Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Ford Excursion 1999-2005. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Ford Excursion 1999-2005 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2005 ENGINE Engine - 6.0L Diesel - Excursion
CYLINDER HEAD
Material
MATERIAL REFERENCE
Disassembly
1. Remove the lifting bracket from the cylinder head.
2. Prior to removing the exhaust manifold, inspect the exhaust manifold for warpage with a feeler gauge between the manifold and cylinder head. Record the measurement and compare with the specifications.
Fig. 634: Removing Bolts Exhaust Manifolds
3. Remove the bolts and the exhaust manifolds.
Item Specification
High Temperature Nickel Anti-Seize Lubricant
XL-2 ESE-M12A4-A
NOTE: LH exhaust manifold shown, RH similar.
NOTE: Left cylinder head shown, right cylinder head similar.
Fig. 635: Identifying Rocker Arm Carrier Bolts
4. Remove the bolts and separate the rocker arm carrier from the cylinder head.
5. Remove the press-in-place gasket.
Clean and inspect the gasket. Install a new gasket if necessary.
Remove the cylinder head dowels.
Clean and inspect the sealing surfaces.
Fig. 636: Identifying Press-In-Place Gasket
6. Install the valve spring compressor.
Fig. 637: Installing Valve Spring Compressor
NOTE: If necessary, strike the valve stem end with a plastic-tipped hammer to loosen the valve spring retainer keys.
Fig. 638: Removing Valve Spring Retainer Keys
7. Remove the valve spring retainer keys.
1. Remove the valve spring retainer keys.
2. Remove the valve spring compressor.
8. Remove the valve spring rotator.
Fig. 639: Removing Valve Spring Rotator
9. Remove the valve spring.
Fig. 640: Removing Valve Spring
10. Remove the valve.
Fig. 641: Removing Valve
11. Remove the valve stem seal.
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