Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5305 (PIN prefix PY or 1PY), with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5105, 5305 Tractors workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm900719 English - 5036D, 5038D, 5039D, 5042D, 5045D, 5047D,5050D , 5105 and 5305 Tractors (Worldwide Export Edition) Technical Manual.pdf
tm900704 Arabic  - 5038D, 5042D, 5045D, 5047D and 5050D Tractors.pdf
tm900728 French - Tracteurs 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5105, 5305, 5205 et 5005 (Édition mondiale)
tm900754 Portuguese - Tratores 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5105, 5305, 5205 e 5005 (Edição Mundial)

Total Pages: 1,594 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Published on 2019/11/19

MAIN SECTION
  Foreword
   Product and Market Identification
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Telematics Repair
      JDLink Dealer App Guide
      Telematics JDLink Mobile App User Guide (If Equipped)
   Fuel and Air Intake System Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      'AA' Transmission
      Mechanical Front Wheel Drive – If Equipped
      Rear PTO Dual Clutch
      Rear PTO Single Clutch
      Differential
      Final Drives
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      JD Rockshaft
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
      Hood
   Operator Station Repair
      Seat and Support
      Operator Platform
      Fenders
      Roll-Gard™
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests & Adjustments
      Component Location
      Theory of Operation
      Wiring Schematics
      Diagnosis, Test and Adjust
   Power Train Operation, Tests & Adjustments
      Component Location- 'AA' Power Train
      Theory of Operation- 'AA' Transmission
      Diagnosis, Tests and Adjustments-Power Train
   Steering and Brake Operation, Tests & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Tests & Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests
      Adjustments - JD Rockshaft
      Hydraulic Schematics

TABLE OF CONTENTS...1
Section 10: General Information...31
  Group 05: Safety...31
    Recognize Safety Information...36
    Understand Signal Words...37
    Follow Safety Instructions...38
    Prepare for Emergencies...39
    Wear Protective Clothing...40
    Protect Against Noise...41
    Handle Fuel Safely—Avoid Fires...42
    Handle Starting Fluid Safely...43
    Fire Prevention...44
    In Case of Fire...45
    Avoid Static Electricity Risk When Refueling...46
    Keep ROPS Installed Properly...48
    Use Foldable ROPS and Seat Belt Properly...49
    Stay Clear of Rotating Drivelines...50
    Use Steps and Handholds Correctly...52
    Read Operator’s Manuals for ISOBUS Controllers...53
    Use Seat Belt Properly...54
    Operating the Tractor Safely...55
    Avoid Backover Accidents...57
    Limited Use in Forestry Operation...58
    Operating the Loader Tractor Safely...59
    Keep Riders Off Machine...60
    Instructional Seat...61
    Use Safety Lights and Devices...62
    Use a Safety Chain...63
    Transport Towed Equipment at Safe Speeds...64
    Use Caution on Slopes, Uneven Terrain, and Rough Ground...66
    Freeing a Mired Machine...67
    Avoid Contact with Agricultural Chemicals...68
    Handle Agricultural Chemicals Safely...69
    Handling Batteries Safely...71
    Avoid Heating Near Pressurized Fluid Lines...73
    Remove Paint Before Welding or Heating...74
    Handle Electronic Components and Brackets Safely...75
    Practice Safe Maintenance...76
    Avoid Hot Exhaust...78
    Clean Exhaust Filter Safely...79
    Work In Ventilated Area...82
    Support Machine Properly...83
    Prevent Machine Runaway...84
    Park Machine Safely...85
    Transport Tractor Safely...86
    Service Cooling System Safely...87
    Service Accumulator Systems Safely...88
    Service Tires Safely...89
    Service Front-Wheel Drive Tractor Safely...90
    Tightening Wheel Retaining Bolts/Nuts...91
    Avoid High-Pressure Fluids...92
    Do Not Open High-Pressure Fuel System...93
    Store Attachments Safely...94
    Decommissioning — Proper Recycling and Disposal of Fluids and Components...95
  Group 10: General Specifications...1474
    John Deere 5036D Tractor...99
    John Deere 5038D Tractor...105
    John Deere 5038D Tractor...105
    John Deere 5039D Tractor...108
    John Deere 5042D Tractor...114
    John Deere 5042D Tractor...114
    John Deere 5045D Tractor...120
    John Deere 5045D Tractor...120
    John Deere 5047D Tractor...123
    John Deere 5050D Tractor...129
    John Deere 5050D Tractor...129
    John Deere 5105 Tractor...132
    John Deere 5305 Tractor...135
    Ground Speeds...143
    Ground Speeds...143
    Ground Speeds...143
    Metric Bolt and Screw Torque Values...144
    Unified Inch Bolt and Screw Torque Values...146
  Group 15: Fuel and Lubricants...33
    Diesel Fuel...150
    Fuel Storage...152
    Do Not Use Galvanized Containers...153
    Fill Fuel Tank...154
    Diesel Engine Oil — Tier 2 and Stage II...155
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III...157
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)...159
    Transmission and Hydraulic Oil...161
    Grease (Specific Application)...163
    Grease...164
    Alternative and Synthetic Lubricants...165
    Lubricant Storage...166
  Group 20: Serial Number Locations...33
    Serial Numbers...168
    Product Identification Number Location...169
    Engine Serial Number Location...170
    Fuel Injection Pump Serial Number Location...171
    Alternator Serial Number Location...172
    Power Steering Valve Serial Number Location...173
    Starter Serial Number Location...174
    Transmission Serial Number Location...175
    Front Axle Serial Number Location- 2WD...176
    Front Axle Serial Number Location—MFWD...177
  Group 25: Features and Accessories...180
    Features and Accessories...180
    Standard Features...182
    Field Installed Optional Kits and Accessories...183
Section 20: Engine Repair...184
  Group 05: Engine...184
    Engine—Summary of References...191
    Service Equipment and Tools...817
    Specifications...1474
    John Deere Engine Repair...194
    Remove Engine...195
    Install Engine...202
  Group 10: Cylinder Head and Valves...184
    Cylinder Head and Valves—Summary of References...209
    Special or Essential Tools...1154
    Specifications...1474
    Torques for Hardware...411
    Cylinder Head - Exploded View...265
    Check Valve Lift...217
    Remove Cylinder Head (With Turbo Charger)...218
    Remove cylinder head...222
    Clean Injection Nozzle Bores...224
    Valve Actuating Parts...225
    Remove Valves and Valve Springs...226
    Checking Cylinder Head Flatness...227
    Clean Valve Guides...228
    Measure Valve Guides...229
    Knurl Valve Guides...231
    Clean and Inspect Valve Seats...232
    Lapping Valve Seats...233
    Check Valve Recess...234
    Remove Valve Seat Inserts...235
    Valve Seat Insert Installation...237
    Check Valves...238
    Grind Valves...239
    Check Valve Spring Compression...240
    Inspect Valve Rotators...241
    Install Valves...242
    Install Cylinder Head...244
    Torque Turn Tightening Method...246
    Checking Rocker Arm Shaft...248
    Reassembling Rocker Arm Shaft...250
    Install Rocker Arm Assembly...252
    Valve Clearance...253
    Valve Adjustment Sequence...254
    Install Rocker Arm Cover...256
    Final Work...257
  Group 15: Cyl. Block, Liners, Pistons & Rods...185
    Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons & Rods—Summary of References{pgNO}185 Rods—Summary of References{pgNO}662 Rods—Summary of References{pgNO}661 Rods—Summary of References{pgNO}542 Rods—Summary of References{pgNO}541 Rods—Summary of References{pgNO}259 Rods—Summary of References...258
    Special or Essential Tools...1154
    Specifications...1474
    Torques for Hardware...411
    Exploded View...265
    Connecting Rods - General Information...266
    Remove Pistons and Connecting Rods...268
    Measure Cylinder Liner Bore...270
    Remove Cylinder Liners...271
    Cylinder Liner Deglazing...272
    Cylinder Block Cleaning...273
    Check Piston Cooling Jets...274
    Cam Follower Bore Measure...275
    Measure Camshaft Bore...276
    Remove Camshaft Bushing...277
    Install Camshaft Bushing...278
    Measure Crankshaft Bore...279
    Replace Crankshaft Bearing Caps...280
    Cylinder Block Top Desk Flatness...281
    Measure Cylinder Liner Protrusion...282
    Liner Packing Installation...284
    Liner O-Ring Installation...285
    Install Cylinder Liners...286
    Measure Connecting Rod Bearing...287
    Rod Bearing Clearance...289
    Measure Connecting Rod Bushing...290
    Replace Connecting Rod Bushing...291
    Measure Piston Pin...292
    Clean and Inspect Pistons...293
    Measure Piston Pin Bore...294
    Piston Top Ring Groove...295
    Second and Third Piston Ring Grooves...296
    Piston Head and Skirt Checking...297
    Install Piston Rings...298
    Piston Rings Staggering...300
    Piston/Liner Set Information...301
    Assemble Piston and Connecting Rod...302
    Install Piston and Connecting Rod...304
    Measure Piston Protrusion...308
    Complete Final Assembly...309
  Group 20: Crankshaft, Main Bearings and Flywheel...186
    Crankshaft, Main Bearings and Flywheel—Summary of References...313
    Special or Essential Tools...1154
    Specifications...1474
    Torques For Hardware...509
    Remove Crankshaft Pulley...317
    Install Crankshaft Pulley...318
    Flywheel Removal...319
    Flywheel Ring Gear Replacement...320
    Install Ball Bearing...321
    Install Flywheel...322
    Remove Crankshaft Rear Oil Seal...323
    Flywheel Housing Replacement...325
    Install Oil Seal/Wear Sleeve...327
    Crankshaft End Play Measure...328
    Remove Crankshaft...330
    Crankshaft Inspection...331
    Check Crankshaft Journal Diameter...332
    Determine Crankshaft Main Bearing Clearance Using Plastigage™...334
    Regrind Crankshaft...335
    Crankshaft Regrinding Guidelines...336
    Micro-Finishing Specifications...1474
    Replace Crankshaft Gear...338
    Install Main Bearing Inserts...340
    Install 2-Piece Thrust Bearing...341
    Crankshaft Installation...342
  Group 25: Camshaft and Timing Gear Train...187
    Camshaft and Timing Gear Train—Summary of References...345
    Special or Essential Tools...1154
    Specifications...1474
    Torques for Hardware...411
    Remove Crankshaft Front Oil Seal...350
    Remove Timing Gear Cover...351
    Measure Timing Gear Backlash...352
    Camshaft End Play Measure...353
    Remove Camshaft...354
    Measure Camshaft Journal...355
    Measure Height of Cam Lobe...356
    Replace Camshaft Gear...357
    Install Camshaft...358
    Check Cam Follower...359
    Idler Gear End Play Measure...360
    Remove Front Plate...361
    Idler Gear Bushing and Shaft Measure...363
    Idler Gear Bushing Replacement...365
    Remove Idler Shaft...366
    Install Idler Shaft Spring Pin...367
    Install Idler Shafts...368
    Install Front Plate...369
    Install Upper Timing Gear Train...371
    Install Lower Timing Gear Train...373
    Install Oil Deflector...374
    Timing Gear Cover Identification...375
    Install Timing Gear Cover...376
    Install Crankshaft Front Oil Seal...378
    Install Wear Ring...379
    Install Auxiliary Equipment...380
  Group 30: Lubrication System...188
    Lubrication System—Summary of References...382
    Special or Essential Tools...1154
    Specifications...1474
    Torques for Hardware...411
    Oil Cooler Identification...386
    Remove Oil Cooler...387
    Replace Oil Cooler Nipple...388
    Install Oil Cooler on Standard Engine...389
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive...390
    Remove Oil Pressure Regulating Valve...392
    Replace Oil Pressure Regulating Valve Seat...393
    Install Oil Pressure Regulating Valve...394
    Replace Oil Dipstick Guide...395
    Replace Oil By-Pass Valve...396
    Replace Oil Pump Strainer...397
    Remove Oil Pump...398
    Oil Pump Gear Axial Clearance...399
    Oil Pump Gear Radial Clearance...400
    Oil Pump Specifications...1474
    Oil Pump Installation...402
    Install Oil Pan...405
  Group 35: Cooling System...188
    Cooling System—Summary of References...408
    Special or Essential Tools...1154
    Specifications...1474
    Torques for Hardware...411
    Remove and Inspect Radiator...412
    Water Pump — Exploded View...416
    Remove Water Pump...417
    Disassemble Water Pump...418
    Assemble Water Pump...420
    Install Water Pump...423
    Cooling System Deaeration...424
    Install Fan...425
    Install Radiator...427
    Replace Thermostat...430
Section 25: Telematics Repair...433
  Group 05: JDLink Dealer App Guide...433
    Prepare for Telematics Device...456
    Initial Settings for the App...436
    Dealer details...442
    Customer Details...444
    Field Kit Option (If Applicable)...449
    Activity Log...452
  Group 10: Telematics JDLink Mobile App User Guide (If Equipped)...433
    Prepare for Telematics Device...456
    Initial Settings for the JDLink Mobile Apps...457
    Main Menu Options...462
    Settings...463
    Machine Selection (Navigation Drawer)...470
    Alerts...471
    Monitor Menu...474
    Track Menu...477
    Report Menu...484
    Help Menu...490
  Group 15: Telematics Unit (If Equipped)...433
    Install and Remove Telematics Unit...495
    Install and Remove SIM Card...497
    Telematics Device Troubleshooting...499
Section 30: Fuel and Air Intake System Repair...502
  Group 05: Fuel System...502
    Fuel System—Summary of References...504
    Special or Essential Tools...1154
    Self-Manufactured Tool Template For Front Plate Replacement...507
    Specifications...1474
    Torques For Hardware...509
    Injection Pump, Nozzle and Governor Repair...510
    Remove, Inspect and Install Fuel Tank...511
    Replace Fuel Filter Inserts...513
    Remove and Install Fuel Filter Assembly...514
  Group 10: Air Intake and Exhaust System...502
    Air Intake and Exhaust System—Summary of References...516
    Remove, Inspect, and Install Air Cleaner Elements...517
    Check Air inlet Pipe (With Out Turbocharger)...519
    Check Air Inlet Pipe (With Turbocharger)...520
    Remove Turbocharger (If Equipped)...522
    Exhaust Manifold Inspection...524
    Turbocharger Cut-Away View (Borge Warner)––If Equipped...525
    Check Radial Clearance––If Equipped...527
    Check Axial Clearance––If Equipped...528
    Repair Turbocharger––If Equipped...529
    Prelube Turbocharger––If Equipped...530
    Install Turbocharger––If Equipped...531
    Turbocharger Break-In––If Equipped...534
  Group 15: Speed Control Linkage...502
    Inspect and Repair Speed Control Linkage...537
Section 40: Electrical Repair...539
  Group 05: Battery, Starter and Alternator...539
    Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons & Rods—Summary of References{pgNO}539 Rods—Summary of References{pgNO}662 Rods—Summary of References{pgNO}661 Rods—Summary of References{pgNO}542 Rods—Summary of References{pgNO}541 Rods—Summary of References{pgNO}259 Rods—Summary of References...258
    Starter Repair—Use CTM77...543
    Remove and Install Battery...544
    Remove and Install Starter...546
    Replace Alternator/Regulator...547
  Group 10: Electrical System Components...539
    Electrical System Components—Summary of References...550
    Service Equipment and Tools...817
    Other Material...995
    Replace Air Filter Restriction Sensor...553
    Replace Coolant Temperature Sender...554
    Replace Engine Speed Sensor...555
    Replace Engine Oil Pressure Sensor...556
    Replace Key Switch...557
    Replace Light Switch...558
    Replace Turn Signal Controller...559
    Replace Instrument Panel...560
    Replace Neutral Start Switch...563
    Replace Fuel Level Sender...564
    Replace 7 Pin Connector...566
  Group 15: Wiring Harness...539
    Wiring Harness—Summary of References...568
    Special or Essential Tools...1154
    Service Parts Kits...934
    Remove Connector Body from Blade Terminals...571
    Replace WEATHER PACK™ Connector...572
    Install WEATHER PACK™ Contact...574
    Replace Tractor Wiring Harness...576
    Replace Battery Positive Cable...580
    Replace Hood Wiring Harness...581
    Replace Front Wiring Harness (Domestic)...583
    Replace Front Wiring Harness (Export)...585
    Replace Front Wiring Harness (Mexico)...587
    Replace Pigtail Wiring Harness Telematics...589
    Replace Rear Wiring Harness...591
    Replace Splite Fuse Box Wiring Harness...593
    Replace Splite Fuse Box Wiring Harness (Export)...594
    Replace Splite Fuse Box Wiring Harness (Mexico)...595
    Replace Junction Block Cables (Mexico)...596
Section 50: Power Train Repair...597
  Group 05: Clutch Housing...597
    Clutch Housing—Summary of References...602
    Specifications...1474
    Separate Engine from Transmission Housing...604
    Install Engine to Transmission Housing...608
    Inspect and Repair Clutch Pedal and Linkage...611
  Group 10: Clutch Assembly...597
    Clutch Assembly—Summary of References...614
    Other Material...995
    Essential Tools...1154
    Specifications...1474
    Remove and Install Dual Clutch Assembly...618
    Disassemble and Inspect Dual Clutch Assembly...622
    Assemble Dual Clutch Assembly...630
    Traction Clutch Finger Adjustment...636
    PTO Clutch Finger Adjustment...638
    Remove and Inspect Dual Clutch Release Mechanism and Shafts...640
    Install Dual Clutch Release Mechanism and Shafts...644
    Remove and Install Single Clutch Assembly (Ceramic)...647
    Remove and Install Single Clutch Assembly (Organic)...651
    Remove and Inspect Single Clutch Release Mechanism and Shaft...654
    Install Single Clutch Release Mechanism and Shaft...658
  Group 15: 'AA' Transmission...597
    Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons & Rods—Summary of References{pgNO}597 Rods—Summary of References{pgNO}662 Rods—Summary of References{pgNO}661 Rods—Summary of References{pgNO}542 Rods—Summary of References{pgNO}541 Rods—Summary of References{pgNO}259 Rods—Summary of References...258
    Other Material...995
    Specifications...1474
    Remove, Inspect and Repair Gear Shift Lever And Cover...665
    Remove, Inspect and Install Range and Reverse Shift Lever...667
    Remove Transmission...669
    Disassemble and Inspect Transmission...672
    Assemble Transmission...678
    Install Transmission...684
    Disassemble, Inspect and Assemble Shift Shaft Assemblies...686
    Disassemble, Inspect, and Assemble Transmission Main Shaft...688
    Disassemble, Inspect and Assemble Range Reduction Shaft...690
    Disassemble, Inspect and Assemble Driven Shaft...692
    Disassemble, Inspect and Assemble Traction Clutch Driven Shaft (Light Duty-Dual Clutch)...694
    Disassemble, Inspect and Assemble Traction Clutch Driven Shaft (Light Duty-Single Clutch)...696
    Disassemble, Inspect and Assemble Traction Clutch Driven Shaft (Heavy Duty-Dual Clutch)...698
    Disassemble, Inspect and Assemble Traction Clutch Driven Shaft (Heavy Duty-Single Clutch)...700
  Group 20: Mechanical Front Wheel Drive – If Equipped...598
    Mechanical Front Wheel Drive—Summary of References...703
    Essential Tools...1154
    Other Material...995
    Specifications...1474
    Front Drive - MFWD...707
    Component Location - MFWD Front Axle Housing...708
    Component Location - MFWD Differential...709
    Component Location - MFWD Final Drive...710
    Inspect and Repair MFWD Lever and Linkage...711
    Remove and Install MFWD Drop Gearbox...713
    Disassemble and Inspect MFWD Drop Gear box...715
    Assemble MFWD Drop Gearbox...718
    Remove, Inspect and Install MFWD Drive Shaft...724
    Remove and Install MFWD Axle Housing Assembly...725
    Remove and Install MFWD Final Drive Cover...730
    Remove a Install MFWD Spindle Shaft...736
    MFWD Final Drive Housing...741
    Remove and Install Spindle Housing...745
    Remove and Install MFWD Differential...749
    Pinion Depth Setup and Adjustment...755
  Group 25: Rear PTO Dual Clutch...598
    Rear PTO Dual Clutch—Summary of References...760
    Other Material...995
    Specifications...1474
    Remove, Inspect and Install Rear PTO Lever and Linkage...763
    Remove and Install Rear PTO Drive Shaft Assembly...766
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly...768
  Group 30: Rear PTO Single Clutch...599
    Rear PTO Single Clutch—Summary of References...772
    Other Material...995
    Specifications...1474
    Remove, Inspect and Install Rear PTO Lever and Linkage (Single Clutch)...775
    Remove, Inspect and Install Reverse PTO Shift Lever and Linkage (If Equipped)...776
    Remove and Install Rear PTO Drive Shaft Assembly (Single Clutch)...778
    Remove and Install Reverse PTO Drive Shaft Assembly...780
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Disassemble, Inspect and Assemble Rear PTO Drive Shaft & Shifter assembly{pgNO}599 Shifter assembly...783
  Group 35: Differential...599
    Differential—Summary of References...787
    Essential Tools...1154
    Other Material...995
    Specifications...1474
    Remove and Install Differential Assembly...791
    Disassemble, Inspect and Assemble 2 Pinion Differential Assembly...793
    Disassemble, Inspect and Assemble 4 Pinion Differential Assembly...795
    Remove and Inspect Differential Drive Shaft...797
    Install Differential Drive Shaft...801
    Remove, Inspect and Install Differential Lock Assembly...806
    Differential Cone Point Adjustment- For 2 Pinion Differential...808
    Differential Cone Point Adjustment - For 4 Pinion Differential...810
    Differential Backlash Adjustment...812
  Group 40: Final Drives...599
    Final Drives—Summary of References...815
    Essential Tools...1154
    Service Equipment and Tools...817
    Other Material...995
    Specifications...1474
    Remove and Install Final Drive Assembly...820
    Remove and Inspect Planetary Drive Assembly...822
    Assemble Planetary Carrier Assembly...825
    Install Planetary Drive Assembly for Oiled Rear Axle...827
    Install Planetary Drive Assembly for Greased Rear Axle...830
    Remove, Inspect, and Install Early Greased Axle Shaft Assembly...833
    Remove, Inspect, and Install Oiled Axle Shaft Assembly...837
    Remove, Inspect, and Install Late Greased Axle Shaft Assembly...846
Section 60: Steering and Brake Repair...850
  Group 05: Steering Repair...850
    Steering Repair—Summary of References...852
    Other Material...995
    Specifications...1474
    Service Parts Kits...934
    Remove and Install Steering Column and Valve...856
    Disassemble and Inspect Steering Valve...858
    Assemble Steering Valve...862
    Remove and Install Steering Cylinder...867
    Disassemble, Inspect and Assemble Steering Cylinder...869
    Remove, Inspect and Install Tie Rod Assembly...871
    Inspect and Replace Steering Hydraulic Lines...873
    Specifications-Mechanical Steering...875
    Remove Mechanical Steering Assembly...876
    Disassemble Steering Gearbox...880
    Inspect Steering Gearbox Parts...888
    Assemble Steering Gearbox...893
    Install Mechanical Steering Assembly...905
  Group 10: Brake Repair...850
    Brake Repair—Summary of References...911
    Other Material...995
    Specifications...1474
    Remove and Install Brake Pedals and Linkage...914
    Remove and Install Park Brake Lever and Linkage...916
    Remove and Inspect Brakes...917
    Install Brakes...919
    Trailer Brake Provision...923
Section 70: Hydraulic Repair...928
  Group 05: Hydraulic Pump and Filter...928
    Hydraulic Pump and Filter—Summary of References...931
    Essential Tools...1154
    Specifications...1474
    Service Parts Kits...934
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen...935
    Remove and Install Hydraulic Pump...936
    Remove Hydraulic Pump External Components...938
    Disassemble and Inspect Hydraulic Pump...939
    Assemble Hydraulic Pump...942
    Install Hydraulic Pump External Components...944
    Remove and Install Hydraulic Oil Filter/Manifold...946
    Inspect and Replace Hydraulic Supply and Suction/Return Lines...948
  Group 10: JD Rockshaft...928
    JD Rockshaft—Summary of References...951
    Other Material...995
    Specifications...1474
    Inspect and Repair Rockshaft Control Linkage...954
    Inspect and Repair Rockshaft Control Lever Assembly...958
    Inspect and Repair Draft Sensing Support Assembly (Early Models)...964
    Inspect and Repair Draft Sensing Support Assembly (Later Models)...967
    Remove, Inspect and Install Quick Raise/Lower Mechanism...969
    Remove, Inspect and Install Quick Raise/Lower Shaft and Linkage...973
    Replace Main Relief Valve...975
    Replace Rockshaft Surge Relief Valve...977
    Remove, Inspect, and Install Rate-of-Drop Valve...978
    Replace Rockshaft Control Valve...981
    Remove and Install Rockshaft Case...1029
    Remove, Inspect, and Install Rockshaft Lift Arms...989
    Remove, Inspect, and Install Rockshaft Piston and Cylinder...991
  Group 15: MITA Rockshaft...928
    Other Material...995
    Specifications...1474
    Remove, Inspect, and Install Rockshaft Control Lever Assembly...997
    Remove, Inspect, and Install Rockshaft Control Lever Support Assembly...1000
    Remove, Inspect and Install Rockshaft Control Linkage...1010
    Replace Main Relief valve...1021
    Remove, Inspect and Install Rate-of-Drop valve...1023
    Replace Rockshaft Control valve...1025
    Remove and Install Rockshaft Case...1029
    Remove, Inspect and Install Rockshaft Lift Arms...1031
    Remove, Inspect and Install Rockshaft Piston and Cylinder...1035
Section 80: Miscellaneous Repair...1037
  Group 05: Front Axle...1037
    Front Axle—Summary of References...1039
    Specifications...1474
    Remove and Install Front Axle...1041
    Inspect and Replace Pivot Pin and Bushings...1044
    Remove and Install Spindle Assembly...1045
    Inspect and Replace Spindle Shaft Bushings...1047
  Group 10: Wheels...1037
    Wheels—Summary of References...1049
    Specifications...1474
    Inspect and Replace Front Wheel Bearings For DANA Front Axle...1051
    Tighten Bolts—Rear Axle (M-14 Bolts)...1053
    Tighten Bolts—Rear Axle (M-20 Stud)...1054
    Replace SMV Emblem...1055
  Group 15: 3-Point Hitch...1037
    3-Point Hitch—Summary of References...1037
    Specifications...1474
    Inspect and Repair Fixed Draft Links...1059
    Inspect and Repair Standard Lift Link...1061
    Inspect and Repair Adjustable Lift Link...1063
    Inspect and Repair Center Link...1065
    Remove and Install Wagon Hitch and Support...1066
  Group 20: Hood...1037
    Hood lock Mechanism Parts...1070
    Remove and Install Hood lock Mechanism...1072
Section 90: Operator Station Repair...1073
  Group 05: Seat and Support...1073
    Seat and Support—Summary of References...1075
    Specifications...1474
    Remove and Install Seat and Support...1077
  Group 10: Operator Platform...1073
    Operator Platform—Summary of References...1079
    Specification...1080
    Remove and Install Right-Side Platform...1081
    Remove and Install Left-Side Platform and Step...1084
  Group 15: Fenders...1073
    Fenders—Summary of References...1086
    Remove and Install Fenders...1087
  Group 20: Roll-Gard™...1073
    Roll-Gard™—Summary of References...1090
    Specifications...1474
    Remove and Install Roll-Gard™...1092
Section 210: Operational Checkout Procedures...1095
  Group 05: Operational Checkout Procedures...1095
    Operational Checkout Procedures—Summary of References...1097
    Operational Checkout Procedure Information...1098
    Engine Oil Level and Condition Check...1099
    Coolant Level and Condition Check...1100
    Transmission and Hydraulic Oil Check...1101
    Fan and Belt Check...1103
    Fuel System Check...1104
    Air Intake System Check...1105
    Electrical System Check...1106
    Hydraulic System Check...1108
    Indicator Lamps Check...1109
    Engine Start Check...1111
    Transmission Neutral Start Check...1112
    Engine Fast and Slow Idle Operation...1114
    Power Steering Check...1115
    Differential Lock Check...1116
    Clutch Check...1117
    Speed Lever Shift Check...1118
    Range Lever Shift Check...1119
    Brake Check...1121
    Rockshaft Check...1122
    Miscellaneous Checks...1124
Section 220: Engine Operation, Tests and Adjustments...1125
  Group 05: Component Location...1125
    Component Location—Summary of References...1456
    Component Location Information...1494
    Engine External Components—Left-Hand Side (Without Turbocharger)...1130
    Engine External Components—Left-Hand Side (With Turbocharger)...1132
    Engine External Components—Right-Hand Side (Without Turbocharger)...1134
    Engine External Components—Right-Hand Side (With Turbocharger)...1136
  Group 15: Theory of Operation...1125
    Theory of Operation—Summary of References...1498
    Theory of Operation Information...1499
    Engine Lubrication System Operation (Without Turbocharger)...1141
    Engine Lubrication System Operation (With Turbocharger)...1145
    Engine Cooling System Operation...1149
  Group 20: Diagnosis, Tests and Adjustments...1125
    Diagnosis, Tests and Adjustments—Summary of References...1473
    Specifications...1474
    Essential Tools...1154
    Diagnostic Information...1543
    Engine Turns Over But Will Not Start or Starts Hard...1156
    Engine Runs Irregularly or Stalls Frequently...1157
    Engine Runs Rough...1158
    Engine Low Power...1159
    Engine Smokes—Black or Gray...1161
    Engine Smokes Excessively—White...1162
    Engine Uses Excess Fuel...1163
    Engine Has Excess Oil Consumption...1164
    Engine Has Excess Noise or Vibration...1165
    Engine Uses Excess Oil or Smokes Blue...1166
    Engine Has Low Oil Pressure...1167
    Engine Coolant Operating Temperature Incorrect...1168
    Oil In Coolant or Coolant in Oil...1169
    Radiator Bubble Test...1170
    Cooling System Test...1173
    Radiator Cap Pressure Test...1174
    Engine Oil Pressure Test...1175
    Cylinder Compression Pressure Test...1177
    Throttle Lever Adjustment...1179
    Fuel Injection Pump Setting...1180
    Idle Speed Adjustment...1185
    Valve Clearance Adjustment...1186
    Fan/Alternator Drive Belt Adjustment...1189
    Bleeding Fuel System...1191
    Bleed Fuel System At Fuel Injection Nozzles...1192
Section 230: Fuel/Air Operation, Tests and Adjustments...1193
  Group 05: Component Location...1193
    Component Location—Summary of References...1456
    Component Location Information...1494
    Fuel System Components...1197
    Air Intake System Components (With Out Turbocharger)...1199
    Air Intake System Components (With Turbocharger)...1200
  Group 10: Theory of Operation...1193
    Theory of Operation—Summary of References...1498
    Theory of Operation Information...1499
    Fuel System Operation...1204
    Fuel Filter Pump Operation...1206
    Fuel Injection Nozzle Operation...1207
    Fuel Transfer (Feed) Pump Operation...1210
    In-Line Fuel Injection Pump Operation...1212
    Governor Operation (In-Line Pump)...1214
    Air Intake System Operation (Without Turbocharger)...1216
    Air Intake System Operation (With Turbocharger)...1218
    Turbocharger Operation...1220
    Check Turbocharger Boost Pressure...1221
    Diagnosing Turbocharger Malfunctions...1222
  Group 15: Diagnosis, Tests and Adjustments...1193
    Diagnosis, Tests and Adjustments—Summary of References...1473
    Diagnostic Information...1543
    Fuel/Air Diagnosis, Tests and Adjustments...1226
Section 240: Electrical System Operation, Tests Section 240: Electrical System Operation, Tests & Adjustments{pgNO}1227 Adjustments...1227
  Group 05: Component Location...1227
    Component Location—Summary of References...1456
    Component Location Information...1494
    Engine Electrical Components—Right Hand Side...1232
    Engine Electrical Components—Left Hand Side...1234
    Dash And Center Control Console Electrical Components...1235
    Roll Mode Switch (If Equipped)...1239
  Group 10: Theory of Operation...1227
    Theory of Operation—Summary of References...1498
    Theory of Operation Information...1499
    Fuse Block and Fuses...1246
    Relays...1248
    Starting System Operation...1249
    Charging System Operation...1251
    Lighting System Operation—Turn Signals...1253
    Lighting System Operation—Hazard Warning Lights...1255
    Lighting System Operation—Tail Lights...1257
    Lighting System Operation—Headlights and Instrument Lights...1259
    Instrument Panel System Operation—Tachometer/Hour Meter...1261
    Instrument Panel System Operation—Fuel Gauge...1263
    Instrument Panel System Operation—Temperature Gauge...1265
    Air Filter Restriction Indicator Operation...1267
    7-Pin Trailer Outlet Connector Operation...1227
    Horn Operation...1271
    Flood Light...1273
  Group 15: Wiring Schematics...1227
    Wiring Schematics—Summary of References...1276
    Schematic Information...1277
    Component Identification Table...1278
    Electrical Schematic...1280
    Electrical Circuits...1282
  Group 20: Diagnosis, Test and Adjust...1228
    Diagnosis, Tests and Adjustments—Summary of References...1473
    Diagnostic Information...1543
    Starting System Test Points—Normal Operation...1288
    Charging System Test Points...1294
    Lighting System Test Points—Turn Signals and Warning Lights...1299
    Lighting System Test Points—Rear Flood Light...1307
    Lighting System Test Points—Headlights and Instrument Lights...1311
    Instrument Panel System Test Points—Tachometer/Hourmeter...1319
    Instrument Panel System Test Points—Fuel Gauge...1321
    Instrument Panel System Test Points—Temperature Gauge...1325
    Instrument Panel System Test Points—Oil Pressure...1330
    Air Filter Restriction Test Points...1335
    Horn Test Points...1340
    Battery Voltage and Specific Gravity Tests...1343
    Charge Battery...1345
    Battery Load Test...1347
    Starter AMP Draw/RPM Test...1349
    Starter No-Load AMP Draw/RPM Test...1351
    Alternator/Regulator Test...1353
    Starter Solenoid Test...1355
    Starter Relay Test...1356
    Plug-In Relay Test...1357
    Diode Pack Test...1359
    Fuse Test...1361
    Neutral Start Switch Test...1362
    Turn Signal Controller (Flasher) Test...1363
Section 250: Power Train Operation, Tests Section 250: Power Train Operation, Tests & Adjustments{pgNO}1364 Adjustments...1364
  Group 05: Component Location— 'AA' Power Train...1364
    Component Location— 'AA' Power Train—Summary of References...1368
    Component Location Information...1494
    Power Train Components...1370
    Clutch Components—Dual...1371
    Single Clutch Components...1373
    Transmission Components ( Dual Clutch Tractor)...1374
    Transmission Components ( Single Clutch Tractor)...1376
    Final Drive Components...1378
    Rear PTO Components (Dual Clutch Tractor)...1379
    Rear PTO Components (Single Clutch Tractor)...1380
    Reverse PTO Components (Single Clutch Tractor)...1381
  Group 15: Theory of Operation— 'AA' Transmission...1364
    Theory of Operation— 'AA' Transmission—Summary of References...1383
    Theory of Operation Information...1499
    Dual Clutch Operation...1385
    Single Clutch Operation...1390
    Transmission Lubrication System (Hydrostatic Steering Tractor)...1392
    Transmission Lubrication System ( Manual Steering Tractor)...1394
    Transmission Power Flow—Gear Shift...1396
    Transmission Power Flow—Range Shift and Reverse Drive...1398
    Rear PTO Operation ( Dual Clutch Tractor)...1400
    Rear PTO Operation ( Single Clutch Tractor)...1402
    Reverse PTO Operation—If Equipped...1404
    Differential Power Flow...1406
    Differential Lock Operation...1408
    Final Drive Operation...1410
  Group 25: Diagnosis, Tests and Adjustments—Power Train...1364
    Diagnosis, Tests and Adjustments—Summary of References...1473
    Diagnostic Information...1543
    Isolate the Problem Area...1415
    Traction Clutch Slips...1417
    Traction Clutch Dragging...1418
    Traction Clutch Does Not Engage...1419
    Traction Clutch Grabs...1420
    Traction Clutch Squeaks...1421
    Traction Clutch Does Not Release...1422
    Traction Clutch Chatters...1423
    Traction Clutch Rattles...1424
    Traction Clutch Engagement Is Noisy...1425
    Excessive Vibration in Traction Clutch...1426
    Clutch Pedal Does Not Return...1427
    Clutch Pedal Loose...1428
    Clutch Pedal Pulsates...1429
    Jerky or Rough Transmission of Power...1430
    Low Transmission Oil Level (Excessive Oil Leakage)...1431
    Gears Clash, Shifts Hard, or Will Not Engage...1432
    Two Speeds Engage Together...1433
    Transmission Will Not Stay in Gear...1434
    Transmission Noisy...1435
    PTO Noisy...1436
    PTO Hard to Engage...1437
    PTO Will Not Operate...1438
    Reverse PTO Will Not Operate Properly...1439
    PTO Will Not Stay Engaged...1440
    PTO Clutch Slips...1441
    PTO Clutch Dragging...1442
    PTO Clutch Does Not Engage...1443
    Excessive Differential Noise...1444
    Differential Does Not Work...1445
    Differential Chatters...1446
    Axle Noise...1447
    Axle Shaft Will Not Turn...1448
    Clutch Pedal Free Play Adjustment...1449
    PTO Clutch Lever Adjustment...1451
    Reverse PTO Operating Lever Adjustment...1453
Section 260: Steering and Brake Operation, Tests Section 260: Steering and Brake Operation, Tests & Adjustments{pgNO}1454 Adjustments...1454
  Group 05: Component Location...1454
    Component Location—Summary of References...1456
    Component Location Information...1494
    Steering System Components...1458
    Brake System Components...1459
  Group 10: Theory of Operation...1454
    Theory of Operation—Summary of References...1498
    Theory of Operation Information...1499
    Steering System Operation...1464
    Steering Valve Operation—Neutral and Manual Turning...1466
    Steering Valve Operation—Power Turning...1468
    Brake System Operation...1470
  Group 15: Diagnosis, Tests and Adjustments...1454
    Diagnosis, Tests and Adjustments—Summary of References...1473
    Specifications...1474
    Diagnostic Information...1543
    Isolate the Problem—Steering System...1476
    Steering Sluggish or Loss of Steering...1477
    Isolate the Problem—Brakes...1478
    Steering Pump Flow Test...1557
    Steering Valve Relief Test...1481
    Steering Cylinder Leakage Test...1482
    Steering Valve Leakage Test...1483
    Steering Wheel Free Play - Adjustment...1485
    Toe-In Check and Adjustment—Standard Axle...1486
    Brake Pedal Adjustment...1489
Section 270: Hydraulic System Operation, Tests Section 270: Hydraulic System Operation, Tests & Adjustments{pgNO}1491 Adjustments...1491
  Group 05: Component Location...1491
    Component Location Information...1494
    Hydraulic System Components...1495
  Group 10: Theory of Operation...1491
    Theory of Operation—Summary of References...1498
    Theory of Operation Information...1499
    Hydraulic System Operation...1500
    Hydraulic Filter Operation...1503
    Hydraulic Pump Operation...1505
    JD Rockshaft Control Valve Operation—Neutral Phase...1507
    JD Rockshaft Control Valve Operation—Delivery Phase...1509
    JD Rockshaft Control Valve Operation—Discharge Phase...1511
    JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation...1513
    JD Rockshaft Draft-Sensing Operation...1515
    JD Rockshaft Surge Relief Valve Operation...1517
    JD Rockshaft Main Relief Valve Operation...1519
    MITA Selective Control Valve—Neutral Position...1521
    MITA Selective Control Valve—Retract Position...1523
    MITA Selective Control Valve—Extend Position...1525
    MITA Selective Control Valve—Float Position...1527
    MITA Rockshaft Control Valve Operation—Park Position...1529
    MITA Rockshaft Control Valve Operation—Raise Position...1531
    MITA Rockshaft Control Valve Operation—Lower Position...1533
    MITA Rockshaft Draft - Sensing Operation...1535
    MITA Surge (Safety) Relief Valve Operation...1537
    MITA Rate-of-Drop Valve (Implement Lock) Operation...1539
  Group 15: Diagnosis...1491
    Diagnosis—Summary of References...1542
    Diagnostic Information...1543
    Preliminary Hydraulic System Inspection...1544
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output...1545
    Insufficient Pump Delivery...1546
    Hydraulic Functions Too Slow...1547
    Excessive Pump Pressure...1548
    Slow Hydraulic Pump Response...1549
    Excessive Pump Noise During Operation...1550
    Rockshaft Does Not Lift or Lifts Slowly...1551
    Rockshaft Does Not Lower or Lowers Slowly...1552
    Neutral Position Unstable, Rockshaft Drops after Engine Shut Down...1553
  Group 20: Hydraulic Tests...1492
    Hydraulic Tests—Summary of References...1555
    Hydraulic System Tests...1556
    Pump Flow Test...1557
    Main Relief Valve Test...1559
    Rockshaft Leakage Test...1561
    Rockshaft Lift Cycle Test...1563
  Group 40: Adjustments - JD Rockshaft...1492
    Adjustments - JD Rockshaft—Summary of References...1566
    Rockshaft Lever Friction Adjustment...1567
    Rockshaft Position-Sensing Feedback Linkage Adjustment...1568
    Rockshaft Draft-Sensing Feedback Linkage Adjustment...1572
  Group 45: Adjustments - MITA Rockshaft...1492
    Rockshaft Sensing Lever Friction Adjustment...1575
    Control of Assembly of Reaction Spring...1576
    Measurement Control of Push rod...1578
    Adjustment of Position Control Lever...1579
    Adjustment Of Draft Control Lever...1580
    Adjustment of Control Valve Sensitivity...1581
    Mid Mount Control Valve Joystick Cable Adjustment...1582
  Group 30: Hydraulic Schematics...1492
    Hydraulic Circuit Symbols...1586
    Hydraulic System—Standard Tractor with First and Second Rear SCV...1588

John Deere Tractors 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5105, 5305 Diagnostic & Repair Service Manual (TM900719)