Complete workshop manual contains service, maintenance, and troubleshooting information for the 2005-2016 Ford Fusion / Fusion Hybrid. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Ford Fusion 2005-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2014 ENGINE Engine Mechanical - 1.5L - Fusion
REMOVAL AND INSTALLATION
INTAKE MANIFOLD
Special Tool(s)/General Equipment
Hose Clamp Remover/Installer
Removal
1. Refer to: BATTERY DISCONNECT AND CONNECT.
2. Refer to: AIR CLEANER OUTLET PIPE.
Refer to: AIR CLEANER.
3. Refer to: QUICK RELEASE COUPLING.
4. Remove the following items:
1. Refer to: CHARGE AIR COOLER (CAC) .
2. Refer to: GENERATOR - 1.5L ECOBOOST (118KW/160PS) .
5. Use the General Equipment: Hose Clamp Remover/Installer
...

TABLE OF CONTENTS
ACCESSORIES & BODY, CAB Active Park Assist - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System - Keyless Start - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System (PATS) - Fusion Hybrid
ACCESSORIES & BODY, CAB Anti-Theft System - Passive Anti-Theft System (PATS) With Push Button Start - Fusion Hybrid
ACCESSORIES & BODY, CAB Anti-Theft System - Perimeter - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Anti-Theft System - Perimeter - Fusion Hybrid
ACCESSORIES & BODY, CAB APIM Hardware Testing - Ford
ACCESSORIES & BODY, CAB Body Panel System - Body Closures - Fusion Hybrid
ACCESSORIES & BODY, CAB Body Repairs (General Information) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body Repairs (General Information) - Fusion Hybrid
ACCESSORIES & BODY, CAB Body Repairs (Tolerance Checks) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body Repairs (Tolerance Checks) - Fusion Hybrid
ACCESSORIES & BODY, CAB Body System - Uni-Body, Subframe & Mounting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Body System - Uni-Body, Subframe & Mounting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Bumper System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Bumper System - Fusion Hybrid
ACCESSORIES & BODY, CAB Collision Avoidance - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Collision Avoidance - Fusion Hybrid
ACCESSORIES & BODY, CAB Cruise Control System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Cruise Control System - Fusion Hybrid
ACCESSORIES & BODY, CAB Exterior Lighting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Exterior Lighting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Exterior Trim & Ornamentation - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Exterior Trim & Ornamentation - Fusion Hybrid
ACCESSORIES & BODY, CAB Front End Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Front End Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Handles, Locks, Latches And Entry Systems - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Handles, Locks, Latches And Entry Systems - Fusion Hybrid
ACCESSORIES & BODY, CAB Horn System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Horn System - Fusion Hybrid
ACCESSORIES & BODY, CAB Information Center - Instrumentation, Message Center, And Warning Chimes - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information Center - Instrumentation, Message Center, And Warning Chimes - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:Sync - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC:Sony Audio System - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - AM:FM:CD:SYNC:Touchscreen - Fusion Hybrid
ACCESSORIES & BODY, CAB Information System And Entertainment System - Sony Audio - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Information System And Entertainment System - Touchscreen - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Cluster Illumination And Panel Illumination - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Cluster Illumination And Panel Illumination - Fusion Hybrid
ACCESSORIES & BODY, CAB Instrument Panel And Console - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Instrument Panel And Console - Fusion Hybrid
ACCESSORIES & BODY, CAB Interior Lighting System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Interior Lighting System - Fusion Hybrid
ACCESSORIES & BODY, CAB Interior Trim And Ornamentation - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Interior Trim And Ornamentation - Fusion Hybrid
ACCESSORIES & BODY, CAB Lane Departure Warning - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Lane Departure Warning - Fusion Hybrid
ACCESSORIES & BODY, CAB Module Communications Network - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Module Communications Network - Fusion Hybrid
ACCESSORIES & BODY, CAB Module Configuration System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Module Configuration System - Fusion Hybrid
ACCESSORIES & BODY, CAB Multifunction Electronic Modules - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Multifunction Electronic Modules - Fusion Hybrid
ACCESSORIES & BODY, CAB Paint (General Information) - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Paint (General Information) - Fusion Hybrid
ACCESSORIES & BODY, CAB Parking Aid System - Active Park Assist - Fusion Hybrid
ACCESSORIES & BODY, CAB Parking Aid System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Parking Aid System - Fusion Hybrid
ACCESSORIES & BODY, CAB Rear End Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Rear End Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Rear View Mirror - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Rear View Mirrors - Fusion Hybrid
ACCESSORIES & BODY, CAB Roof Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Roof Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Seat System - Front - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Seat System - Front - Fusion Hybrid
ACCESSORIES & BODY, CAB Seat System - Rear - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Seat System - Rear - Fusion Hybrid
ACCESSORIES & BODY, CAB Side And Rear Vision - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Side And Rear Vision - Fusion Hybrid
ACCESSORIES & BODY, CAB Side Panel Sheet Metal Repairs - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Side Panel Sheet Metal Repairs - Fusion Hybrid
ACCESSORIES & BODY, CAB Steering Column Electrical Components - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Steering Wheel:Column Electrical Components - Fusion Hybrid
ACCESSORIES & BODY, CAB Sunroof - Roof Opening Panel - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Sunroof - Roof Opening Panel - Fusion Hybrid
ACCESSORIES & BODY, CAB Universal Transmitter - Remote Convenience System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Universal Transmitter - Remote Convenience System - Fusion Hybrid
ACCESSORIES & BODY, CAB Windows And Glass - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Windows And Glass - Glass, Frames And Mechanisms - Fusion Hybrid
ACCESSORIES & BODY, CAB Wiper System & Washer System - Fusion (Except Hybrid)
ACCESSORIES & BODY, CAB Wiper System & Washer System - Fusion Hybrid
BRAKES Anti-Lock Brake System (ABS) And Stability Control - Fusion Hybrid
BRAKES Anti-Lock Brake System And Stability Control - Fusion (Except Hybrid)
BRAKES Brake System - General Information - Fusion (Except Hybrid)
BRAKES Brake System - General Information - Fusion Hybrid
BRAKES Front Disc Brake System - Fusion (Except Hybrid)
BRAKES Front Disc Brake System - Fusion Hybrid
BRAKES Hydraulic Brake System Actuation - Fusion (Except Hybrid
BRAKES Hydraulic Brake System Actuation - Fusion Hybrid
BRAKES Parking Brake System - Parking Brake & Actuation - Fusion (Except Hybrid)
BRAKES Parking Brake System - Parking Brake & Actuation - Fusion Hybrid
BRAKES Power Brake Actuation - Brake Booster - Fusion (Except Hybrid)
BRAKES Power Brake Actuation - Brake Booster - Fusion Hybrid
BRAKES Rear Disc Brake System - Fusion (Except Hybrid)
BRAKES Rear Disc Brake System - Fusion Hybrid
DRIVELINE:AXLES Driveshaft - Fusion (Except Hybrid)
DRIVELINE:AXLES Front Drive Halfshafts - Fusion (Except Hybrid)
DRIVELINE:AXLES Front Drive Halfshafts - Fusion Hybrid
DRIVELINE:AXLES Rear Drive Axle:Differential - Fusion
DRIVELINE:AXLES Rear Drive Halfshafts - Fusion
ELECTRICAL Battery, Battery Mounting & Battery Cables - Fusion (Except Hybrid)
ELECTRICAL Battery, Battery Mounting & Battery Cables - Fusion Hybrid
ELECTRICAL Charging System (General Information) - Fusion (Except Hybrid)
ELECTRICAL Charging System (General Information) - Fusion Hybrid
ELECTRICAL Generator - Fusion (Except Hybrid)
ELECTRICAL High Voltage Battery, Battery Mounting & Battery Cables - Fusion Hybrid
ELECTRICAL High Voltage Battery Charging System - Fusion Hybrid
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Except Hybrid) 1 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Except Hybrid) 2 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Hybrid) 1 of 2
ELECTRICAL OEM Connector End Views - Fusion & MKZ (Hybrid) 2 of 2
ELECTRICAL OEM Connector Repair Procedures - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Electrical Wiring Diagram Introduction - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Electrical Wiring Diagram Introduction - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Fuse And Relay Information - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Fuse And Relay Information - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Ground Distribution - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Ground Distribution - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Vehicle Repair Location Charts - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Vehicle Repair Location Charts - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Wiring Diagrams Component Testing - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagrams Component Testing - (Hybrid)
ELECTRICAL OEM Wiring Diagrams - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagrams - Fusion & MKZ (Hybrid)
ELECTRICAL OEM Wiring Diagram Symbols - Fusion & MKZ (Except Hybrid)
ELECTRICAL OEM Wiring Diagram Symbols - Fusion & MKZ (Hybrid)
ELECTRICAL Voltage Converter:Inverter - Fusion (Except Hybrid)
ELECTRICAL Voltage Converter:Inverter - Fusion Hybrid
ENGINE Electric Powertrain Cooling - Fusion Hybrid
ENGINE Engine Cooling System - 1.6L - Fusion
ENGINE Engine Cooling System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Cooling System - 2.0L - Fusion Hybrid
ENGINE Engine Cooling System - 2.5L - Fusion
ENGINE Engine Ignition System - 1.6L - Fusion
ENGINE Engine Ignition System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Ignition System - 2.0L - Fusion Hybrid
ENGINE Engine Ignition System - 2.5L - Fusion
ENGINE Engine Mechanical - 1.6L - Fusion
ENGINE Engine Mechanical - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Mechanical - 2.0L - Fusion Hybrid
ENGINE Engine Mechanical - 2.5L - Fusion
ENGINE Engine Starting System - 1.6L - Fusion
ENGINE Engine Starting System - 2.0L - Fusion (Except Hybrid)
ENGINE Engine Starting System - 2.5L - Fusion
ENGINE Engine System - General Information - Fusion (Except Hybrid)
ENGINE Engine System - General Information - Fusion Hybrid
ENGINE Exhaust System - 2.0L - Fusion Hybrid
ENGINE Fuel System (General Information) - 1.6L - Fusion
ENGINE Fuel System (General Information) - 2.0L - Fusion (Except Hybrid)
ENGINE Fuel System (General Information) - 2.0L - Fusion Hybrid
ENGINE Fuel System (General Information) - 2.5L - Fusion
ENGINE Fuel Tank & Lines - 1.6L - Fusion
ENGINE Fuel Tank & Lines - 2.0L - Fusion (Except Hybrid)
ENGINE Fuel Tank & Lines - 2.0L - Fusion Hybrid
ENGINE Fuel Tank & Lines - 2.5L - Fusion
ENGINE PERFORMANCE Acceleration Control System - Fusion (Except Hybrid)
ENGINE PERFORMANCE Accessory Drive Belt - 1.6L - Fusion
ENGINE PERFORMANCE Accessory Drive Belt - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Accessory Drive Belt - 2.5L - Fusion
ENGINE PERFORMANCE Engine Controls - Description & Operation (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Description & Operation (Hybrid)
ENGINE PERFORMANCE Engine Controls - Diagnostic Methods (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Diagnostic Methods (Hybrid)
ENGINE PERFORMANCE Engine Controls - Introduction (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Introduction (Hybrid)
ENGINE PERFORMANCE Engine Controls - Pinpoint Tests (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Pinpoint Tests (Hybrid)
ENGINE PERFORMANCE Engine Controls - Powertrain DTC Charts & Descriptions
ENGINE PERFORMANCE Engine Controls - Powertrain DTC Charts & Descriptions (Hybrid)
ENGINE PERFORMANCE Engine Controls - Reference Values (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Reference Values (Hybrid)
ENGINE PERFORMANCE Engine Controls - Symptom Charts (Except Diesel & Hybrid)
ENGINE PERFORMANCE Engine Controls - Symptom Charts (Hybrid)
ENGINE PERFORMANCE Evaporative Emissions System - 1.6L - Fusion
ENGINE PERFORMANCE Evaporative Emissions System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Evaporative Emissions System - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Evaporative Emissions System - 2.5L - Fusion
ENGINE PERFORMANCE Exhaust System - 1.6L - Fusion
ENGINE PERFORMANCE Exhaust System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Exhaust System - 2.5L - Fusion
ENGINE PERFORMANCE Firing Order & Cylinder Identification - Ford - All Models
ENGINE PERFORMANCE Fuel Charging And Controls - 1.6L - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Fuel Charging And Controls - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Fuel Charging And Controls - 2.5L Duratec (125kW:170PS) - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - Turbocharger - 1.6L EcoBoost (132kW180PS) - Sigma - Fusion
ENGINE PERFORMANCE Fuel Charging And Controls - Turbocharger - 2.0L EcoBoost (184kW:250PS) - MI4 - Fusion
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 1.6L - Fusion
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.0L - Fusion (Except Hybrid)
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.0L - Fusion Hybrid
ENGINE PERFORMANCE Intake Air Distribution System & Intake Air Filtering System - 2.5L - Fusion
GENERAL INFORMATION  Cabin Air Filter Ford - Fusion
GENERAL INFORMATION General Information - Fusion (Except Hybrid)
GENERAL INFORMATION General Information - Fusion Hybrid
GENERAL INFORMATION Jacking & Lifting - Fusion (Except Hybrid)
GENERAL INFORMATION Jacking & Lifting - Fusion Hybrid
GENERAL INFORMATION Maintenance Schedule - Fusion (Except Hybrid)
GENERAL INFORMATION Maintenance Schedule - Fusion Hybrid
GENERAL INFORMATION Noise, Vibration & Harshness - Fusion (Except Hybrid)
GENERAL INFORMATION Noise, Vibration & Harshness - Fusion Hybrid
GENERAL INFORMATION Reminder Indicator Reset Procedures
GENERAL INFORMATION VIN - Identification Codes - Fusion (Except Hybrid)
GENERAL INFORMATION Vin - Identification Codes - Fusion Hybrid
HVAC - Auxiliary Climate Control System - Fusion Hybrid
HVAC - Climate Control System - General Information - Fusion (Except Hybrid)
HVAC - Climate Control System - General Information - Fusion Hybrid
RESTRAINTS Safety Belt System - Fusion (Except Hybrid)
RESTRAINTS Safety Belt System - Fusion Hybrid
RESTRAINTS Supplemental Restraint System - Fusion (Except Hybrid)
RESTRAINTS Supplemental Restraint System - Fusion Hybrid
STEERING Power Steering System - Fusion (Except Hybrid)
STEERING Power Steering System - Fusion (Hybrid)
STEERING Steering Column - Fusion (Except Hybrid)
STEERING Steering Column - Fusion (Hybrid)
SUSPENSION Ford Wheel Alignment Specifications
SUSPENSION Front Suspension - Fusion (Except Hybrid)
SUSPENSION Front Suspension - Fusion (Hybrid)
SUSPENSION General Information - Fusion (Hybrid)
SUSPENSION Rear Suspension - Fusion (Except Hybrid)
SUSPENSION Rear Suspension - Fusion (Hybrid)
SUSPENSION Suspension System - General Information - Fusion (Except Hybrid)
SUSPENSION Tire Pressure Monitoring System - Fusion (Except Hybrid)
SUSPENSION Tire Pressure Monitoring System (TPMS) - Fusion (Hybrid)
SUSPENSION Wheels & Tires - Fusion (Except Hybrid)
SUSPENSION Wheels & Tires - Fusion (Hybrid)
SYSTEM WIRING DIAGRAMS Ford - Fusion 1 of 2
SYSTEM WIRING DIAGRAMS Ford - Fusion 2 of 2
TRANSMISSIONS Automatic Transaxle - 6F35 - Fusion
TRANSMISSIONS Automatic Transaxle Cooling System - 6F35 - Fusion (Except Hybrid)
TRANSMISSIONS Automatic Transaxle Cooling System - HF35 - Fusion (Hybrid)
TRANSMISSIONS Automatic Transaxle External Controls - Fusion (Except Hybrid)
TRANSMISSIONS Automatic Transaxle External Controls - HF35 - Fusion Hybrid
TRANSMISSIONS Automatic Transaxle - HF35 - Fusion (Hybrid)
TRANSMISSIONS Clutch Controls - Fusion
TRANSMISSIONS Clutch - Fusion
TRANSMISSIONS Four Wheel Drive (4WD) Systems - Fusion
TRANSMISSIONS Manual Transaxle External Controls - Fusion
TRANSMISSIONS Manual Transaxle - Fusion
TRANSMISSIONS Transfer Case - Power Transfer Unit - Fusion