repair And Leaks..2234
      Electrical System..2235
      Engine Coolant Bypassing The Heater Valve..2241
      Heater Valve Not Opening Or Closing..2242
    SYSTEM CHARGING AND RECLAMATION..2243
      Refrigerant Identification..2243
      Reclamation And Charging With Recovery / Charging Unit..2244
    COMPRESSOR..2247
      Removal And Installation..2247
      Oil..2249
      Oil Check..2250
    CONDENSER..2251
      Removal And Installation..2251
    RECEIVER / DRIER (early models)..2253
      Receiver / Drier Removal And Installation..2253
      Pressure Relief Valve Removal And Installation..2254
      Pressure Switch Removal And Installation..2255
      Schrader® Valve Removal And Installation..2256
    RECEIVER / DRIER (later models)..2257
      Receiver / Drier Removal And Installation..2257
      Pressure Switch Removal And Installation..2259
      Schrader® Valve Removal And Installation..2260
    EVAPORATOR / HEATER UNIT..2261
      Removal And Installation..2261
    THERMOSTAT..2263
      Description..2263
      Removal And Installation..2264
    EXPANSION VALVE..2265
      Removal And Installation..2265
    EVAPORATOR COIL..2267
      Removal And Installation..2267
    HEATER COIL..2269
      Removal And Installation..2269
    BLOWER FAN..2271
      Removal And Installation..2271
      Disassembly And Assembly..2271
    HEATER VALVE..2275
      Removal And Installation..2275
    Evaporator / heater cover..2277
      Removal..2277
      Installation..2277
  SPECIFICATIONS..2279
    (S850) LOADER SPECIFICATIONS..2281
      Machine Dimensions..2281
      Performance..2282
      Engine..2282
      Drive System..2283
      Controls..2283
      Hydraulic System..2284
      Electrical System..2285
      Capacities..2285
      Tires..2285
    TORQUE SPECIFICATIONS FOR BOLTS..2287
      Torque For General SAE Bolts..2287
      Torque For General Metric Bolts..2288
    HYDRAULIC CONNECTION SPECIFICATIONS..2289
      Straight Thread O-ring Fitting..2289
      Flare Fitting..2290
      Tubelines And Hoses..2290
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..2291
      Specifications..2291
    CONVERSIONS..2293
      Decimal And Millimeter Equivalent Chart..2293
      U.S. To Metric Conversion Chart..2293
    SERVICE TOOLS REQUIRED..2295
      Remote Start Tools..2295
      Hydraulic Tools..2296
      Mainframe And Drive Tools..2298
      Electrical Tools..2299
      Engine Tools..2299
      HVAC Tools..2304
  ALPHABETICAL INDEX..2305
6987479 (9-10) - S850 Skid-Steer Loader Service Manual..2309
  MAINTENANCE SAFETY..2311
  CONTENTS..2313
  FOREWORD..2315
    FOREWORD..2317
    SAFETY INSTRUCTIONS..2320
    FIRE PREVENTION..2322
      Maintenance..2322
      Operation..2322
      Electrical..2322
      Hydraulic System..2322
      Fueling..2322
      Starting..2322
      Spark Arrestor Exhaust System..2322
      Welding And Grinding..2323
      Fire Extinguishers..2323
    SERIAL NUMBER LOCATIONS..2324
      Loader Serial Number..2324
      Engine Serial Number..2324
    DELIVERY REPORT..2325
    LOADER IDENTIFICATION..2326
  SAFETY & MAINTENANCE..2327
    LIFTING AND BLOCKING THE LOADER..2331
      Procedure..2331
    LIFT ARM SUPPORT DEVICE..2333
      Installing..2333
      Removing..2334
    OPERATOR CAB..2335
      Description..2335
      Raising..2336
      Lowering..2337
      Cab Door Sensor..2338
      Special Applications Kit..2338
      Special Applications Kit Inspection And Maintenance..2338
    TRANSPORTING LOADER ON A TRAILER..2339
      Loading And Unloading..2339
      Fastening..2339
    TOWING THE LOADER..2341
      Procedure..2341
    REMOTE START TOOL KIT-MEL1563..2343
      Remote Start Tool - MEL1563..2343
      Service Tool Harness Communicator - MEL1566..2345
      Remote Start Procedure..2345
    REMOTE START TOOL (SERVICE TOOL) KIT - 7003031..2349
      Description..2349
      Remote Start Tool (Service Tool) - 7003030..2350
      Loader Service Tool Harness - 6689747..2351
      Computer Service Tool Harness - 6689746..2352
      Remote Start Procedure..2353
    SERVICE SCHEDULE..2357
      Chart..2357
    AIR CLEANER SERVICE..2359
      Replacing Filter Elements..2359
    ENGINE COOLING SYSTEM..2361
      Maintenance Platform..2361
      Cleaning..2361
      Checking Level..2363
      Removing And Replacing Coolant..2363
    FUEL SYSTEM..2365
      Fuel Specifications..2365
      Biodiesel Blend Fuel..2365
      Filling The Fuel Tank..2366
      Fuel Filter..2367
      Removing Air From The Fuel System..2367
    ENGINE LUBRICATION SYSTEM..2369
      Checking And Adding Engine Oil..2369
      Engine Oil Chart..2369
      Removing And Replacing Oil And Filter..2370
    HYDRAULIC / HYDROSTATIC SYSTEM..2371
      Checking And Adding Fluid..2371
      Hydraulic / Hydrostatic Fluid Chart..2371
      Removing And Replacing Hydraulic Fluid..2372
      Removing And Replacing Hydraulic / Hydrostatic Filter..2374
      Removing And Replacing Hydraulic Charge Filter..2375
      Breather Cap..2376
    FINAL DRIVE TRANSMISSION (CHAINCASE)..2377
      Checking And Adding Oil..2377
      Removing And Replacing Oil..2377
    BOB-TACH (HAND LEVER)..2379
      Inspection And Maintenance..2379
    BOB-TACH (POWER)..2381
      Inspection And Maintenance..2381
    LUBRICATING THE LOADER..2383
      Lubrication Locations..2383
    TIRE MAINTENANCE..2387
      Wheel Nuts..2387
      Rotating..2387
      Mounting..2387
    SPARK ARRESTOR MUFFLER..2389
      Cleaning Procedure..2389
    PIVOT PINS..2391
      Inspection And Maintenance..2391
    LOADER STORAGE AND RETURN TO SERVICE..2393
      Storage..2393
      Return To Service..2393
    STOPPING THE ENGINE AND LEAVING THE LOADER..2395
      Procedure..2395
    EMERGENCY EXIT..2397
      External Access..2397
      Rear Window..2397
      Front Door..2397
    SEAT BELT..2399
      Inspection And Maintenance..2399
  HYDRAULIC SYSTEM..2401
    HYDRAULIC / HYDROSTATIC SCHEMATIC..2405
    HYDRAULIC SYSTEM INFORMATION..2409
      Glossary Of Hydraulic / Hydrostatic Symbols..2409
      Troubleshooting..2413
    CYLINDER (LIFT)..2415
      Testing..2415
      Removal And Installation..2416
      Parts Identification..2420
      Disassembly..2421
      Assembly..2423
    CYLINDER (TILT)..2425
      Testing..2425
      Removal And Installation..2426
      Base End Pivot Pin Removal And Installation..2428
      Parts Identification..2429
      Disassembly..2430
      Assembly..2432
    CYLINDER (BOB-TACH)..2435
      Testing..2435
      Removal And Installation..2436
      Parts Identification..2437
      Disassembly..2438
      Assembly..2439
    MAIN RELIEF VALVE..2443
      Description..2443
      Testing..2444
      Adjusting..2446
      Removal And Installation..2446
    HYDRAULIC CONTROL VALVE (SJC)..2449
      Description..2449
      Removal And Installation..2449
      Actuator Removal And Installation (In Loader)..2453
      Actuator Removal And Installation (Out Of Loader)..2455
      Identification Chart..2458
      Mount Bracket Removal And Installation..2459
      Lift Load Check Valve Removal And Installation..2459
      Load Check Valve Removal And Installation (Tilt & Auxiliary)..2460
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..2461
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..2461
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..2462
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..2462
      Port Relief Valve Removal And Installation..2463
      Plug Removal And Installation..2464
      End Cap Block Removal And Installation..2465
      Lift Spool Removal And Installation..2465
      Lift Spool Disassembly And Assembly..2467
      Tilt Spool Removal And Installation..2469
      Auxiliary Spool Removal And Installation..2471
      Auxiliary Solenoid Removal And Installation..2472
      Solenoid Removal And Installation..2473
      Lock Valve Removal And Installation..2474
      Lift Arm Bypass Orifice Removal And Installation..2475
      Main Relief Valve Removal And Installation..2475
      Check Valve Removal And Installation..2476
    HYDRAULIC CONTROL VALVE (SCPA)..2477
      Description..2477
      Removal And Installation..2478
      Mount Bracket Removal And Installation..2481
      Identification Chart..2482
      Lift Load Check Valve Removal And Installation..2483
      Load Check Valve Removal And Installation (Tilt & Auxiliary)..2484
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..2485
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..2485
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..2486
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..2486
      Port Relief Valve Removal And Installation..2487
      Plug Removal And Installation..2488
      Rubber Boot Removal And Installation..2489
      End Cap Block Removal And Installation..2490
      Lift Spool And Detent Removal And Installation..2491
      Tilt Spool Removal And Installation..2501
      Auxiliary Spool Removal And Installation..2503
      Auxiliary Solenoid Removal And Installation..2505
      Solenoid Removal And Installation..2506
      Lock Valve Removal And Installation..2507
      Lift Arm Bypass Orifice Removal And Installation..2509
      Main Relief Valve Removal And Installation..2509
      Check Valve Removal And Installation..2510
    LIFT ARM BYPASS CONTROL VALVE..2511
      Description..2511
      Testing..2511
      Removal And Installation..2512
      Bracket Removal And Installation..2513
      Disassembly And Assembly..2513
    HYDRAULIC PUMP..2515
      Description..2515
      Pump Test At Quick Couplers..2515
      Direct Pump Test (Standard Section)..2516
      Direct Pump Test (Charge Section)..2518
      Removal And Installation..2520
      Hydraulic Pump Startup..2521
      Parts Identification..2522
      Disassembly And Assembly..2523
    HYDRAULIC PUMP (HIGH FLOW)..2525
      Description..2525
      Pump Test At Quick Couplers..2525
      Direct Pump Test (Standard Section)..2526
      Direct Pump Test (Charge Section)..2527
      Direct Pump Test (High Flow Section)..2529
      High Flow Relief Valve Adjustment..2531
      High Flow Relief Valve Removal And Installation..2532
      Solenoid Removal And Installation..2533
      Removal And Installation..2534
      Hydraulic Pump Startup..2535
      Parts Identification..2536
      Disassembly And Assembly..2537
    HYDRAULIC / HYDROSTATIC FILTERS..2539
      Description..2539
      Housing Removal And Installation..2539
    HYDRAULIC FLUID RESERVOIR..2541
      Description..2541
      Removal And Installation..2541
      Hydraulic Fluid Screen..2542
    OIL COOLER..2543
      Description..2543
      Removal And Installation..2543
    BUCKET POSITION VALVE..2545
      Description..2545
      Solenoid Removal And Installation..2545
      Solenoid Testing..2546
      Removal And Installation..2546
      Disassembly And Assembly..2548
    REAR AUXILIARY DIVERTER VALVE..2549
      Description..2549
      Solenoid Testing..2549
      Removal And Installation..2550
      Disassembly And Assembly..2551
    BOB-TACH (POWER) BLOCK..2557
      Description..2557
      Removal And Installation..2557
      Disassembly And Assembly..2559
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..2563
      Description..2563
      Removal And Installation..2563
      Disassembly And Assembly..2563
  HYDROSTATIC SYSTEM..2565
    HYDROSTATIC SYSTEM INFORMATION..2567
      Troubleshooting..2567
      Description..2568
    HYDROSTATIC MOTOR (TWO-SPEED)..2569
      Description..2569
      Removal And Installation..2569
      Parts Identification..2572
      Disassembly..2573
      Assembly..2579
    HYDROSTATIC MOTOR CARRIER (SJC AND SCPA)..2585
      Description..2585
      Removal And Installation..2586
      Parts Identification..2587
      Disassembly..2588
      Assembly..2590
    CHARGE PRESSURE..2595
      Description..2595
      Testing..2595
      Sender Removal And Installation..2597
      Adjusting..2598
    HYDROSTATIC PUMP (SJC AND SCPA)..2599
      Description..2599
      Hydraulic Controller Removal And Installation..2600
      Removal And Installation..2602
      Hydrostatic Pump Start Up..2604
      Parts Identification..2605
      High Pressure Relief And Bypass Valve..2606
      Charge Relief Valve..2607
      Disassembly And Assembly..2608
      Mechanical Neutral Adjustment..2621
      Hydraulic Controller Neutral Adjustment..2624
    DRIVE BELT..2627
      Belt Adjustment..2627
      Belt Replacement..2627
      Stop Adjustment..2629
      Tensioner Pulley Removal And Installation..2630
      Tensioner Pulley Disassembly And Assembly..2630
    TWO-SPEED / BRAKE VALVE..2633
      Description..2633
      Valve Block Removal And Installation..2634
      Valve Block Disassembly And Assembly..2636
    DRAIN MANIFOLD..2639
      Description..2639
      Drain Manifold Removal And Installation..2639
  DRIVE SYSTEM..2641
    BRAKE (TWO-SPEED)..2643
      Description..2643
    DRIVE COMPONENTS..2645
      Description..2645
      Axle Seal Removal And Installation..2646
      Axle, Sprocket And Bearings Removal And Installation..2648
      Chain Removal And Installation..2653
    CHAINCASE..2655
      Description..2655
      Front Cover Removal And Installation..2655
      Center Cover Removal And Installation..2656
      Rear Cover Removal And Installation..2657
  MAINFRAME..2659
    SEAT BAR..2663
      Description..2663
      Removal And Installation..2663
      Disassembly And Assembly..2664
      Compression Spring Disassembly And Assembly..2665
    OPERATOR CAB..2667
      Gas Spring Removal And Installation..2667
      Gas Spring Bracket Disassembly And Assembly..2668
      Removal And Installation..2668
    OPERATOR SEAT (SUSPENSION)..2671
      Removal And Installation..2671
      Slide Rail Removal And Installation..2671
      Seat Belt Removal And Installation..2672
      Lower Cushion Removal..2672
      Lower Cushion Installation..2673
      Back Cushion Removal And Installation..2673
      Shock Removal And Installation..2674
      3-Point Seat Belt Removal And Installation..2674
    BOB-TACH (HAND LEVER)..2677
      Description..2677
      Removal And Installation..2677
      Lever And Wedge Disassembly And Assembly..2679
      Pivot Pin Bushing And Seal Removal And Installation..2681
    BOB-TACH (POWER)..2683
      Description..2683
      Removal And Installation..2683
      Lever And Wedge Disassembly And Assembly..2686
      Pivot Pin Bushing And Seal Removal And Installation..2687
    LIFT ARMS..2689
      Stabilizer Bar Removal And Installation..2689
      Link Removal And Installation..2690
      Removal And Installation..2691
    REAR GRILLE..2695
      Removing..2695
      Installing..2695
    REAR DOOR (TAILGATE)..2697
      Removal And Installation..2697
      Striker Removal And Installation..2698
      Striker Disassembly And Assembly..2698
      Striker (Adjusting)..2698
      Latch Removal And Installation..2699
    FUEL TANK..2701
      Removal And Installation..2701
      Fuel Level Sender Removal And Installation..2703
      Fuel Fill Screen Removal And Installation..2703
    FUEL TANK (AUXILIARY)..2705
      Removal And Installation..2705
    CONTROL PEDALS AND LINKAGES (SCPA)..2707
      Description..2707
      Pedal Removal And Installation..2707
      Linkage Removal And Installation..2708
      Pedal (Adjusting)..2709
      Floor Pan Removal And Installation..2710
    CONTROL PANEL (SJC)..2711
      Description..2711
      Removal And Installation..2711
    CONTROL PANEL (SCPA)..2713
      Description..2713
      Removal And Installation..2713
    CONTROL HANDLE / LEVER (SJC)..2715
      Description..2715
      Joystick Testing..2715
      Joystick Removal And Installation..2716
    CONTROL HANDLE / LEVER (SCPA)..2717
      Description..2717
      Steering Handle Testing..2717
      Steering Handle Removal And Installation..2718
    ACCESS PANEL (INSIDE)..2719
      Removal And Installation (Left)..2719
      Removal And Installation (Right)..2719
    ACCESS PANEL (INSIDE) (SJC)..2721
      Removal And Installation (Left)..2721
      Removal And Installation (Right)..2721
    WINDOW (REAR)..2723
      Removal And Installation..2723
      Disassembly And Assembly..2723
    WINDOW (TOP)..2725
      Removal And Installation..2725
    WINDOW (SIDE)..2727
      Removal And Installation..2727
    CAB DOOR..2729
      Description..2729
      Removal And Installation..2729
      Disassembly And Assembly..2730
      Aligning..2731
      Adjusting..2732
      Checking Operation..2732
  ELECTRICAL SYSTEM & ANALYSIS..2733
    ELECTRICAL SCHEMATICS..2737
    ELECTRICAL SYSTEM INFORMATION..2763
      Glossary Of Electrical Symbols..2763
      Standard Cab Harness Connectors..2766
      Deluxe Cab Harness Connectors..2767
      Mainframe Harness Connectors..2768
      Description..2769
      Troubleshooting..2770
      Fuse And Relay Location / Identification..2771
      Solenoid Testing..2773
    BATTERY..2775
      Removal And Installation..2775
      Servicing..2776
      Using A Booster Battery (Jump Starting)..2777
    ALTERNATOR..2779
      Belt Adjustment..2779
      Belt Replacement..2779
      Charging System Inspection..2780
      Alternator Voltage Testing..2781
      Low Voltage Testing..2781
      High Voltage Testing..2782
      Removal And Installation..2783
      Parts Identification..2784
    STARTER..2785
      Testing..2785
      Removal And Installation..2785
      Parts Identification..2786
    INSTRUMENT PANELS..2787
      Left Panel..2787
      Display Screen..2789
      Right Panel (Standard Key Panel)..2790
      Right Panel (Keyless Start Panel)..2791
      Right Panel (Deluxe Instrumentation Panel)..2792
      Left Switch Panel..2794
      Right Switch Panel..2794
      Left Side Lower Panel..2795
      Right Side Lower Panel..2795
      Left Panel Removal And Installation..2796
      Right Panel Removal And Installation..2796
      Key Switch Disassembly And Assembly..2797
      Alarm Disassembly And Assembly..2797
      Left Switch Panel Removal And Installation..2798
      Right Switch Panel Removal And Installation..2798
    LIGHTS..2799
      Front Removal And Installation..2799
      Rear Removal And Installation..2800
      Cab Light Removal And Installation..2800
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..2801
      Description..2801
      Connector Identification..2802
      Removal And Installation..2808
    BOBCAT CONTROLLER (ACS)..2809
      Description..2809
      Connector And Wire Identification..2810
      Removal And Installation..2811
    BOBCAT CONTROLLER (SJC) (DRIVE)..2813
      Description..2813
      Connector Identification..2814
      Removal And Installation..2816
    BOBCAT CONTROLLER (SCPA) (DRIVE)..2817
      Description..2817
      Connector Identification..2818
      Removal And Installation..2820
    SPEED SENSORS (SJC AND SCPA)..2821
      Description..2821
      Testing..2821
      Removal And Installation..2823
    DIAGNOSTIC SERVICE CODES..2825
      Viewing Service Codes (Standard Key Panel)..2825
      Service Codes List..2826
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..2831
      Description..2831
      Inspecting The BICS (Engine STOPPED - Key ON)..2832
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..2832
      Inspecting The Seat Bar Sensor (Engine RUNNING)..2832
      Inspecting The Traction Lock (Engine RUNNING)..2832
      Inspecting The Lift Arm Bypass Control..2832
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..2832
      Troubleshooting..2833
    SEAT BAR SENSOR..2835
      Description..2835
      Troubleshooting..2835
      Testing..2836
      Removal And Installation..2837
      Bobcat Interlock Control System (BICS) Circuit Test..2838
    TRACTION LOCK..2841
      Description..2841
      Troubleshooting..2842
      Inspecting..2843
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..2845
      Identification Chart..2845
      Description..2846
      Identification Chart ACD Group 0..2847
      Identification Chart ACD Group 1..2848
      Identification Chart ACD Group 2..2849
      Identification Chart ACD Group 3..2850
    ELECTRICAL / HYDRAULIC CONTROLS (SCPA)..2851
      Identification Chart..2851
      Description..2852
      Identification Chart ACD Group 0..2853
      Identification Chart ACD Group 1..2854
      Identification Chart ACD Group 2..2855
      Identification Chart ACD Group 3..2856
    SERVICE PC (LAPTOP COMPUTER)..2857
      Connecting Remote Start Tool..2857
      Connecting Remote Start Tool (Service Tool)..2857
    CALIBRATION..2859
      Description..2859
      Actuator Testing..2859
      Lift And Tilt Calibration (SJC)..2862
      Hydrostatic Pump Calibration (SJC)..2864
    STEERING DRIFT COMPENSATION..2869
      Description..2869
      Operation..2869
    FLYWHEEL RPM SENSOR..2871
      Description..2871
      Adjusting..2871
    CONTROL PANEL SETUP..2873
      Right Panel Setup (Deluxe Instrumentation Panel)..2873
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..2875
      Password Description..2875
      Changing The Owner Password..2875
      Changing The User Passwords..2876
      Password Lockout Feature..2876
    PASSWORD SETUP (KEYLESS START PANEL)..2877
      Password Description..2877
      Changing The Owner Password..2877
      Password Lockout Feature..2877
    MAINTENANCE CLOCK..2879
      Description..2879
      Setup..2880
      Reset..2883
    BACK-UP ALARM SYSTEM..2885
      Description..2885
      Inspecting..2885
      Troubleshooting (Joystick)..2886
      Alarm Removal And Installation..2887
    FRONT HORN..2889
      Description..2889
      Inspecting..2889
      Front Horn Removal And Installation..2889
      Troubleshooting..2890
      Troubleshooting (Joystick)..2891
  ENGINE SERVICE..2893
    ENGINE INFORMATION..2897
      Description..2897
      Specifications..2898
      Torque Values..2901
      Troubleshooting..2901
      Engine Removal And Installation..2903
      Engine Mount Replacement..2910
      Compression - Checking..2911
    ENGINE SPEED CONTROL (SCPA)..2913
      Removal And Installation..2913
      Disassembly And Assembly..2913
      Cable Removal And Installation..2914
    ENGINE SPEED CONTROL (SJC)..2915
      Removal And Installation..2915
      Disassembly And Assembly..2916
    MUFFLER..2919
      Removal And Installation..2919
    AIR CLEANER..2921
      Housing Removal And Installation..2921
    ENGINE COOLING SYSTEM..2923
      Radiator Removal And Installation..2923
      Hydraulic Fan Description..2926
      Hydraulic Fan Disassembly And Assembly..2927
      Lower Fan Duct Removal And Installation..2928
      Blower Housing Removal And Installation..2928
      Hydraulic Fan Motor Assembly Removal And Installation..2929
      Fan Removal And Installation..2929
      Hydraulic Fan Motor Removal And Installation..2930
      Water Pump Removal And Installation..2931
      Water Pump Disassembly And Assembly..2931
      Thermostat Housing Removal And Installation..2932
      Thermostat - Checking..2932
    LUBRICATION SYSTEM..2933
      Oil Pan Removal And Installation..2933
      Oil Pump Removal And Installation..2934
      Oil Pump Inspection..2934
      Oil Filter Cooler Removal And Installation..2936
      Engine Oil Pressure - Testing..2937
    FUEL SYSTEM..2939
      Fuel Shutoff Solenoid - Checking..2939
      Fuel Shutoff Solenoid Removal And Installation..2939
      Fuel Injection Pump Assembly Removal..2940
      Fuel Injection Pump Assembly Installation..2944
      Governor Housing Disassembly And Assembly..2946
      Governor Disassembly And Assembly..2948
      Fuel Camshaft Removal And Installation..2950
      Fuel Injection Pump Removal..2952
      Injection Pump - Timing..2958
      Fuel Injector Removal And Installation..2962
      Fuel Injector Nozzle Pressure - Checking..2963
      Nozzle Spraying Condition..2964
      Valve Seat Tightness..2964
    CYLINDER HEAD..2965
      Intake Air Heater - Testing..2965
      Intake Air Heater Removal And Installation..2965
      Valve Clearance Adjustment..2966
      Valve Timing - Checking..2968
      Cylinder Head Removal And Installation..2969
      Cylinder Head Disassembly And Assembly..2971
      Cylinder Head - Servicing..2972
      Cylinder Head Top Clearance..2972
      Valve Guide - Checking..2973
      Reconditioning The Valve And Valve Seat..2975
      Valve Spring..2977
      Valve Tappets..2978
      Rocker Arm And Shaft - Checking..2979
      Push Rod Alignment - Checking..2979
    CRANKSHAFT AND PISTONS..2981
      Piston And Connecting Rod Removal And Installation..2981
      Piston And Connecting Rod - Servicing..2983
      Cylinder Bore - Checking..2987
      Connecting Rod Alignment..2988
      Crankshaft Gear Removal And Installation..2988
      Crankshaft And Bearings Removal..2989
      Crankshaft And Bearings Installation..2991
      Crankshaft And Bearings - Servicing..2993
    CAMSHAFT AND TIMING GEArS..2999
      Timing Gearcase Cover Removal And Installation..2999
      Timing Gears Backlash - Checking..3000
      Idler Gear And Camshaft Removal And Installation..3000
      Camshaft - Servicing..3001
      Idler Gear And Shaft - Servicing..3003
    TURBOCHARGER..3005
      Description..3005
      Testing..3005
      Removal And Installation..3006
    FLYWHEEL AND HOUSING..3009
      Flywheel Removal And Installation..3009
      Ring Gear Removal And Installation..3009
      Housing Removal And Installation..3010
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..3011
      Description..3011
      Testing..3012
      Removal And Installation..3015
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..3017
    AIR CONDITIONING SYSTEM FLOW..3019
      Description..3019
      Chart..3020
      Components..3021
      Safety Equipment..3024
    REGULAR MAINTENANCE..3025
      Filters..3025
      Compressor Drive Belt Adjustment..3026
      Compressor Drive Belt Replacement..3026
      Condenser..3026
      Air Conditioning Lubrication..3026
      Air Conditioning Service Chart..3027
      Evaporator / Heater Coil..3028
    TROUBLESHOOTING..3029
      Blower Motor Does Not Operate..3029
      Blower Motor Operates Normally, But Air Flow Is Insufficient..3029
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..3029
      The Compressor Does Not Operate At All, Or Operates Improperly..3029
      Gauge Pressure Related Troubleshooting..3030
      Troubleshooting Tree..3032
      Temperature / Pressure Chart..3035
      Poor A/C Performance..3037
      HVAC Repair And Leaks..3038
      Electrical System..3039
      Engine Coolant Bypassing The Heater Valve..3045
      Heater Valve Not Opening Or Closing..3046
    SYSTEM CHARGING AND RECLAMATION..3047
      Refrigerant Identification..3047
      Reclamation And Charging With Recovery / Charging Unit..3048
    COMPRESSOR..3051
      Removal And Installation..3051
      Oil..3053
      Oil Check..3054
    CONDENSER..3055
      Removal And Installation..3055
    RECEIVER / DRIER..3057
      Receiver / Drier Removal And Installation..3057
      Pressure Relief Valve Removal And Installation..3058
      Pressure Switch Removal And Installation..3059
      Schraeder Valve Removal And Installation..3060
    EVAPORATOR / HEATER UNIT..3061
      Removal And Installation..3061
    THERMOSTAT..3063
      Description..3063
      Removal And Installation..3064
    EXPANSION VALVE..3065
      Removal And Installation..3065
    EVAPORATOR COIL..3067
      Removal And Installation..3067
    HEATER COIL..3069
      Removal And Installation..3069
    BLOWER FAN..3071
      Removal And Installation..3071
      Disassembly And Assembly..3071
    HEATER VALVE..3075
      Removal And Installation..3075
  SPECIFICATIONS..3077
    (S850) LOADER SPECIFICATIONS..3079
      Machine Dimensions..3079
      Performance..3080
      Engine..3080
      Drive System..3081
      Controls..3081
      Hydraulic System..3082
      Electrical System..3083
      Capacities..3083
      Tires..3083
    TORQUE SPECIFICATIONS FOR BOLTS..3085
      Torque For General SAE Bolts..3085
      Torque For General Metric Bolts..3086
    HYDRAULIC CONNECTION SPECIFICATIONS..3087
      Straight Thread O-ring Fitting..3087
      Flare Fitting..3088
      Tubelines And Hoses..3088
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..3089
      Specifications..3089
    CONVERSIONS..3091
      Decimal And Millimeter Equivalent Chart..3091
      U.S. To Metric Conversion Chart..3091
  ALPHABETICAL INDEX..3093
  SERVICE MANUAL REVISION..3095
    Revision No: S850 - 1..3095
    Revision No: S850 - 2..3097
6989463 (12-10) - S750 Skid-Steer Loader Operation & Maintenance Manual..3099
  OPERATOR SAFETY WARNINGS..3101
  CONTENTS..3103
  FOREWORD..3105
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..3107
    REGULAR MAINTENANCE ITEMS..3107
    SERIAL NUMBER LOCATIONS..3108
      Loader Serial Number..3108
      Engine Serial Number..3108
    DELIVERY REPORT..3108
    LOADER IDENTIFICATION..3109
    FEATURES, ACCESSORIES AND ATTACHMENTS..3110
      Standard Items..3110
      Options And Accessories..3110
      Buckets Available..3111
      Attachments..3111
      High-Flow Attachments..3111
      Special Applications Kit..3112
      Special Applications Kit Inspection And Maintenance..3112
      Forestry Door And Window Kit..3113
      Forestry Door And Window Kit Inspection And Maintenance..3113
  SAFETY & TRAINING RESOURCES..3115
    SAFETY INSTRUCTIONS..3117
      Before Operation..3117
      Safe Operation Is The Operator’s Responsibility..3118
      Safe Operation Needs A Qualified Operator..3118
      Avoid Silica Dust..3119
    FIRE PREVENTION..3119
      Maintenance..3119
      Operation..3119
      Electrical..3119
      Hydraulic System..3120
      Fueling..3120
      Starting..3120
      Spark Arrestor Exhaust System..3120
      Welding And Grinding..3120
      Fire Extinguishers..3120
    PUBLICATIONS AND TRAINING RESOURCES..3121
    MACHINE SIGNS (DECALS)..3122
      No-Text Safety Signs..3125
  OPERATING INSTRUCTIONS..3127
    INSTRUMENT PANEL IDENTIFICATION..3131
      Overview..3131
      Left Panel..3132
      Display Screen..3134
      Right Panel (Standard Key Panel)..3135
      Right Panel (Keyless Start Panel)..3136
      Right Panel (Deluxe Instrumentation Panel)..3137
      Left Switch Panel..3139
      Right Switch Panel..3139
      Left Side Lower Panel..3140
      Right Side Lower Panel..3140
      Radio..3141
    CONTROL IDENTIFICATION..3143
      Standard Controls..3143
      Advanced Control System (ACS)..3144
      Selectable Joystick Controls (SJC)..3145
    OPERATOR CAB..3146
      Description..3146
      Cab Light..3146
      Door Operation..3146
      Front Wiper..3147
      Side Windows..3147
    SEAT BAR RESTRAINT SYSTEM..3148
      Operation..3148
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..3149
      Operation..3149
    LIFT ARM BYPASS CONTROL..3150
      Operation..3150
    PARKING BRAKE..3150
      Operation..3150
    TRACTION LOCK OVERRIDE..3151
      Operation..3151
    ENGINE SPEED CONTROL..3151
      Operation..3151
    EMERGENCY EXIT..3152
      External Access..3152
      Rear Window..3152
      Front Door..3152
    BACK-UP ALARM SYSTEM..3154
      Description..3154
      Operation..3154
    DRIVING AND STEERING THE LOADER..3155
      Available Control Configurations..3155
      Operation (Standard And ACS)..3155
      Operation (SJC) In ‘ISO’ Control Pattern..3156
      Operation (SJC) In ‘H’ Control Pattern..3157
    STOPPING THE LOADER..3157
      Using The Control Levers Or Joysticks..3157
    TWO-SPEED CONTROL..3158
      Description..3158
      Operation (Standard And ACS) (If Equipped)..3158
      Operation (SJC) (If Equipped)..3158
    SPEED MANAGEMENT..3159
      Operation..3159
      Changing The Factory Default Setting..3160
    DRIVE RESPONSE..3161
      Description..3161
      Operation..3161
    STEERING DRIFT COMPENSATION..3163
      Description..3163
      Operation..3163
    HYDRAULIC CONTROLS..3165
      Description..3165
      Standard Controls (Also ACS In FOOT Pedal Mode)..3165
      Advanced Control System (ACS) In HAND Control Mode..3166
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..3166
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..3167
      Hydraulic Bucket Positioning..3167
      FRONT Auxiliary Hydraulics Operation..3168
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..3169
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..3169
      REAR Auxiliary Hydraulics Operation..3170
      High-Flow Hydraulics Operation..3171
      Quick Couplers..3171
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..3172
    ATTACHMENT CONTROL DEVICE (ACD)..3173
      Description..3173
    DAILY INSPECTION..3174
      Daily Inspection And Maintenance..3174
    PRE-STARTING PROCEDURE..3176
      Entering The Loader..3176
      Operation & Maintenance Manual And Operator’s Handbook Locations..3176
      Seat Adjustment..3177
      Joystick Position Adjustment..3178
      Seat Belt Adjustment..3179
      Seat Bar..3179
    STARTING THE ENGINE..3180
      Standard Key Panel..3180
      Keyless Start Panel..3182
      Deluxe Instrumentation Panel..3184
      Cold Temperature Starting..3186
      Warming The Hydraulic / Hydrostatic System..3186
    MONITORING THE DISPLAY PANELS..3187
      Left Panel..3187
      Warning And Shutdown..3187
    STOPPING THE ENGINE AND LEAVING THE LOADER..3188
      Procedure..3188
    COUNTERWEIGHTS..3189
      Description..3189
      Effect On The Loader And Loader Operation..3189
      When To Consider Using Counterweights..3189
      When To Consider Removing Counterweights..3189
      Accessories That Affect Machine Weight..3189
    ATTACHMENTS..3190
      Choosing The Correct Bucket..3190
      Pallet Fork..3190
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..3191
      Installing And Removing The Attachment (Power Bob-Tach)..3193
    OPERATING PROCEDURE..3197
      Inspect The Work Area..3197
      Basic Operating Instructions..3197
      Driving On Public Roads..3197
      Operating With A Full Bucket..3198
      Operating With An Empty Bucket..3198
      Filling And Emptying The Bucket (Foot Pedals)..3199
      Leveling The Ground Using Float (Foot Pedals)..3200
      Digging And Filling A Hole (Foot Pedals)..3200
      Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)..3201
      Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)..3202
      Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)..3203
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..3204
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..3205
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..3206
    TOWING THE LOADER..3207
      Procedure..3207
    LIFTING THE LOADER..3207
      Single-Point Lift..3207
      Four-Point Lift..3208
    TRANSPORTING THE LOADER ON A TRAILER..3209
      Loading And Unloading..3209
      Fastening..3209
  PREVENTIVE MAINTENANCE..3211
    MAINTENANCE SAFETY..3215
    SERVICE SCHEDULE..3217
      Chart..3217
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..3218
      Inspecting The BICS (Engine STOPPED - Key ON)..3218
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..3218
      Inspecting The Seat Bar Sensor (Engine RUNNING)..3218
      Inspecting The Traction Lock (Engine RUNNING)..3218
      Inspecting The Lift Arm Bypass Control..3218
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..3218
    SEAT BAR RESTRAINT SYSTEM..3219
      Description..3219
      Inspecting..3219
      Maintaining..3219
    SEAT BELT..3220
      Inspection And Maintenance..3220
    LIFT ARM SUPPORT DEVICE..3221
      Installing..3221
      Removing..3222
    BACK-UP ALARM SYSTEM..3223
      Description..3223
      Inspecting..3223
      Adjusting Switch Position..3224
    OPERATOR CAB..3225
      Description..3225
      Raising..3225
      Lowering..3226
      Cab Door Sensor..3227
    REAR DOOR (TAILGATE)..3228
      Opening And Closing..3228
      Adjusting..3228
    REAR GRILLE..3229
      Removing..3229
      Installing..3229
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..3230
      Cleaning And Maintenance..3230
      Filters..3230
      Evaporator / Heater Coil..3230
      Condenser..3231
      Air Conditioning Lubrication..3231
      Troubleshooting..3231
    AIR CLEANER SERVICE..3231
      Replacing Filter Elements..3231
    FUEL SYSTEM..3233
      Fuel Specifications..3233
      Biodiesel Blend Fuel..3233
      Filling The Fuel Tank..3234
      Fuel Filter..3235
      Removing Air From The Fuel System..3235
    ENGINE LUBRICATION SYSTEM..3236
      Checking And Adding Engine Oil..3236
      Engine Oil Chart..3236
      Removing And Replacing Oil And Filter..3237
    ENGINE COOLING SYSTEM..3238
      Maintenance Platform..3238
      Cleaning..3238
      Checking Level..3240
      Removing And Replacing Coolant..3240
    ELECTRICAL SYSTEM..3241
      Description..3241
      Fuse And Relay Location / Identification..3241
      Battery Maintenance..3243
      Using A Booster Battery (Jump Starting)..3244
      Removing And Installing Battery..3245
    HYDRAULIC / HYDROSTATIC SYSTEM..3246
      Checking And Adding Fluid..3246
      Hydraulic / Hydrostatic Fluid Chart..3246
      Removing And Replacing Hydraulic Fluid..3247
      Removing And Replacing Hydraulic / Hydrostatic Filter..3249
      Removing And Replacing Hydraulic Charge Filter..3250
      Breather Cap..3251
    SPARK ARRESTER MUFFLER..3252
      Cleaning Procedure..3252
    TIRE MAINTENANCE..3253
      Wheel Nuts..3253
      Rotating..3253
      Mounting..3253
    FINAL DRIVE TRANSMISSION (CHAINCASE)..3254
      Checking And Adding Oil..3254
      Removing And Replacing Oil..3254
    ALTERNATOR BELT..3255
      Belt Adjustment..3255
      Belt Replacement..3255
    AIR CONDITIONING BELT..3256
      Belt Adjustment..3256
      Belt Replacement..3256
    DRIVE BELT..3257
      Belt Adjustment..3257
      Stop Adjustment..3257
      Belt Replacement..3257
    LUBRICATING THE LOADER..3259
      Lubrication Locations..3259
    PIVOT PINS..3261
      Inspection And Maintenance..3261
    BOB-TACH (HAND LEVER)..3262
      Inspection And Maintenance..3262
    BOB-TACH (POWER)..3263
      Inspection And Maintenance..3263
    LOADER STORAGE AND RETURN TO SERVICE..3264
      Storage..3264
      Return To Service..3264
  SYSTEM SETUP & ANALYSIS..3265
    DIAGNOSTIC SERVICE CODES..3267
      Viewing Service Codes..3267
      Service Codes List..3268
    CONTROL PANEL SETUP..3273
      Right Panel Setup (Deluxe Instrumentation Panel)..3273
    PASSWORD SETUP (KEYLESS START PANEL)..3275
      Password Description..3275
      Changing The Owner Password..3275
      Password Lockout Feature..3275
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..3276
      Password Description..3276
      Changing The Owner Password..3276
      Changing The User Passwords..3277
      Password Lockout Feature..3277
    MAINTENANCE CLOCK..3278
      Description..3278
      Setup..3278
      Reset..3278
  MACHINE SIGN TRANSLATIONS..3279
    MACHINE SIGN TRANSLATIONS..3281
      Service Schedule (7167998)..3281
      Warning (7167993)..3284
      Warning (7169291)..3284
      Danger (7167989)..3284
      Danger (7167990)..3284
      Danger (7167988)..3285
      Warning (7168114)..3285
      Warning (7167994)..3286
      Warning (7168140)..3287
      Warning (7168142)..3287
      Warning (7168138)..3288
      Warning (7167996)..3289
      Warning (6737189)..3289
      Warning (7184346)..3290
      Danger (7170355)..3290
      Lift Arm Support Device (7169340)..3291
      Warning (7168024)..3292
      Warning (7142141)..3293
      Warning (7168019)..3294
  SPECIFICATIONS..3295
    (S750) LOADER SPECIFICATIONS..3297
      Machine Dimensions..3297
      Performance..3298
      Engine..3298
      Drive System..3299
      Controls..3299
      Hydraulic System..3300
      Electrical System..3301
      Capacities..3301
      Tires..3301
  WARRANTY..3303
    WARRANTY..3305
  ALPHABETICAL INDEX..3307
6989463 (4-14) - S750 Skid-Steer Loader Operation & Maintenance Manual..3309
  OPERATOR SAFETY WARNINGS..3311
  CONTENTS..3313
  FOREWORD..3315
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..3317
    REGULAR MAINTENANCE ITEMS..3317
    SERIAL NUMBER LOCATIONS..3318
      Loader Serial Number..3318
      Engine Serial Number..3318
    DELIVERY REPORT..3318
    LOADER IDENTIFICATION..3319
    FEATURES, ACCESSORIES AND ATTACHMENTS..3320
      Standard Items..3320
      Options And Accessories..3320
      Buckets Available..3321
      Attachments..3321
      High-Flow Attachments..3321
      Special Applications Kit..3322
      Special Applications Kit Inspection And Maintenance..3322
      Forestry Door And Window Kit..3323
      Forestry Door And Window Kit Inspection And Maintenance..3323
  SAFETY AND TRAINING RESOURCES..3325
    SAFETY INSTRUCTIONS..3327
      Before Operation..3327
      Safe Operation Is The Operator’s Responsibility..3328
      Safe Operation Needs A Qualified Operator..3328
      Avoid Silica Dust..3329
    FIRE PREVENTION..3329
      Maintenance..3329
      Operation..3329
      Electrical..3329
      Hydraulic System..3330
      Fueling..3330
      Starting..3330
      Spark Arrester Exhaust System..3330
      Welding And Grinding..3330
      Fire Extinguishers..3330
    PUBLICATIONS AND TRAINING RESOURCES..3331
    MACHINE SIGNS (DECALS)..3332
      No-Text Safety Signs..3335
  OPERATING INSTRUCTIONS..3337
    INSTRUMENT PANEL IDENTIFICATION..3341
      Overview..3341
      Left Panel (Earlier Models)..3342
      Left Panel (Later Models)..3344
      Display Screen..3346
      Right Panel (Standard Key Panel)..3347
      Right Panel (Keyless Start Panel)..3348
      Right Panel (Deluxe Instrumentation Panel)..3349
      Left Switch Panel..3351
      Right Switch Panel..3351
      Left Side Lower Panel..3352
      Right Side Lower Panel..3352
      Radio..3353
    CONTROL IDENTIFICATION..3355
      Standard Controls..3355
      Advanced Control System (ACS)..3356
      Selectable Joystick Controls (SJC)..3357
    OPERATOR CAB..3358
      Description..3358
      Side Windows..3358
      Door Operation..3358
      Front Wiper..3359
      Cab Light..3359
    SEAT BAR RESTRAINT SYSTEM..3360
      Operation..3360
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..3361
      Operation..3361
    LIFT ARM BYPASS CONTROL..3362
      Operation..3362
    PARKING BRAKE..3362
      Operation..3362
    TRACTION LOCK OVERRIDE..3363
      Operation..3363
    ENGINE SPEED CONTROL..3363
      Operation..3363
    EMERGENCY EXIT..3364
      Rear Window Identification..3364
      Rear Window Removal (Latches)..3364
      Rear Window Removal (Rubber Cord)..3364
      External Access (Rear Window With Latches)..3365
      External Access (Rear Window With Rubber Cord)..3365
      Front Door..3365
    BACK-UP ALARM SYSTEM..3367
      Description..3367
      Operation..3367
    DRIVING AND STEERING THE LOADER..3368
      Available Control Configurations..3368
      Operation (Standard And ACS)..3368
      Operation (SJC) In ‘ISO’ Control Pattern..3369
      Operation (SJC) In ‘H’ Control Pattern..3370
    STOPPING THE LOADER..3370
      Using The Control Levers Or Joysticks..3370
    TWO-SPEED CONTROL..3371
      Description..3371
      Operation (Standard And ACS) (If Equipped)..3371
      Operation (SJC) (If Equipped)..3371
    SPEED MANAGEMENT..3372
      Operation..3372
      Changing The Factory Default Setting..3373
    DRIVE RESPONSE..3374
      Description..3374
      Operation..3374
    STEERING DRIFT COMPENSATION..3376
      Description..3376
      Operation..3376
    LIFT AND TILT COMPENSATION..3378
      Description..3378
      Operation..3378
      Operation (ACS)..3379
      Operation (SJC)..3380
    HYDRAULIC CONTROLS..3381
      Description..3381
      Standard Controls (Also ACS In FOOT Pedal Mode)..3381
      Advanced Control System (ACS) In HAND Control Mode..3382
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..3382
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..3383
      Hydraulic Bucket Positioning..3383
      FRONT Auxiliary Hydraulics Operation..3384
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..3385
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..3385
      REAR Auxiliary Hydraulics Operation..3386
      High-Flow Hydraulics Operation..3387
      Quick Couplers..3387
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..3388
    ATTACHMENT CONTROL DEVICE (ACD)..3389
      Description..3389
    DAILY INSPECTION..3390
      Daily Inspection And Maintenance..3390
    PRE-STARTING PROCEDURE..3392
      Entering The Loader..3392
      Operation & Maintenance Manual And Operator’s Handbook Locations..3392
      Seat Adjustment..3393
      Joystick Position Adjustment..3394
      Seat Belt Adjustment..3395
      Seat Bar..3395
    STARTING THE ENGINE..3396
      Standard Key Panel..3396
      Keyless Start Panel..3398
      Deluxe Instrumentation Panel..3400
      Cold Temperature Starting..3402
      Warming The Hydraulic / Hydrostatic System..3402
    MONITORING THE DISPLAY PANELS..3403
      Left Panel..3403
      Warning And Shutdown..3403
    STOPPING THE ENGINE AND LEAVING THE LOADER..3404
      Procedure..3404
    COUNTERWEIGHTS..3405
      Description..3405
      Effect On The Loader And Loader Operation..3405
      When To Consider Using Counterweights..3405
      When To Consider Removing Counterweights..3405
      Accessories That Affect Machine Weight..3405
    ATTACHMENTS..3406
      Choosing The Correct Bucket..3406
      Pallet Fork..3406
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..3407
      Installing And Removing The Attachment (Power Bob-Tach)..3409
    OPERATING PROCEDURE..3413
      Inspect The Work Area..3413
      Basic Operating Instructions..3413
      Driving On Public Roads..3413
      Operating With A Full Bucket..3414
      Operating With An Empty Bucket..3414
      Filling And Emptying The Bucket (Foot Pedals)..3415
      Leveling The Ground Using Float (Foot Pedals)..3416
      Digging And Filling A Hole (Foot Pedals)..3417
      Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)..3418
      Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)..3419
      Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)..3420
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..3421
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..3422
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..3423
    TOWING THE LOADER..3424
      Procedure..3424
    LIFTING THE LOADER..3424
      Single-Point Lift..3424
      Four-Point Lift..3425
    TRANSPORTING THE LOADER ON A TRAILER..3426
      Loading And Unloading..3426
      Fastening..3426
  PREVENTIVE MAINTENANCE..3427
    MAINTENANCE SAFETY..3431
    SERVICE SCHEDULE..3433
      Chart..3433
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..3434
      Inspecting The BICS™ (Engine STOPPED - Key ON)..3434
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..3434
      Inspecting The Seat Bar Sensor (Engine RUNNING)..3434
      Inspecting The Traction Lock (Engine RUNNING)..3434
      Inspecting The Lift Arm Bypass Control..3434
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..3434
    SEAT BAR RESTRAINT SYSTEM..3435
      Description..3435
      Inspecting..3435
      Maintaining..3435
    SEAT BELT..3436
      Inspection And Maintenance..3436
    LIFT ARM SUPPORT DEVICE..3437
      Installing..3437
      Removing..3438
    BACK-UP ALARM SYSTEM..3439
      Description..3439
      Inspecting..3439
      Adjusting Switch Position..3440
    OPERATOR CAB..3441
      Description..3441
      Raising..3441
      Lowering..3442
      Cab Door Sensor..3443
    REAR DOOR (TAILGATE)..3444
      Opening And Closing..3444
      Adjusting..3444
    REAR GRILLE..3445
      Removing..3445
      Installing..3445
    HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..3446
      Cleaning And Maintenance..3446
      Filters..3446
      Air Conditioning Evaporator / Heater Coil..3447
      Condenser..3448
      Air Conditioning Lubrication..3448
      Troubleshooting..3448
    AIR CLEANER SERVICE..3449
      Replacing Filter Elements..3449
    FUEL SYSTEM..3451
      Fuel Specifications..3451
      Biodiesel Blend Fuel..3451
      Filling The Fuel Tank..3452
      Fuel Filter..3453
      Removing Air From The Fuel System..3453
    ENGINE LUBRICATION SYSTEM..3454
      Checking And Adding Engine Oil..3454
      Engine Oil Chart..3454
      Removing And Replacing Oil And Filter..3455
    ENGINE COOLING SYSTEM..3457
      Maintenance Platform..3457
      Cleaning..3457
      Checking Level..3459
      Removing And Replacing Coolant..3459
    ELECTRICAL SYSTEM..3460
      Description..3460
      Fuse And Relay Location / Identification..3460
      Battery Maintenance..3462
      Using A Booster Battery (Jump Starting)..3463
      Removing And Installing Battery..3464
    HYDRAULIC / HYDROSTATIC SYSTEM..3465
      Checking And Adding Fluid..3465
      Hydraulic / Hydrostatic Fluid Chart..3465
      Removing And Replacing Hydraulic Fluid..3466
      Removing And Replacing Hydraulic / Hydrostatic Filter..3468
      Removing And Replacing Hydraulic Charge Filter..3469
      Breather Cap..3471
    SPARK ARRESTER MUFFLER..3472
      Cleaning Procedure..3472
    TIRE MAINTENANCE..3473
      Wheel Nuts..3473
      Rotating..3473
      Mounting..3473
    FINAL DRIVE TRANSMISSION (CHAINCASE)..3474
      Checking And Adding Oil..3474
      Removing And Replacing Oil..3474
    ALTERNATOR BELT..3475
      Belt Adjustment..3475
      Belt Replacement..3475
    AIR CONDITIONING BELT..3476
      Belt Adjustment..3476
      Belt Replacement..3476
    DRIVE BELT..3477
      Belt Adjustment..3477
      Stop Adjustment..3477
      Belt Replacement..3477
    LUBRICATING THE LOADER..3479
      Lubrication Locations..3479
    PIVOT PINS..3482
      Inspection And Maintenance..3482
    BOB-TACH (HAND LEVER)..3483
      Inspection And Maintenance..3483
    BOB-TACH (POWER)..3484
      Inspection And Maintenance..3484
    LOADER STORAGE AND RETURN TO SERVICE..3485
      Storage..3485
      Return To Service..3485
  SYSTEM SETUP AND ANALYSIS..3487
    DIAGNOSTIC SERVICE CODES..3489
      Viewing Service Codes..3489
      Service Codes List..3490
    CONTROL PANEL SETUP..3496
      Right Panel Setup (Deluxe Instrumentation Panel)..3496
    PASSWORD SETUP (KEYLESS START PANEL)..3499
      Password Description..3499
      Changing The Owner Password..3499
      Password Lockout Feature..3499
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..3500
      Password Description..3500
      Changing The Owner Password..3500
      Changing The User Passwords..3501
      Password Lockout Feature..3501
    MAINTENANCE CLOCK..3502
      Description..3502
      Setup..3502
      Reset..3502
  MACHINE SIGN TRANSLATIONS..3503
    MACHINE SIGN TRANSLATIONS..3505
      Service Schedule (7242070)..3505
      Warning (7167993)..3508
      Warning (7169291)..3508
      Danger (7167989)..3508
      Danger (7167990)..3508
      Danger (7167988)..3509
      Warning (7168114)..3509
      Warning (7167994)..3510
      Warning (7168140)..3511
      Warning (7168142)..3511
      Warning (7168138)..3512
      Warning (7167996)..3513
      Warning (6737189)..3513
      Warning (7184346)..3514
      Danger (7170355)..3514
      Lift Arm Support Device (7169340)..3515
      Warning (7168024)..3516
      Warning (7142141)..3517
      Warning (7168019)..3518
  SPECIFICATIONS..3519
    (S750) LOADER SPECIFICATIONS..3521
      Machine Dimensions..3521
      Performance..3522
      Engine..3522
      Drive System..3523
      Controls..3523
      Hydraulic System..3524
      Electrical System..3525
      Capacities..3525
      Tires..3525
  WARRANTY..3527
    WARRANTY..3529
  ALPHABETICAL INDEX..3531
6989464 (12-10) - S750 Skid-Steer Loader Service Manual..3533
  MAINTENANCE SAFETY..3535
  CONTENTS..3537
  FOREWORD..3539
    FOREWORD..3541
    SAFETY INSTRUCTIONS..3544
    FIRE PREVENTION..3546
      Maintenance..3546
      Operation..3546
      Electrical..3546
      Hydraulic System..3546
      Fueling..3546
      Starting..3546
      Spark Arrestor Exhaust System..3546
      Welding And Grinding..3547
      Fire Extinguishers..3547
    SERIAL NUMBER LOCATIONS..3548
      Loader Serial Number..3548
      Engine Serial Number..3548
    DELIVERY REPORT..3549
    LOADER IDENTIFICATION..3550
  SAFETY & MAINTENANCE..3551
    LIFTING AND BLOCKING THE LOADER..3555
      Procedure..3555
    LIFT ARM SUPPORT DEVICE..3557
      Installing..3557
      Removing..3558
    OPERATOR CAB..3559
      Description..3559
      Raising..3560
      Lowering..3561
      Cab Door Sensor..3562
    TRANSPORTING LOADER ON A TRAILER..3563
      Loading And Unloading..3563
      Fastening..3563
    TOWING THE LOADER..3565
      Procedure..3565
    REMOTE START TOOL KIT-MEL1563..3567
      Remote Start Tool - MEL1563..3567
      Service Tool Harness Control - MEL1565..3568
      Service Tool Harness Communicator - MEL1566..3569
      Remote Start Procedure..3569
    REMOTE START TOOL (SERVICE TOOL) KIT - 7003031..3573
      Description..3573
      Remote Start Tool (Service Tool) - 7003030..3574
      Loader Service Tool Harness - 6689747..3575
      Computer Service Tool Harness - 6689746..3576
      Remote Start Procedure..3577
    SERVICE SCHEDULE..3581
      Chart..3581
    AIR CLEANER SERVICE..3583
      Replacing Filter Elements..3583
    ENGINE COOLING SYSTEM..3585
      Maintenance Platform..3585
      Cleaning..3585
      Checking Level..3587
      Removing And Replacing Coolant..3587
    FUEL SYSTEM..3589
      Fuel Specifications..3589
      Biodiesel Blend Fuel..3589
      Filling The Fuel Tank..3590
      Fuel Filter..3591
      Removing Air From The Fuel System..3591
    ENGINE LUBRICATION SYSTEM..3593
      Checking And Adding Engine Oil..3593
      Engine Oil Chart..3593
      Removing And Replacing Oil And Filter..3594
    HYDRAULIC / HYDROSTATIC SYSTEM..3595
      Checking And Adding Fluid..3595
      Hydraulic / Hydrostatic Fluid Chart..3595
      Removing And Replacing Hydraulic Fluid..3596
      Removing And Replacing Hydraulic / Hydrostatic Filter..3598
      Removing And Replacing Hydraulic Charge Filter..3599
      Breather Cap..3600
    FINAL DRIVE TRANSMISSION (CHAINCASE)..3601
      Checking And Adding Oil..3601
      Removing And Replacing Oil..3601
    BOB-TACH (HAND LEVER)..3603
      Inspection And Maintenance..3603
    BOB-TACH (POWER)..3605
      Inspection And Maintenance..3605
    LUBRICATING THE LOADER..3607
      Lubrication Locations..3607
    TIRE MAINTENANCE..3611
      Wheel Nuts..3611
      Rotating..3611
      Mounting..3611
    SPARK ARRESTOR MUFFLER..3613
      Cleaning Procedure..3613
    PIVOT PINS..3615
      Inspection And Maintenance..3615
    LOADER STORAGE AND RETURN TO SERVICE..3617
      Storage..3617
      Return To Service..3617
    STOPPING THE ENGINE AND LEAVING THE LOADER..3619
      Procedure..3619
    EMERGENCY EXIT..3621
      External Access..3621
      Rear Window..3621
      Front Door..3621
    SEAT BELT..3623
      Inspection And Maintenance..3623
  HYDRAULIC SYSTEM..3625
    HYDRAULIC / HYDROSTATIC SCHEMATICS..3629
    HYDRAULIC SYSTEM INFORMATION..3637
      Glossary Of Hydraulic / Hydrostatic Symbols..3637
      Troubleshooting..3641
    CYLINDER (LIFT)..3643
      Testing..3643
      Removal And Installation..3644
      Parts Identification..3648
      Disassembly..3649
      Assembly..3650
    CYLINDER (TILT)..3653
      Testing..3653
      Removal And Installation..3654
      Base End Pivot Pin Removal And Installation..3656
      Parts Identification..3657
      Disassembly..3658
      Assembly..3660
    CYLINDER (BOB-TACH)..3663
      Testing..3663
      Removal And Installation..3664
      Parts Identification..3665
      Disassembly..3666
      Assembly..3667
    MAIN RELIEF VALVE..3671
      Description..3671
      Testing..3672
      Adjusting..3674
      Removal And Installation..3675
    HYDRAULIC CONTROL VALVE (STANDARD)..3677
      Description..3677
      Removal And Installation..3678
      Mount Bracket Removal And Installation..3681
      Identification Chart..3682
      Lift Load Check Valve Removal And Installation..3683
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..3684
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..3685
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..3685
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..3686
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..3686
      Port Relief Valve Removal And Installation..3687
      Plug Removal And Installation..3688
      Rubber Boot Removal And Installation..3689
      End Cap Block Removal And Installation..3690
      Lift Spool And Detent Removal And Installation..3691
      Tilt Spool Removal And Installation..3701
      Auxiliary Spool Removal And Installation..3703
      Auxiliary Solenoid Removal And Installation..3705
      Solenoid Removal And Installation..3706
      Lock Valve Removal And Installation..3707
      Lift Arm Bypass Orifice Removal And Installation..3709
      Main Relief Valve Removal And Installation..3709
      Check Valve Removal And Installation..3710
    HYDRAULIC CONTROL VALVE (ACS) OR (SJC)..3711
      Description..3711
      Removal And Installation..3711
      Actuator Removal And Installation (In Loader)..3715
      Actuator Removal And Installation (Out Of Loader)..3717
      Identification Chart..3720
      Mount Bracket Removal And Installation..3721
      Lift Load Check Valve Removal And Installation..3721
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..3722
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..3723
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..3723
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..3724
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..3724
      Port Relief Valve Removal And Installation..3725
      Plug Removal And Installation..3726
      End Cap Block Removal And Installation..3727
      Lift Spool Removal And Installation..3727
      Lift Spool Disassembly And Assembly..3729
      Tilt Spool Removal And Installation..3731
      Auxiliary Spool Removal And Installation..3733
      Auxiliary Solenoid Removal And Installation..3734
      Solenoid Removal And Installation..3735
      Lock Valve Removal And Installation..3736
      Lift Arm Bypass Orifice Removal And Installation..3737
      Main Relief Valve Removal And Installation..3737
      Check Valve Removal And Installation..3738
    LIFT ARM BYPASS CONTROL VALVE..3739
      Description..3739
      Testing..3739
      Removal And Installation..3740
      Bracket Removal And Installation..3741
      Disassembly And Assembly..3741
    HYDRAULIC PUMP..3743
      Description..3743
      Pump Test At Quick Couplers..3743
      Direct Pump Test (Standard Section)..3744
      Direct Pump Test (Charge Section)..3746
      Removal And Installation..3748
      Hydraulic Pump Startup..3749
      Parts Identification..3750
      Disassembly And Assembly..3751
    HYDRAULIC PUMP (HIGH FLOW)..3753
      Description..3753
      Pump Test At Quick Couplers..3753
      Direct Pump Test (Standard Section)..3754
      Direct Pump Test (Charge Section)..3755
      Direct Pump Test (High Flow Section)..3757
      High Flow Relief Valve Adjustment..3759
      High Flow Relief Valve Removal And Installation..3760
      Solenoid Removal And Installation..3761
      Removal And Installation..3762
      Hydraulic Pump Startup..3763
      Parts Identification..3764
      Disassembly And Assembly..3765
    HYDRAULIC / HYDROSTATIC FILTERS..3767
      Description..3767
      Housing Removal And Installation..3767
    HYDRAULIC FLUID RESERVOIR..3769
      Description..3769
      Removal And Installation..3769
      Hydraulic Fluid Screen..3770
    OIL COOLER..3771
      Description..3771
      Removal And Installation..3771
    BUCKET POSITION VALVE..3773
      Description..3773
      Solenoid Removal And Installation..3773
      Solenoid Testing..3774
      Removal And Installation..3774
      Disassembly And Assembly..3776
    REAR AUXILIARY DIVERTER VALVE..3777
      Description..3777
      Solenoid Testing..3777
      Removal And Installation..3778
      Disassembly And Assembly..3779
    BOB-TACH (POWER) BLOCK..3785
      Description..3785
      Removal And Installation..3785
      Disassembly And Assembly..3787
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..3797
      Description..3797
      Removal And Installation..3797
      Disassembly And Assembly..3797
  HYDROSTATIC SYSTEM..3799
    HYDROSTATIC SYSTEM INFORMATION..3801
      Troubleshooting..3801
      Description..3802
    HYDROSTATIC DRIVE MOTOR..3803
      Description..3803
      Removal And Installation..3804
      Parts Identification..3806
      Disassembly And Assembly..3807
    HYDROSTATIC DRIVE MOTOR (TWO-SPEED)..3811
      Description..3811
      Removal And Installation..3811
      Parts Identification..3814
      Disassembly..3815
      Assembly..3821
    HYDROSTATIC MOTOR CARRIER..3827
      Description..3827
      Removal And Installation..3828
      Parts Identification..3829
      Disassembly..3830
      Assembly..3831
    HYDROSTATIC MOTOR CARRIER (SJC)..3833
      Description..3833
      Removal And Installation..3834
      Parts Identification..3835
      Disassembly..3836
      Assembly..3838
    CHARGE PRESSURE..3841
      Description..3841
      Testing..3841
      Sender Removal And Installation..3843
      Adjusting..3844
    HYDROSTATIC PUMP..3847
      Description..3847
      Removal And Installation..3848
      Hydrostatic Pump Startup..3849
      Replenishing / High Pressure Relief Valve Removal And Installation..3850
      Parts Identification (Left Half)..3851
      Parts Identification (Right Half)..3852
      Disassembly..3853
      Assembly..3860
    HYDROSTATIC PUMP (SJC)..3867
      Description..3867
      Hydraulic Controller Removal And Installation..3868
      Removal And Installation..3870
      Hydrostatic Pump Start Up..3872
      Parts Identification..3873
      High Pressure Relief And Bypass Valve..3874
      Charge Relief Valve..3875
      Disassembly..3876
      Inspection..3885
      Assembly..3889
      Mechanical Neutral Adjustment..3899
      Hydraulic Controller Neutral Adjustment..3902
    DRIVE BELT..3905
      Belt Adjustment..3905
      Belt Replacement..3905
      Stop Adjustment..3907
      Tensioner Pulley Removal And Installation..3908
      Tensioner Pulley Disassembly And Assembly..3908
    TWO-SPEED / BRAKE VALVE..3911
      Description..3911
      Valve Block Removal And Installation..3912
      Valve Block Disassembly And Assembly..3914
    DRAIN MANIFOLD..3917
      Description..3917
      Drain Manifold Removal And Installation..3917
  DRIVE SYSTEM..3919
    BRAKE (SINGLE SPEED)..3921
      Description..3921
      Disc Removal And Installation..3921
    BRAKE (TWO-SPEED)..3923
      Description..3923
    DRIVE COMPONENTS..3925
      Description..3925
      Axle Seal Removal And Installation..3926
      Axle, Sprocket And Bearings Removal And Installation..3928
      Chain Removal And Installation..3933
    CHAINCASE..3935
      Description..3935
      Front Cover Removal And Installation..3935
      Center Cover Removal And Installation..3936
      Rear Cover Removal And Installation..3937
  MAINFRAME..3939
    SEAT BAR..3943
      Description..3943
      Removal And Installation..3943
      Disassembly And Assembly..3944
      Compression Spring Disassembly And Assembly..3945
    OPERATOR CAB..3947
      Gas Spring Removal And Installation..3947
      Gas Spring Bracket Disassembly And Assembly..3948
      Removal And Installation..3948
    OPERATOR SEAT..3951
      Removal And Installation..3951
      Seat Belt Removal And Installation (Retractable)..3951
      Seat Belt And Bracket Removal And Installation (Standard)..3952
      Seat Belt Bracket Removal And Installation..3952
    OPERATOR SEAT (SUSPENSION)..3953
      Removal And Installation..3953
      Slide Rail Removal And Installation..3953
      Seat Belt Removal And Installation..3954
      Lower Cushion Removal..3954
      Lower Cushion Installation..3955
      Back Cushion Removal And Installation..3955
      Shock Removal And Installation..3956
      3-Point Seat Belt Removal And Installation..3956
    BOB-TACH (HAND LEVER)..3959
      Description..3959
      Removal And Installation..3959
      Lever And Wedge Disassembly And Assembly..3961
      Pivot Pin Bushing And Seal Removal And Installation..3963
    BOB-TACH (POWER)..3965
      Description..3965
      Removal And Installation..3965
      Lever And Wedge Disassembly And Assembly..3968
      Pivot Pin Bushing And Seal Removal And Installation..3969
    LIFT ARMS..3971
      Stabilizer Bar Removal And Installation..3971
      Link Removal And Installation..3972
      Removal And Installation..3973
    REAR GRILLE..3977
      Removal And Installation..3977
    REAR DOOR (TAILGATE)..3979
      Removal And Installation..3979
      Striker Removal And Installation..3980
      Striker Disassembly And Assembly..3980
      Striker (Adjusting)..3980
      Latch Removal And Installation..3981
    FUEL TANK..3983
      Removal And Installation..3983
      Fuel Level Sender Removal And Installation..3985
      Fuel Fill Screen Removal And Installation..3985
    CONTROL PEDALS AND LINKAGES..3987
      Description..3987
      Pedal Removal And Installation..3987
      Linkage Removal And Installation..3988
      Pedal (Adjusting)..3989
      Floor Pan Removal And Installation..3990
    CONTROL PEDALS AND LINKAGES (ACS)..3991
      Description..3991
      Pedal Removal And Installation..3991
      Linkage Removal And Installation..3992
      Pedal (Adjusting)..3992
      Floor Pan Removal And Installation..3993
    CONTROL PANEL..3995
      Description..3995
      Removal And Installation..3996
      Disassembly And Assembly..3997
      Linkage Removal And Installation..3999
      Pintle Arm Disassembly And Assembly..4003
      Linkage Neutral (Adjusting)..4004
      Linkage Travel (Adjusting)..4008
      Shock Removal And Installation..4012
    CONTROL PANEL (SJC)..4013
      Description..4013
      Removal And Installation..4013
    CONTROL HANDLE / LEVER..4015
      Description..4015
      Lever Removal And Installation..4015
      Boot Removal And Installation..4016
    CONTROL HANDLE / LEVER (ACS)..4017
      Description..4017
      Handle Sensor Removal And Installation..4017
      Handle Removal And Installation..4020
      Handle Disassembly And Assembly..4021
      Lever Removal And Installation..4021
      Boot Removal And Installation..4022
    CONTROL HANDLE / LEVER (SJC)..4023
      Description..4023
      Joystick Testing..4023
      Joystick Removal And Installation..4024
    ACCESS PANEL (INSIDE)..4025
      Removal And Installation (Left)..4025
      Removal And Installation (Right)..4025
    ACCESS PANEL (INSIDE) (SJC)..4027
      Removal And Installation (Left)..4027
      Removal And Installation (Right)..4027
    WINDOW (REAR)..4029
      Removal And Installation..4029
      Disassembly And Assembly..4029
    WINDOW (TOP)..4031
      Removal And Installation..4031
    WINDOW (SIDE)..4033
      Removal And Installation..4033
    CAB DOOR..4035
      Description..4035
      Removal And Installation..4035
      Disassembly And Assembly..4036
      Aligning..4037
      Adjusting..4038
      Checking Operation..4038
    ARMREST..4039
      Description..4039
      Removal And Installation..4040
      Disassembly And Assembly..4041
    LEFT SIDE LOWER PANEL..4043
      Removal And Installation..4043
      Disassembly And Assembly..4045
    RIGHT SIDE LOWER PANEL..4047
      Removal And Installation..4047
      Disassembly And Assembly..4048
    HEADLINER..4051
      Removal And Installation..4051
  ELECTRICAL SYSTEM & ANALYSIS..4053
    ELECTRICAL SCHEMATICS..4057
    ELECTRICAL SYSTEM INFORMATION..4085
      Glossary Of Electrical Symbols..4085
      Standard Cab Harness Connectors..4088
      Deluxe Cab Harness Connectors..4089
      Mainframe Harness Connectors..4090
      Description..4091
      Troubleshooting..4092
      Fuse And Relay Location / Identification..4093
      Solenoid Testing..4095
    BATTERY..4097
      Removal And Installation..4097
      Servicing..4098
      Using A Booster Battery (Jump Starting)..4099
    ALTERNATOR..4101
      Belt Adjustment..4101
      Belt Replacement..4101
      Charging System Inspection..4102
      Alternator Voltage Testing..4103
      Low Voltage Testing..4103
      High Voltage Testing..4104
      Removal And Installation..4105
      Parts Identification..4106
    STARTER..4107
      Testing..4107
      Removal And Installation..4107
      Parts Identification..4108
    INSTRUMENT PANELS..4109
      Left Panel..4109
      Display Screen..4111
      Right Panel (Standard Key Panel)..4112
      Right Panel (Keyless Start Panel)..4113
      Right Panel (Deluxe Instrumentation Panel)..4114
      Left Switch Panel..4116
      Right Switch Panel..4116
      Left Panel Removal And Installation..4117
      Right Panel (Standard Key Panel) Removal And Installation..4117
      Right Panel (Keyless Start Panel) Removal And Installation..4118
      Right Panel (Deluxe Instrumentation Panel) Removal And Installation..4118
      Key Switch Disassembly And Assembly..4119
      Alarm Disassembly And Assembly..4119
      Left Switch Panel Removal And Installation..4120
      Right Switch Panel Removal And Installation..4120
    LIGHTS..4121
      Front Removal And Installation..4121
      Rear Removal And Installation..4122
      Cab Light Removal And Installation..4122
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..4123
      Description..4123
      Connector Identification..4124
      Removal And Installation..4130
    BOBCAT CONTROLLER (ACS)..4131
      Description..4131
      Connector And Wire Identification..4132
      Removal And Installation..4133
    BOBCAT CONTROLLER (SJC) (DRIVE)..4135
      Description..4135
      Connector Identification..4136
      Removal And Installation..4138
    SPEED SENSORS (SJC)..4139
      Description..4139
      Testing..4139
      Removal And Installation..4141
    DIAGNOSTIC SERVICE CODES..4143
      Viewing Service Codes..4143
      Service Codes List..4144
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS)..4149
      Description..4149
      Inspecting The BICS (Engine STOPPED - Key ON)..4150
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..4150
      Inspecting The Seat Bar Sensor (Engine RUNNING)..4150
      Inspecting The Traction Lock (Engine RUNNING)..4150
      Inspecting The Lift Arm Bypass Control..4150
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..4150
      Troubleshooting..4151
    SEAT BAR SENSOR..4153
      Description..4153
      Troubleshooting..4153
      Testing..4154
      Removal And Installation..4155
      Bobcat Interlock Control System (BICS) Circuit Test..4158
    TRACTION LOCK..4161
      Description..4161
      Troubleshooting..4162
      Inspecting..4163
    CONTROL SYSTEM (ACS)..4165
      Description..4165
      Troubleshooting..4166
      Handle Sensor Connector Disassembly And Assembly..4167
      Switch Handle Removal..4168
      Switch Handle Installation..4170
      Actuator Connector Disassembly And Assembly..4173
      Handle Lock Solenoid Removal And Installation..4174
      Handle Lock Solenoid Disassembly And Assembly..4174
      Foot Sensor Removal And Installation..4175
      Foot Sensor Disassembly And Assembly..4176
      Foot Sensor Lock Solenoid Removal And Installation..4176
    ELECTRICAL / HYDRAULIC CONTROLS..4177
      Identification Chart..4177
      Description..4178
      Identification Chart ACD Group 0..4179
      Identification Chart ACD Group 1..4180
      Identification Chart ACD Group 2..4181
      Identification Chart ACD Group 3..4182
    ELECTRICAL / HYDRAULIC CONTROLS (ACS)..4183
      Identification Chart..4183
      Description..4184
      Identification Chart ACD Group 0..4185
      Identification Chart ACD Group 1..4186
      Identification Chart ACD Group 2..4187
      Identification Chart ACD Group 3..4188
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..4189
      Identification Chart..4189
      Description..4190
      Identification Chart ACD Group 0..4191
      Identification Chart ACD Group 1..4192
      Identification Chart ACD Group 2..4193
      Identification Chart ACD Group 3..4194
    SERVICE PC (LAPTOP COMPUTER)..4195
      Connecting Remote Start Tool..4195
      Connecting Remote Start Tool (Service Tool)..4195
    CALIBRATION..4197
      Description..4197
      Actuator Testing..4197
      Lift And Tilt Calibration (SJC)..4200
      Hydrostatic Pump Calibration (SJC)..4202
      Lift And Tilt Calibration (ACS)..4207
    STEERING DRIFT COMPENSATION..4209
      Description..4209
      Operation..4209
    FLYWHEEL RPM SENSOR..4211
      Description..4211
      Adjustment..4212
    CONTROL PANEL SETUP..4213
      Right Panel Setup (Deluxe Instrumentation Panel)..4213
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..4215
      Password Description..4215
      Changing The Owner Password..4215
      Changing The User Passwords..4216
      Password Lockout Feature..4216
    PASSWORD SETUP (KEYLESS START PANEL)..4217
      Password Description..4217
      Changing The Owner Password..4217
      Password Lockout Feature..4217
    MAINTENANCE CLOCK..4219
      Description..4219
      Setup..4220
      Reset..4223
    BACK-UP ALARM SYSTEM..4225
      Description..4225
      Inspecting..4225
      Adjusting Switch Position..4226
      Troubleshooting (Standard And ACS)..4227
      Troubleshooting (Joystick)..4228
      Alarm Removal And Installation..4229
      Switch Removal And Installation..4229
    FRONT HORN..4231
      Removal And Installation..4231
  ENGINE SERVICE..4233
    ENGINE INFORMATION..4237
      Description..4237
      Specifications..4238
      Torque Values..4241
      Troubleshooting..4241
      Engine Removal And Installation..4243
      Engine Mount Replacement..4250
      Compression - Checking..4251
    ENGINE SPEED CONTROL (SCPA)..4253
      Removal And Installation..4253
      Disassembly And Assembly..4253
      Cable Removal And Installation..4254
    ENGINE SPEED CONTROL (SJC)..4255
      Removal And Installation..4255
      Disassembly And Assembly..4256
    MUFFLER..4259
      Removal And Installation..4259
    AIR CLEANER..4261
      Housing Removal And Installation..4261
    ENGINE COOLING SYSTEM..4263
      Radiator Removal And Installation..4263
      Hydraulic Fan Description..4266
      Hydraulic Fan Disassembly And Assembly..4267
      Lower Fan Duct Removal And Installation..4268
      Blower Housing Removal And Installation..4268
      Hydraulic Fan Motor Assembly Removal And Installation..4269
      Fan Removal And Installation..4269
      Hydraulic Fan Motor Removal And Installation..4270
      Water Pump Removal And Installation..4271
      Water Pump Disassembly And Assembly..4271
      Thermostat Housing Removal And Installation..4272
      Thermostat - Checking..4272
    LUBRICATION SYSTEM..4273
      Oil Pan Removal And Installation..4273
      Oil Pump Removal And Installation..4274
      Oil Pump Inspection..4274
      Oil Filter Cooler Removal And Installation..4276
      Engine Oil Pressure - Testing..4277
    FUEL SYSTEM..4279
      Fuel Shutoff Solenoid - Checking..4279
      Fuel Shutoff Solenoid Removal And Installation..4279
      Fuel Injection Pump Assembly Removal..4280
      Fuel Injection Pump Assembly Installation..4284
      Governor Housing Disassembly And Assembly..4286
      Governor Disassembly And Assembly..4288
      Fuel Camshaft Removal And Installation..4290
      Fuel Injection Pump Removal..4292
      Injection Pump - Timing..4298
      Fuel Injector Removal And Installation..4302
      Fuel Injector Nozzle Pressure - Checking..4303
      Nozzle Spraying Condition..4304
      Valve Seat Tightness..4304
    CYLINDER HEAD..4305
      Intake Air Heater - Testing..4305
      Intake Air Heater Removal And Installation..4305
      Valve Clearance Adjustment..4306
      Valve Timing - Checking..4308
      Cylinder Head Removal And Installation..4309
      Cylinder Head Disassembly And Assembly..4311
      Cylinder Head - Servicing..4312
      Cylinder Head Top Clearance..4312
      Valve Guide - Checking..4313
      Reconditioning The Valve And Valve Seat..4315
      Valve Spring..4317
      Valve Tappets..4318
      Rocker Arm And Shaft - Checking..4319
      Push Rod Alignment - Checking..4319
    CRANKSHAFT AND PISTONS..4321
      Piston And Connecting Rod Removal And Installation..4321
      Piston And Connecting Rod - Servicing..4323
      Cylinder Bore - Checking..4327
      Connecting Rod Alignment..4328
      Crankshaft Gear Removal And Installation..4328
      Crankshaft And Bearings Removal..4329
      Crankshaft And Bearings Installation..4331
      Crankshaft And Bearings - Servicing..4333
    CAMSHAFT AND TIMING GEArS..4339
      Timing Gearcase Cover Removal And Installation..4339
      Timing Gears Backlash - Checking..4340
      Idler Gear And Camshaft Removal and Installation..4340
      Camshaft - Servicing..4341
      Idler Gear And Shaft - Servicing..4343
    TURBOCHARGER..4345
      Description..4345
      Testing..4345
      Removal And Installation..4346
    FLYWHEEL AND HOUSING..4349
      Flywheel Removal And Installation..4349
      Ring Gear Removal And Installation..4349
      Housing Removal And Installation..4350
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..4351
      Description..4351
      Testing..4352
      Removal And Installation..4355
  HEATING, VENTILATION, AIR CONDITIONING..4357
    AIR CONDITIONING SYSTEM FLOW..4359
      Description..4359
      Chart..4360
      Components..4361
      Safety Equipment..4364
    REGULAR MAINTENANCE..4365
      Filters..4365
      Compressor Drive Belt Adjustment..4366
      Compressor Drive Belt Replacement..4366
      Condenser..4366
      Air Conditioning Lubrication..4366
      Air Conditioning Service Chart..4367
      Evaporator / Heater Coil..4368
    TROUBLESHOOTING..4369
      Blower Motor Does Not Operate..4369
      Blower Motor Operates Normally, But Air Flow Is Insufficient..4369
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..4369
      The Compressor Does Not Operate At All, Or Operates Improperly..4369
      Gauge Pressure Related Troubleshooting..4370
      Troubleshooting Tree..4372
      Temperature / Pressure Chart..4376
      Poor A/C Performance..4378
      HVAC Repair And Leaks..4379
      Electrical System..4380
      Engine Coolant Bypassing The Heater Valve..4386
      Heater Valve Not Opening Or Closing..4387
    SYSTEM CHARGING AND RECLAMATION..4389
      Refrigerant Identification..4389
      Reclamation And Charging With Recovery / Charging Unit..4390
    COMPRESSOR..4393
      Removal And Installation..4393
      Oil..4394
      Oil Check..4395
    CONDENSER..4397
      Removal And Installation..4397
    RECEIVER / DRIER..4399
      Receiver / Drier Removal And Installation..4399
      Pressure Relief Valve Removal And Installation..4400
      Pressure Switch Removal And Installation..4401
      Schrader® Valve Removal And Installation..4402
    EVAPORATOR / HEATER UNIT..4403
      Removal And Installation..4403
    THERMOSTAT..4405
      Description..4405
      Removal And Installation..4406
    EXPANSION VALVE..4407
      Removal And Installation..4407
    EVAPORATOR COIL..4409
      Removal And Installation..4409
    HEATER COIL..4411
      Removal And Installation..4411
    BLOWER FAN..4413
      Removal And Installation..4413
      Disassembly And Assembly..4413
    HEATER VALVE..4417
      Removal And Installation..4417
  SPECIFICATIONS..4419
    (S750) LOADER SPECIFICATIONS..4421
      Machine Dimensions..4421
      Performance..4422
      Engine..4422
      Drive System..4423
      Controls..4423
      Hydraulic System..4424
      Electrical System..4425
      Capacities..4425
      Tires..4425
    TORQUE SPECIFICATIONS FOR BOLTS..4427
      Torque For General SAE Bolts..4427
      Torque For General Metric Bolts..4428
    HYDRAULIC CONNECTION SPECIFICATIONS..4429
      Straight Thread O-ring Fitting..4429
      Flare Fitting..4430
      Tubelines And Hoses..4430
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..4431
      Specifications..4431
    CONVERSIONS..4433
      Decimal And Millimeter Equivalent Chart..4433
      U.S. To Metric Conversion Chart..4433
  ALPHABETICAL INDEX..4435
6989464 (4-11) - S750 Skid-Steer Loader Service Manual..4439
  MAINTENANCE SAFETY..4441
  CONTENTS..4443
  FOREWORD..4445
    FOREWORD..4447
    SAFETY INSTRUCTIONS..4450
    FIRE PREVENTION..4452
      Maintenance..4452
      Operation..4452
      Electrical..4452
      Hydraulic System..4452
      Fueling..4452
      Starting..4452
      Spark Arrestor Exhaust System..4452
      Welding And Grinding..4453
      Fire Extinguishers..4453
    SERIAL NUMBER LOCATIONS..4454
      Loader Serial Number..4454
      Engine Serial Number..4454
    DELIVERY REPORT..4455
    LOADER IDENTIFICATION..4456
  SAFETY & MAINTENANCE..4457
    LIFTING AND BLOCKING THE LOADER..4461
      Procedure..4461
    LIFT ARM SUPPORT DEVICE..4463
      Installing..4463
      Removing..4464
    OPERATOR CAB..4465
      Description..4465
      Raising..4466
      Lowering..4467
      Cab Door Sensor..4468
      Special Applications Kit..4468
      Special Applications Kit Inspection And Maintenance..4468
      Forestry Door And Window Kit..4469
      Forestry Door And Window Kit Inspection And Maintenance..4469
    TRANSPORTING LOADER ON A TRAILER..4471
      Loading And Unloading..4471
      Fastening..4471
    TOWING THE LOADER..4473
      Procedure..4473
    REMOTE START TOOL KIT-MEL1563..4475
      Remote Start Tool - MEL1563..4475
      Service Tool Harness Control - MEL1565..4476
      Service Tool Harness Communicator - MEL1566..4477
      Remote Start Procedure..4477
    REMOTE START TOOL (SERVICE TOOL) KIT - 7003031..4481
      Description..4481
      Remote Start Tool (Service Tool) - 7003030..4482
      Loader Service Tool Harness - 6689747..4483
      Computer Service Tool Harness - 6689746..4484
      Remote Start Procedure..4485
    SERVICE SCHEDULE..4489
      Chart..4489
    AIR CLEANER SERVICE..4491
      Replacing Filter Elements..4491
    ENGINE COOLING SYSTEM..4493
      Maintenance Platform..4493
      Cleaning..4493
      Checking Level..4495
      Removing And Replacing Coolant..4495
    FUEL SYSTEM..4497
      Fuel Specifications..4497
      Biodiesel Blend Fuel..4497
      Filling The Fuel Tank..4498
      Fuel Filter..4499
      Removing Air From The Fuel System..4499
    ENGINE LUBRICATION SYSTEM..4501
      Checking And Adding Engine Oil..4501
      Engine Oil Chart..4501
      Removing And Replacing Oil And Filter..4502
    HYDRAULIC / HYDROSTATIC SYSTEM..4503
      Checking And Adding Fluid..4503
      Hydraulic / Hydrostatic Fluid Chart..4503
      Removing And Replacing Hydraulic Fluid..4504
      Removing And Replacing Hydraulic / Hydrostatic Filter..4506
      Removing And Replacing Hydraulic Charge Filter..4507
      Breather Cap..4508
    FINAL DRIVE TRANSMISSION (CHAINCASE)..4509
      Checking And Adding Oil..4509
      Removing And Replacing Oil..4509
    BOB-TACH (HAND LEVER)..4511
      Inspection And Maintenance..4511
    BOB-TACH (POWER)..4513
      Inspection And Maintenance..4513
    LUBRICATING THE LOADER..4515
      Lubrication Locations..4515
    TIRE MAINTENANCE..4519
      Wheel Nuts..4519
      Rotating..4519
      Mounting..4519
    SPARK ARRESTER MUFFLER..4521
      Cleaning Procedure..4521
    PIVOT PINS..4523
      Inspection And Maintenance..4523
    LOADER STORAGE AND RETURN TO SERVICE..4525
      Storage..4525
      Return To Service..4525
    STOPPING THE ENGINE AND LEAVING THE LOADER..4527
      Procedure..4527
    EMERGENCY EXIT..4529
      External Access..4529
      Rear Window..4529
      Front Door..4529
    SEAT BELT..4531
      Inspection And Maintenance..4531
  HYDRAULIC SYSTEM..4533
    HYDRAULIC / HYDROSTATIC SCHEMATICS..4537
    HYDRAULIC SYSTEM INFORMATION..4545
      Glossary Of Hydraulic / Hydrostatic Symbols..4545
      Troubleshooting..4549
    CYLINDER (LIFT)..4551
      Testing..4551
      Removal And Installation..4552
      Parts Identification..4556
      Disassembly..4557
      Assembly..4558
    CYLINDER (TILT)..4561
      Testing..4561
      Removal And Installation..4562
      Base End Pivot Pin Removal And Installation..4564
      Parts Identification..4565
      Disassembly..4566
      Assembly..4568
    CYLINDER (BOB-TACH)..4571
      Testing..4571
      Removal And Installation..4572
      Parts Identification..4573
      Disassembly..4574
      Assembly..4575
    MAIN RELIEF VALVE..4579
      Description..4579
      Testing..4580
      Adjusting..4582
      Removal And Installation..4583
    HYDRAULIC CONTROL VALVE (STANDARD)..4585
      Description..4585
      Removal And Installation..4586
      Mount Bracket Removal And Installation..4589
      Identification Chart..4590
      Lift Load Check Valve Removal And Installation..4591
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..4592
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..4593
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..4593
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..4594
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..4594
      Port Relief Valve Removal And Installation..4595
      Plug Removal And Installation..4596
      Rubber Boot Removal And Installation..4597
      End Cap Block Removal And Installation..4598
      Lift Spool And Detent Removal And Installation..4599
      Tilt Spool Removal And Installation..4609
      Auxiliary Spool Removal And Installation..4611
      Auxiliary Solenoid Removal And Installation..4613
      Solenoid Removal And Installation..4614
      Lock Valve Removal And Installation..4615
      Lift Arm Bypass Orifice Removal And Installation..4617
      Main Relief Valve Removal And Installation..4617
      Check Valve Removal And Installation..4618
    HYDRAULIC CONTROL VALVE (ACS) OR (SJC)..4619
      Description..4619
      Removal And Installation..4619
      Actuator Removal And Installation (In Loader)..4623
      Actuator Removal And Installation (Out Of Loader)..4625
      Identification Chart..4628
      Mount Bracket Removal And Installation..4629
      Lift Load Check Valve Removal And Installation..4629
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..4630
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..4631
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..4631
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..4632
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..4632
      Port Relief Valve Removal And Installation..4633
      Plug Removal And Installation..4634
      End Cap Block Removal And Installation..4635
      Lift Spool Removal And Installation..4635
      Lift Spool Disassembly And Assembly..4637
      Tilt Spool Removal And Installation..4639
      Auxiliary Spool Removal And Installation..4641
      Auxiliary Solenoid Removal And Installation..4642
      Solenoid Removal And Installation..4643
      Lock Valve Removal And Installation..4644
      Lift Arm Bypass Orifice Removal And Installation..4645
      Main Relief Valve Removal And Installation..4645
      Check Valve Removal And Installation..4646
    LIFT ARM BYPASS CONTROL VALVE..4647
      Description..4647
      Testing..4647
      Removal And Installation..4648
      Bracket Removal And Installation..4649
      Disassembly And Assembly..4649
    HYDRAULIC PUMP..4651
      Description..4651
      Pump Test At Quick Couplers..4651
      Direct Pump Test (Standard Section)..4652
      Direct Pump Test (Charge Section)..4654
      Removal And Installation..4656
      Hydraulic Pump Startup..4657
      Parts Identification..4658
      Disassembly And Assembly..4659
    HYDRAULIC PUMP (HIGH FLOW)..4661
      Description..4661
      Pump Test At Quick Couplers..4661
      Direct Pump Test (Standard Section)..4662
      Direct Pump Test (Charge Section)..4663
      Direct Pump Test (High Flow Section)..4665
      High Flow Relief Valve Adjustment..4667
      High Flow Relief Valve Removal And Installation..4668
      Solenoid Removal And Installation..4669
      Removal And Installation..4670
      Hydraulic Pump Startup..4672
      Parts Identification..4673
      Disassembly And Assembly..4674
    HYDRAULIC / HYDROSTATIC FILTERS..4675
      Description..4675
      Housing Removal And Installation..4675
    HYDRAULIC FLUID RESERVOIR..4677
      Description..4677
      Removal And Installation..4677
      Hydraulic Fluid Screen..4678
    OIL COOLER..4679
      Description..4679
      Removal And Installation..4679
    BUCKET POSITION VALVE..4681
      Description..4681
      Solenoid Removal And Installation..4681
      Solenoid Testing..4682
      Removal And Installation..4682
      Disassembly And Assembly..4684
    REAR AUXILIARY DIVERTER VALVE..4685
      Description..4685
      Solenoid Testing..4685
      Removal And Installation..4686
      Disassembly And Assembly..4687
    BOB-TACH (POWER) BLOCK..4693
      Description..4693
      Removal And Installation..4693
      Disassembly And Assembly..4695
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..4705
      Description..4705
      Removal And Installation..4705
      Disassembly And Assembly..4705
  HYDROSTATIC SYSTEM..4707
    HYDROSTATIC SYSTEM INFORMATION..4709
      Troubleshooting..4709
      Description..4710
    HYDROSTATIC DRIVE MOTOR..4711
      Description..4711
      Removal And Installation..4712
      Parts Identification..4714
      Disassembly And Assembly..4715
    HYDROSTATIC DRIVE MOTOR (TWO-SPEED)..4719
      Description..4719
      Removal And Installation..4719
      Parts Identification..4722
      Disassembly..4723
      Assembly..4729
    HYDROSTATIC MOTOR CARRIER..4735
      Description..4735
      Removal And Installation..4736
      Parts Identification..4737
      Disassembly..4738
      Assembly..4739
    HYDROSTATIC MOTOR CARRIER (SJC)..4741
      Description..4741
      Removal And Installation..4742
      Parts Identification..4743
      Disassembly..4744
      Assembly..4746
    CHARGE PRESSURE..4749
      Description..4749
      Testing..4749
      Sender Removal And Installation..4751
      Adjusting..4752
    HYDROSTATIC PUMP..4755
      Description..4755
      Removal And Installation..4756
      Hydrostatic Pump Startup..4757
      Replenishing / High Pressure Relief Valve Removal And Installation..4758
      Parts Identification (Left Half)..4759
      Parts Identification (Right Half)..4760
      Disassembly..4761
      Assembly..4768
    HYDROSTATIC PUMP (SJC)..4775
      Description..4775
      Hydraulic Controller Removal And Installation..4776
      Removal And Installation..4778
      Hydrostatic Pump Start Up..4780
      Parts Identification..4781
      High Pressure Relief And Bypass Valve..4782
      Charge Relief Valve..4783
      Disassembly..4784
      Inspection..4793
      Assembly..4797
      Mechanical Neutral Adjustment..4807
      Hydraulic Controller Neutral Adjustment..4810
    DRIVE BELT..4813
      Belt Adjustment..4813
      Belt Replacement..4813
      Stop Adjustment..4815
      Tensioner Pulley Removal And Installation..4816
      Tensioner Pulley Disassembly And Assembly..4816
    TWO-SPEED / BRAKE VALVE..4819
      Description..4819
      Valve Block Removal And Installation..4820
      Valve Block Disassembly And Assembly..4822
    DRAIN MANIFOLD..4825
      Description..4825
      Drain Manifold Removal And Installation..4825
  DRIVE SYSTEM..4827
    BRAKE (SINGLE SPEED)..4829
      Description..4829
      Disc Removal And Installation..4829
    BRAKE (TWO-SPEED)..4831
      Description..4831
    DRIVE COMPONENTS..4833
      Description..4833
      Axle Seal Removal And Installation..4834
      Axle, Sprocket And Bearings Removal And Installation..4836
      Chain Removal And Installation..4841
    CHAINCASE..4843
      Description..4843
      Front Cover Removal And Installation..4843
      Center Cover Removal And Installation..4844
      Rear Cover Removal And Installation..4845
  MAINFRAME..4847
    SEAT BAR..4851
      Description..4851
      Removal And Installation..4851
      Disassembly And Assembly..4852
      Compression Spring Disassembly And Assembly..4853
    OPERATOR CAB..4855
      Gas Spring Removal And Installation..4855
      Gas Spring Bracket Disassembly And Assembly..4856
      Removal And Installation..4856
    OPERATOR SEAT..4859
      Removal And Installation..4859
      Seat Belt Removal And Installation (Retractable)..4859
      Seat Belt And Bracket Removal And Installation (Standard)..4860
      Seat Belt Bracket Removal And Installation..4860
    OPERATOR SEAT (SUSPENSION)..4861
      Removal And Installation..4861
      Slide Rail Removal And Installation..4861
      Seat Belt Removal And Installation..4862
      Lower Cushion Removal..4862
      Lower Cushion Installation..4863
      Back Cushion Removal And Installation..4863
      Shock Removal And Installation..4864
      3-Point Seat Belt Removal And Installation..4864
    BOB-TACH (HAND LEVER)..4867
      Description..4867
      Removal And Installation..4867
      Lever And Wedge Disassembly And Assembly..4869
      Pivot Pin Bushing And Seal Removal And Installation..4871
    BOB-TACH (POWER)..4873
      Description..4873
      Removal And Installation..4873
      Lever And Wedge Disassembly And Assembly..4876
      Pivot Pin Bushing And Seal Removal And Installation..4877
    LIFT ARMS..4879
      Stabilizer Bar Removal And Installation..4879
      Link Removal And Installation..4880
      Removal And Installation..4881
    REAR GRILLE..4885
      Removal And Installation..4885
    REAR DOOR (TAILGATE)..4887
      Removal And Installation..4887
      Striker Removal And Installation..4888
      Striker Disassembly And Assembly..4888
      Striker (Adjusting)..4888
      Latch Removal And Installation..4889
    FUEL TANK..4891
      Removal And Installation..4891
      Fuel Level Sender Removal And Installation..4893
      Fuel Fill Screen Removal And Installation..4893
    CONTROL PEDALS AND LINKAGES..4895
      Description..4895
      Pedal Removal And Installation..4895
      Linkage Removal And Installation..4896
      Pedal (Adjusting)..4897
      Floor Pan Removal And Installation..4898
    CONTROL PEDALS AND LINKAGES (ACS)..4899
      Description..4899
      Pedal Removal And Installation..4899
      Linkage Removal And Installation..4900
      Pedal (Adjusting)..4900
      Floor Pan Removal And Installation..4901
    CONTROL PANEL..4903
      Description..4903
      Removal And Installation..4904
      Disassembly And Assembly..4905
      Linkage Removal And Installation..4907
      Pintle Arm Disassembly And Assembly..4911
      Linkage Neutral (Adjusting)..4912
      Linkage Travel (Adjusting)..4916
      Shock Removal And Installation..4920
    CONTROL PANEL (SJC)..4921
      Description..4921
      Removal And Installation..4921
    CONTROL HANDLE / LEVER..4923
      Description..4923
      Lever Removal And Installation..4923
      Boot Removal And Installation..4924
    CONTROL HANDLE / LEVER (ACS)..4925
      Description..4925
      Handle Sensor Removal And Installation..4925
      Handle Removal And Installation..4928
      Handle Disassembly And Assembly..4929
      Lever Removal And Installation..4929
      Boot Removal And Installation..4930
    CONTROL HANDLE / LEVER (SJC)..4931
      Description..4931
      Joystick Testing..4931
      Joystick Removal And Installation..4932
    ACCESS PANEL (INSIDE)..4933
      Removal And Installation (Left)..4933
      Removal And Installation (Right)..4933
    ACCESS PANEL (INSIDE) (SJC)..4935
      Removal And Installation (Left)..4935
      Removal And Installation (Right)..4935
    WINDOW (REAR)..4937
      Removal And Installation..4937
      Disassembly And Assembly..4937
    WINDOW (TOP)..4939
      Removal And Installation..4939
    WINDOW (SIDE)..4941
      Removal And Installation..4941
    CAB DOOR..4943
      Description..4943
      Removal And Installation..4943
      Disassembly And Assembly..4944
      Aligning..4945
      Adjusting..4946
      Checking Operation..4946
    ARMREST..4947
      Description..4947
      Removal And Installation..4948
      Disassembly And Assembly..4949
    LEFT SIDE LOWER PANEL..4951
      Removal And Installation..4951
      Disassembly And Assembly..4953
    RIGHT SIDE LOWER PANEL..4955
      Removal And Installation..4955
      Disassembly And Assembly..4956
    HEADLINER..4959
      Removal And Installation..4959
  ELECTRICAL SYSTEM & ANALYSIS..4961
    ELECTRICAL SCHEMATICS..4965
    ELECTRICAL SYSTEM INFORMATION..4993
      Glossary Of Electrical Symbols..4993
      Standard Cab Harness Connectors..4996
      Deluxe Cab Harness Connectors..4997
      Mainframe Harness Connectors..4998
      Description..4999
      Troubleshooting..5000
      Fuse And Relay Location / Identification..5001
      Solenoid Testing..5003
    BATTERY..5005
      Removal And Installation..5005
      Servicing..5006
      Using A Booster Battery (Jump Starting)..5007
    ALTERNATOR..5009
      Belt Adjustment..5009
      Belt Replacement..5009
      Charging System Inspection..5010
      Alternator Voltage Testing..5011
      Low Voltage Testing..5011
      High Voltage Testing..5012
      Removal And Installation..5013
      Parts Identification..5014
    STARTER..5015
      Testing..5015
      Removal And Installation..5015
      Parts Identification..5016
    INSTRUMENT PANELS..5017
      Left Panel..5017
      Display Screen..5019
      Right Panel (Standard Key Panel)..5020
      Right Panel (Keyless Start Panel)..5021
      Right Panel (Deluxe Instrumentation Panel)..5022
      Left Switch Panel..5024
      Right Switch Panel..5024
      Left Panel Removal And Installation..5025
      Right Panel (Standard Key Panel) Removal And Installation..5025
      Right Panel (Keyless Start Panel) Removal And Installation..5026
      Right Panel (Deluxe Instrumentation Panel) Removal And Installation..5026
      Key Switch Disassembly And Assembly..5027
      Alarm Disassembly And Assembly..5027
      Left Switch Panel Removal And Installation..5028
      Right Switch Panel Removal And Installation..5028
    LIGHTS..5029
      Front Removal And Installation..5029
      Rear Removal And Installation..5030
      Cab Light Removal And Installation..5030
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..5031
      Description..5031
      Connector Identification..5032
      Removal And Installation..5038
    BOBCAT CONTROLLER (ACS)..5039
      Description..5039
      Connector And Wire Identification..5040
      Removal And Installation..5041
    BOBCAT CONTROLLER (SJC) (DRIVE)..5043
      Description..5043
      Connector Identification..5044
      Removal And Installation..5046
    SPEED SENSORS (SJC)..5047
      Description..5047
      Testing..5047
      Removal And Installation..5049
    DIAGNOSTIC SERVICE CODES..5051
      Viewing Service Codes..5051
      Service Codes List..5052
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..5057
      Description..5057
      Inspecting The BICS™ (Engine STOPPED - Key ON)..5058
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..5058
      Inspecting The Seat Bar Sensor (Engine RUNNING)..5058
      Inspecting The Traction Lock (Engine RUNNING)..5058
      Inspecting The Lift Arm Bypass Control..5058
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..5058
      Troubleshooting..5059
    SEAT BAR SENSOR..5061
      Description..5061
      Troubleshooting..5061
      Testing..5062
      Removal And Installation..5063
      Bobcat Interlock Control System (BICS™) Circuit Test..5066
    TRACTION LOCK..5069
      Description..5069
      Troubleshooting..5070
      Inspecting..5071
    CONTROL SYSTEM (ACS)..5073
      Description..5073
      Troubleshooting..5074
      Handle Sensor Connector Disassembly And Assembly..5075
      Switch Handle Removal..5076
      Switch Handle Installation..5078
      Actuator Connector Disassembly And Assembly..5081
      Handle Lock Solenoid Removal And Installation..5082
      Handle Lock Solenoid Disassembly And Assembly..5082
      Foot Sensor Removal And Installation..5083
      Foot Sensor Disassembly And Assembly..5084
      Foot Sensor Lock Solenoid Removal And Installation..5084
    ELECTRICAL / HYDRAULIC CONTROLS..5085
      Identification Chart..5085
      Description..5086
      Identification Chart ACD Group 0..5087
      Identification Chart ACD Group 1..5088
      Identification Chart ACD Group 2..5089
      Identification Chart ACD Group 3..5090
    ELECTRICAL / HYDRAULIC CONTROLS (ACS)..5091
      Identification Chart..5091
      Description..5092
      Identification Chart ACD Group 0..5093
      Identification Chart ACD Group 1..5094
      Identification Chart ACD Group 2..5095
      Identification Chart ACD Group 3..5096
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..5097
      Identification Chart..5097
      Description..5098
      Identification Chart ACD Group 0..5099
      Identification Chart ACD Group 1..5100
      Identification Chart ACD Group 2..5101
      Identification Chart ACD Group 3..5102
    SERVICE PC (LAPTOP COMPUTER)..5103
      Connecting Remote Start Tool..5103
      Connecting Remote Start Tool (Service Tool)..5103
    CALIBRATION..5105
      Description..5105
      Actuator Testing..5105
      Lift And Tilt Calibration (SJC)..5108
      Hydrostatic Pump Calibration (SJC)..5110
      Lift And Tilt Calibration (ACS)..5115
    STEERING DRIFT COMPENSATION..5117
      Description..5117
      Operation..5117
    FLYWHEEL RPM SENSOR..5119
      Description..5119
      Adjustment..5120
    CONTROL PANEL SETUP..5121
      Right Panel Setup (Deluxe Instrumentation Panel)..5121
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..5123
      Password Description..5123
      Changing The Owner Password..5123
      Changing The User Passwords..5124
      Password Lockout Feature..5124
    PASSWORD SETUP (KEYLESS START PANEL)..5125
      Password Description..5125
      Changing The Owner Password..5125
      Password Lockout Feature..5125
    MAINTENANCE CLOCK..5127
      Description..5127
      Setup..5128
      Reset..5131
    BACK-UP ALARM SYSTEM..5133
      Description..5133
      Inspecting..5133
      Adjusting Switch Position..5134
      Troubleshooting (Standard And ACS)..5135
      Troubleshooting (Joystick)..5136
      Alarm Removal And Installation..5137
      Switch Removal And Installation..5137
    FRONT HORN..5139
      Removal And Installation..5139
  ENGINE SERVICE..5141
    ENGINE INFORMATION..5145
      Description..5145
      Specifications..5146
      Torque Values..5149
      Troubleshooting..5149
      Engine Removal And Installation..5151
      Engine Mount Replacement..5158
      Compression - Checking..5159
    ENGINE SPEED CONTROL..5161
      Removal And Installation..5161
      Disassembly And Assembly..5161
      Cable Removal And Installation..5162
    ENGINE SPEED CONTROL (SJC)..5163
      Removal And Installation..5163
      Disassembly And Assembly..5164
    MUFFLER..5167
      Removal And Installation..5167
    AIR CLEANER..5169
      Housing Removal And Installation..5169
    ENGINE COOLING SYSTEM..5171
      Radiator Removal And Installation..5171
      Hydraulic Fan Description..5174
      Hydraulic Fan Disassembly And Assembly..5175
      Lower Fan Duct Removal And Installation..5176
      Blower Housing Removal And Installation..5176
      Hydraulic Fan Motor Assembly Removal And Installation..5177
      Fan Removal And Installation..5177
      Hydraulic Fan Motor Removal And Installation..5178
      Water Pump Removal And Installation..5179
      Water Pump Disassembly And Assembly..5179
      Thermostat Housing Removal And Installation..5180
      Thermostat - Checking..5180
    LUBRICATION SYSTEM..5181
      Oil Pan Removal And Installation..5181
      Oil Pump Removal And Installation..5182
      Oil Pump Inspection..5182
      Oil Filter Cooler Removal And Installation..5184
      Engine Oil Pressure - Testing..5185
    FUEL SYSTEM..5187
      Fuel Shutoff Solenoid - Checking..5187
      Fuel Shutoff Solenoid Removal And Installation..5187
      Fuel Injection Pump Assembly Removal..5188
      Fuel Injection Pump Assembly Installation..5192
      Governor Housing Disassembly And Assembly..5194
      Governor Disassembly And Assembly..5196
      Fuel Camshaft Removal And Installation..5198
      Fuel Injection Pump Removal..5200
      Injection Pump - Timing..5206
      Fuel Injector Removal And Installation..5210
      Fuel Injector Nozzle Pressure - Checking..5211
      Nozzle Spraying Condition..5212
      Valve Seat Tightness..5212
    CYLINDER HEAD..5213
      Intake Air Heater - Testing..5213
      Intake Air Heater Removal And Installation..5213
      Valve Clearance Adjustment..5214
      Valve Timing - Checking..5216
      Cylinder Head Removal And Installation..5217
      Cylinder Head Disassembly And Assembly..5219
      Cylinder Head - Servicing..5220
      Cylinder Head Top Clearance..5220
      Valve Guide - Checking..5221
      Reconditioning The Valve And Valve Seat..5223
      Valve Spring..5225
      Valve Tappets..5226
      Rocker Arm And Shaft - Checking..5227
      Push Rod Alignment - Checking..5227
    CRANKSHAFT AND PISTONS..5229
      Piston And Connecting Rod Removal And Installation..5229
      Piston And Connecting Rod - Servicing..5231
      Cylinder Bore - Checking..5235
      Connecting Rod Alignment..5236
      Crankshaft Gear Removal And Installation..5236
      Crankshaft And Bearings Removal..5237
      Crankshaft And Bearings Installation..5239
      Crankshaft And Bearings - Servicing..5241
    CAMSHAFT AND TIMING GEARS..5247
      Timing Gearcase Cover Removal And Installation..5247
      Timing Gears Backlash - Checking..5248
      Idler Gear And Camshaft Removal and Installation..5248
      Camshaft - Servicing..5249
      Idler Gear And Shaft - Servicing..5251
    TURBOCHARGER..5253
      Description..5253
      Testing..5253
      Removal And Installation..5254
    FLYWHEEL AND HOUSING..5257
      Flywheel Removal And Installation..5257
      Ring Gear Removal And Installation..5257
      Housing Removal And Installation..5258
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..5259
      Description..5259
      Testing..5260
      Removal And Installation..5263
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..5265
    AIR CONDITIONING SYSTEM FLOW..5267
      Description..5267
      Chart..5268
      Components..5269
      Safety Equipment..5272
    REGULAR MAINTENANCE..5273
      Filters..5273
      Compressor Drive Belt Adjustment..5274
      Compressor Drive Belt Replacement..5274
      Condenser..5274
      Air Conditioning Lubrication..5274
      Air Conditioning Service Chart..5275
      Evaporator / Heater Coil..5276
    TROUBLESHOOTING..5277
      Blower Motor Does Not Operate..5277
      Blower Motor Operates Normally, But Air Flow Is Insufficient..5277
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..5277
      The Compressor Does Not Operate At All, Or Operates Improperly..5277
      Gauge Pressure Related Troubleshooting..5278
      Troubleshooting Tree..5280
      Temperature / Pressure Chart..5283
      Poor A/C Performance..5285
      HVAC Repair And Leaks..5286
      Electrical System..5287
      Engine Coolant Bypassing The Heater Valve..5293
      Heater Valve Not Opening Or Closing..5294
    SYSTEM CHARGING AND RECLAMATION..5295
      Refrigerant Identification..5295
      Reclamation And Charging With Recovery / Charging Unit..5296
    COMPRESSOR..5299
      Removal And Installation..5299
      Oil..5301
      Oil Check..5302
    CONDENSER..5303
      Removal And Installation..5303
    RECEIVER / DRIER..5305
      Receiver / Drier Removal And Installation..5305
      Pressure Relief Valve Removal And Installation..5306
      Pressure Switch Removal And Installation..5307
      Schrader® Valve Removal And Installation..5308
    EVAPORATOR / HEATER UNIT..5309
      Removal And Installation..5309
    THERMOSTAT..5311
      Description..5311
      Removal And Installation..5312
    EXPANSION VALVE..5313
      Removal And Installation..5313
    EVAPORATOR COIL..5315
      Removal And Installation..5315
    HEATER COIL..5317
      Removal And Installation..5317
    BLOWER FAN..5319
      Removal And Installation..5319
      Disassembly And Assembly..5319
    HEATER VALVE..5323
      Removal And Installation..5323
  SPECIFICATIONS..5325
    (S750) LOADER SPECIFICATIONS..5327
      Machine Dimensions..5327
      Performance..5328
      Engine..5328
      Drive System..5329
      Controls..5329
      Hydraulic System..5330
      Electrical System..5331
      Capacities..5331
      Tires..5331
    TORQUE SPECIFICATIONS FOR BOLTS..5333
      Torque For General SAE Bolts..5333
      Torque For General Metric Bolts..5334
    HYDRAULIC CONNECTION SPECIFICATIONS..5335
      Straight Thread O-ring Fitting..5335
      Flare Fitting..5336
      Tubelines And Hoses..5336
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..5337
      Specifications..5337
    CONVERSIONS..5339
      Decimal And Millimeter Equivalent Chart..5339
      U.S. To Metric Conversion Chart..5339
  ALPHABETICAL INDEX..5341
  SERVICE MANUAL REVISION..5345
    Revision No: S750 - 1..5345
    Revision No: S750 - 2..5347
    Revision No: S750 - 3..5349
6990248 (04-14) - S750 Skid-Steer Loader Operation & Maintenance Manual..5351
  OPERATOR SAFETY WARNINGS..5353
  CONTENTS..5355
  FOREWORD..5357
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..5359
    REGULAR MAINTENANCE ITEMS..5359
    SERIAL NUMBER LOCATIONS..5360
      Loader Serial Number..5360
      Engine Serial Number..5360
    DELIVERY REPORT..5360
    LOADER IDENTIFICATION..5361
    FEATURES, ACCESSORIES, AND ATTACHMENTS..5362
      Standard Items..5362
      Options And Accessories..5362
      Buckets Available..5363
      Attachments..5363
      High-Flow Attachments..5363
      Special Applications Kit..5364
      Special Applications Kit Inspection And Maintenance..5364
      Forestry Door And Window Kit..5365
      Forestry Door And Window Kit Inspection And Maintenance..5365
  SAFETY AND TRAINING RESOURCES..5367
    SAFETY INSTRUCTIONS..5369
      Before Operation..5369
      Safe Operation Is The Operator’s Responsibility..5370
      Safe Operation Needs A Qualified Operator..5370
      Avoid Silica Dust..5371
    FIRE PREVENTION..5371
      Maintenance..5371
      Operation..5371
      Electrical..5371
      Hydraulic System..5372
      Fueling..5372
      Starting..5372
      Spark Arrester Exhaust System..5372
      Welding And Grinding..5372
      Fire Extinguishers..5372
    PUBLICATIONS AND TRAINING RESOURCES..5373
    MACHINE SIGNS (DECALS)..5374
      No-Text Safety Signs..5377
  OPERATING INSTRUCTIONS..5379
    INSTRUMENT PANEL IDENTIFICATION..5383
      Overview..5383
      Left Panel..5384
      Display Screen..5386
      Right Panel (Standard Key Panel)..5387
      Right Panel (Keyless Start Panel)..5388
      Right Panel (Deluxe Instrumentation Panel)..5389
      Left Switch Panel..5391
      Right Switch Panel..5391
      Left Side Lower Panel..5392
      Right Side Lower Panel..5392
      Radio..5393
    CONTROL IDENTIFICATION..5395
      Description..5395
      Standard Controls..5395
      Advanced Control System (ACS)..5396
      Selectable Joystick Controls (SJC)..5397
    OPERATOR CAB..5398
      Description..5398
      Side Windows..5398
      Door Operation..5398
      Front Wiper..5399
      Cab Light..5399
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..5400
      Description..5400
      Operation..5400
    SEAT BAR RESTRAINT SYSTEM..5401
      Description..5401
      Operation..5401
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..5402
      Description..5402
      DPF Regeneration Table..5402
      Operation (Standard Switch)..5403
      Operation (Optional Inhibit Switch Kit)..5404
      Operation (Optional Remote Parked Regeneration Kit)..5405
    PARKING BRAKE..5405
      Operation..5405
    TRACTION LOCK OVERRIDE..5406
      Description..5406
      Operation..5406
    ENGINE SPEED CONTROL..5406
      Operation..5406
    AUTO IDLE..5407
      Description..5407
      Operation..5407
    LIFT ARM BYPASS CONTROL..5407
      Description..5407
      Operation..5407
    EMERGENCY EXIT..5408
      Rear Window Identification..5408
      Rear Window Removal (Latches)..5408
      Rear Window Removal (Rubber Cord)..5408
      External Access (Rear Window With Latches)..5409
      External Access (Rear Window With Rubber Cord)..5409
      Front Door..5409
    BACK-UP ALARM SYSTEM..5411
      Description..5411
      Operation..5411
    DRIVING AND STEERING THE LOADER..5412
      Available Control Configurations..5412
      Operation (Standard And ACS)..5412
      Operation (SJC) In ‘ISO’ Control Pattern..5413
      Operation (SJC) In ‘H’ Control Pattern..5414
    STOPPING THE LOADER..5414
      Using The Control Levers Or Joysticks..5414
    TWO-SPEED CONTROL..5415
      Description..5415
      Operation..5415
    SPEED MANAGEMENT..5416
      Description..5416
      Operation..5416
      Changing The Factory Default Setting..5417
    DRIVE RESPONSE..5418
      Description..5418
      Operation..5418
    STEERING DRIFT COMPENSATION..5420
      Description..5420
      Operation..5420
    LIFT AND TILT COMPENSATION..5422
      Description..5422
      Operation..5422
      Operation (ACS)..5423
      Operation (SJC)..5424
    HYDRAULIC CONTROLS..5425
      Description..5425
      Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode..5425
      Advanced Control System (ACS) In HAND Control Mode..5426
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..5426
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..5427
      Hydraulic Bucket Positioning..5427
      FRONT Auxiliary Hydraulics Operation..5428
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..5429
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..5429
      REAR Auxiliary Hydraulics Operation..5430
      High-Flow Hydraulics Operation..5431
      Quick Couplers..5431
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..5432
    ATTACHMENT CONTROL DEVICE (ACD)..5433
      Description..5433
    DAILY INSPECTION..5434
      Daily Inspection And Maintenance..5434
    PRE-STARTING PROCEDURE..5436
      Entering The Loader..5436
      Operation & Maintenance Manual And Operator’s Handbook Locations..5436
      Seat Adjustment..5437
      Joystick Position Adjustment..5438
      Seat Belt Adjustment..5439
      Seat Bar..5439
    STARTING THE ENGINE..5440
      Standard Key Panel..5440
      Keyless Start Panel..5442
      Deluxe Instrumentation Panel..5444
      Warming The Hydraulic / Hydrostatic System..5446
      Cold Temperature Starting..5446
    MONITORING THE DISPLAY PANELS..5447
      Left Panel..5447
      Warning And Shutdown..5447
    STOPPING THE ENGINE AND LEAVING THE LOADER..5448
      Procedure..5448
    COUNTERWEIGHTS..5449
      Description..5449
      Effect On The Loader And Loader Operation..5449
      When To Consider Using Counterweights..5449
      When To Consider Removing Counterweights..5449
      Accessories That Affect Machine Weight..5449
    ATTACHMENTS..5450
      Choosing The Correct Bucket..5450
      Pallet Fork..5450
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..5451
      Installing And Removing The Attachment (Power Bob-Tach)..5453
    OPERATING PROCEDURE..5457
      Inspect The Work Area..5457
      Basic Operating Instructions..5457
      Driving On Public Roads..5457
      Operating With A Full Bucket..5458
      Operating With An Empty Bucket..5458
      Filling And Emptying The Bucket (Foot Pedals)..5459
      Leveling The Ground Using Float (Foot Pedals)..5460
      Digging And Filling A Hole (Foot Pedals)..5461
      Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)..5462
      Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)..5463
      Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)..5464
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..5465
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..5466
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..5467
    TOWING THE LOADER..5468
      Procedure..5468
    LIFTING THE LOADER..5468
      Single-Point Lift..5468
      Four-Point Lift..5469
    TRANSPORTING THE LOADER ON A TRAILER..5470
      Loading And Unloading..5470
      Fastening..5470
  PREVENTIVE MAINTENANCE..5471
    MAINTENANCE SAFETY..5475
    SERVICE SCHEDULE..5476
      Maintenance Intervals..5476
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..5478
      Inspecting The BICS™ (Engine STOPPED - Key ON)..5478
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..5478
      Inspecting The Seat Bar Sensor (Engine RUNNING)..5478
      Inspecting The Traction Lock (Engine RUNNING)..5478
      Inspecting The Lift Arm Bypass Control..5478
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..5478
    SEAT BAR RESTRAINT SYSTEM..5479
      Description..5479
      Inspection And Maintenance..5479
    SEAT BELT..5480
      Inspection And Maintenance..5480
    LIFT ARM SUPPORT DEVICE..5481
      Description..5481
      Installing..5481
      Removing..5482
    BACK-UP ALARM SYSTEM..5483
      Description..5483
      Inspection..5483
      Adjusting Switch Position..5484
    OPERATOR CAB..5485
      Description..5485
      Raising..5485
      Lowering..5486
      Cab Door Sensor..5487
    REAR DOOR (TAILGATE)..5488
      Opening And Closing..5488
      Adjusting Latch..5488
    REAR GRILLE..5489
      Removing..5489
      Installing..5489
    HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM..5490
      Filters..5490
      Air Conditioning Evaporator / Heater Coil..5491
      Air Conditioning Condenser..5492
      Air Conditioning Lubrication..5492
      Troubleshooting..5492
    ENGINE AIR CLEANER..5493
      Replacing Filter Elements..5493
    FUEL SYSTEM..5495
      Fuel Specifications..5495
      Biodiesel Blend Fuel..5495
      Filling The Fuel Tank..5496
      Fuel Filter..5497
      Removing Air From The Fuel System..5498
    ENGINE LUBRICATION SYSTEM..5499
      Checking And Adding Engine Oil..5499
      Engine Oil Chart..5499
      Removing And Replacing Oil And Filter..5500
      Removing And Replacing Crankcase Ventilation Filter..5502
    ENGINE COOLING SYSTEM..5503
      Maintenance Platform..5503
      Cleaning..5503
      Checking And Adding Coolant..5505
      Removing And Replacing Coolant..5506
    ELECTRICAL SYSTEM..5507
      Description..5507
      Fuse And Relay Location / Identification..5507
      Battery Maintenance..5510
      Using A Booster Battery (Jump Starting)..5511
      Removing And Installing Battery..5512
    HYDRAULIC / HYDROSTATIC SYSTEM..5513
      Checking And Adding Fluid..5513
      Hydraulic / Hydrostatic Fluid Chart..5513
      Removing And Replacing Hydraulic Fluid..5514
      Removing And Replacing Hydraulic / Hydrostatic Filter..5516
      Removing And Replacing Hydraulic Charge Filter..5517
      Replacing Reservoir Breather Cap..5519
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..5520
      Description..5520
      Remote Parked Regeneration..5520
      Service Regeneration..5522
      DPF Cleaning..5522
    TIRE MAINTENANCE..5523
      Wheel Nuts..5523
      Rotating..5523
      Mounting..5523
    FINAL DRIVE TRANSMISSION (CHAINCASE)..5524
      Checking And Adding Fluid..5524
      Removing And Replacing Fluid..5524
    ALTERNATOR BELT..5525
      Belt Adjustment..5525
      Belt Replacement..5525
    AIR CONDITIONING BELT..5526
      Belt Adjustment..5526
      Belt Replacement..5526
    DRIVE BELT..5527
      Belt Adjustment..5527
      Stop Adjustment..5527
      Belt Replacement..5527
    LUBRICATING THE LOADER..5529
      Lubrication Locations..5529
    PIVOT PINS..5532
      Inspection And Maintenance..5532
    BOB-TACH (HAND LEVER)..5533
      Inspection And Maintenance..5533
    BOB-TACH (POWER)..5534
      Inspection And Maintenance..5534
    LOADER STORAGE AND RETURN TO SERVICE..5535
      Storage..5535
      Return To Service..5535
  SYSTEM SETUP AND ANALYSIS..5537
    DIAGNOSTIC SERVICE CODES..5539
      Viewing Service Codes..5539
      Service Codes List..5540
    CONTROL PANEL SETUP..5547
      Right Panel Setup (Deluxe Instrumentation Panel)..5547
    PASSWORD SETUP (KEYLESS START PANEL)..5551
      Password Description..5551
      Changing The Owner Password..5551
      Password Lockout Feature..5551
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..5552
      Password Description..5552
      Changing The Owner Password..5552
      Changing The User Passwords..5553
      Password Lockout Feature..5553
    MAINTENANCE CLOCK..5554
      Description..5554
      Setup..5554
      Reset..5554
  MACHINE SIGN TRANSLATIONS..5555
    MACHINE SIGN TRANSLATIONS..5557
      Service Schedule (7242070)..5557
      Warning (7167993)..5560
      Warning (7169291)..5560
      Danger (7167989)..5560
      Danger (7167990)..5560
      Danger (7167988)..5561
      Warning (7168114)..5561
      Warning (7167994)..5562
      Warning (7168140)..5563
      Warning (7168142)..5563
      Warning (7168138)..5564
      Warning (7167996)..5565
      Warning (6737189)..5565
      Warning (7184346)..5566
      Danger (7170355)..5566
      Lift Arm Support Device (7169340)..5567
      Warning (7168024)..5568
      Warning (7142141)..5569
      Warning (7168019)..5570
  SPECIFICATIONS..5571
    (S750) LOADER SPECIFICATIONS..5573
      Machine Dimensions..5573
      Performance..5574
      Engine..5574
      Drive System..5575
      Controls..5575
      Hydraulic System..5576
      Electrical System..5577
      Capacities..5577
      Tires..5578
  WARRANTY..5579
    WARRANTY..5581
  ALPHABETICAL INDEX..5583
6990249 (04-14) - S750 Skid-Steer Loader Service Manual..5585
  MAINTENANCE SAFETY..5587
  CONTENTS..5589
  FOREWORD..5591
    FOREWORD..5593
    SAFETY INSTRUCTIONS..5595
    FIRE PREVENTION..5597
      Maintenance..5597
      Operation..5597
      Electrical..5597
      Hydraulic System..5597
      Fueling..5597
      Starting..5597
      Spark Arrester Exhaust System..5597
      Welding And Grinding..5598
      Fire Extinguishers..5598
    SERIAL NUMBER LOCATIONS..5599
      Loader Serial Number..5599
      Engine Serial Number..5599
    DELIVERY REPORT..5600
    LOADER IDENTIFICATION..5601
  SAFETY AND MAINTENANCE..5603
    LIFTING AND BLOCKING THE LOADER..5607
      Procedure..5607
    LIFT ARM SUPPORT DEVICE..5609
      Description..5609
      Installing..5609
      Removing..5610
    OPERATOR CAB..5611
      Description..5611
      Raising..5612
      Lowering..5613
      Cab Door Sensor..5614
      Special Applications Kit..5615
      Special Applications Kit Inspection And Maintenance..5615
      Forestry Door And Window Kit..5615
      Forestry Door And Window Kit Inspection And Maintenance..5616
    TRANSPORTING THE LOADER ON A TRAILER..5617
      Loading And Unloading..5617
      Fastening..5617
    TOWING THE LOADER..5619
      Procedure..5619
    REMOTE START TOOL KIT- MEL1563..5621
      Remote Start Tool - MEL1563..5621
      Service Tool Harness Communicator - MEL1566..5623
      Remote Start Procedure..5623
    REMOTE START TOOL (SERVICE TOOL) KIT - 7003031..5627
      Description..5627
      Remote Start Tool (Service Tool) - 7003030..5628
      Loader Service Tool Harness - 6689747..5629
      Computer Service Tool Harness - 6689746..5630
      Remote Start Procedure..5631
    DIAGMASTER (SERVICE TOOL) KIT - 7024161..5635
      Diagmaster (Service Tool)..5635
      DST-i LED Table..5636
      DST-i Operation Status And Display Specification..5636
      Diagmaster (Service Tool) Procedure..5637
    SERVICE SCHEDULE..5641
      Maintenance Intervals..5641
    ENGINE AIR CLEANER..5643
      Replacing Filter Elements..5643
    ENGINE COOLING SYSTEM..5645
      Maintenance Platform..5645
      Cleaning..5645
      Checking And Adding Coolant..5647
      Removing And Replacing Coolant..5648
    FUEL SYSTEM..5649
      Fuel Specifications..5649
      Biodiesel Blend Fuel..5649
      Filling The Fuel Tank..5650
      Fuel Filter..5651
      Removing Air From The Fuel System..5652
    ENGINE LUBRICATION SYSTEM..5653
      Checking And Adding Engine Oil..5653
      Engine Oil Chart..5653
      Removing And Replacing Oil And Filter..5654
      Removing And Replacing Crankcase Ventilation Filter..5655
    HYDRAULIC / HYDROSTATIC SYSTEM..5657
      Checking And Adding Fluid..5657
      Hydraulic / Hydrostatic Fluid Chart..5657
      Removing And Replacing Hydraulic Fluid..5658
      Removing And Replacing Hydraulic / Hydrostatic Filter..5660
      Removing And Replacing Hydraulic Charge Filter..5661
      Replacing Reservoir Breather Cap..5662
    FINAL DRIVE TRANSMISSION (CHAINCASE)..5663
      Checking And Adding Oil..5663
      Removing And Replacing Oil..5663
    BOB-TACH (HAND LEVER)..5665
      Inspection And Maintenance..5665
    BOB-TACH (POWER)..5667
      Inspection And Maintenance..5667
    LUBRICATING THE LOADER..5669
      Lubrication Locations..5669
    TIRE MAINTENANCE..5673
      Wheel Nuts..5673
      Rotating..5673
      Mounting..5673
    PIVOT PINS..5675
      Inspection And Maintenance..5675
    LOADER STORAGE AND RETURN TO SERVICE..5677
      Storage..5677
      Return To Service..5677
    STOPPING THE ENGINE AND LEAVING THE LOADER..5679
      Procedure..5679
    EMERGENCY EXIT..5681
      Rear Window..5681
      External Access..5681
      Front Door..5681
    SEAT BELT..5683
      Inspection And Maintenance..5683
  HYDRAULIC SYSTEM..5685
    HYDRAULIC / HYDROSTATIC SCHEMATICS..5691
    HYDRAULIC SYSTEM INFORMATION..5703
      Glossary Of Hydraulic / Hydrostatic Symbols..5703
      Troubleshooting..5707
    CYLINDER (LIFT)..5709
      Testing..5709
      Removal And Installation..5710
      Parts Identification..5714
      Disassembly..5715
      Assembly..5716
    CYLINDER (TILT)..5721
      Testing..5721
      Removal And Installation..5722
      Base End Pivot Pin Removal And Installation..5724
      Parts Identification..5725
      Disassembly..5726
      Assembly..5728
    CYLINDER (BOB-TACH)..5731
      Testing..5731
      Removal And Installation..5732
      Parts Identification..5733
      Disassembly..5734
      Assembly..5735
    MAIN RELIEF VALVE (EARLY MODELS)..5739
      Description..5739
      Testing..5740
      Adjusting..5742
      Removal And Installation..5743
    MAIN RELIEF VALVE (LATER MODELS)..5745
      Description..5745
      Testing..5746
      Main Relief Valve Adjustment..5748
      Main Relief Valve Removal And Installation..5748
      Auxiliary Relief Valve Adjustment..5749
      Auxiliary Relief Valve Removal And Installation..5750
    HYDRAULIC CONTROL VALVE (STANDARD) (EARLY MODELS)..5751
      Description..5751
      Removal And Installation..5752
      Mount Bracket Removal And Installation..5756
      Identification Chart..5757
      Lift Load Check Valve Removal And Installation..5758
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..5759
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..5760
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..5760
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..5761
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..5761
      Port Relief Valve Removal And Installation..5762
      Plug Removal And Installation..5763
      Rubber Boot Removal And Installation..5764
      End Cap Block Removal And Installation..5765
      Lift Spool And Detent Removal And Installation..5766
      Tilt Spool Removal And Installation..5776
      Auxiliary Spool Removal And Installation..5778
      Auxiliary Solenoid Removal And Installation..5780
      Solenoid Removal And Installation..5781
      Lock Valve Removal And Installation..5782
      Lift Arm Bypass Orifice Removal And Installation..5784
      Main Relief Valve Removal And Installation..5784
      Check Valve Removal And Installation..5785
    HYDRAULIC CONTROL VALVE (STANDARD) (LATER MODELS)..5787
      Description..5787
      Removal And Installation..5788
      Mount Bracket Removal And Installation..5792
      Identification Chart..5793
      Lift Load Check Valve Removal And Installation..5794
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..5795
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..5796
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..5796
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..5797
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..5797
      Port Relief Valve Removal And Installation..5798
      Plug Removal And Installation..5800
      Rubber Boot Removal And Installation..5801
      End Cap Block Removal And Installation..5801
      Lift Spool And Detent Removal And Installation..5802
      Tilt Spool Removal And Installation..5810
      Auxiliary Spool Removal And Installation..5812
      Auxiliary Solenoid Removal And Installation..5813
      Solenoid Removal And Installation..5814
      Lock Valve Removal And Installation..5815
      Lift Arm Bypass Orifice Removal And Installation..5817
      Main Relief Valve Removal And Installation..5817
      Auxiliary Relief Valve Removal And Installation..5818
      Check Valve Removal And Installation..5818
    HYDRAULIC CONTROL VALVE (ACS) OR (SJC) (EARLY MODELS)..5821
      Description..5821
      Removal And Installation..5821
      Actuator Removal And Installation (In Loader)..5826
      Actuator Removal And Installation (Out Of Loader)..5828
      Identification Chart..5831
      Mount Bracket Removal And Installation..5832
      Lift Load Check Valve Removal And Installation..5832
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..5833
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..5834
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..5834
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..5835
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..5835
      Port Relief Valve Removal And Installation..5836
      Plug Removal And Installation..5837
      End Cap Block Removal And Installation..5838
      Lift Spool Removal And Installation..5838
      Lift Spool Disassembly And Assembly..5840
      Tilt Spool Removal And Installation..5842
      Auxiliary Spool Removal And Installation..5844
      Auxiliary Solenoid Removal And Installation..5845
      Solenoid Removal And Installation..5846
      Lock Valve Removal And Installation..5847
      Lift Arm Bypass Orifice Removal And Installation..5848
      Main Relief Valve Removal And Installation..5848
      Check Valve Removal And Installation..5849
    HYDRAULIC CONTROL VALVE (ACS) OR (SJC) (LATER MODELS)..5851
      Description..5851
      Removal And Installation..5851
      Actuator Removal And Installation (In Loader)..5856
      Actuator Removal And Installation (Out Of Loader)..5857
      Identification Chart..5860
      Mount Bracket Removal And Installation..5861
      Lift Load Check Valve Removal And Installation..5861
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..5862
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..5863
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..5863
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..5864
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..5864
      Port Relief Valve Removal And Installation..5865
      Plug Removal And Installation..5867
      End Cap Block Removal And Installation..5868
      Lift Spool Removal And Installation..5868
      Lift Spool Disassembly And Assembly..5870
      Tilt Spool Removal And Installation..5871
      Auxiliary Spool Removal And Installation..5873
      Auxiliary Solenoid Removal And Installation..5874
      Solenoid Removal And Installation..5875
      Lock Valve Removal And Installation..5876
      Lift Arm Bypass Orifice Removal And Installation..5878
      Main Relief Valve Removal And Installation..5878
      Auxiliary Relief Valve Removal And Installation..5879
      Check Valve Removal And Installation..5879
    LIFT ARM BYPASS CONTROL VALVE..5881
      Description..5881
      Testing..5881
      Removal And Installation..5882
      Bracket Removal And Installation..5883
      Disassembly And Assembly..5883
    HYDRAULIC PUMP..5885
      Description..5885
      Pump Test At Quick Couplers..5885
      Direct Pump Test (Standard Section)..5886
      Direct Pump Test (Charge Section)..5888
      Removal And Installation..5890
      Hydraulic Pump Startup..5892
      Parts Identification..5893
      Disassembly And Assembly..5894
    HYDRAULIC PUMP (HIGH FLOW)..5895
      Description..5895
      Pump Test At Quick Couplers..5895
      Direct Pump Test (Standard Section)..5896
      Direct Pump Test (Charge Section)..5897
      Direct Pump Test (High Flow Section)..5899
      High Flow Relief Valve Adjustment..5901
      High Flow Relief Valve Removal And Installation..5902
      Solenoid Removal And Installation..5903
      Removal And Installation..5904
      Hydraulic Pump Startup..5906
      Parts Identification..5907
      Disassembly And Assembly..5908
    HYDRAULIC / HYDROSTATIC FILTERS..5909
      Description..5909
      Housing Removal And Installation..5909
    HYDRAULIC FLUID RESERVOIR..5911
      Description..5911
      Removal And Installation..5911
      Hydraulic Fluid Screen..5912
    OIL COOLER..5913
      Description..5913
      Removal And Installation..5913
    BUCKET POSITION VALVE..5915
      Description..5915
      Solenoid Removal And Installation..5915
      Solenoid Testing..5917
      Removal And Installation..5917
      Disassembly And Assembly..5919
    REAR AUXILIARY DIVERTER VALVE..5921
      Description..5921
      Solenoid Testing..5921
      Removal And Installation..5922
      Disassembly And Assembly..5923
    BOB-TACH (POWER) BLOCK..5929
      Description..5929
      Removal And Installation..5929
      Disassembly And Assembly..5931
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..5941
      Description..5941
      Removal And Installation..5941
      Disassembly And Assembly..5941
  HYDROSTATIC SYSTEM..5943
    HYDROSTATIC SYSTEM INFORMATION..5945
      Troubleshooting..5945
      Description..5946
    HYDROSTATIC DRIVE MOTOR..5947
      Description..5947
      Removal And Installation..5948
      Parts Identification..5950
      Disassembly And Assembly..5951
    HYDROSTATIC DRIVE MOTOR (TWO-SPEED) (S/N ATDZ11001 - ATDZ11599)..5955
      Description..5955
      Removal And Installation..5955
      Parts Identification..5958
      Disassembly..5959
      Assembly..5965
    HYDROSTATIC MOTOR CARRIER..5971
      Description..5971
      Removal And Installation..5972
      Parts Identification..5973
      Disassembly..5974
      Assembly..5975
    HYDROSTATIC MOTOR CARRIER (SJC)..5977
      Description..5977
      Removal And Installation..5978
      Parts Identification..5980
      Disassembly..5981
      Assembly..5983
    CHARGE PRESSURE..5985
      Description..5985
      Testing..5985
      Sender Removal And Installation..5987
      Adjusting..5988
    HYDROSTATIC PUMP..5991
      Description..5991
      Removal And Installation..5992
      Hydrostatic Pump Startup..5993
      Replenishing / High Pressure Relief Valve Removal And Installation..5993
      Parts Identification (Left Half)..5994
      Parts Identification (Right Half)..5995
      Disassembly..5996
      Assembly..6003
    HYDROSTATIC PUMP (SJC)..6009
      Description..6009
      Hydraulic Controller Removal And Installation..6010
      Removal And Installation..6012
      Hydrostatic Pump Startup..6014
      Parts Identification..6015
      High Pressure Relief And Bypass Valve..6016
      Charge Relief Valve..6017
      Disassembly..6018
      Inspection..6027
      Assembly..6031
      Mechanical Neutral Adjustment..6041
      Hydraulic Controller Neutral Adjustment..6044
    DRIVE BELT..6047
      Belt Adjustment..6047
      Stop Adjustment..6047
      Belt Replacement..6047
      Tensioner Pulley Removal And Installation..6049
      Tensioner Pulley Disassembly And Assembly..6049
    TWO-SPEED / BRAKE VALVE (S/N ATDZ11001 - ATDZ11599)..6051
      Description..6051
      Valve Block Removal And Installation..6052
      Valve Block Disassembly And Assembly..6054
    TWO-SPEED / BRAKE VALVE (S/N ATDZ11600 & ABOVE)..6057
      Description..6057
      Valve Block Removal And Installation..6058
      Valve Block Disassembly And Assembly..6060
    DRAIN MANIFOLD..6063
      Description..6063
      Drain Manifold Removal And Installation..6063
  DRIVE SYSTEM..6065
    BRAKE (SINGLE SPEED)..6067
      Description..6067
      Disc Removal And Installation..6067
    BRAKE (TWO-SPEED)..6069
      Description..6069
    DRIVE COMPONENTS..6071
      Description..6071
      Axle Seal Removal And Installation..6072
      Axle, Sprocket And Bearings Removal And Installation..6074
      Chain Removal And Installation..6079
    CHAINCASE..6081
      Description..6081
      Front Cover Removal And Installation..6081
      Center Cover Removal And Installation..6082
      Rear Cover Removal And Installation..6083
  MAINFRAME..6085
    SEAT BAR..6089
      Description..6089
      Removal And Installation..6089
      Disassembly And Assembly..6090
      Compression Spring Disassembly And Assembly..6091
    OPERATOR CAB..6093
      Gas Spring Removal And Installation..6093
      Gas Spring Bracket Disassembly And Assembly..6094
      Removal And Installation..6094
    OPERATOR SEAT..6097
      Removal And Installation..6097
      Seat Belt Removal And Installation (Retractable)..6097
      Seat Belt And Bracket Removal And Installation (Standard)..6098
      Seat Belt Bracket Removal And Installation..6098
    OPERATOR SEAT (SUSPENSION)..6099
      Removal And Installation..6099
      Slide Rail Removal And Installation..6099
      Seat Belt Removal And Installation..6100
      Lower Cushion Removal..6100
      Lower Cushion Installation..6101
      Back Cushion Removal And Installation..6101
      Shock Removal And Installation..6102
      3-Point Seat Belt Removal And Installation..6102
    BOB-TACH (HAND LEVER)..6105
      Description..6105
      Removal And Installation..6105
      Lever And Wedge Disassembly And Assembly..6107
      Pivot Pin Bushing And Seal Removal And Installation..6109
    BOB-TACH (POWER)..6111
      Description..6111
      Removal And Installation..6111
      Lever And Wedge Disassembly And Assembly..6114
      Pivot Pin Bushing And Seal Removal And Installation..6115
    LIFT ARMS..6117
      Stabilizer Bar Removal And Installation..6117
      Link Removal And Installation..6118
      Removal And Installation..6119
    REAR GRILLE..6123
      Removing..6123
      Installing..6123
    REAR DOOR (TAILGATE)..6125
      Removal And Installation..6125
      Striker Removal And Installation..6126
      Striker Disassembly And Assembly..6126
      Striker (Adjusting)..6126
      Latch Removal And Installation..6127
    FUEL TANK..6129
      Removal And Installation..6129
      Fuel Level Sender Removal And Installation..6131
      Fuel Fill Screen Removal And Installation..6131
    CONTROL PEDALS AND LINKAGES..6133
      Description..6133
      Pedal Removal And Installation..6133
      Linkage Removal And Installation..6134
      Pedal (Adjusting)..6135
      Floor Pan Removal And Installation..6136
    CONTROL PEDALS AND LINKAGES (ACS)..6137
      Description..6137
      Pedal Removal And Installation..6137
      Linkage Removal And Installation..6138
      Pedal (Adjusting)..6138
      Floor Pan Removal And Installation..6139
    CONTROL PANEL..6141
      Description..6141
      Removal And Installation..6142
      Disassembly And Assembly..6143
      Linkage Removal And Installation..6145
      Pintle Arm Disassembly And Assembly..6149
      Linkage Neutral (Adjusting)..6150
      Linkage Travel (Adjusting)..6154
      Shock Removal And Installation..6158
    CONTROL PANEL (SJC)..6159
      Description..6159
      Removal And Installation..6159
    CONTROL HANDLE / LEVER..6161
      Description..6161
      Lever Removal And Installation..6161
      Boot Removal And Installation..6162
    CONTROL HANDLE / LEVER (ACS)..6163
      Description..6163
      Handle Sensor Removal And Installation..6163
      Handle Removal And Installation..6166
      Handle Disassembly And Assembly..6167
      Lever Removal And Installation..6167
      Boot Removal And Installation..6168
    CONTROL HANDLE / LEVER (SJC)..6169
      Description..6169
      Joystick Testing..6169
      Joystick Removal And Installation..6170
    ACCESS PANEL (INSIDE)..6171
      Removal And Installation (Left)..6171
      Removal And Installation (Right)..6171
    ACCESS PANEL (INSIDE) (SJC)..6173
      Removal And Installation (Left)..6173
      Removal And Installation (Right)..6173
    WINDOW (REAR)..6175
      Removal And Installation..6175
      Disassembly And Assembly..6175
    WINDOW (TOP)..6177
      Removal And Installation..6177
    WINDOW (SIDE)..6179
      Removal And Installation..6179
    CAB DOOR..6181
      Description..6181
      Removal And Installation..6181
      Disassembly And Assembly..6182
      Aligning..6183
      Adjusting..6184
      Checking Operation..6184
    ARMREST..6185
      Description..6185
      Removal And Installation..6186
      Disassembly And Assembly..6187
    LEFT SIDE LOWER PANEL..6189
      Removal And Installation..6189
      Disassembly And Assembly..6191
    RIGHT SIDE LOWER PANEL..6193
      Removal And Installation..6193
      Disassembly And Assembly..6194
    HEADLINER..6197
      Removal And Installation..6197
  ELECTRICAL SYSTEM AND ANALYSIS..6199
    ELECTRICAL SCHEMATICS..6205
    ELECTRICAL SYSTEM INFORMATION..6247
      Glossary Of Electrical Symbols..6247
      Standard Cab Harness Connectors..6250
      Deluxe Cab Harness Connectors..6251
      Mainframe Harness Connectors..6252
      Engine Harness Connectors..6253
      Description..6254
      Troubleshooting..6255
      Fuse And Relay Location / Identification..6256
      Solenoid Testing..6258
    BATTERY..6259
      Removal And Installation..6259
      Servicing..6260
      Using A Booster Battery (Jump Starting)..6261
    ALTERNATOR..6263
      Belt Adjustment..6263
      Belt Replacement..6263
      Charging System Inspection..6264
      Alternator Voltage Testing..6265
      Low Voltage Testing..6265
      High Voltage Testing..6266
      Removal And Installation..6267
      Parts Identification..6269
    STARTER..6271
      Testing..6271
      Removal And Installation..6271
      Parts Identification..6272
    INSTRUMENT PANELS..6273
      Left Panel..6273
      Display Screen..6275
      Right Panel (Standard Key Panel)..6276
      Right Panel (Keyless Start Panel)..6277
      Right Panel (Deluxe Instrumentation Panel)..6278
      Left Switch Panel..6280
      Right Switch Panel..6280
      Left Side Lower Panel..6281
      Right Side Lower Panel..6281
      Left Panel Removal And Installation..6282
      Right Panel (Standard Key Panel) Removal And Installation..6282
      Right Panel (Keyless Start Panel) Removal And Installation..6283
      Right Panel (Deluxe Instrumentation Panel) Removal And Installation..6283
      Key Switch Disassembly And Assembly..6284
      Alarm Disassembly And Assembly..6284
      Left Switch Panel Removal And Installation..6285
      Right Switch Panel Removal And Installation..6285
    LIGHTS..6287
      Front Removal And Installation..6287
      Rear Removal And Installation..6288
      Cab Light Removal And Installation..6288
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..6289
      Description..6289
      Connector Identification..6290
      Removal And Installation..6296
    BOBCAT CONTROLLER (ACS)..6297
      Description..6297
      Connector And Wire Identification..6298
      Removal And Installation..6299
    BOBCAT CONTROLLER (SJC) (DRIVE)..6301
      Description..6301
      Connector Identification..6302
      Removal And Installation..6304
    ENGINE CONTROL UNIT (ECU)..6305
      Description..6305
      Cleaning..6306
      Removal And Installation..6307
    DIAGNOSTIC SERVICE CODES..6309
      Viewing Service Codes..6309
      Service Codes List..6310
    DIAGMASTER DIAGNOSTIC TROUBLE CODES (DCT)..6317
      Viewing Trouble Codes..6317
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..6319
      Description..6319
      Operation..6319
      Inspecting The BICS™ (Engine STOPPED - Key ON)..6320
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..6320
      Inspecting The Seat Bar Sensor (Engine RUNNING)..6320
      Inspecting The Traction Lock (Engine RUNNING)..6320
      Inspecting The Lift Arm Bypass Control..6320
      Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)..6320
      Troubleshooting..6321
    SEAT BAR SENSOR..6323
      Description..6323
      Troubleshooting..6323
      Testing..6324
      Removal And Installation..6325
      Bobcat Interlock Control System (BICS™) Circuit Test..6328
    TRACTION LOCK..6331
      Description..6331
      Troubleshooting..6332
      Inspecting..6333
    CONTROL SYSTEM (ACS)..6335
      Description..6335
      Troubleshooting..6336
      Handle Sensor Connector Disassembly And Assembly..6337
      Switch Handle Removal..6338
      Switch Handle Installation..6340
      Actuator Connector Disassembly And Assembly..6343
      Handle Lock Solenoid Removal And Installation..6344
      Handle Lock Solenoid Disassembly And Assembly..6344
      Foot Sensor Removal And Installation..6345
      Foot Sensor Disassembly And Assembly..6346
      Foot Sensor Lock Solenoid Removal And Installation..6346
    ELECTRICAL / HYDRAULIC CONTROLS..6347
      Identification Chart..6347
      Description..6348
      Identification Chart ACD Group 0..6349
      Identification Chart ACD Group 1..6350
      Identification Chart ACD Group 2..6351
      Identification Chart ACD Group 3..6352
    ELECTRICAL / HYDRAULIC CONTROLS (ACS)..6353
      Identification Chart..6353
      Description..6354
      Identification Chart ACD Group 0..6355
      Identification Chart ACD Group 1..6356
      Identification Chart ACD Group 2..6357
      Identification Chart ACD Group 3..6358
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..6359
      Identification Chart..6359
      Description..6360
      Identification Chart ACD Group 0..6361
      Identification Chart ACD Group 1..6362
      Identification Chart ACD Group 2..6363
      Identification Chart ACD Group 3..6364
    SERVICE PC (LAPTOP COMPUTER)..6365
      Connecting Remote Start Tool..6365
      Connecting Remote Start Tool (Service Tool)..6365
      Connecting Diagmaster (Service Tool)..6366
      Connecting Remote Parked Regeneration Kit..6366
    CALIBRATION..6367
      Description..6367
      Actuator Testing..6367
      Lift And Tilt Calibration (SJC)..6370
      Hydrostatic Pump Calibration (SJC)..6372
      Lift And Tilt Calibration (ACS)..6377
    STEERING DRIFT COMPENSATION..6379
      Description..6379
      Operation..6379
    CONTROL PANEL SETUP..6381
      Right Panel Setup (Deluxe Instrumentation Panel)..6381
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..6385
      Password Description..6385
      Changing The Owner Password..6385
      Changing The User Passwords..6386
      Password Lockout Feature..6386
    PASSWORD SETUP (KEYLESS START PANEL)..6387
      Password Description..6387
      Changing The Owner Password..6387
      Password Lockout Feature..6387
    MAINTENANCE CLOCK..6389
      Description..6389
      Setup..6390
      Reset..6393
    BACK-UP ALARM SYSTEM..6395
      Description..6395
      Inspecting..6395
      Adjusting Switch Position..6396
      Troubleshooting (Standard And ACS)..6397
      Troubleshooting (Joystick)..6398
      Alarm Removal And Installation..6399
      Switch Removal And Installation..6399
    FRONT HORN..6401
      Removal And Installation..6401
      Troubleshooting..6402
      Troubleshooting (Joystick)..6403
  ENGINE SERVICE..6405
    ENGINE INFORMATION..6409
      Description..6409
      Specifications..6410
      Sensor Location..6413
      Torque Values..6416
      Troubleshooting..6417
      Engine Removal And Installation..6418
      Engine Mount Replacement..6431
      Compression - Testing..6433
    ENGINE SPEED CONTROL (HAND)..6437
      Removal And Installation..6437
    ENGINE SPEED CONTROL (FOOT)..6439
      Removal And Installation..6439
      Disassembly And Assembly..6440
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..6443
      Description..6443
      Removal And Installation..6444
      DPF Regeneration..6447
      DPF Regeneration Table..6447
      Operation (Standard Switch)..6448
      Operation (Optional Inhibit Switch Kit)..6449
      Operation (Optional Remote Parked Regeneration Kit)..6450
      Remote Parked Regeneration (Level 3)..6450
      DPF Service Regeneration (Level 4)..6452
      DPF Cleaning (Level 5)..6455
    AIR CLEANER..6457
      Housing Removal And Installation..6457
    ENGINE COOLING SYSTEM..6459
      Radiator Removal And Installation..6459
      Hydraulic Fan Description..6460
      Fan Duct Removal And Installation..6461
      Hydraulic Fan Motor Assembly Removal And Installation..6461
      Hydraulic Fan Motor Removal And Installation..6462
      Hydraulic Fan Motor Disassembly And Assembly..6463
      Blower Housing Removal And Installation..6465
      Water Pump Removal And Installation..6465
      Water Pump Disassembly And Assembly..6466
      Thermostat Housing Removal And Installation..6466
      Thermostat - Testing..6467
    LUBRICATION SYSTEM..6469
      Oil Pan Removal And Installation..6469
      Oil Pump Removal And Installation..6470
      Oil Pump Inspection..6470
      Oil Filter Cooler Removal And Installation..6472
      Engine Oil Pressure - Testing..6473
      Crankcase Ventilation Filter Removal And Installation..6474
    FUEL SYSTEM..6475
      Supply Pump Removal..6475
      Supply Pump Installation..6478
      Supply Pump Difference Learning..6480
      Fuel Rail Assembly Removal And Installation..6482
      Supply Pump - Timing..6483
      Fuel Injector Removal And Installation..6484
      Injector Correction..6488
    CYLINDER HEAD..6489
      Intake Air Heater - Testing..6489
      Intake Air Heater Removal And Installation..6489
      Valve Clearance Adjustment..6491
      Cylinder Head Removal And Installation..6492
      Cylinder Head Disassembly And Assembly..6494
      Cylinder Head - Servicing..6494
      Cylinder Head Top Clearance..6494
      Valve Guide - Inspecting..6495
      Reconditioning The Valve And Valve Seat..6497
      Valve Spring..6499
      Valve Tappets..6500
      Rocker Arm And Shaft - Inspecting..6501
      Valve Bridge Arm And Shaft - Inspecting..6502
      Push Rod Alignment - Inspecting..6502
    CRANKSHAFT AND PISTONS..6503
      Piston And Connecting Rod Removal And Installation..6503
      Piston And Connecting Rod - Servicing..6505
      Cylinder Bore - Checking..6509
      Connecting Rod Alignment..6510
      Crankshaft Gear Removal And Installation..6510
      Crankshaft And Bearings Removal..6511
      Crankshaft And Bearings Installation..6513
      Crankshaft And Bearings - Servicing..6515
    CRANKSHAFT POSITION SENSOR..6521
      Description..6521
      Removal And Installation..6521
      Adjusting..6522
    CAMSHAFT AND TIMING GEARS..6525
      Timing Gearcase Cover Removal And Installation..6525
      Timing Gears Backlash - Testing..6526
      Idler Gear And Camshaft Removal And Installation..6526
      Camshaft - Servicing..6527
      Idler Gear And Shaft - Servicing..6529
    TURBOCHARGER..6533
      Description..6533
      Removal And Installation..6534
      Testing..6536
      EGR Cooler Testing..6537
    FLYWHEEL AND HOUSING..6539
      Flywheel Removal And Installation..6539
      Ring Gear Removal And Installation..6539
      Housing Removal And Installation..6540
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..6541
      Description..6541
      Testing..6542
      Removal And Installation..6544
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..6545
    AIR CONDITIONING SYSTEM FLOW..6547
      Description..6547
      Chart..6548
      Components..6549
      Safety Equipment..6552
    REGULAR MAINTENANCE..6553
      Filters..6553
      Compressor Drive Belt Adjustment..6554
      Compressor Drive Belt Replacement..6554
      Condenser..6554
      Air Conditioning Lubrication..6554
      Air Conditioning Service Chart..6555
      Evaporator / Heater Coil..6556
    TROUBLESHOOTING..6557
      Blower Motor Does Not Operate..6557
      Blower Motor Operates Normally, But Air Flow Is Insufficient..6557
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..6557
      The Compressor Does Not Operate At All, Or Operates Improperly..6557
      Gauge Pressure Related Troubleshooting..6558
      Troubleshooting Tree..6560
      Temperature / Pressure Chart..6563
      Poor A/C Performance..6565
      HVAC Repair And Leaks..6566
      Electrical System..6567
      Engine Coolant Bypassing The Heater Valve..6573
      Heater Valve Not Opening Or Closing..6574
    SYSTEM CHARGING AND RECLAMATION..6575
      Refrigerant Identification..6575
      Reclamation And Charging With Recovery / Charging Unit..6576
    COMPRESSOR..6579
      Removal And Installation..6579
      Oil..6581
      Oil Check..6582
    CONDENSER..6583
      Removal And Installation..6583
    RECEIVER / DRIER..6585
      Receiver / Drier Removal And Installation..6585
      Pressure Relief Valve Removal And Installation..6586
      Pressure Switch Removal And Installation..6587
      Schrader® Valve Removal And Installation..6588
    EVAPORATOR / HEATER UNIT..6589
      Removal And Installation..6589
    THERMOSTAT..6591
      Description..6591
      Removal And Installation..6592
    EXPANSION VALVE..6593
      Removal And Installation..6593
    EVAPORATOR COIL..6595
      Removal And Installation..6595
    HEATER COIL..6597
      Removal And Installation..6597
    BLOWER FAN..6599
      Removal And Installation..6599
      Disassembly And Assembly..6599
    HEATER VALVE..6603
      Removal And Installation..6603
  SPECIFICATIONS..6605
    (S750) LOADER SPECIFICATIONS..6607
      Machine Dimensions..6607
      Performance..6608
      Engine..6608
      Drive System..6609
      Controls..6609
      Hydraulic System..6610
      Electrical System..6611
      Capacities..6611
      Tires..6611
    TECHINCAL SERVICE GUIDE SPECIFICATIONS..6613
      Engine..6613
      Engine Torques..6613
      Cooling System..6613
      Loader Torques..6614
      Hydraulic / Hydrostatic System..6614
      Fuel Consumption..6614
    TORQUE SPECIFICATIONS FOR BOLTS..6615
      Torque For General SAE Bolts..6615
      Torque For General Metric Bolts..6616
    HYDRAULIC CONNECTION SPECIFICATIONS..6617
      Straight Thread O-ring Fitting..6617
      Flare Fitting..6618
      Tubelines And Hoses..6618
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..6619
      Specifications..6619
    CONVERSIONS..6621
      Decimal And Millimeter Equivalent Chart..6621
      U.S. To Metric Conversion Chart..6621
    SERVICE TOOLS REQUIRED..6623
      Remote Start Tools..6623
      Hydraulic Tools..6624
      Mainframe And Drive Tools..6626
      Electrical Tools..6626
      Engine Tools..6627
      HVAC Tools..6629
  ALPHABETICAL INDEX..6631
6990256 (04-14) - S850 Skid-Steer Loader Operation & Maintenance Manual..6635
  OPERATOR SAFETY WARNINGS..6637
  CONTENTS..6639
  FOREWORD..6641
    BOBCAT COMPANY IS IS0 9001 CERTIFIED..6643
    REGULAR MAINTENANCE ITEMS..6643
    SERIAL NUMBER LOCATIONS..6644
      Loader Serial Number..6644
      Engine Serial Number..6644
    DELIVERY REPORT..6644
    LOADER IDENTIFICATION..6645
    FEATURES, ACCESSORIES, AND ATTACHMENTS..6646
      Standard Items..6646
      Options And Accessories..6646
      Buckets Available..6647
      Attachments..6647
      High-Flow Attachments..6647
      Special Applications Kit..6648
      Special Applications Kit Inspection And Maintenance..6648
      Forestry Door And Window Kit..6649
      Forestry Door And Window Kit Inspection And Maintenance..6649
  SAFETY AND TRAINING RESOURCES..6651
    SAFETY INSTRUCTIONS..6653
      Before Operation..6653
      Safe Operation Is The Operator’s Responsibility..6654
      Safe Operation Needs A Qualified Operator..6654
      Avoid Silica Dust..6655
    FIRE PREVENTION..6655
      Maintenance..6655
      Operation..6655
      Electrical..6655
      Hydraulic System..6656
      Fueling..6656
      Starting..6656
      Spark Arrester Exhaust System..6656
      Welding And Grinding..6656
      Fire Extinguishers..6656
    PUBLICATIONS AND TRAINING RESOURCES..6657
    MACHINE SIGNS (DECALS)..6658
      No-Text Safety Signs..6661
  OPERATING INSTRUCTIONS..6663
    INSTRUMENT PANEL IDENTIFICATION..6667
      Overview..6667
      Left Panel..6668
      Display Screen..6670
      Right Panel (Standard Key Panel)..6670
      Right Panel (Keyless Start Panel)..6671
      Right Panel (Deluxe Instrumentation Panel)..6672
      Left Switch Panel..6674
      Right Switch Panel..6674
      Left Side Lower Panel..6675
      Right Side Lower Panel..6675
      Radio..6676
    CONTROL IDENTIFICATION..6678
      Description..6678
      Standard Controls With Power Assist (SCPA)..6679
      Selectable Joystick Controls (SJC)..6680
    OPERATOR CAB..6681
      Description..6681
      Side Windows..6681
      Door Operation..6681
      Front Wiper..6682
      Cab Light..6682
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..6683
      Description..6683
      Operation..6683
    SEAT BAR RESTRAINT SYSTEM..6684
      Description..6684
      Operation..6684
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..6685
      Description..6685
      DPF Regeneration Table..6685
      Operation (Standard Switch)..6686
      Operation (Optional Inhibit Switch Kit)..6687
      Operation (Optional Remote Parked Regeneration Kit)..6688
    PARKING BRAKE..6688
      Operation..6688
    TRACTION LOCK OVERRIDE..6689
      Description..6689
      Operation..6689
    ENGINE SPEED CONTROL..6689
      Operation..6689
    AUTO IDLE..6690
      Description..6690
      Operation..6690
    LIFT ARM BYPASS CONTROL..6690
      Description..6690
      Operation..6690
    EMERGENCY EXIT..6691
      Rear Window Identification..6691
      Rear Window Removal (Latches)..6691
      Rear Window Removal (Rubber Cord)..6691
      External Access (Rear Window With Latches)..6692
      External Access (Rear Window With Rubber Cord)..6692
      Front Door..6692
    BACK-UP ALARM SYSTEM..6694
      Description..6694
      Operation..6694
    DRIVING AND STEERING THE LOADER..6695
      Available Control Configurations..6695
      Operation (SCPA)..6695
      Operation (SJC) In ‘ISO’ Control Pattern..6696
      Operation (SJC) In ‘H’ Control Pattern..6697
    STOPPING THE LOADER..6697
      Using The Control Handles Or Joysticks..6697
    TWO-SPEED CONTROL..6698
      Description..6698
      Operation..6698
    SPEED MANAGEMENT..6699
      Description..6699
      Operation..6699
      Changing The Factory Default Setting..6700
    DRIVE RESPONSE..6701
      Description..6701
      Operation..6701
    STEERING DRIFT COMPENSATION..6703
      Description..6703
      Operation..6703
    LIFT AND TILT COMPENSATION..6705
      Description..6705
      Operation..6705
    HYDRAULIC CONTROLS..6707
      Description..6707
      Standard Controls With Power Assist (SCPA)..6707
      Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..6708
      Selectable Joystick Controls (SJC) In ‘H’ Control Pattern..6708
      Hydraulic Bucket Positioning..6709
      FRONT Auxiliary Hydraulics Operation..6710
      FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)..6711
      FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)..6711
      REAR Auxiliary Hydraulics Operation..6712
      High-Flow Hydraulics Operation..6713
      Quick Couplers..6713
      Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)..6714
    ATTACHMENT CONTROL DEVICE (ACD)..6715
      Description..6715
    DAILY INSPECTION..6716
      Daily Inspection And Maintenance..6716
    PRE-STARTING PROCEDURE..6718
      Entering The Loader..6718
      Operation & Maintenance Manual And Operator’s Handbook Locations..6718
      Seat Adjustment..6719
      Steering Handle / Joystick Position Adjustment..6720
      Seat Belt Adjustment..6721
      Seat Bar..6721
    STARTING THE ENGINE..6722
      Standard Key Panel..6722
      Keyless Start Panel..6724
      Deluxe Instrumentation Panel..6726
      Warming The Hydraulic / Hydrostatic System..6728
      Cold Temperature Starting..6728
    MONITORING THE DISPLAY PANELS..6729
      Left Panel..6729
      Warning And Shutdown..6729
    STOPPING THE ENGINE AND LEAVING THE LOADER..6730
      Procedure..6730
    COUNTERWEIGHTS..6731
      Description..6731
      Effect On The Loader And Loader Operation..6731
      When To Consider Using Counterweights..6731
      When To Consider Removing Counterweights..6731
      Accessories That Affect Machine Weight..6731
    ATTACHMENTS..6732
      Choosing The Correct Bucket..6732
      Pallet Fork..6732
      Installing And Removing The Attachment (Hand Lever Bob-Tach)..6733
      Installing And Removing The Attachment (Power Bob-Tach)..6735
    OPERATING PROCEDURE..6739
      Inspect The Work Area..6739
      Basic Operating Instructions..6739
      Driving On Public Roads..6739
      Operating With A Full Bucket..6740
      Operating With An Empty Bucket..6740
      Filling And Emptying The Bucket (SCPA)..6741
      Leveling The Ground Using Float (SCPA)..6742
      Digging And Filling A Hole (SCPA)..6743
      Filling And Emptying The Bucket (SJC - ‘H’ Pattern)..6744
      Leveling The Ground Using Float (SJC - ‘H’ Pattern)..6745
      Digging And Filling A Hole (SJC - ‘H’ Pattern)..6746
      Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)..6747
      Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)..6748
      Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..6749
    TOWING THE LOADER..6750
      Procedure..6750
    LIFTING THE LOADER..6750
      Single-Point Lift..6750
      Four-Point Lift..6751
    TRANSPORTING THE LOADER ON A TRAILER..6752
      Loading And Unloading..6752
      Fastening..6752
  PREVENTIVE MAINTENANCE..6753
    MAINTENANCE SAFETY..6757
    SERVICE SCHEDULE..6758
      Maintenance Intervals..6758
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..6760
      Inspecting The BICS™ (Engine STOPPED - Key ON)..6760
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..6760
      Inspecting The Seat Bar Sensor (Engine RUNNING)..6760
      Inspecting The Traction Lock (Engine RUNNING)..6760
      Inspecting The Lift Arm Bypass Control..6760
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..6760
    SEAT BAR RESTRAINT SYSTEM..6761
      Description..6761
      Inspection And Maintenance..6761
    SEAT BELT..6762
      Inspection And Maintenance..6762
    LIFT ARM SUPPORT DEVICE..6763
      Description..6763
      Installing..6763
      Removing..6764
    BACK-UP ALARM SYSTEM..6765
      Description..6765
      Inspection..6765
    OPERATOR CAB..6766
      Description..6766
      Raising..6766
      Lowering..6767
      Cab Door Sensor..6768
    REAR DOOR (TAILGATE)..6769
      Opening And Closing..6769
      Adjusting Latch..6769
    REAR GRILLE..6770
      Removing..6770
      Installing..6770
    HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM..6771
      Filters..6771
      Air Conditioning Evaporator / Heater Coil..6772
      Air Conditioning Condenser..6773
      Air Conditioning Lubrication..6773
      Troubleshooting..6773
    ENGINE AIR CLEANER..6774
      Replacing Filter Elements..6774
    FUEL SYSTEM..6776
      Fuel Specifications..6776
      Biodiesel Blend Fuel..6776
      Filling The Fuel Tank..6777
      Fuel Filter..6778
      Removing Air From The Fuel System..6779
    ENGINE LUBRICATION SYSTEM..6780
      Checking And Adding Engine Oil..6780
      Engine Oil Chart..6780
      Removing And Replacing Oil And Filter..6781
      Removing And Replacing Crankcase Ventilation Filter..6783
    ENGINE COOLING SYSTEM..6784
      Maintenance Platform..6784
      Cleaning..6784
      Checking And Adding Coolant..6786
      Removing And Replacing Coolant..6787
    ELECTRICAL SYSTEM..6788
      Description..6788
      Fuse And Relay Location / Identification..6788
      Battery Maintenance..6791
      Using A Booster Battery (Jump Starting)..6792
      Removing And Installing Battery..6793
    HYDRAULIC / HYDROSTATIC SYSTEM..6794
      Checking And Adding Fluid..6794
      Hydraulic / Hydrostatic Fluid Chart..6794
      Removing And Replacing Hydraulic Fluid..6795
      Removing And Replacing Hydraulic / Hydrostatic Filter..6797
      Removing And Replacing Hydraulic Charge Filter..6798
      Replacing Reservoir Breather Cap..6800
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..6801
      Description..6801
      Remote Parked Regeneration..6801
      Service Regeneration..6803
      DPF Cleaning..6803
    TIRE MAINTENANCE..6804
      Wheel Nuts..6804
      Rotating..6804
      Mounting..6804
    FINAL DRIVE TRANSMISSION (CHAINCASE)..6805
      Checking And Adding Fluid..6805
      Removing And Replacing Fluid..6805
    ALTERNATOR BELT..6806
      Belt Adjustment..6806
      Belt Replacement..6806
    AIR CONDITIONING BELT..6807
      Belt Adjustment..6807
      Belt Replacement..6807
    DRIVE BELT..6808
      Belt Adjustment..6808
      Stop Adjustment..6808
      Belt Replacement..6808
    LUBRICATING THE LOADER..6810
      Lubrication Locations..6810
    PIVOT PINS..6813
      Inspection And Maintenance..6813
    BOB-TACH (HAND LEVER)..6814
      Inspection And Maintenance..6814
    BOB-TACH (POWER)..6815
      Inspection And Maintenance..6815
    LOADER STORAGE AND RETURN TO SERVICE..6816
      Storage..6816
      Return To Service..6816
  SYSTEM SETUP AND ANALYSIS..6817
    DIAGNOSTIC SERVICE CODES..6819
      Viewing Service Codes..6819
      Service Codes List..6820
    CONTROL PANEL SETUP..6827
      Right Panel Setup (Deluxe Instrumentation Panel)..6827
    PASSWORD SETUP (KEYLESS START PANEL)..6831
      Password Description..6831
      Changing The Owner Password..6831
      Password Lockout Feature..6831
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..6832
      Password Description..6832
      Changing The Owner Password..6832
      Changing The User Passwords..6833
      Password Lockout Feature..6833
    MAINTENANCE CLOCK..6834
      Description..6834
      Setup..6834
      Reset..6834
  MACHINE SIGN TRANSLATIONS..6835
    MACHINE SIGN TRANSLATIONS..6837
      Service Schedule (7242070)..6837
      Warning (7167993)..6840
      Warning (7169291)..6840
      Danger (7167989)..6840
      Danger (7167990)..6840
      Danger (7167988)..6841
      Warning (7168114)..6841
      Warning (7167994)..6842
      Warning (7167996)..6843
      Warning (7168142)..6843
      Warning (7184346)..6844
      Danger (7170355)..6844
      Lift Arm Support Device (7177071)..6845
      Warning (7168024)..6846
      Warning (7142141)..6847
      Warning (7168019)..6848
      Warning (6737189)..6849
  SPECIFICATIONS..6851
    (S850) LOADER SPECIFICATIONS..6853
      Machine Dimensions..6853
      Performance..6854
      Engine..6854
      Drive System..6855
      Controls..6855
      Hydraulic System..6856
      Electrical System..6857
      Capacities..6857
      Tires..6858
  WARRANTY..6859
    WARRANTY..6861
  ALPHABETICAL INDEX..6863
6990257 (07-14) - S750 Skid-Steer Loader Service Manual..6865
  MAINTENANCE SAFETY..6867
  CONTENTS..6869
  FOREWORD..6871
    FOREWORD..6873
    SAFETY INSTRUCTIONS..6876
    FIRE PREVENTION..6878
      Maintenance..6878
      Operation..6878
      Electrical..6878
      Hydraulic System..6878
      Fueling..6878
      Starting..6878
      Spark Arrester Exhaust System..6878
      Welding And Grinding..6879
      Fire Extinguishers..6879
    SERIAL NUMBER LOCATIONS..6880
      Loader Serial Number..6880
      Engine Serial Number..6880
    DELIVERY REPORT..6881
    LOADER IDENTIFICATION..6882
  SAFETY AND MAINTENANCE..6883
    LIFTING AND BLOCKING THE LOADER..6887
      Procedure..6887
    LIFT ARM SUPPORT DEVICE..6889
      Description..6889
      Installing..6889
      Removing..6890
    OPERATOR CAB..6891
      Description..6891
      Raising..6891
      Lowering..6892
      Cab Door Sensor..6893
      Special Applications Kit..6894
      Special Applications Kit Inspection And Maintenance..6894
      Forestry Door And Window Kit..6895
      Forestry Door And Window Kit Inspection And Maintenance..6895
    TRANSPORTING THE LOADER ON A TRAILER..6897
      Loading And Unloading..6897
      Fastening..6897
    TOWING THE LOADER..6899
      Procedure..6899
    REMOTE START TOOL KIT-MEL1563..6901
      Remote Start Tool - MEL1563..6901
      Service Tool Harness Communicator - MEL1566..6903
      Remote Start Procedure..6903
    REMOTE START TOOL (SERVICE TOOL) KIT - 7217666..6907
      Description..6907
      Remote Start Tool (Service Tool) - 7022042..6908
      Loader Service Tool Harness - 6689747..6909
      Computer Service Tool Harness - 6689746..6910
      Remote Start Procedure..6911
    DIAGMASTER (SERVICE TOOL) KIT - 7024161..6915
      Diagmaster (Service Tool)..6915
      DST-i LED Table..6916
      DST-i Operation Status And Display Specification..6916
      Diagmaster (Service Tool) Procedure..6917
    SERVICE SCHEDULE..6921
      Maintenance Intervals..6921
    ENGINE AIR CLEANER..6923
      Replacing Filter Elements..6923
    ENGINE COOLING SYSTEM..6925
      Maintenance Platform..6925
      Cleaning..6925
      Checking And Adding Coolant..6927
      Removing And Replacing Coolant..6928
    FUEL SYSTEM..6929
      Fuel Specifications..6929
      Biodiesel Blend Fuel..6929
      Filling The Fuel Tank..6930
      Fuel Filter..6931
      Removing Air From The Fuel System..6932
    ENGINE LUBRICATION SYSTEM..6933
      Checking And Adding Engine Oil..6933
      Engine Oil Chart..6933
      Removing And Replacing Oil And Filter..6934
    HYDRAULIC / HYDROSTATIC SYSTEM..6937
      Checking And Adding Fluid..6937
      Hydraulic / Hydrostatic Fluid Chart..6937
      Removing And Replacing Hydraulic Fluid..6938
      Removing And Replacing Hydraulic / Hydrostatic Filter..6940
      Removing And Replacing Hydraulic Charge Filter..6941
      Replacing Reservoir Breather Cap..6943
    FINAL DRIVE TRANSMISSION (CHAINCASE)..6945
      Checking And Adding Fluid..6945
      Removing And Replacing Fluid..6945
    BOB-TACH (HAND LEVER)..6947
      Inspection And Maintenance..6947
    BOB-TACH (POWER)..6949
      Inspection And Maintenance..6949
    LUBRICATING THE LOADER..6951
      Lubrication Locations..6951
    TIRE MAINTENANCE..6955
      Wheel Nuts..6955
      Rotating..6955
      Mounting..6955
    PIVOT PINS..6957
      Inspection And Maintenance..6957
    LOADER STORAGE AND RETURN TO SERVICE..6959
      Storage..6959
      Return To Service..6959
    STOPPING THE ENGINE AND LEAVING THE LOADER..6961
      Procedure..6961
    EMERGENCY EXIT..6963
      Rear Window Identification..6963
      Rear Window Removal (Latches)..6963
      Rear Window Removal (Rubber Cord)..6964
      External Access (Rear Window With Latches)..6964
      External Access (Rear Window With Rubber Cord)..6965
      Front Door..6965
    SEAT BELT..6967
      Inspection And Maintenance..6967
  HYDRAULIC SYSTEM..6969
    HYDRAULIC/HYDROSTATIC SCHEMATICS..6973
    HYDRAULIC SYSTEM INFORMATION..6981
      Glossary Of Hydraulic / Hydrostatic Symbols..6981
      Troubleshooting..6985
    CYLINDER (LIFT)..6987
      Testing..6987
      Removal And Installation..6988
      Parts Identification..6992
      Disassembly..6993
      Assembly..6995
    CYLINDER (TILT)..6999
      Testing..6999
      Removal And Installation..7000
      Base End Pivot Pin Removal And Installation..7002
      Parts Identification (Early Models)..7003
      Parts Identification (Later Models)..7004
      Disassembly..7005
      Assembly..7008
    CYLINDER (BOB-TACH)..7013
      Testing..7013
      Removal And Installation..7014
      Parts Identification..7015
      Disassembly..7016
      Assembly..7018
    MAIN RELIEF VALVES..7021
      Description..7021
      Testing..7022
      Main Relief Valve Adjustment..7024
      Main Relief Valve Removal And Installation..7024
      Auxiliary Relief Valve Adjustment..7025
      Auxiliary Relief Valve Removal And Installation..7026
    HYDRAULIC CONTROL VALVE (SJC)..7027
      Description..7027
      Removal And Installation..7027
      Actuator Removal And Installation (In Loader)..7032
      Actuator Removal And Installation (Out Of Loader)..7033
      Identification Chart..7036
      Mount Bracket Removal And Installation..7037
      Lift Load Check Valve Removal And Installation..7037
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..7038
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..7039
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..7039
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..7040
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..7040
      Port Relief Valve Removal And Installation..7041
      Plug Removal And Installation..7043
      End Cap Block Removal And Installation..7044
      Lift Spool Removal And Installation..7044
      Lift Spool Disassembly And Assembly..7046
      Tilt Spool Removal And Installation..7047
      Auxiliary Spool Removal And Installation..7049
      Auxiliary Solenoid Removal And Installation..7050
      Solenoid Removal And Installation..7051
      Lock Valve Removal And Installation..7052
      Lift Arm Bypass Orifice Removal And Installation..7054
      Main Relief Valve Removal And Installation..7054
      Auxiliary Relief Valve Removal And Installation..7055
      Check Valve Removal And Installation..7055
    HYDRAULIC CONTROL VALVE (SCPA)..7057
      Description..7057
      Removal And Installation..7058
      Mount Bracket Removal And Installation..7062
      Identification Chart..7063
      Lift Load Check Valve Removal And Installation..7064
      Load Check Valve Removal And Installation (Tilt And Auxiliary)..7065
      Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..7066
      Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)..7066
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)..7067
      Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)..7067
      Port Relief Valve Removal And Installation..7068
      Plug Removal And Installation..7070
      Rubber Boot Removal And Installation..7071
      End Cap Block Removal And Installation..7071
      Lift Spool And Detent Removal And Installation..7072
      Tilt Spool Removal And Installation..7080
      Auxiliary Spool Removal And Installation..7082
      Auxiliary Solenoid Removal And Installation..7083
      Solenoid Removal And Installation..7083
      Lock Valve Removal And Installation..7085
      Lift Arm Bypass Orifice Removal And Installation..7087
      Main Relief Valve Removal And Installation..7087
      Auxiliary Relief Valve Removal And Installation..7088
      Check Valve Removal And Installation..7088
    LIFT ARM BYPASS CONTROL VALVE..7091
      Description..7091
      Testing..7091
      Removal And Installation..7092
      Bracket Removal And Installation..7093
      Disassembly And Assembly..7093
    HYDRAULIC PUMP..7095
      Description..7095
      Pump Test At Quick Couplers..7095
      Direct Pump Test (Standard Section)..7096
      Direct Pump Test (Charge Section)..7098
      Removal And Installation..7100
      Hydraulic Pump Startup..7103
      Parts Identification..7104
      Disassembly And Assembly..7105
    HYDRAULIC PUMP (HIGH FLOW)..7107
      Description..7107
      Pump Test At Quick Couplers..7107
      Direct Pump Test (Standard Section)..7108
      Direct Pump Test (Charge Section)..7109
      Direct Pump Test (High Flow Section)..7111
      High Flow Relief Valve Adjustment..7113
      High Flow Relief Valve Removal And Installation..7114
      Solenoid Removal And Installation..7115
      Removal And Installation..7116
      Hydraulic Pump Startup..7119
      Parts Identification..7120
      Disassembly And Assembly..7121
    HYDRAULIC / HYDROSTATIC FILTERS..7123
      Description..7123
      Housing Removal And Installation..7123
    HYDRAULIC FLUID RESERVOIR..7125
      Description..7125
      Removal And Installation..7125
      Hydraulic Fluid Screen..7126
    OIL COOLER..7127
      Description..7127
      Removal And Installation..7127
    BUCKET POSITION VALVE..7129
      Description..7129
      Solenoid Removal And Installation..7129
      Solenoid Testing..7131
      Removal And Installation..7131
      Disassembly And Assembly..7133
    REAR AUXILIARY DIVERTER VALVE..7135
      Description..7135
      Solenoid Testing..7135
      Removal And Installation..7136
      Disassembly And Assembly..7137
    BOB-TACH (POWER) BLOCK..7143
      Description..7143
      Removal And Installation..7143
      Disassembly And Assembly..7145
    FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..7155
      Description..7155
      Removal And Installation..7156
      Disassembly And Assembly (FFI/FI)..7156
      Disassembly And Assembly (FFH/FH)..7158
  HYDROSTATIC SYSTEM..7161
    HYDROSTATIC SYSTEM INFORMATION..7163
      Description..7163
      Troubleshooting..7164
    HYDROSTATIC MOTOR (TWO-SPEED) (S/N ATF411001 - ATF411599)..7165
      Description..7165
      Removal And Installation..7165
      Parts Identification..7168
      Disassembly..7169
      Assembly..7175
    HYDROSTATIC MOTOR (TWO-SPEED) (S/N ATF411600 & ABOVE AND S/N ATF511001 & ABOVE)..7181
      Description..7181
      Removal And Installation..7181
      Parts Identification..7184
      Disassembly..7185
      Assembly..7191
    HYDROSTATIC MOTOR CARRIER (SJC AND SCPA)..7197
      Description..7197
      Removal And Installation..7198
      Parts Identification..7200
      Disassembly..7201
      Assembly..7203
    CHARGE PRESSURE..7205
      Description..7205
      Testing..7205
      Sender Removal And Installation..7207
      Adjusting..7208
    HYDROSTATIC PUMP (SJC AND SCPA)..7209
      Description..7209
      Hydraulic Controller Removal And Installation..7210
      Removal And Installation..7212
      Hydrostatic Pump Startup..7213
      Parts Identification..7214
      High Pressure Relief And Bypass Valve..7215
      Charge Relief Valve..7216
      Disassembly..7217
      Inspection..7226
      Assembly..7229
      Mechanical Neutral Adjustment..7239
      Hydraulic Controller Neutral Adjustment..7242
    DRIVE BELT..7245
      Belt Adjustment..7245
      Stop Adjustment..7245
      Belt Replacement..7245
      Tensioner Pulley Removal And Installation..7247
      Tensioner Pulley Disassembly And Assembly..7247
    TWO-SPEED / BRAKE VALVE (S/N ATF411001 - ATF411599)..7249
      Description..7249
      Valve Block Removal And Installation..7250
      Valve Block Disassembly And Assembly..7252
    TWO-SPEED / BRAKE VALVE (S/N ATF411600 & ABOVE AND S/N ATF511001 & ABOVE)..7255
      Description..7255
      Valve Block Removal And Installation..7256
      Valve Block Disassembly And Assembly..7258
    DRAIN MANIFOLD..7261
      Description..7261
      Drain Manifold Removal And Installation..7261
  DRIVE SYSTEM..7263
    BRAKE (TWO-SPEED)..7265
      Description..7265
    DRIVE COMPONENTS..7267
      Description..7267
      Axle Seal Removal And Installation..7268
      Axle, Sprocket And Bearings Removal And Installation..7270
      Chain Removal And Installation..7275
    CHAINCASE..7277
      Description..7277
      Front Cover Removal And Installation..7277
      Center Cover Removal And Installation..7278
      Rear Cover Removal And Installation..7279
  MAINFRAME..7281
    SEAT BAR..7285
      Description..7285
      Removal And Installation..7285
      Disassembly And Assembly..7286
      Compression Spring Disassembly And Assembly..7287
    OPERATOR CAB..7289
      Gas Spring Removal And Installation..7289
      Gas Spring Bracket Disassembly And Assembly..7290
      Removal And Installation..7290
    OPERATOR SEAT (SUSPENSION)..7293
      Removal And Installation..7293
      Slide Rail Removal And Installation..7293
      Seat Belt Removal And Installation..7294
      Lower Cushion Removal..7294
      Lower Cushion Installation..7295
      Back Cushion Removal And Installation..7295
      Shock Removal And Installation..7296
      3-Point Seat Belt Removal And Installation..7296
    BOB-TACH (HAND LEVER)..7299
      Description..7299
      Removal And Installation..7299
      Lever And Wedge Disassembly And Assembly..7301
      Pivot Pin Bushing And Seal Removal And Installation..7303
    BOB-TACH (POWER)..7305
      Description..7305
      Removal And Installation..7305
      Lever And Wedge Disassembly And Assembly..7308
      Pivot Pin Bushing And Seal Removal And Installation..7309
    LIFT ARMS..7311
      Stabilizer Bar Removal And Installation..7311
      Link Removal And Installation..7312
      Removal And Installation..7313
    REAR GRILLE..7317
      Removing..7317
      Installing..7317
      Shield Removal And Installation..7318
    REAR DOOR (TAILGATE)..7319
      Removal And Installation..7319
      Striker Removal And Installation..7320
      Striker Disassembly And Assembly..7320
      Striker (Adjusting)..7320
      Latch Removal And Installation (Early Models)..7321
      Latch Removal And Installation (Later Models)..7322
    FUEL TANK..7323
      Removal And Installation..7323
      Fuel Level Sender Removal And Installation..7324
      Fuel Fill Screen Removal And Installation..7325
    FUEL TANK (AUXILIARY)..7327
      Removal And Installation..7327
    CONTROL PEDALS AND LINKAGES (SCPA)..7329
      Description..7329
      Pedal Removal And Installation..7329
      Linkage Removal And Installation..7330
      Pedal (Adjusting)..7331
      Floor Pan Removal And Installation..7332
    CONTROL PANEL (SJC)..7333
      Description..7333
      Removal And Installation..7333
    CONTROL PANEL (SCPA)..7335
      Description..7335
      Removal And Installation..7335
    CONTROL HANDLE / LEVER (SJC)..7337
      Description..7337
      Joystick Testing..7337
      Joystick Removal And Installation..7338
    CONTROL HANDLE / LEVER (SCPA)..7339
      Description..7339
      Steering Handle Testing..7339
      Steering Handle Removal And Installation..7340
    ACCESS PANEL (INSIDE) (SJC)..7341
      Removal And Installation (Left)..7341
      Removal And Installation (Right)..7341
    ACCESS PANEL (INSIDE) (SCPA)..7343
      Removal And Installation (Left)..7343
      Removal And Installation (Right)..7343
    WINDOW (REAR)..7345
      Rear Window Identification..7345
      Removal (Rubber Cord)..7345
      Installation (Rubber Cord)..7346
      Removal And Installation (Latches)..7348
      Disassembly And Assembly (Latches)..7348
    WINDOW (TOP)..7349
      Removal And Installation..7349
    WINDOW (SIDE)..7351
      Removal And Installation..7351
    CAB DOOR..7353
      Description..7353
      Removal And Installation..7353
      Disassembly And Assembly..7354
      Aligning..7355
      Adjusting..7356
      Checking Operation..7356
    ARMREST..7357
      Description..7357
      Removal And Installation..7358
      Disassembly And Assembly..7359
    LEFT SIDE LOWER PANEL..7361
      Removal And Installation..7361
      Disassembly And Assembly..7363
    RIGHT SIDE LOWER PANEL..7365
      Removal And Installation..7365
      Disassembly And Assembly..7366
    HEADLINER..7369
      Removal And Installation..7369
  ELECTRICAL SYSTEM AND ANALYSIS..7371
    ELECTRICAL SCHEMATICS..7375
    ELECTRICAL SYSTEM INFORMATION..7451
      Glossary Of Electrical Symbols..7451
      Deluxe Cab Harness Connectors (Early Models)..7454
      Deluxe Cab Harness Connectors (Later Models)..7455
      Mainframe Harness Connectors..7456
      Engine Harness Connectors..7457
      Description..7458
      Troubleshooting..7459
      Fuse And Relay Location / Identification..7460
      Solenoid Testing..7463
    BATTERY..7465
      Removal And Installation..7465
      Servicing..7466
      Using A Booster Battery (Jump Starting)..7466
    ALTERNATOR..7469
      Belt Adjustment..7469
      Belt Replacement..7469
      Charging System Inspection..7470
      Alternator Voltage Testing..7471
      Low Voltage Testing..7471
      High Voltage Testing..7472
      Removal And Installation..7473
      Parts Identification..7475
    STARTER..7477
      Testing..7477
      Removal And Installation..7477
      Parts Identification..7478
    INSTRUMENT PANELS..7479
      Left Panel..7479
      Display Screen..7481
      Right Panel (Standard Key Panel)..7481
      Right Panel (Keyless Start Panel)..7482
      Right Panel (Deluxe Instrumentation Panel)..7483
      Left Switch Panel..7485
      Right Switch Panel..7485
      Left Side Lower Panel..7486
      Right Side Lower Panel..7486
      Left Panel Removal And Installation..7487
      Right Panel Removal And Installation..7487
      Key Switch Disassembly And Assembly..7488
      Alarm Disassembly And Assembly..7488
      Left Switch Panel Removal And Installation..7489
      Right Switch Panel Removal And Installation..7489
    LIGHTS..7491
      Front Removal And Installation..7491
      Rear Removal And Installation..7492
      Cab Light Removal And Installation (Early Models)..7492
      Cab Light Removal And Installation (Later Models)..7493
    BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)..7495
      Description..7495
      Connector Identification..7496
      Removal And Installation..7502
    BOBCAT CONTROLLER (ACS)..7503
      Description..7503
      Connector And Wire Identification..7504
      Removal And Installation..7505
    BOBCAT CONTROLLER (SJC) (DRIVE)..7507
      Description..7507
      Connector Identification..7508
      Removal And Installation..7510
    BOBCAT CONTROLLER (SCPA) (DRIVE)..7511
      Description..7511
      Connector Identification..7512
      Removal And Installation..7514
    ENGINE CONTROL UNIT (ECU)..7515
      Description..7515
      Cleaning..7516
      Removal And Installation..7517
      ECU Replacement..7518
    DIAGNOSTIC SERVICE CODES..7519
      Viewing Service Codes..7519
      Service Codes List..7520
    DIAGMASTER DIAGNOSTIC TROUBLE CODES (Dtc)..7527
      Viewing Trouble Codes..7527
    BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..7529
      Description..7529
      Inspecting The BICS™ (Engine STOPPED - Key ON)..7530
      Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)..7530
      Inspecting The Seat Bar Sensor (Engine RUNNING)..7530
      Inspecting The Traction Lock (Engine RUNNING)..7530
      Inspecting The Lift Arm Bypass Control..7530
      Inspecting Deactivation Of Lift And Tilt Functions (SJC)..7530
      Troubleshooting..7531
    SEAT BAR SENSOR..7533
      Description..7533
      Troubleshooting..7533
      Testing..7534
      Removal And Installation..7535
      Bobcat Interlock Control System (BICS™) Circuit Test..7538
    TRACTION LOCK..7541
      Description..7541
      Troubleshooting..7542
      Inspecting..7543
    ELECTRICAL / HYDRAULIC CONTROLS (SJC)..7545
      Identification Chart..7545
      Description..7546
      Identification Chart ACD Group 0..7547
      Identification Chart ACD Group 1..7548
      Identification Chart ACD Group 2..7549
      Identification Chart ACD Group 3..7550
    ELECTRICAL / HYDRAULIC CONTROLS (SCPA)..7551
      Identification Chart..7551
      Description..7552
      Identification Chart ACD Group 0..7553
      Identification Chart ACD Group 1..7554
      Identification Chart ACD Group 2..7555
      Identification Chart ACD Group 3..7556
    SERVICE PC (LAPTOP COMPUTER)..7557
      Connecting Remote Start Tool..7557
      Connecting Remote Start Tool (Service Tool)..7557
      Connecting Diagmaster (Service Tool)..7558
      Connecting Remote Parked Regeneration Kit..7558
    CALIBRATION..7559
      Description..7559
      Actuator Testing..7559
      Lift And Tilt Calibration (SJC)..7562
      Hydrostatic Pump Calibration (SJC)..7564
      Hydrostatic Pump Calibration (SCPA)..7569
    STEERING DRIFT COMPENSATION (operator mode)..7575
      Description..7575
      Operation..7575
    STEERING DRIFT COMPENSATION (service mode)..7577
      Description..7577
      Operation..7577
    CONTROL PANEL SETUP..7579
      Right Panel Setup (Deluxe Instrumentation Panel)..7579
    PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)..7583
      Password Description..7583
      Changing The Owner Password..7583
      Changing The User Passwords..7584
      Password Lockout Feature..7584
    PASSWORD SETUP (KEYLESS START PANEL)..7585
      Password Description..7585
      Changing The Owner Password..7585
      Password Lockout Feature..7585
    MAINTENANCE CLOCK..7587
      Description..7587
      Setup..7588
      Reset..7591
    BACK-UP ALARM SYSTEM..7593
      Description..7593
      Inspecting..7593
      Troubleshooting (Joystick)..7594
      Alarm Removal And Installation..7595
    FRONT HORN..7597
      Removal And Installation..7597
      Troubleshooting..7598
      Troubleshooting (Joystick)..7599
  ENGINE SERVICE..7601
    ENGINE INFORMATION..7605
      Description..7605
      Specifications..7606
      Sensor Location..7609
      Torque Values..7612
      Troubleshooting..7613
      Engine Removal And Installation..7614
      Engine Mount Replacement..7626
      Compression - Testing..7628
    ENGINE SPEED CONTROL (HAND)..7631
      Removal And Installation..7631
    ENGINE SPEED CONTROL (FOOT)..7633
      Removal And Installation..7633
      Disassembly And Assembly..7634
    DIESEL PARTICULATE FILTER (DPF) SYSTEM..7637
      Description..7637
      Removal And Installation..7638
      DPF Regeneration..7641
      DPF Regeneration Table..7641
      Operation (Standard Switch)..7642
      Operation (Optional Inhibit Switch Kit)..7643
      Operation (Optional Remote Parked Regeneration Kit)..7644
      Remote Parked Regeneration (Level 3)..7644
      DPF Service Regeneration (Level 4)..7646
      DPF Cleaning (Level 5)..7649
    AIR CLEANER..7651
      Housing Removal And Installation..7651
    ENGINE COOLING SYSTEM..7653
      Radiator Removal And Installation..7653
      Hydraulic Fan Description..7655
      Lower Fan Duct Removal And Installation..7656
      Hydraulic Fan Motor Assembly Removal And Installation (Early Models)..7656
      Fan Removal And Installation (Early Models)..7657
      Hydraulic Fan Motor Removal And Installation (Early Models)..7657
      Hydraulic Fan Disassembly And Assembly (Early Models)..7658
      Hydraulic Fan Motor Assembly Removal And Installation (Later Models)..7660
      Fan Removal And Installation (Later Models)..7661
      Hydraulic Fan Motor Removal And Installation (Later Models)..7662
      Hydraulic Fan Disassembly And Assembly (Later Models)..7663
      Blower Housing Removal And Installation..7668
      Water Pump Removal And Installation..7669
      Water Pump Disassembly And Assembly..7669
      Thermostat Housing Removal And Installation..7670
      Thermostat - Checking..7670
    LUBRICATION SYSTEM..7671
      Oil Pan Removal And Installation..7671
      Oil Pump Removal And Installation..7672
      Oil Pump Inspection..7672
      Oil Filter Cooler Removal And Installation..7674
      Engine Oil Pressure - Testing..7675
      Crankcase Ventilation Filter Removal And Installation..7676
    FUEL SYSTEM..7677
      Supply Pump Removal..7677
      Supply Pump Installation..7680
      Supply Pump Difference Learning..7682
      Fuel Rail Assembly Removal And Installation..7684
      Supply Pump - Timing..7685
      Fuel Injector Removal And Installation..7686
      Injector Correction..7690
    CYLINDER HEAD..7691
      Intake Air Heater - Testing..7691
      Intake Air Heater Removal And Installation..7691
      Valve Clearance Adjustment..7693
      Valve Timing - Checking..7694
      Cylinder Head Removal And Installation..7695
      Cylinder Head Disassembly And Assembly..7697
      Cylinder Head - Servicing..7697
      Cylinder Head Top Clearance..7697
      Valve Guide - Inspecting..7698
      Reconditioning The Valve And Valve Seat..7700
      Valve Spring..7702
      Valve Tappets..7703
      Rocker Arm And Shaft - Inspecting..7704
      Valve Bridge Arm And Shaft - Inspecting..7705
      Push Rod Alignment - Inspecting..7705
    CRANKSHAFT AND PISTONS..7707
      Piston And Connecting Rod Removal And Installation..7707
      Piston And Connecting Rod - Servicing..7709
      Cylinder Bore - Testing..7713
      Connecting Rod Alignment..7714
      Crankshaft Gear Removal And Installation..7714
      Crankshaft And Bearings Removal..7715
      Crankshaft And Bearings Installation..7717
      Crankshaft And Bearings - Servicing..7719
    CRANKSHAFT POSITION SENSOR..7725
      Description..7725
      Removal And Installation..7725
      Adjusting..7726
    CAMSHAFT AND TIMING GEARS..7729
      Timing Gearcase Cover Removal And Installation..7729
      Timing Gears Backlash - Testing..7730
      Idler Gear And Camshaft Removal And Installation..7730
      Camshaft - Servicing..7731
      Idler Gear And Shaft - Servicing..7733
    TURBOCHARGER..7737
      Description..7737
      Removal And Installation..7738
      Testing..7740
      EGR Cooler Testing..7741
    FLYWHEEL AND HOUSING..7743
      Flywheel Removal And Installation..7743
      Ring Gear Removal And Installation..7743
      Housing Removal And Installation..7744
    EXHAUST GAS RECIRCULATION (EGR) SYSTEM..7745
      Description..7745
      Testing..7746
      Removal And Installation..7748
  HEATING, VENTILATION AND AIR CONDITIONING (HVAC)..7749
    AIR CONDITIONING SYSTEM FLOW..7751
      Description..7751
      Chart..7752
      Components..7753
      Safety Equipment..7756
    REGULAR MAINTENANCE..7757
      Filters..7757
      Compressor Drive Belt Adjustment..7758
      Compressor Drive Belt Replacement..7758
      Condenser..7758
      Air Conditioning Lubrication..7758
      Air Conditioning Service Chart..7759
      Evaporator / Heater Coil..7760
    TROUBLESHOOTING..7763
      Blower Motor Does Not Operate..7763
      Blower Motor Operates Normally, But Air Flow Is Insufficient..7763
      Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..7763
      The Compressor Does Not Operate At All, Or Operates Improperly..7763
      Gauge Pressure Related Troubleshooting..7764
      Troubleshooting Tree..7766
      Temperature / Pressure Chart..7769
      Poor A/C Performance..7771
      HVAC Repair And Leaks..7772
      Electrical System..7773
      Engine Coolant Bypassing The Heater Valve..7779
      Heater Valve Not Opening Or Closing..7780
    SYSTEM CHARGING AND RECLAMATION..7781
      Refrigerant Identification..7781
      Reclamation And Charging With Recovery / Charging Unit..7782
    COMPRESSOR..7785
      Removal And Installation..7785
      Oil..7787
      Oil Check..7788
    CONDENSER..7789
      Removal And Installation..7789
    RECEIVER / DRIER (early models)..7791
      Receiver / Drier Removal And Installation..7791
      Pressure Relief Valve Removal And Installation..7792
      Pressure Switch Removal And Installation..7793
      Schrader® Valve Removal And Installation..7794
    RECEIVER / DRIER (Later models)..7795
      Receiver / Drier Removal And Installation..7795
      Pressure Switch Removal And Installation..7797
      Schrader® Valve Removal And Installation..7798
    EVAPORATOR / HEATER UNIT..7799
      Removal And Installation..7799
    THERMOSTAT..7801
      Description..7801
      Removal And Installation..7802
    EXPANSION VALVE..7803
      Removal And Installation..7803
    EVAPORATOR COIL..7805
      Removal And Installation..7805
    HEATER COIL..7807
      Removal And Installation..7807
    BLOWER FAN..7809
      Removal And Installation..7809
      Disassembly And Assembly..7809
    HEATER VALVE..7813
      Removal And Installation..7813
    Evaporator / heater cover..7815
      Removal..7815
      Installation..7815
  SPECIFICATIONS..7817
    (S850) LOADER SPECIFICATIONS..7819
      Machine Dimensions..7819
      Performance..7820
      Engine..7820
      Drive System..7821
      Controls..7821
      Hydraulic System..7822
      Electrical System..7823
      Capacities..7823
      Tires..7823
    TECHNICAL SERVICE GUIDE SPECIFICATIONS..7825
      Engine..7825
      Engine Torques..7825
      Cooling System..7825
      Loader Torques..7826
      Hydraulic / Hydrostatic System..7826
      Fuel Consumption..7826
    TORQUE SPECIFICATIONS FOR BOLTS..7827
      Torque For General SAE Bolts..7827
      Torque For General Metric Bolts..7828
    HYDRAULIC CONNECTION SPECIFICATIONS..7829
      Straight Thread O-ring Fitting..7829
      Flare Fitting..7830
      Tubelines And Hoses..7830
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS..7831
      Specifications..7831
    CONVERSIONS..7833
      Decimal And Millimeter Equivalent Chart..7833
      U.S. To Metric Conversion Chart..7833
    SERVICE TOOLS REQUIRED..7835
      Remote Start Tools..7835
      Hydraulic Tools..7836
      Mainframe And Drive Tools..7838
      Electrical Tools..7839
      Engine Tools..7839
      HVAC Tools..7844
  ALPHABETICAL INDEX..7845