Complete service repair technical manual for John Deere Tractors JD1654, JD1854, JD2054, JD2104, 6165J, 6185J, 6205J & 6210J (Asian Edition) 2WD / MFWD, with all the technical information to maintain, repair, rebuild like professional mechanics.

John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm802319 - 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J,and 6210J Repair Manual Technical Manual.pdf
TM802314 Repair Technical Manual 1654、1854、2054、2104、6165J、6185J、6205J 和 6210J型修理手册
TM802319 Repair Technical Manual 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J & 6210J Tractors (Asian Edition)

OMAL221436 Operator's Manual JD1654, JD1854, JD2054, and JD2104 Tractors, (Asia, English)
OMAL221437 Operator's Manual 拖拉机 JD1654、JD1854、JD2054 和 JD2104
OMAL221438 Operator's Manual Tractors JD1654, JD1854, JD2054&JD2104
PC4667 Parts Catalog 1654 Tractor \ China Edition
PC4667Z Parts Catalog 1654 Tractor \ China Edition

Total Pages: 1,121 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Foreword
   Safety
      Safety Regulations
   General Information
      Specifications
      Adjusting
   Engine
      Removing and Installing Engine
   Fuel Systems, Air Intake, Cooling and Exhaust
      Removal and Installation of Components
      Speed Control
      Fuel System
      Air Intake System
      Cooling System
      Exhaust System
   Electrical System
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starter Motor Circuit
      Fuses, Relays and Switches
      Monitoring Systems
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
      Removal and Installation of Terminating Resistors
   PowrQuad Transmission
      Removing and Installing PowrQuad Module
      Transmission Selectors Control
      PowrQuad Module
      Range Box
   Drive Systems
      Removing and Installing Component
      U-Jointed Shafts and Torsional Damper
      Front-Wheel Drive Clutch
      Rear Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO
   Steering and Brakes
      Hydrostatic Steering
      Brake Valve
      Rear Wheel Brakes
   Hydraulic System
      Controls
      Oil Filter, Charge Pump and Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves and Couplers
   Miscellaneous
      Removing and Installing Components
      Main Chassis
      Wheels
      Center Link Bracket and Swinging Drawbar
   Operator's Cab
      Removing and Installing Components
      Air Conditioning System
      Heating System
      Operator's Cab
   Special Tools (Dealer-Fabricated)

TABLE OF CONTENTS
Section 05: Safety....21
  Group 05: Safety Regulations....989
    Live With Safety....23
    Recognize Safety Information....346
    Follow Safety Instructions....25
    Handle Fluids Safely—Avoid Fires....26
    Prevent Battery Explosions....27
    Handle Batteries Safely....28
    Prepare for Emergencies....29
    Remove Paint Before Welding or Heating....30
    Avoid High-Pressure Fluids....31
    Engine Coolant....32
    Prevent Machine Runaway....33
    Avoid Heating Near Pressurized Fluid Lines....34
    Work In Ventilated Area....35
    Wear Protective Clothing....36
    Practice Safe Maintenance....37
    Park Machine Safely....38
    Use Proper Lifting Equipment....39
    Support Machine Safely....40
    Work in Clean Area....41
    Illuminate Work Area Safely....42
    Service Machines Safely....43
    Use Proper Tools....44
    Service Tires Safely....45
    Safe Servicing of Front-Wheel Drive....46
    Use Seat Belt Properly....47
    Keep ROPS Installed Properly....48
    Dispose of Waste Properly....49
Section 10: General Information....203
  Group 05: Specifications....959
    Engine....53
    PTO....54
    POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission....50
    Clutch....56
    Brakes....57
    Hydraulic System....58
    Wheel Configurations....59
    Drawbar....60
    Dimensions....61
    Electrical System....64
    Capacities....65
    Transmission and Hydraulic Oil....66
    Front-Wheel Drive Axle Oil (Standard)....67
    Metric Bolt and Screw Torque Values....69
    Unified Inch Bolt and Screw Torque Values....71
    Hydraulic system inch fitting torques....74
    Hydraulic system metric fitting torques....75
    Interpreting the Serial Number of Your Machine - 13 digits PIN....76
    Interpreting the Serial Number of Your Machine - 17 digits PIN....77
    Year of Production Table (Digit 5)....78
    Transmission Type Table (Digit 6)....79
    Serial Number Plates....80
    Product Identification Number....81
    Engine Serial Number....82
    POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission Serial Number....50
    Front-Wheel Drive Serial Number....84
    POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Differential Serial Number....50
    Cab Serial Number....86
  Group 10: Adjusting....50
    Specifications....959
    Using High-Pressure Washers....89
    Preliminary Engine Test....90
    Tractor Adjusting....91
    Removing and Cleaning the Primary Air Cleaner Element....93
    Checking the Air Cleaner Safety Element....94
    Installing the Primary Filter Element....95
    Checking Air Intake System Connections for Leaks....96
    Checking Air Intake Hoses....97
    Checking the Crankcase Vent Hose for Clogging....98
    Cleaning Dirt from Radiator Screen....99
    Adjust the Hood....100
    Cleaning Radiator....102
    Checking Expansion Tank Cap....103
    Checking for Leaks in Radiator....104
    Checking Engine Thermostat....105
    Checking the Fuel Transfer Pump Operation....106
    Cleaning Water Trap....107
    Checking Fuel Filter....108
    Bleed Fuel System....171
    Check Transmission/Hydraulic System Oil Level....110
    Cleaning Battery, Cables and Battery Box with a Clean Cloth....111
    Checking Neutral Start Circuit....112
    Checking Starter Motor....113
    Checking Lighting Circuit....114
    Final Engine Checks....115
    Tractor Operation Check....116
Section 20: Engine....117
  Group 00: Removing and Installing Engine....133
    Special Tools....986
    Specifications....959
    Removing Engine....121
    Installing Engine....133
    Engine Mounting....140
    Replace the Engine Mountings....142
Section 30: Fuel Systems, Air Intake, Cooling and Exhaust....146
  Group 00: Removal and Installation of Components....146
    Remove Engine Hood....150
    Install Engine Hood....152
    Remove Battery....154
    Install Battery....155
  Group 05: Speed Control....146
    General Information....203
    Specifications....959
    Replace Accelerator Pedal Assembly....159
    Remove Accelerator Pedal Potentiometer....160
  Group 10: Fuel System....146
    General Information....203
    Removing the Fuel Tank....165
    Installing the Fuel Tank....167
    Replace Fuel Level Sensor....168
    Replace the Fuel Transfer Pump....169
    Changing the Fuel Filters....170
    Bleed Fuel System....171
  Group 15: Air Intake System....146
    General Information....203
    Air filter - Exploded view....174
    Replacing Air Filter Restriction Sensor....175
  Group 20: Cooling System....146
    General Information....203
    Specifications....959
    Removing Radiator....179
    Installing Radiator....186
    Replacing Fan....187
    Remove and Install the Charge Air Cooler....188
    Removing and Installing the Expansion Tank....190
    Removing and Installing Thermostat....193
    Fill Cooling System with Coolant....194
    Releasing Drive Belt Tension....196
    Replacing Engine Fan Belt....197
    Replacing Drive Belt Tensioner....200
    Remove and Install Fan Console (with Mechanical Coolant Pump)....201
  Group 30: Exhaust System....147
    General Information....203
    Specifications....959
    Exhaust to Upper Right-Hand Side....205
Section 40: Electrical System....208
  Group 05: Connectors....241
    Special Tools....986
    General....215
    Using high-pressure washers....216
    Disconnecting Electrical Circuits....343
    Reconditioning Wire Ends....218
    Installing a Terminal....219
    WEATHER PACK Connectors....241
    Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connector with Rear Terminal Lock....208
    Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connector with Front Terminal Lock....208
    Metri-Pack Metri-Pack is a trademark of Delphi Connection Systems Connectors....241
    CAN BUS Terminating Resistor Connector....233
    Electronic Control Unit Connectors....241
    Connectors....241
    CRIMP SNAP IN Connectors....246
    KOSTAL Connectors....248
    DEUTSCH Connectors....251
    Individual Terminals....254
    Fuse and Relay Boxes — Cab Tractors....256
    Fuse and Relay Box — Open Station Tractors....259
  Group 10: Wiring Harnesses....208
    Disconnecting Electrical Circuits....343
    Removing and Installing Wiring Harness W01 — Power link Box....264
    Removing and Installing Wiring Harness W02 — Engine Wiring Harness (Cab Tractors)....265
    Removing and Installing Wiring Harness W04 — Headlights....267
    Removing and Installing Wiring Harness W08 — (Cab Tractors)....268
    Removing and Installing Wiring Harness W09 — Hood (Cab Tractors)....270
    Removing and Installing Wiring Harness W19 — Cab Roof....272
    Removing and Installing Wiring Harness W26 — Fan and Air Conditioning....273
    Removing and Installing Wiring Harness W28 — Front End of Transmission (Cab Tractors)....274
    Removing and Installing Wiring Harness W30 — Rear End of Transmission (Cab Tractors)....276
    Wiring Harness W31 — Power Take-Off for 7-Pin Socket....278
  Group 15: Charging Circuit....209
    Special Tools....986
    Specifications....959
    Repairing the Alternator....282
    Disconnecting Electrical Circuits....343
    Relieve Drive Belt Tension....284
    Removing/Installing Alternator....285
    Removing/Installing Alternator Pulley....287
  Group 20: Starter Motor Circuit....209
    Specifications....959
    Repairing the Starting Motor....291
    Disconnecting Electrical Circuits....343
    Removing and Installing Starter Motor....293
  Group 25: Fuses, Relays and Switches....209
    Note....329
    Special Tools....986
    Specifications....959
    Removing Hood Covers....299
    Disconnecting Electrical Circuits....343
    Fuse and Relay Box - Cab Tractors....303
    Fuses and relays (Power Link Box)....307
    Power Link Box- Components....308
    Replacing Starter Switch....309
    Replacing Brake Switches....310
    Replacing Light Switch....311
    Replacing Full/Low Beam Switch....312
    Replacing Work Light Switches....313
    Replacing Hazard Warning Light Switch....314
    Replacing Turn Signal Switch....315
    Replacing Horn Switch....316
    Replacing Windshield Wiper and Windshield Washer Switch....317
    Replacing Front-Wheel Drive Switch....318
    Replacing Fan Switch....319
    Replacing Differential Lock Switch....320
    Replacing Rockshaft Remote Control Switch....321
  Group 30: Monitoring Systems....210
    Note....329
    Note....329
    Disconnecting Electrical Circuits....343
    Replacing Engine Oil Pressure Sensor Unit (B04)....326
    Replacing Coolant Temperature Gauge Sensor Unit (B08)....327
  Group 40: Electrical Components....210
    Note....329
    Special Tools....986
    Specifications....959
    Disconnecting Electrical Circuits....343
    Replacing Socket of 7-Terminal Power Outlet....333
    Replacing Service Socket....335
    Removing Windshield Wiper Motor....337
    Adjusting the Headlights....339
Section 45: Electronic Control Units....341
  Group 05: Removal and Installation of Electronic Control Units....341
    Disconnecting Electrical Circuits....343
    Instructions when Replacing a VIN Control Unit....344
    Instructions when Replacing a Control Unit....345
    Safety Information....346
    Replace BCU Control Unit....347
    Replace ECU Control Unit....349
  Group 10: Removal and Installation of Terminating Resistors....341
    Terminating Resistors for the CAN BUS (Cab)....352
Section 55: PowrQuad Transmission....354
  Group 00: Removing and Installing PowrQuad Module....354
    Special Tools....986
    Special Tool (Own Fabrication)....361
    Specifications....959
    Removing PowrQuad Housing....363
    Installing PowrQuad Housing....367
    Removing Range Box....369
    Installing Range Box....372
    Final installation....374
  Group 05: Transmission Selectors Control....354
    Specifications....959
    Reconditioning Gear Shift Mechanism....377
    Reconditioning of Range Shift Mechanism....380
    Checking and Adjusting Gear Shift Units....983
    Adjusting Clutch Pedal....388
  Group 10: PowrQuad Module....354
    Special Tools....986
    Other Material....996
    Specifications....959
    Transmission Components....397
    Replacing Neutral Start Circuit (Mechanically Actuated PowrQuad Module)....398
    Removing and Installing Oil Filter Base....399
    Replacing Oil Filter....400
    Removing and Installing Front Valve Housing....401
    Removing and Installing Front Valve Housing Valves (With Mechanically Actuated PowrQuad Module)....404
    Removing and Installing Transmission Front Cover....417
    Removing and Installing Transmission Front Cover Valves (With Mechanically Actuated PowrQuad Module)....419
    Removing Clutch Pedal Valve (Mechanically Actuated PowrQuad Module)....424
    Removing and Installing Shift Valve Housing (With Mechanically Actuated PowrQuad Module)....430
    Removing and Installing Shift Valve Housing Valves (With Mechanically Actuated PowrQuad Module)....433
    Removing Transmission Oil Pump....437
    Servicing Transmission Oil Pump....438
    Installing Transmission Oil Pump....444
    Removing Planetary Drive Gears....445
    Repairing Planetary Drive Gears....447
    Installing Planetary Drive Gears....453
    Removing B1 Brake Housing....458
    Reconditioning B1 Brake....459
    Installing B1 Brake Housing....461
    Removing B2-B3 Brake Housing....462
    Reconditioning B2 Brake....463
    Reconditioning B3 Brake....465
    Installing B2-B3 Brake Housing....468
    Removing C4 Clutch....469
    Reconditioning C4 Clutch....470
    Installing C4 Clutch....481
    Removing Reverse Brake....482
    Servicing Reverse Brake....483
    Installing Reverse Brake....486
    Removing Forward Clutch with Planetary Drive (Forward/Reverse)....487
    Servicing Forward Clutch with Planetary Drive (Forward/Reverse)....488
    Installing Forward Clutch with Planetary Drive (Forward/Reverse)....502
    Replacing Output Shaft....504
  Group 20: Range Box....355
    Special Tools....986
    Other Material....996
    Specifications....959
    Cross-Sectional View—Input Drive Shaft....510
    Remove Intermediate Shaft....511
    Repair Intermediate Shaft....514
    Remove Input Drive Shaft....516
    Repair Input Drive Shaft....518
    Install Input Drive Shaft....522
    Adjust Input Drive Shaft End Play....524
    Intermediate Shaft Installation And Cone Point Adjustment....526
    Adjust Intermediate Shaft End Play....531
    Remove, Repair, and Install Shift Cover....533
    Repair Shifting Mechanism....535
    Repair Park Lock....537
    Adjust Range Shift....539
    Replace Speed Sensor....540
Section 56: Drive Systems....542
  Group 00: Removing and Installing Component....542
    Special Tools....986
    Special Tools (Dealer-Fabricated)....918
    Specifications....959
    Removing MFWD Clutch....554
    Installing MFWD Clutch....557
    Removing Differential Housing....558
    Installing Differential Housing....566
    Removing Final Drive....569
    Installing Final Drive....574
    Removing Rear PTO....577
    Installing Rear PTO....580
  Group 05: U-Jointed Shafts and Torsional Damper....542
    Special Tools....986
    Use of Special Tool KJD10426....584
    Specifications....959
    Removing MFWD Universal-Joint Drive Shaft....586
    Repairing MFWD Universal-Joint Drive Shaft....587
    Installing MFWD Universal-Joint Drive Shaft....591
    Removing Engine Universal-Joint Drive Shaft....593
    Removing Torsional Damper....594
    Replacing Torsional Damper Bearings....595
    Installing Torsional Damper....596
    Installing Engine Universal-Joint Drive Shaft....598
  Group 10: Front-Wheel Drive Clutch....56
    Special Tools....986
    Specifications....959
    MFWD Clutch Repair Instructions....602
    MFWD Clutch — Cross-Sectional View....603
    Disassembling MFWD Clutch....605
    Disassembling MFWD Clutch Assembly....607
    MFWD Clutch Exploded View....609
    Mounting MFWD Clutch Assembly....611
    Mounting MFWD Clutch....615
  Group 15: Rear Differential....543
    Special Tools....986
    Specifications....959
    Rear Differential Repair Instructions....623
    Removing Rear Differential....625
    Rear Differential — Cross Sectional View....628
    Disassembling Rear Differential....630
    Rear Differential — Exploded View....634
    Assembling Rear Differential....636
    Adjust Rear Differential Preload....642
    Adjust Rear Differential Backlash....644
  Group 20: Hydraulic Pump Drive....543
    Special tools....647
    Specifications....959
    Removing and Disassembling Pump Drive Pinion....649
    Removing and Disassembling Pump Drive Gear....652
    Assembling and Installing Pump Drive Gear....654
    Assembling and Installing Pump Drive Pinion....657
    Checking and Adjusting Play of Pump Drive Pinion....660
  Group 25: Final Drives....543
    Special Tools....986
    Specifications....959
    Final Drive Repair Instructions....666
    Checking Final Drive Shaft and Retainer....668
    Final Drive Housing — Exploded View....669
    Removing Planetary Carrier....671
    Disassembling Planetary Carrier....673
    Planetary Carrier — Exploded View....675
    Assembling Planetary Carrier....676
    Final Drive Housing — Cross Sectional View....678
    Removing Final Drive Housing to Axle....679
    Disassembling and Assembling Final Drive Housing....681
    Disassembling and Assembling Axle....682
    Installing Final Drive Housing to Axle....684
    Installing Planetary Carrier....685
    Final Assembly....687
  Group 30: Rear PTO....54
    Special Tools....986
    Rear PTO - Specifications....959
    Replacing Output Shaft Seal Ring....691
    Rear PTO Clutch - Cross Sectional View....692
    Rear PTO Clutch - Exploded View....694
    Removing Rear PTO Clutch....695
    Reconditioning Rear PTO Clutch....698
    Reconditioning Rear PTO Brake....707
    Installing Rear PTO Clutch....708
    Rear PTO Drive Train - Cross Sectional View....711
    Rear PTO Drive Train - Exploded View....712
    Removing Rear PTO Drive Train....714
    Reconditioning Output Shaft....717
    Reconditioning Countershaft....722
    Installing Rear PTO Drive Train....724
    Adjust Taper Roller Bearing of Countershaft....725
    Adjust Tapered Roller Bearing of Bearing Support....727
    Reconditioning Rear PTO Solenoid Valve....730
    Removing PTO Modulating Valve....732
    Reconditioning PTO Modulating Valve....733
    Installing PTO Modulating Valve....735
    Replace B06 - Rear PTO Speed Sensor....736
    Recondition the Oil Sight-Glass....737
Section 60: Steering and Brakes....740
  Group 05: Hydrostatic Steering....740
    Special Tools....986
    Specifications....959
    Preliminary Work....744
    Disconnect/Connect Steering or Brake Hoses....745
    Steering Valve - Removing....747
    Steering Valve - Cross Sectional View....750
    Disassembling Steering Valve....751
    Exploded View of Steering Valve....755
    Mounting Steering Valve....757
    Adjusting Shock Valves....765
    Steering - Exploded View....767
    Steering Column - Exploded View....769
    Installing Steering Valve....770
  Group 15: Brake Valve....777
    Special Tools....986
    Specifications....959
    Brake Valve Repair Instructions....776
    Brake Valve....777
  Group 20: Rear Wheel Brakes....57
    Rear Brakes, Specifications....959
    Rear Wheel Brakes - Exploded View....788
    Removing Rear Brakes....789
    Reconditioning Rear Brakes....791
    Installing Rear Brakes....793
    Replacing Retraction Pins on the Rear Wheel Brakes....795
Section 70: Hydraulic System....798
  Group 05: Controls....798
    Specifications....959
    Selective Control Valves — Removing and Installing Actuating Elements....802
    Selective Control Valves — Adjusting Bowden Cable....806
  Group 10: Oil Filter, Charge Pump and Hydraulic Pump....798
    Other Material....996
    Specifications....959
    Removing and Installing Hydraulic Oil Mesh Filter....810
    Removing and Installing Hydraulic Oil Filter....813
    Removing and Installing Charge Pump....817
    Charge Pump - Checking the Lube Oil Valve....821
    Hydraulic Oil Reservoir — Restrictor....822
    Hydraulic Pump - Removing and Installing Pressure-and-Flow Controller....823
    Hydraulic Pump - Reconditioning Pressure-and-Flow Controller....825
    Removing and Installing Hydraulic Pump....827
    Hydraulic Pump - Exploded View....832
    Disassembling Hydraulic Pump....834
    Assembling Hydraulic Pump....835
  Group 15: Valves....798
    Special Tools....986
    Specifications....959
    Hydraulic System Repair Instructions....845
    Removing Priority 1 Control Block....847
    Installing Priority 1 Control Block....848
    Reconditioning Priority 1 Control Block....849
    Removing Priority 3 Control Block....851
    Installing Priority 3 Control Block....855
    Recondition Priority 3 Control Block....859
  Group 20: Hitch....798
    Other Material....996
    Specifications....959
    Rockshaft Valve, Removing and Installing the Stepper Motor....864
    Remove Rockshaft Valve....866
    Recondition the Rockshaft Valve....868
    Install the Hitch Valve....872
    Rockshaft - Removg and Installing Position Sensor and Toothed Segment....875
    Rockshaft - Removing and Installing Rockshaft....878
    Rockshaft - Removing Rockshaft Cylinders....882
    Rockshaft - Reconditioning Lift Cylinder....883
    Rockshaft - Install Rockshaft Cylinders....886
    Rockshaft - Removing and Installing Draft Load Potentiometer and Draft Link Support....887
  Group 25: Selective Control Valves and Couplers....799
    Specifications....959
    Selective Control Valves (SCVs) and Couplers Repair Instructions....893
    Remove the Selective Control Valves (SCVs)....895
    Recondition the Selective Control Valves (M-SCVs 100)....897
    Recondition the Selective Control Valves (M-SCVs 200)....901
    Install the Selective Control Valves (SCVs)....904
    Selective Control Valves (SCVs) - Reconditioning the Couplers....909
Section 80: Miscellaneous....911
  Group 00: Removing and Installing Components....911
    Special Tools....986
    Special Tools (Dealer-Fabricated)....918
    Specifications....959
    Removing Main Chassis....920
    Installing Main Chassis....925
    Removing Front-Wheel Drive Axle....928
    Installing Front-Wheel Drive Axle....931
  Group 05: Main Chassis....911
    Specifications....959
    Reconditioning Main Chassis....935
  Group 15: Wheels....911
    Essential, Recommended and Fabricated Tools....937
    Specifications....959
    Service Heavy-Duty Wheel Clamps....939
  Group 20: Center Link Bracket and Swinging Drawbar....949
    Specifications....959
    Checking Swinging Drawbar Wear....947
    Installing Center Link Bracket....948
    Swinging Drawbar....949
    Adjusting Retention Rod....951
Section 90: Operator's Cab....952
  Group 00: Removing and Installing Components....952
    Special Tools....986
    Dealer-Manufactured Special Tools....986
    Specifications....959
    Swinging Up Operator's Cab....960
    Swinging Down Operator's Cab....969
    Removing Operator's Cab or Platform....971
    Installing Operator's Cab or Platform....979
    Checking and Adjusting Gear Shift Units....983
  Group 15: Air Conditioning System....952
    Special Tools....986
    Tightening Torque for Refrigerant Hoses....988
    Safety Regulations....989
    Handling Refrigerant....990
    In the Event of an Emergency....991
    Safety Equipment....992
    Storage of Refrigerant Containers....993
    Refrigerant R134a....994
    Important....995
    Other Material....996
    Specification....997
    Filling the Cylinder....998
    Charging Air Conditioning System (With Loading Cylinder)....1000
    Adding Oil to the Air Conditioning System....1002
    Leak Test....1003
    Evacuate Air Conditioning System....1004
    Cleaning the Air Conditioning System....1006
    Separating Compressor....1007
    Checking Compressor Level....1008
    Disassembling Compressor Clutch....1009
    Checking Clutch Hub Separation....1012
    Installing Compressor....1013
    Separating and Installing Condenser....1014
    Separating and Installing Drier....1015
    Replacing Expansion Valve....1016
    Separating and Installing Evaporator and Expansion Valve....1017
    Installing Condensation Water Drain Hoses....1019
    Layout of Condensation Water Drain Hoses....1020
    Separating and Installing Thermostat....1021
    Separating and Installing High/Low Pressure Switch....1022
    Vacuum Pump — General Information....1023
  Group 20: Heating System....953
    Fan and Heater, Disassembling....1026
    Removing Cab Air Filter....1028
    Separating and Installing Fan....1030
    Separating and Installing Heater Regulator....1031
    Separating Heater/Evaporator Housing....1032
  Group 25: Operator's Cab....953
    Removing Cab Frame....1035
    Cab Mounting Torques....1036
    Removing and Installing Windshield....1038
    Removing and Installing Rear Window....1039
    Installing Door Lock....1041
    Adjusting Window Contact Pressure....1043
    Removing and Installing Operator's Cab Door....1044
    Removing and Installing Sun-Visor Roller....1046
Section 99: Special Tools (Dealer-Fabricated)....1047
  Group 05: Special Tools (Dealer-Fabricated)....918
    DFLX1 - Adapter Strut....1049
    DFLX7 - Turning Device....1063
    DFLX14 – Suspended MFWD Axle Housing Bracket....1051
    DFLX29 - Support....1052
    Lifting Device....1053
    Holding Device....1054
    Suspension Eyes for Operator's Cab....1055
    Holding Tool....1056
    Wooden Block....1057
    DFRW79 - Piston Holding Tool....1058
    Socket Wrench Insert....1065
    Seal Installer....1064
    Driver....1061
    Assembly and Guide Mandrels....1062
    Turning Device....1063
    Seal Installer....1064
    Socket Wrench Insert....1065
    Special Wrench....1066
    Quick Coupler Securing Support....1067
    Lifting Tool....1068

John Deere 1654, 1854, 2054, 2104, 6165J, 6185J, 6205J, 6210J Tractors Repair Service Manual (TM802319)